CCS130DR-160 AEROTECH | Alldatasheet

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www.aerotech.com — PRODUCT HIGHLIGHTS — Integral pneumatic collet chuck Captive collet design minimizes axial tube motion during clamp/unclamp cycles Clear aperture for product feed-through Integral mounting features support customer-supplied wet-cutting accessories Direct-drive brushless motor and encoder Aerotech’s CCS series rotary stages (patent pending) with integrated captured collet chucks provide automated material handling capability for a wide range of materials and applications. High Precision C/D Collets The collet chucks on the CCS family of stages accept C (for CCS190DR) or D-style/Levin (for CCS130DR) collets. These collets are readily available from machine-tool component suppliers in sizes that support tube diameters from 0.1 mm to 27 mm and provide outstanding run-out characteristics for applications requiring high-precision gripping of tubular material. Captured Collet Design CCS features a unique collet-chuck design that allows workpiece advance without manual realignment to compensate for axial tube motion during clamp/unclamp cycles. By moving the taper around the collet instead of drawing the collet into the taper, axial motion of the workpiece is significantly reduced, eliminating the need for part re-registration after tube advancement. Wet-Cut Features The CCS family is designed with mounting features on the housing to support customer supplied wet-cutting accessories. In addition, the stage is designed to tolerate moderate fluid leakage into the aperture, which is inevitable during wet-cutting operations, to prevent encoder contamination and collet-chuck failure. Brushless Direct-Drive To maximize positioning performance the CCS series uses direct- drive brushless motor technology. Direct-drive technology is optimized for 24/7 production environments, with no brushes to replace and no gear trains or belts to maintain. Direct-drive also provides quicker acceleration and higher top speeds than gear- or belt-driven mechanisms, yielding higher total overall throughput. The low maintenance, high throughput characteristics of the CCS coupled with the integral material handling capability provide the lowest total cost of ownership when compared to component- level solutions. ROTARY STAGES CCS SERIES CCS features a unique collet-chuck design that allows workpiece advance without manual realignment.

ROTARY STAGES | CCS SERIES www.aerotech.com CCS Series Specifications Mechanical Specifications CCS130DR-160 CCS190DR-240 CCS190DR-260 Travel ±360° continuous Accuracy1 5 arc sec Bidirectional Repeatability 2 arc sec Maximum Speed2 1000 rpm 600 rpm Aperture3 7.9 mm (Dry); 3 mm (Wet) 13 mm 26.5 mm Maximum Torque (Continuous) 0.48 N·m 2.85 N·m 5.06 N·m Load Capacity4 Radial 2 kg 10 kg 15 kg Axial 0.50 kg 5 kg 10 kg Moment 0.75 N·m 6 N·m 12 N·m Rotary Inertia (Unloaded) 0.0004 kg·m2 0.0039 kg·m2 0.0051 kg·m2 Stage Mass 3.1 kg 12 kg 14.1 kg Material Hardcoat/Anodized Aluminum; Hardened Stainless Steel (Collet Chuck) MTBF (Mean Time Between Failure) 10,000 hours Collet Type Type D (Louis Levin & SonsTM) Normally-Open 3C 5C Collet Runout5 <30 µm <25 µm <20 µm System Air Pressure6,7,8 100 psig 20-100 psig 0-80 psig 1 Calibrated accuracy; requires the use of Aerotech controls and angular programming units. 2 Maximum speed listed is stage and motor dependent (assuming a 340 V bus). Actual speed may be lower due to motor back emf. Consult Aerotech for more details. 3 Dry-Cutting (no ring seal installed) on a system with the -WCUT option limits tube size to 6.7 mm. Wet-cutting (ring-seal required and installed) on a system with the -WCUT option limits tube size to 3.0 mm 4 Maximum loads are mutually exclusive. Loading limits are due to the collet chuck mechanism. Contact Aerotech directly if part load requirement exceeds specifications. 5 TIR of precision gage pin in an ultra-precision collet. Measured 3 mm away from collet face at 80 psig applied air pressure for CCS130DR. Measured 6 mm away from collet face at 40 psig applied air pressure for CCS190DR. 6 The CCS190DR-260 and CCS190DR-240 contain a double-acting collet mechanism that requires air to open and close the collet chuck. Aerotech recommends compressed air filtered to 1 micron particle size or better. 7 The CCS130DR-160 contains a collet chuck mechanism that is normally-open. Collet mechanism requires air to close collet chuck. Air supply must be dry (0º F dew point), oil-less air or 99.99% pure nitrogen. Air or nitrogen must be filtered to 1 micron particle size or better. 8 Exceeding the maximum system air pressure on the CCS190 stages is not recommended and could cause damage and/or performance degradation.

ROTARY STAGES | CCS SERIES www.aerotech.com -WCUT OPTION SHOWN MOTOR & FEEDBACK CONNECTORS

6 OD WATER LINE

-WCUT OPTION ONLY

4 OD AIR LINE

25 TYP

31.4 160 -DCUT: 8.8MM REAR SHAFT APERTURE -WCUT: 4.4MM REAR SHAFT APERTURE 62.5 26.3 46.6 189 1.1 6X 5.8 THRU FOR M5 [10-32] SHCS ~300 CABLE LENGTH

118 TYP

6 TYP

89.1 218.2 WRENCH FLATS 1/8 NPT DIMENSIONS: MILLIMETERS -WCUT (WET CUT OPTION) REVISIONS MCN REV. DESCRIPTION DATE APPROVED MCN18157 A EPICOR MIGRATION UPDATES (ERP-2402) 25-JAN-17 BHARROLD ECO0004839 B UPDATE COLLET ASSEMBLY 01-AUG-23 MCHANG WMITCHELL MODEL BY: MODEL FILENAME: CCS130DR-160-CAT B CCS130DR-160 PART CODE: CATALOG MODEL CCS130DR-160-CAT PART NAME: DWG. NO. REV CCS130DR-160 SHEET 1 OF 1 11-NOV-11 DATE RFIELD DRAW WMITCHELL WMITCHELL NAME CHECK APPR. 11-NOV-11 11-NOV-11 PLACE DRAWING VIEWS BELOWCCS Series Dimensions CCS130DR-160

ROTARY STAGES | CCS SERIES www.aerotech.com 55.2 100 TYP 38.4 240.6 190 149 148 3C COLLET CHUCK

13 SHAFT THRU HOLE

175 TYP

148.1 23 31.1 218.2 ~300 CABLE LENGTH 4X 7 THRU FOR M6 [1/4-20] SHCS 6X M5X0.8 10 60° TYP. BOLT CIRCLE A A STAGE REAR, REAR COVER REMOVED BOLT PATTERN FOR WET-CUT ACCESSORY MOUNTING REF. PILOT 70.609 MAX

5 MAX

21.5 MAX

51.9 MAX 25.6 MIN

6.2 MAX

12.7 MAX

6 OD AIR LINE

DIMENSIONS: MILLIMETERS REVISIONS MCN REV. DESCRIPTION DATE APPROVED

15319 A ADDED DIMENSIONS OF WET-CUT MOUNTING

FEATURES AND SIZE LIMITS 02-JAN-14 WMITCHELL

18132 B EPICOR MIGRATION UPDATES (ERP-2402) 19-JAN-17 BHARROLD

MODEL BY: MODEL FILENAME: CCS190DR-240-3C-CAT B CCS190DR-240-3C PART CODE: CATALOG MODEL CCS190DR-240-3C-CAT PART NAME: DWG. NO. REV CCS190DR-240-3C SHEET 1 OF 1 09-NOV-11 DATE RFIELD DRAW WMITCHELL WMITCHELL NAME CHECK APPR. 09-NOV-11 09-NOV-11 CCS Series Dimensions CCS190DR-240

ROTARY STAGES | CCS SERIES www.aerotech.com 66.9 100 TYP 32.9 258.6 190 16 26 149 148 5C COLLET CHUCK

26.5 SHAFT THRU HOLE

~300 CABLE LENGTH 218.2 171.6 31.1 23 4X 7 THRU FOR M6 [1/4-20] SHCS ACCESS SCREW AND COLLET KEY 3MM ALLEN WRENCH 60° TYP. 96.5 BOLT CIRCLE 6X M5X0.8 10 A A STAGE REAR, REAR COVER REMOVED BOLT PATTERN FOR WET-CUT ACCESSORY MOUNTING 107.5 REF. PILOT 86.865 MAX

25.5 MAX

62.9 MAX 32.6 MIN

20.5 MAX

4.7 MAX SECTION A-A

DIMENSIONS: MILLIMETERS REVISIONS MCN REV. DESCRIPTION DATE APPROVED

15320 A ADDED DIMENSIONS OF WET-CUT MOUNTING

FEATURES AND SIZE LIMITS 02-JAN-14 WMITCHELL

18134 B EPICOR MIGRATION UPDATES (ERP-2402) 19-JAN-17 BHARROLD

MODEL BY: MODEL FILENAME: CCS190DR-260-5C-CAT B CCS190DR-260-5C PART CODE: CATALOG MODEL CCS190DR-260-5C-CAT PART NAME: DWG. NO. REV CCS190DR-260-5C SHEET 1 OF 1 09-NOV-11 DATE RFIELD DRAW WMITCHELL WMITCHELL NAME CHECK APPR. 09-NOV-11 09-NOV-11 CCS Series Dimensions CCS190DR-260

ROTARY STAGES | CCS SERIES www.aerotech.com CCS130DR Mechanical-Bearing Direct-Drive Rotary Collet Stage Stage Size (Required) -160 160 mm stage height Cutting Configuration (Required) -DCUT Dry cutting configuration -WCUT Wet cutting configuration with fluid rotary union Note: -WCUT option requires a wet-cut seal with O-ring matched to a specific tube diameter (see Ring Seals) Integration (Required) Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system. -TAS Integration - Test as system Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration. -TAC Integration - Test as components Testing and integration of individual items as discrete components. This is typically used for spare parts, replacement parts, or items that will not be used or shipped together (ex: stage only). These components may or may not be part of a larger system. CCS190DR Mechanical-Bearing Direct-Drive Rotary Collet Stage Stage Size and Collet Chuck (Required) -240-3C 240 mm stage height with 3c collet -260-5C 260 mm stage height with 5c collet Wrench (Optional) -WR Wrench for changing collet Integration (Required) Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system. -TAS Integration - Test as system Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration. -TAC Integration - Test as components Testing and integration of individual items as discrete components. This is typically used for spare parts, replacement parts, or items that will not be used or shipped together (ex: stage only). These components may or may not be part of a larger system. Accessories (to be ordered as separate line item) Collet-3C-CLTxxx Collet, 3C; consult Aerotech for available sizes Collet-5C-CLTxxx Collet, 5C; consult Aerotech for available sizes CGF Collet and Gripper Filtration Kit CCS Series Ordering Information