CCB200

CCB200 XPPOWER | Alldatasheet

Document overview

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Technical content

• 200 W Convection Cooled at +70 °C
• Industry Standard “3 x 5 ” Package
• Very Low Heat Loss
• Very High Efficiency up to 95%
• Very Long Capacitor Lifetime
• 1U Form Factor
• <0.5 W Standby Power
• 80 V - 300 VAC Input Operation
• IT & Medical (BF) Safety Approvals
• Remote On/Off & Power Fail Signal as Standard
• 5 V Standby (Optional)
• Covers Available The CCB200 range of single output AC-DC 200 W power supplies feature industry leading efficiency of up to 95% and absolute minimum efficiency of 93% with 90 VAC input and full load. This leap in efficiency particularly at low input voltages has been achieved by harmonising digital circuitry with resonant zero current switching techniques. These techniques coupled with close attention to even the smallest levels of power loss within the unit, have resulted in a convection cooled power supply packaged in a 3” (76.2mm) x 5” (127mm) x 1.43” (36mm) open frame design unequalled in the market today. System designers can easily integrate the CCB200 into a wide variety of end use applications due to the very low levels of heat dissipated from the supply. This low dissipation results in lower component temperatures and extended lifetime by as much as four times when compared to other convection cooled products with similar power density. The 200W of power is available without derating over the full input (90V – 264V AC) and temperature range (-20°C to +70°C). The five standard models cover the voltage range from 12V - 56V, have dual input fusing and are compliant with IEC60601-1 Medical (BF) and IEC60950-1 IT safety approvals. PO WERGREEN

xppow er.com Input C haracteristics C haracteristic M inim um Typical M axim um U nits N otes & C onditions Input Voltage - O perating 8 0 115/230 300 VAC D erate output pow er <90 VAC . See fig 1. Pow er fail signal cannot be used <90 VAC . Input Frequency 4 7 50/60 63 H z Pow er Factor >0.9 EN 61000-3-2 class A com pliant Input C urrent - Full Load 1.8 /0.9 A 115/230 VAC Inrush C urrent 4 0 A 230 VAC , 25 °C N o Load Input Pow er 0.5 W U nder inhibit condition Earth Leakage C urrent 7 5/14 5 250 µA 115/230 VAC /50 H z (T yp.), 264 VAC /60 H z (M ax.) Input Protection T5.0A /250 V internal fuse in both line and neutral O utput C haracteristics C haracteristic M inim um Typical M axim um U nits N otes & C onditions O utput Voltage - V1 12 56 VD C See M odels and R atings table Initial Set A ccuracy ±0.5 % 50% load, 115/230 VAC O utput Voltage Adjustm ent -4 +5 % V1 only via potentiom eter . See m ech. details (page 8 ). M inim um Load 0A Start U p D elay 0.5 s 230 VAC full load H old U p Tim e 20 m s 90 VAC full load D rift ±0.2 % A fter 20 m in w arm up Line R egulation ±0.5 % 90-264 VAC Load R egulation ±1 % 0-100% load. T ransient R esponse - V1 4% R ecovery w ithin 1% in less than 500 µs for a 50-7 5% and 7 5-50% load step R ipple & N oise 1 % pk-pk 20 M H z bandw idth O vervoltage Protection 115 14 0 % Vnom D C . O utput 1 only, recycle input to reset O verload Protection 110 150 % I nom Output 1 only, auto reset (see fig.2) Short C ircuit Protection C ontinuous, trip & restart (hiccup m ode) all outputs T em perature C oefficient 0.05 %/˚C O vertem perature Protection °C N ot Fitted Patient Leakage C urrent 7 5 100 µA 264 VAC /60 H z M odels and R atings - C onvection- cooled O utput Pow er O utput Voltage V1 O utput C urrent V1 5 V Standby (O ptional) M odel N um ber 200 W 12.0 V 16.7 A 5 V/0.5 A C C B 200PS12 200 W 15.0 V 13.3 A 5 V/0.5 A C C B 200PS15 200 W 24 .0 V 8 .3 A 5 V/0.5 A C C B 200PS24 200 W 28 .0 V 7 .1 A 5 V/0.5 A C C B 200PS28 200 W 4 8 .0 V 4 .2 A 5 V/0.5 A C C B 200PS4 8 200 W 56.0 V 3.6 A 5 V/0.5 A C C B 200PS56 1. Add suffix -C for covered version, e.g. C C B 200PS12-C . 2. Add suffix -A for 5 V standby option, or -AC for standby and cover options com bined.

xppow er.com Figure. 1 180 160 120 140 200 80 85 Input Voltage (VAC) Output Power (W) 220 90 264 300

5 Seconds Maximum

O utput O verload C haracteristic Figure 2 Typical V1 O verload C haracteristic (C C B 200PS12 show n) Output enters Trip & Restart Mode 02 46 10 12 14 16 18 Output Current (A) Output Volts (V)

Xxxxxxxxxx G eneral Specifications C haracteristic M inim um Typical M axim um U nits N otes & C onditions Efficiency 94 % Full load (see fig.3 & 4 ) Isolation: Input to O utput Input to G round O utput to G round 4 000 VAC

1500 VAC

Sw itching Frequency 4 0-100/ 28 .35/ 56-7 0 kH z PFC / B oost / M ain C onverter. Pow er D ensity 9.3 W /in 3 M ean Tim e B etw een Failure 230 kH rs M IL-H D B K-217 F , N otice 2 +25 °C G B W eight 0.8 8 ( 4 00 ) lb (g) C C B 200PSxx M odels 1.36 (618 ) C C B 200PSxx-C M odels Efficiency Versus Load W aste H eat & System Lifetim e 100 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

230 VAC input

90 VAC input

xppow er.com The amount of waste heat a system designer has to deal with is a big issue. The CCB200 class leading efficiency, particulary under low AC line conditions, allows a component density such that a full 200W of convection power can be fitted into this industry standard 3" x 5" package and significantly reduces the waste heat dumped into the system. To demonstrate the performance of the CCB200, we compared its thermal profile to several of our competitors products in this power density and found our average component temperatures to be some 10-20 °C low er, extending som e com ponents lifetim e by upto four tim es. 100 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

xppow er.com Signals Pow er Fail Figure 5 Pin 2 CON 4 Power Fail Collector Power Fail Emitter Pin 1 CON 4 POWER SUPPLY Transistor On: Input & Output Not OK Transistor Off: Input & Output OK Signal Connector 8V Max 3 mA C haracteristic N otes & C onditions Signals Pow er Fail U ncom itted opto isolated transistor, norm ally off w hen AC is good (see fig.5) Provides 5 - 15ms w arning of loss of output from AC failure R em ote O n/O ff (Inhibit/Enable) U ncom m ited isolated optocoupler diode, pow ered diode inhibits the supply (see fig.6 &7 ) 5 V Standby (O ptional -A ) 5 V/0.5 A Supply, alw ays present w hen AC applied R em ote O n/O ff (Inhibit/Enable) Inhibit Hi Pin 4 CON 4 POWER SUPPLY Signal Connector Inhibit Lo Pin 3 CON 4 5 mA 8 V Max 5 V VI RTN Pin 7 CON 4 Figure 6 Inhibit (H i) Figure 7 Inhibit (Lo)

8 V Max

P CON 4 5 V VI RTN Pin 7 CON 4

xppow er.com Environm ental C haracteristic M inim um Typical M axim um U nits N otes & C onditions O perating T em perature -20 +8 5 °C See fig.8 & Therm al C onsiderations, p.7 . Storage T em perature -4 0 +8 5 °C C ooling C onvection cooled. See fig.8 & Therm al C onsiderations, p.7 . H um idity 5 95 %R H N on-condensing O perating A ltitude 5000 m Shock ±3 x 30g shocks in each plane, total 18 shocks. 30g = 11m s (+/-0.5m sec), half sine. C onform s to EN 60068 -2-27 & EN 60068 -2-4 7 Vibration Single axis 10 - 500 H z at 2g sw eep and endurance at resonance in all 3 planes. C onform s to EN 60068 -2-6 Figure 8 D erating C urve -20 -10 0 +85 +50 100 200 Ambient Temperature (º C) Output Power (Watts) 182 160 +70 Open Frame Convection Covered Convection (-C) Standby Covered Convection (-AC) 150

In order to ensure safe operation of the PSU in the end-use equipment, the temperature of the components listed in the table below must not be exceeded. Temperature should be monitored using K type thermocouples placed on the hottest part of the component (out of any direct air flow). See Mechanical Details for component locations. Tem perature M easurem ents (Am bient ≤ 50 °C ) C om ponent M ax Tem perature °C T1 120 °C L3 120 °C C 64 105 °C C 53 105 °C Service Life The estimated service life of the CCB200 is determined by the cooling arrangements and load conditions experienced in the end application. Due to the uncertain nature of the end application this estimated service life is based on the actual measured temperature of a key capacitor within the product when installed in the end application. The graph below expresses the estimated lifetime for a given component temperature and assumes continuous operation at this temperature. 5000 25000 45000 65000 85000 105000 125000 145000 165000 185000 105 95 85 75 65 C64 Temperature (°C) Lifetime (Hrs) Estim ated Service Life vs C om ponent Tem perature Figure 9 Therm al C onsiderations xppow er.com

xppow er.com Electrom agnetic C om patibility - Im m unity Electrom agnetic C om patibility - Em issions Phenom enon Standard Test Level C riteria N otes & C onditions C onducted EN 55011/22 C lass B R adiated EN 55011/22 C lass A C lass B AC input cable fitted w ith W ürth Elektronik Ferrite C ore. See EM C report for details. Voltage Fluctuations EN 61000-3-3 Phenom enon Standard Test Level C riteria N otes & C onditions Low Voltage PSU EM C EN 61204 -3 H igh severity level as below H arm onic C urrent EN 61000-3-2 C lass A R adiated EN 61000-4 -3 3A EFT EN 61000-4 -4 3A Surges EN 61000-4 -5 Installation class 3 A C onducted EN 61000-4 -6 3A D ips and Interruptions EN 55024 (100 VAC ) D ip >95% (0 VAC ), 8 .3m s B D ip 30% (7 0 VAC ), 4 16m s B D ip >95% (0 VAC ), 4 160m s B EN 55024 (24 0 VAC ) D ip >95% (0 VAC ), 10.0m s B D ip 30% (168 VAC ), 500m s B D ip >95% (0 VAC ), 5000m s B EN 60601-1-2 (100 VAC ) D ip >95% (0 VAC ), 10.0m s A D ip 60% (4 0 VAC ), 100m s A D erate O utput Pow er to 90 W D ip 30% (7 0 VAC ), 500m s A D ip >95% (0 VAC ), 5000m s B EN 60601-1-2 (24 0 VAC ) D ip >95% (0 VAC ), 10.0m s A D ip 60% (96 VAC ), 100m s A D ip 30% (168 VAC ), 500m s A D ip >95% (0 VAC ), 5000m s B Safety Agency Approvals Safety Agency Safety Standard C ategory C B R eport IEC 60950-1:2005 +A 1:2009 Inform ation T echnology U L U L60950-1 (2007 ), C SA 22.2 N o.60950-1-11 Ed 2 Inform ation T echnology TU V EN 60950-1:2006 +A 11:2009 + A 1:2010 +A 12:2012 Inform ation T echnology C E LVD Safety Agency Safety Standard C ategory C B R eport IEC 60601-1 Ed 3 Including R isk M anagem ent M edical U L A N SI/A A M I ES 60601-1:2005 & C SA C 22.2 N o. 60601-1:08 M edical TU V EN 60601-1:2006 M edical Equipm ent Protection C lass Safety Standard N otes & C onditions C lass I & B F IEC 60950-1 Ed 2 & IEC 60601-1 Ed 3 See safety agency conditions of acceptability for details M eans of Protection C ategory P rim ary to S econdary 2 x M O P P (M eans of P atient P rotection) IEC 60601-1 Ed 3 P rim ary to Earth 1 x M O P P (M eans of P atient P rotection) S econdary to Earth 1 x M O P P (M eans of P atient P rotection)

xppow er.com Xxxxxxxxxx M echanical D etails C C B 200PSxx M odels C C B 200PSxx- A M odels N otes 1. All dim ensions in inches (m m ). 3. W eight: 0.8 8 lb (4 00 g) approx Standby O utput (O ption - A) 1 +5 V 2 +5 V 3 0 V 4 0 V O utput C onnector C O N 3 1 +V1

2 V1 RTN

1 Line

2 N eutral

M ates w ith M olex housing 09-50-1031 and M olex series 5194 crim p term inals. Signals C onnector C O N 4

1 Pow er Fail (Em itter)

2 Pow er Fail (C ollector)

3 Inhibit (C athode)

4 Inhibit (A node)

5 N /C

6 N /C

SPH D -001T -P0.5 crim p term inals M ates w ith JST PH D R -4 housing and JST SPH -002T -P0.5L crim p term inals 0.22 C64 C53 (5.71) 4.55 (115.57) 0.22 (5.71) 2.55 (64.77) 0.92 (23.48) 1 A +VE -VE 0.30 (7.50) 1.49(37.91) ø0.14 (3.5) thru in 4 positions Output Terminals M4 Screws in 2 positions. Torque to 8lbs-in (90 cNm) max. Output Voltage Control 0.80 (20.2) Mounting holes married with must be connected to safety earth. Pin 2 Pin 1 Pin 10 Pin 9 Detail A Signals Connector CON4 10 way JST B10B-PHDSS 1.43 ±0.04 (36.32 ±1.0) S 0.13 (3.5) A A ø0.14 (3.5) thru in 4 positions 3.00 ±0.02 (76.2 ±0.51) 2.55 (64.7) 0.22 (5.71) 0.92 (23.4) 0.22 (5.71) 1.43 ±0.04 (36.32 ±1.0) 0.13 (3.5) 4.55 (115.5) M Pin 4 Pin 3 Pin 2 Pin 1 Detail B Standby Board O/P Connector Cons JST S48-PH-K-S B 1.49 37.8) 0.80 (20.2) 0.30 (7.5) Output Voltage Control +VE -VE Output Terminals M4 Screws in 2 positions. Torque to 8lbs-in (90 cNm) max. C53 under standby board Standby Board (Option -A) C64

10 D ec 15

1. All dim ensions in inches (m m ). 3. W eight: 1.36 lb (618 g) approx C C B 200PSxx- C M odels C C B 200PSxx- AC M odels M3 Mounting Holes in 2 positions 4.72 (120.0)0.39 (9.85) 0.93 (23.7) Pin 2 Pin 1 Pin 10 Pin 9 Detail A Signals Connector CON4 10 way JST B10B-PHDSS 3.48 ±0.02 (88.5 ±0.5) A -VE +VE 1.75 (44.4) 1.73 (43.9) 1.03 (26.1) 0.59 (15.0) Con 4 Con 3 Con 2 Output Terminals M4 Screws in 2 positions torque to 8 lbs (90 cNm) max. 4.72 (120.0)0.39 (9.85) 1.97 (50.0) 0.7 (19.3) M3 mounting holes in 4 positions maximum penetration by screw to be 3.0 mm from bottom face of cover Output Voltage Control Con 1 M3 Mounting Holes in 2 positions 4.72 (120.0)0.39 (9.85) 0.93 (23.7) Pin 2 Pin 1 Pin 10 Pin 9 Detail A Signals Connector CON4 10 way JST B10B-PHDSS 3.48 ±0.02 (88.5 ±0.5) A -VE +VE 1.75 (44.4) 1.73 (43.9) 1.03 (26.1) 0.59 (15.0) Con 4 Con 3 Con 2 Output Terminals M4 Screws in 2 positions torque to 8 lbs (90 cNm) max. 4.72 (120.0)0.39 (9.85) 1.97 (50.0) 0.7 (19.3) M3 mounting holes in 4 positions maximum penetration by screw to be 3.0 mm from bottom face of cover Output Voltage Control Con 1 B M echanical D etails xppow er.com Standby O utput (O ption - A) 1 +5 V 2 +5 V 3 0 V 4 0 V O utput C onnector C O N 3 1 +V1

M ates w ith M olex housing 09-50-1031 and M olex series 5194 crim p term inals. Signals C onnector C O N 4 SPH D -001T -P0.5 crim p term inals M ates w ith JST PH D R -4 housing and JST SPH -002T -P0.5L crim p term inals