CA18CAN12BPM1IO

CA18CAF08BPA2IO CARLOGAVAZZI | Alldatasheet

Document overview

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Technical content

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 Capacitive Proximity Sensors with IO-Link communication

Description

The new generation of CA18CA…IO sensors are a complete family of high performance capacitive sensors for detection of most solid or liquid targets in industrial applications such as Plastic & Rubber, Agriculture, Food & Beverage and Materials handling. The 4th Generation of TRIPLESHIELD TM technology provides increased immunity to electromagnetic interference (EMI), especially to frequency drives, and improves immunity to humidity and dust. The sensor housing has the IP69K rating as well as approval by ECOLAB for cleaning and disinfection agents. On-board IO-Link communication opens up a variety of functions, such as easy communication and customization of advanced parameter settings. Benefits

• A complete family. Available in M18 in a robust PBT housing with an operation of 2-10 mm flush or 3-15 mm non-flush.
• Enhanced EMC performance: 4 th Generation TRIPLESHIELDTM
• Easy customization to specific OEM requests: different cable lengths and materials, special labelling: customized pig-tail solutions with special cables and connectors are possible on request..
• The output can be operated either as a switching output or in IO-Link mode.
• Fully configurable via output IO-Link v 1.1. Electrical outputs can be configured as PNP / NPN / Push-Pull / External input, normally open or normally closed.
• Timer functions can be set, such as ON-delay, Off- delay, and one shots.
• Logging functions: Temperatures, detecting counter, power cycles and operating hours.
• Detection modes Single point, two point and windows mode.
• Analogue output: In IO-Link mode the sensor will generate 16 bit analogue process data output representing the dielectric value measured by the sensor.

Applications

• Detection not only of the level of plastic pellets in plastic moulding machines but also the dielectric value of the pellets to ensure correct manufacturing.
• Detection not only of the wood pellets in pellet burners but also the density of the wood pellets.

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 Main functions

• The sensor can be operated in IO-Link mode once connected to an IO-Link master or in standard I/O mode.
• Adjustable parameters via IO-Link interface: ► Sensing distance and hysteresis. ► Sensing modes: single point or two point or window mode. ► Timer functions, e.g.: On-delay, Off delay, One shot leading edge or trailing edge. ► Logic functions such as: AND, OR, X-OR and SR-FF. ► External input. ► Logging functions: Maximum temperatures, minimum temperatures, operating hours, operating cycles, power cycles, minutes above maximum temperature, minutes below minimum temperature, etc.

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 References Product selection key CA18CA BP IO Enter the code option instead of Code Option Description C - Sensing principle: Capacitive sensor A Cylindrical housing with threaded barrel 18 - Housing diameter (mm) C - Plastic housing - PBT A - Axial sensing F Flush installation N Non-flush installation

08 Sensing distance: 8 mm

12 Sensing distance: 12 mm

B - Selectable functions: NPN, PNP, Push-Pull, External Input (only pin 2) or External teach input (only pin 2) P - Selectable: N.O. or N.C. A2 2 metre PVC cable M1 M12, 4-pole connector IO - IO-Link version Additional characters can be used for customized versions. Type selection Connection Distance Mounting Code Cable 8 mm Flush CA18CAF08BPA2IO 12 mm Non-flush CA18CAN12BPA2IO Plug 8 mm Flush CA18CAF08BPM1IO 12 mm Non-flush CA18CAN12BPM1IO

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 Structure A C B I H A C B J H E DF G Fig. 1 CA18 Cable Fig. 2 CA18 Plug Fig. 3 Colour code A Sensitivity adjustment F Blue B Yellow LED G Black C Green LED H Sensing face D Brown I 2 m, 4 wire PVC Ø 5,2 mm cable E White J M12x1, 4-pin male connector

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 Sensing Detection Sensor front Selector A Logic A - B Time delay Output inverter Sensor output One of 1 to 6 AND, OR, XOR, S-R divider ON, OFF One-shot N.O., N.C. NPN, PNP, Push-Pull Selector B Logic A - B Time delay Output inverter Sensor output One of 1 to 6 AND, OR, XOR, S-R divider ON, OFF One-shot N.O., N.C. NPN, PNP, Push-Pull EXT-Input S.P., Two P. Window, Adj. Hyst. 1. SSC1 S.P., Two P. Window, Adj. Hyst. 2. SSC2 3. Dust 1 4. Dust 2 5. Temp 6. EXT-Input A B A B Out 1 Out 2 EXT- Input Sensor switching channel SSC1 and SSC2 SSC1

• Enabled
• Disabled Factory settings: Enabled SSC2
• Enabled
• Disabled Factory settings: Enabled Switching mode SSC1
• Deactivated
• Single point mode
• Two point mode
• Windows mode Factory settings: Single point mode SSC2
• Deactivated
• Single point mode
• Two point mode
• Windows mode Factory settings: Single point mode Rated operating distance (Sn) 0 - 12 mm (Factory settings: 12 mm), (ref. target 36x36 mm ST37, 1 mm thick, grounded) Non-flush-mounted sensor 0 - 8 mm (Factory settings: 8 mm), (ref. target 24x24 mm ST37, 1 mm thick, grounded) Flush-mounted sensor Sensitivity control Adjustable by potentiometer, external teach or by IO-Link settings
• Potentiometer disabled
• Potentiometer enabled
• External teach Factory settings: Potentiometer enabled Potentiometer Electrical adjustment 11 turns Mechanical adjustment 16 turns Adjustable distance 2 ... 10 mm (flush types) Factory settings: SP1 1000 and SP2 10000 3 ... 15 mm (Non- flush types) Factory settings: SP1 1000 and SP2 10000 Effective operating distance (Sr) 0.9 x Sn ≤ Sr ≤ 1.1 x Sn Usable operating dist. (Su)* 0.85 x Sr ≤ Su ≤ 1.15 x Sr Hysteresis (H) CA18CAF08… CA18CAN12… Adjustable by IO-Link (1% to 100%) Factory settings: Typical 6% Factory settings: Typical 15% Detection filter This function can increase the immunity towards unstable targets and electromagnetic disturbances: Value can be set from 1 to 255. Factory settings: 1 (1 is max. operating frequency and 255 is min. operating frequency)

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 * For Flush-mounted sensors in conductive material, the usable operating distance (Su) is 0.80 x Sr ≤ Su ≤ 1.2 x Sr for temperatures exceeding 0°C - 60 °C ( 32°F - 140°F). Alarm settings Dust alarm SSC1 and SSC2 SSC1

• 0 to 100 % of actual SP Factory settings: 2 times standard hysteresis SSC2
• 0 to 100 % of actual SP Factory settings: 2 times standard hysteresis Temperature alarm
• High threshold -50 to +150 °C
• Low threshold -50 to +150 °C Factory settings: High value 120 °C (front temperature sensor used) Low value -30 °C (front temperature sensor used)

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 Detection diagram -25 -20 -15 -10 -8 -4 -2 02 68 10 12 144 -0,31 -0,24 -0,16 0 0,08 0,24 0,31 0,39 0,47 0,55 -0,98 -0,79 -0,59 -0,39 -0,20 0,00 0,20 0,39 0,59 0,79 0,98 0,16-0,08 Y Y’ X S Y X S T -25 -20 -15 -10 -8 -4 -2 02 68 10 12 144 -0,31 -0,24 -0,16 0 0,08 0,24 0,31 0,39 0,47 0,55 -0,98 -0,79 -0,59 -0,39 -0,20 0,00 0,20 0,39 0,59 0,79 0,98 0,16-0,08 Y Y’ X S Y X S T Fig. 4 Flush Fig. 5 Non-flush Y Detection width [mm] X' Sensing range [inches] X Sensing range [mm] S Sensor Y' Detection width [inches] T Target Accuracy Repeat accuracy (R) ≤ 5% Operation diagram >1 sec. >1 sec. >1 sec. >2 sec. >1 sec. >1 sec. >1 sec. >2 sec. D A C B E F I H G J K L

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 A Target influence G Green LED ON B stable ON H Yellow LED ON C Output ON I Output N.O. D Output OFF J Output N.C. E stable OFF K Dust alarm N.O. F Time L Dust alarm N.C.

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020

Features

Rated operational voltage (UB) 10 ... 40 VDC (ripple included) Ripple (Urpp) ≤ 10% No load supply current (Io) ≤ 20 mA Rated insulation voltage (Ui) 50 VDC Power-ON delay (tv) ≤ 300 ms Input selector Input selector Channel A

• Deactivated
• SSC1
• SSC2
• Dust alarm 1
• Dust alarm 2
• Temperature alarm
• External input Factory settings: SSC1 Channel B
• Deactivated
• SSC1
• SSC2
• Dust alarm 1
• Dust alarm 2
• Temperature alarm
• External input Factory settings: SSC1 Logic functions Logic functions Channel A + B for SO1
• Direct
• AND
• OR
• X-OR
• SR-FF Factory settings: Direct Channel A + B for SO2
• Direct
• AND
• OR
• X-OR
• SR-FF Factory settings: Direct

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 Time delays Timer mode For SO1

• Disabled
• Power-ON delay
• Power-OFF delay
• Power-ON delay and Power-OFF delay
• One-shot leading edge
• One-shot trailing edge Factory settings: Disabled For SO2
• Disabled
• Power-ON delay
• Power-OFF delay
• Power-ON delay and Power-OFF delay
• One-shot leading edge
• One-shot trailing edge Factory settings: Disabled Timer scale For SO1
• [ms]
• [s]
• [min] Factory settings: ms For SO2
• [ms]
• [s]
• [min] Factory settings: ms Timer value For SO1
• 0 ... 32 767 Factory settings: 0 For SO2
• 0 ... 32 767 Factory settings: 0 Output Inverter Output Inverter For SO1 Pin 4 Black wire:
• N.O.
• N.C. Factory settings: N.O. For SO2 Pin 2 White wire:
• N.O.
• N.C. Factory settings: N.C. Sensor Output Switching Output Stage SO1 and SO2 For SO1 Pin 4 Black wire:
• NPN
• PNP
• Push-Pull Factory settings: PNP For SO2 Pin 2 White wire:
• NPN
• PNP
• Push-Pull
• External input, active high
• External input, active low
• External teach Factory settings: PNP Outputs Rated operational current (Ie) (Ie) ≤ 200 mA (Continuous, SO1 + SO2) OFF-state current (Ir) ≤ 100 μA Minimum operational current (Im) > 0,5 mA Voltage drop (Ud) ≤ 1.0 VDC @ 200 mA DC Protection Short circuit, reverse polarity, transients Utilization category DC-12 Control of resistive loads and solid- state loads with optical isolation DC-13 Control of electromagnets Load capacitance max at (Ue) 100 nF

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 Operation diagram For default factory sensor Tv = Power-ON delay Power supply ON Target (Object) Present Break output (N.C.) ON Tv Make output (N.O.) ON Tv Response times Operating frequency (f) 50 Hz. Response times tON (OFF-ON) < 10 ms tOFF (ON-OFF) < 10 ms Indication Green LED Yellow LED Power Function SIO and IO-Link mode ON ON ON ON (stable)* SSC1 ON OFF ON OFF (stable)* SSC1 OFF ON - ON (Not stable) SSC1 OFF OFF - OFF (Not stable) SSC1 - Flashing 10Hz 50% dutycycle ON Output short-circuit - Flashing (0.5…20Hz) ON Timer indication SIO mode only Flashing 1 HZ ON 100 ms OFF 900 ms ON External teach by wire. Only for single point mode Flashing 1 HZ ON 900 ms OFF 100 ms ON Teach time window (3 - 6 sec) Flashing 10 HZ ON 50 ms OFF 50 ms Flashing for 2 sec ON Teach time out (12 sec) Flashing 2 HZ ON 250 ms OFF 250 ms Flashing for 2 sec ON Teach successful IO-Link mode only Flashing 1 HZ ON 900 ms OFF 100 ms - ON Sensor is in IO-Link mode

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 *See operation diagram LED indication LED indications

• LED Indication disabled
• LED Indication enabled Factory settings: LED Indication enabled Environmental Max. temperature on sensing face 120°C (248°F) Ambient humidity range 35% ... 95% Operating 35% ... 95% Storage Vibration 10 ... 150 Hz, 1 mm / 15 G EN 60068-2-6 Shock 30 G / 11 ms, 3 pos, 3 neg per axis EN 60068-2-27 Drop test 2 x 1 m 100 x 0,5 m EN 60068-2-31 Rated impulse withstand voltage ≥2 kV with 500 Ω Overvoltage category III IEC 60664, EN 60947-1 Pollution degree 3 IEC 60664, 60664A; EN 60947-1 IP rating IP 67, IP 68/60 min., EN 60529; EN 60947-1 IP69K* DIN 40050-9 NEMA Enclosure Types 1, 2, 4, 4X, 5, 6, 6P, 12 NEMA 250 Tightening torque ≤ 2.6 Nm * The IP69K test according to DIN 40050-9 for high- pressure, high-temperature wash-down applications. The sensor must not only be dust tight (IP6X), but also able to withstand high-pressure and steam cleaning. The sensor is exposed to high pressure water from a spray nozzle that is fed with 80°C water at 8’000– 10’000 KPa (80–100bar) and a flow rate of 14–6L/min. The nozzle is held 100 –150 mm from the sensor at angles of 0°, 30°, 60° and 90° for 30s each. The test device sits on a turntable that rotates with a speed of 5 times per minute. The sensor must not suffer any damaging effects in appearance or function from the high pressure water function. TRIPLESHIELDTM Exceeding the norms for capacitive sensors.

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 Electrostatic discharge immunity test contact discharge > 40 kV IEC 61000-4-2; EN60947-1air discharge > 40 kV Electromagnetic field immunity 20 V/m IEC 61000-4-3; EN60947-1 Electrical fast transient immunity ±4kV / 5kHz IEC 61000-4-4; EN60947-1 Wire-conducted noise > 20 Vrms IEC 61000-4-3; EN60947-1 Power frequency magnetic fields Continuous > 60 A/m, 75.9 µ tesla IEC 61000-4-8; EN60947-1Short-time > 600 A/m, 759 µ tesla Diagnostic parameters Function Unit Range Values stored in the sensor (Saved every hour) Operating Hours [h] 0 … 2 147 483 647 Number of Power Cycles [cycles] 0 … 2 147 483 647 Maximum temperature - All time high [°C] -50 ... +150 Minimum temperature - All time low [°C] -50 ... +150 Detection counter SSC1 [cycles] 0 … 2 147 483 647 Minutes above Maximum Temperature [min] 0 … 2 147 483 647 Minutes below Minimum Temperature [min] 0 … 2 147 483 647 Values stored in the sensor (Saved with events) Maintenance event counter [counts] 0 … 2 147 483 647 Download counter [counts] 0 …65 536 Values not saved in sensor Maximum temperature - Since last power-up [°C] -50 ... +150 Minimum temperature - Since last power-up [°C] -50 ... +150 Current temperature [°C] -50 ... +150 Events Configuration Events Factory default setting Temperature fault event Inactive Temperature over-run Inactive Temperature under-run Inactive Short circuit Inactive Maintenance Inactive

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 Process data configuration Process Data Factory default setting Analogue value Active SO1, Switching output 1 Active SO2, Switching output 2 Active SSC1, Sensor switching channel 1 Inactive SSC2, Sensor switching channel 2 Inactive DA1, Dust Alarm for SSC1 Inactive DA2, Dust alarm for SSC2 Inactive TA, Temperature alarm Inactive SC, Short circuit Inactive

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 Process data structure 4 Bytes, Analogue value 16 ... 31 (16 bit) Byte 0 31 30 29 28 27 26 25 24 MSB - - - - - - - Byte 1 23 22 21 20 19 18 17 16 - - - - - - - LSB Byte 2 15 14 13 12 11 10 9 8 - - SC TA DA2 DA1 SSC2 SSC1 Byte 3 7 6 5 4 3 2 1 0

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 Mechanics/electronics Connection Cable 2 m, 4 wire, 4 x 0,34 mm2, Ø5.2 mm Oil proof PVC, grey Plug (M1) M12 x 1, 4 pin male Wiring 3 BU 2 WH 4 BK

1 BN V

V A B BN BK WH BU A B Brown Black White Blue OUT/IO-Link IN/OUT Housing Body PBT,Grey, 30% glass-reinforced Cable gland PA12, Rectangular housing Finger nuts PA12, Rectangular housing Trimmer shaft Nylon, Blue Light guides Grilamid TR 55, Transparent Dimensions M18 x 1 Thread Thread length 47 mm Non-flush 55 mm Flush Total length 70 mm Housing Weight 150 g Cable version 75 g Plug version

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 Dimensions (mm) M18 x 1.0 x 55 LED M18 x 1.0 x 47 81 5 LED M18 x 1.0 x 55 15 M12 x 1.0 LED M18 x 1.0 x 47 81 5 M12 x 1.0 LED

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 Compatibility and conformity Approvals and markings General reference Sensor designed according to EN60947-5-2 and EN60947-1 MTTFd 114.6 years @ 40°C (+104°F) ISO 13849-1, SN 29500 CE-marking Approvals (UL508) Other Approvals Topax 56, Topaz AC1, Topaz MD3, Topaz CL1, Topactiv OKTO, P3-hypochloran IO-Link IO-Link revision 1.1 Transmission rate COM2 (38.4 kbaud) SDCI-Norm IEC 61131-9 Profile Smart sensor profile 2nd edition, common profile Min. cycle time 5 ms SIO mode Yes Min. master port class A (4-pin) Process data length 32 bit

Carlo Gavazzi Industri A/S CA18CAxxBPxIO - IO-Link CA18CAxxBPxIO ENG 10/11/2020 Delivery contents and accessories Delivery contents Capacitive sensor: CA18CAxxBPxIO 2 x M18 finger nuts Screwdriver Packaging: Carton box Accessories Connector type CONB14NF-... -series. Mounting Brackets AMB18-S.. (straight), AMB18-A.. (angled) Further information Information Where to find it QR IO-Link manual http://cga.pub/?cbfe4c Mounting brackets http://cga.pub/?68adbc Connectors http://cga.pub/?d839df COPYRIGHT ©2020 Content subject to change. Download the PDF: www.gavazziautomation.com