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Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ CA ASCTB219E 201203-T1

ORDERING INFORMATION

RELAYS — SMALL SIZE, LIGHT WEIGHT CA RELAYS RoHS compliant

FEATURES

  • Small size and light weight For space saving, the outside dimensions of the main body are reduced to be 21.5 mm (length) × 14.4 mm (width) × 37 mm (height) (.846 × .567 × 1.457 inch) and the weight is also reduced to be approx. 19 g .67 oz (direct coupling 1 Form A, 1 Form B type)
  • Low operating power (1.4W) type is available (1 Form A, 1 Form B)
  • Since the terminal arrangement complies with JIS D5011 B4-M1, commercial connectors are available for these types of relays.
  • Superior inrush characteristics Despite its small size, 120A (max. 0.1 s) capacity has been achieved by using contacts that are good at withstanding inrush currents and because of an ingenious contacting mechanism. (1 Form A and 1 Form B) TYPICAL APPLICATIONS
  • Motorcycles and automobiles Motorcycle cell motors, car air conditioners, halogen lamps, etc.
  • Agricultural equipment
  • Battery equipped devices such as conveyance vehicles Contact arrangement 1a: 1b:

1 Form A

1 Form B

1 Form C

Nil: Sealed type Dust cover type Nominal operating power Nil: Standard type (1.8 W) Low operating power type (1.4 W) (1 Form A, 1 Form B) Protective element Nil: None (Standard type) With resistor inside Coil voltage (DC)

12 V, 24 V (1 Form C only)

Rubber bracket A type (1 Form A, 1 Form B) Screw mounting type Direct coupling type Classification by type Nil:

1 Form A or 1 Form B

Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ CA ASCTB219E 201203-T1 TYPES Standard packing: Carton: 20 pcs. Case: 200 pcs. Note: Please use “CA∗∗R-∗-∗-∗ or CA∗∗SR-∗-∗-∗” built-in resistor type. (Asterisks “ ∗ ” should be filled in from ORDERING INFORMATION.) RATING 1. Coil data Note: Other pick-up voltage types are also available. Please contact us for details. 2. Specifications 1) 12 V DC type Notes: *1. This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. *2. The upper operation ambient temperature limit is the maximum temperature that can satisfy the coil temperature rise value. Please refer to “Usage ambient condition” in CAUTIONS FOR USE OF AUTOMOTIVE RELAYS. Contact arrangement Coil voltage Mounting type Standard type Low operating power type Sealed type Dust cover type Sealed type Dust cover type Part No. Part No. Part No. Part No.

1 Form A 12 V DC

Rubber bracket A CA1a-12V-A-5 CA1aF-12V-A-5 CA1aS-12V-A-5 CA1aFS-12V-A-5 Screw-mounting CA1a-12V-N-5 CA1aF-12V-N-5 CA1aS-12V-N-5 CA1aFS-12V-N-5 Direct coupling CA1a-12V-C-5 CA1aF-12V-C-5 CA1aS-12V-C-5 CA1aFS-12V-C-5

1 Form B 12 V DC

Rubber bracket A CA1b-12V-A-5 CA1bF-12V-A-5 CA1bS-12V-A-5 CA1bFS-12V-A-5 Screw-mounting CA1b-12V-N-5 CA1bF-12V-N-5 CA1bS-12V-N-5 CA1bFS-12V-N-5 Direct coupling CA1b-12V-C-5 CA1bF-12V-C-5 CA1bS-12V-C-5 CA1bFS-12V-C-5

12 V DC Screw-mounting CA1-12V-N – – –

Direct coupling CA1-12V-C – – –

24 V DC Screw-mounting CA1-24V-N – – –

Direct coupling CA1-24V-C – – – Nominal coil voltage Pick-up voltage (at 20°C 68°F) Drop-out voltage (at 20°C 68°F) Nominal operating current Coil resistance Nominal operating power Usable voltage range Standard type 1 Form A and 1 Form B 12 V DC Max. 8 V DC 0.6 to 6 V DC 150 mA 80 Ω 1.8 W 10 to 16V DC Low operating power type 1 Form A and 1 Form B 12 V DC Max. 8 V DC 0.6 to 6 V DC 120 mA 100 Ω 1.4 W 10 to 16V DC 1 Form C 12 V DC Max. 8 V DC Min. 0.6 V DC 150 mA 80 Ω 1.8 W 10 to 15V DC 24 V DC Max. 16 V DC Min. 1.2 V DC 75 mA 320 Ω 1.8 W 20 to 30V DC Characteristics Item Specifications

1 Form A type 1 Form B type 1 Form C type

Arrangement 1 Form A 1 Form B 1 Form C Contact resistance (Initial) Typ 3m Ω (By voltage drop 6V DC 1A) Contact voltage drop Max. 0.3 V [(after electrical life test, by voltage drop 12 V DC 20 A (1.4 W type), 12 V DC 30 A (1.8 W type)] Max. 0.3 V (after electrical life test, by voltage drop 12 V DC 20 A) Max. 0.4 V (after electrical life test, by voltage drop 12 V DC 20 A) Contact material Ag alloy (Cadmium free) Rating Nominal switching capacity (resistive load) 20 A 12V DC (1.4 W type) 30 A 12V DC (1.8 W type) 20 A 12 V DC Max. carrying current (at coil applied voltage 14 V DC, 80°C 176°F) 20 A continuous (1.4 W type) 30 A for 1 min. (1.8 W type) 20 A continuous 20 A continuous Nominal operating power 1.4 W/1.8 W 1.8 W Min. switching capacity (resistive load)* 1 1 A 12V DC Electrical characteristics Insulation resistance (Initial) Min. 10 M Ω (at 500V DC) Min. 10 M Ω (at 500V DC) Breakdown voltage (Initial) Between open contacts 500 Vrms for 1 min. (Detection current: 10mA) Between contacts and coil 500 Vrms for 1 min. (Detection current: 10mA) Operate time (at 20°C 68°F) Max. 10ms (at nominal voltage) (excluding contact bounce time) (Initial) Release time (at 20°C 68°F) Max. 10ms (at nominal voltage) (excluding contact bounce time) (Initial) Mechanical characteristics Shock resistance Functional Min. 200 m/s 2 {20G} (Half-wave pulse of sine wave: 11ms; detection time: 10µs) Min. 100 m/s2 {10G} (Half-wave pulse of sine wave: 11ms; detection time: 10µs) Destructive Min. 1,000 m/s 2 {100G} (Half-wave pulse of sine wave: 6ms) Vibration resistance Functional Rubber bracket A type: 50 Hz to 500 Hz, Min. 100 m/s2 {10G} Screw-mounting and direct coupling type: 33 Hz, Min. 44.1 m/s2 {4.5G} (Detection time: 10µs) Destructive Rubber bracket A type: 50 Hz to 500 Hz, Min. 100 m/s2 {10G} Screw-mounting and direct coupling type: 33 Hz, Min. 44.1 m/s2 {4.5G}, Time of vibration for each direction; X, Y direction: 2 hours, Z direction: 4 hours Expected life Electrical (at nominal switching capacity) Min. 105 (operating frequency: 2s ON, 2s OFF) (1.4 W and 1.8 W type at 20 A) Min. 2 × 104 (operating frequency: 3s ON, 15s OFF) (1.8 W type at 30 A) Min. 105 (operating frequency: 2s ON, 2s OFF) Mechanical Min. 10 6 (at 120 cpm) Min. 5 × 105 (at 120 cpm) Conditions Conditions for operation, transport and storage*2 Ambient temperature: –30°C to +80°C –22°F to +176°F, Humidity: 5% R.H. to 85% R.H. (Not freezing and condensing at low temperature) Max. operating speed 15 cpm (1.4 W type: at nominal load,

1.8 W type: at 20 A) 15 cpm (at nominal switching capacity)

standard Water-proof standard Sealed type: JIS D 0203 S2, Dust cover type: JIS D 0203 R2 Mass Rubber bracket A type: 23 g .81 oz, Screw-mounting and direct coupling type: 19 g .67 oz 31 g 1.09 oz

Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ CA ASCTB219E 201203-T1 2) 24 V DC type Notes: *1. This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. *2. The upper operation ambient temperature limit is the maximum temperature that can satisfy the coil temperature rise value. Please refer to “Usage ambient condition” in CAUTIONS FOR USE OF AUTOMOTIVE RELAYS. Electrical life REFERENCE DATA Characteristics Item Specifications

1 Form C type

Contact resistance (Initial) Typ 3m Ω (By voltage drop 6V DC 1A) Contact voltage drop Max. 0.4 V (after electrical life test, by voltage drop 24 V DC 10 A) Contact material Ag alloy (Cadmium free) Rating Nominal switching capacity (resistive load) (operating frequency: 2s ON, 2s OFF) 10 A 24V DC Max. carrying current 10 A continuous (at coil applied voltage 28 V DC, 80 °C 176°F) Nominal operating power 1.8 W Min. switching capacity (resistive load)* 1 1 A 24V DC Electrical characteristics Insulation resistance (Initial) Min. 10 M Ω (at 500V DC) Breakdown voltage (Initial) Between open contacts 500 Vrms for 1 min. (Detection current: 10mA) Between contacts and coil 500 Vrms for 1 min. (Detection current: 10mA) Operate time (at nominal voltage) (at 20°C 68°F) Max. 10ms (excluding contact bounce time) (Initial) Release time (at nominal voltage) (at 20°C 68°F) Max. 10ms (excluding contact bounce time) (Initial) Mechanical characteristics Shock resistance Functional Min. 100 m/s 2 {10G} (Half-wave pulse of sine wave: 11ms; detection time: 10µs) Destructive Min. 1,000 m/s 2 {100G} (Half-wave pulse of sine wave: 6ms) Vibration resistance Functional 33 Hz, Min. 44.1 m/s 2 {4.5G} (Detection time: 10µs) Destructive 33 Hz, Min. 44.1 m/s2 {4.5G}, Time of vibration for each direction; X, Y direction: 2 hours, Z direction: 4 hours Expected life Electrical (at nominal switching capacity) Min. 10 5 (operating frequency: 2s ON, 2s OFF) Mechanical Min. 5 × 105 (at 120 cpm) Conditions Conditions for operation, transport and storage*2 Ambient temperature: –30°C to +80°C –22°F to +176°F, Humidity: 5% R.H. to 85% R.H. (Not freezing and condensing at low temperature) Max. operating speed 15 cpm (nominal switching capacity) Water-proof standard Water-proof standard JIS D 0203 S2 Mass 31 g 1.09 oz Nominal coil voltage Motor load (operating frequency ON: 2 s, OFF: 2 s) Halogen lamp load (operating frequency ON: 1 s, OFF: 14 s) 1 Form A and 1 Form B type 12 V DC Min. 10 5, 20 A 12 V DC Min. 10 5, 20 A 12 V DC 1 Form C type 12 V DC Min. 10 5, 20 A 12 V DC Min. 10 5, 20 A 12 V DC 24 V DC Min. 10 5, 10 A 24 V DC Min. 10 5, 6 A 24 V DC 1. Coil temperature rise Samples: CA1aS-12V-N-5, 5pcs. Measured portion: Inside the coil Contact carrying current: 20A Ambient temperature: Room temperature, 85°C 185°F 2. Max. switching capability (Resistive load, initial) 3. Ambient temperature and operating voltage range 12 14 16 140 120 100 85°C Room temperature Temperature rise, °C Coil applied voltage, V 185°F Switching current, A Switching voltage, VDC 02 0 3 0 4 010 50 (N.O. side Room temperature) Ambient temperature, °C Coil applied voltage, VDC −40 −20−30 20 40 60 100 0 1208085 Operation range Pick-up voltage (Cold start)

Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ CA ASCTB219E 201203-T1 4. Ambient temperature characteristics (Cold start) Samples: CA1bS-12V-N-5 5. Distribution of pick-up and drop-out voltage Quantity: 50pcs. 6. Operate and release time characteristics Sample: CA1a-12V-N-5, 10pcs. Ambient temperature, °C Pick-up and drop-out voltage, V −30 20 80 Pick-up voltage Drop-out voltage Voltage, V Quantity, n Pick-up voltage Drop-out voltage Coil applied voltage, %V Operate and release time, ms Max. Min. X Max. Min. 01 6 10 12 1468 Operate time Release time X 7-(1). Electrical life test (Motor load) Sample: CA1a-12V-C, 3pcs. Load: Inrush current: 63A, steady current: 23A Blower fan motor actual load (motor free) Operating frequency: ON 2s, OFF 2s Ambient temperature: Room temperature Load current waveform Load: Inrush current: 63A, steady current: 23A, Change of pick-up and drop-out voltage Change of contact resistance 500ms 10A No. of operations, × 104 Pick-up and drop-out voltage, V Max. Max. Min. Min. X X 02 0 10 Pick-up voltage Drop-out voltage No. of operations, × 104 Contact resistance, mΩ Max. Min. X 02 0 10 7-(2). Electrical life test (Lamp load) Sample: CA1a-12V-C, 3pcs. Load: 60Wx4, Inrush current: 110A, steady current: 20A Halogen lamp actual load Operating frequency: ON 1s, OFF 14s Ambient temperature: Room temperature Load current waveform Load: Inrush current: 110A, steady current: 20A, Change of pick-up and drop-out voltage Change of contact resistance 200ms 20A No. of operations, × 104 Pick-up and drop-out voltage, V Max. Max. Min. Min. X X 02 0 10 Pick-up voltage Drop-out voltage No. of operations, × 104 Contact resistance, mΩ Max. Min. 02 0 10

Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ CA ASCTB219E 201203-T1 DIMENSIONS (mm inch) The CAD data of the products with a CAD Data mark can be downloaded from: http://industrial.panasonic.com/ac/e/ 1. 1 Form A/1 Form B Rubber bracket A type External dimensions 21.5 19.5 14.4 17.4 2.5 21.5 0.8 15.4 12.4 5.5 2.4 1.5 .846 .768 .354 1.457 .567 .685 .394 .591 .098 .236 .846 .669 .031 .606 .488 .217 .094 .059 .079 Dimension: General tolerance Max. 1mm .039 inch: ±0.1 ±.004 1 to 3mm .039 to .118 inch: ±0.2 ±.008 Min. 3mm .118 inch: ±0.3 ±.012 Schematic (Bottom View) (1 Form A) Note: Including resistor type also available. CAD Data 2. 1 Form A/1 Form B Screw-mounting type External dimensions 17.421.5 .079 .11814.4 .2366 0.8 15.4 12.4 5.5 2.4 17.5 1.457 R106.5 dia. hole+0.3 .256 dia.+.012 19.5 .846 .768 .551 .354 .685 .567 .031 .606 .488 .217 .094 .689 1.457 .276 Dimension: General tolerance Max. 1mm .039 inch: ±0.1 ±.004 1 to 3mm .039 to .118 inch: ±0.2 ±.008 Min. 3mm .118 inch: ±0.3 ±.012 Schematic (Bottom View) (1 Form A) Note: Including resistor type also available. CAD Data

Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ CA ASCTB219E 201203-T1 For Cautions for Use, see Relay Technical Information. 3. 1 Form A/1 Form B Direct coupling type External dimensions 21.5 17.4 14.4 .2366 0.8 15.4 12.4 5.5 2.4 19.5 .768 .846 .354 .685 .567 .031 .606 .488 .217 .094 1.457 Dimension: General tolerance Max. 1mm .039 inch: ±0.1 ±.004 1 to 3mm .039 to .118 inch: ±0.2 ±.008 Min. 3mm .118 inch: ±0.3 ±.012 Schematic (Bottom View) (1 Form A) Note: Including resistor type also available. CAD Data 4. 1 Form C Screw-mounting type External dimensions 23.4 19.431.2 5.5 2.4 0.8 12.2 5928 R10 6.6 dia. hole .260 dia. 28.4 1.228 1.118 11.4 .551 .921 .764 .157 .079 .217 .094 .031 .480 .472 1.575 2.3231.102 .787 .354 .354 .236 .449 Dimension: General tolerance Max. 1mm .039 inch: ±0.1 ±.004 1 to 3mm .039 to .118 inch: ±0.2 ±.008 Min. 3mm .118 inch: ±0.3 ±.012 Schematic (Bottom View) Note: Including resistor type also available. Including resistor

1 Form CCAD Data

  1. 1 Form C Direct coupling type External dimensions 19.4 5.5 2.4 0.8 12.2 11.4 23.4 31.2 28.4 1.228 1.118 .764 .217 .094 .031 .480 1.575 1.102 .354 .354 .236 .449 .921 Dimension: General tolerance Max. 1mm .039 inch: ±0.1 ±.004 1 to 3mm .039 to .118 inch: ±0.2 ±.008 Min. 3mm .118 inch: ±0.3 ±.012 Schematic (Bottom View) Note: Including resistor type also available. Including resistor