BTS6510

BTS6510 INFINEON | Alldatasheet

Document overview

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• PDF pages: 15

Technical content

Features

• Overload protection
• Current limitation
• Short circuit protection
• Overtemperature protection
• Overvoltage protection (including load dump)
• Clamp of negative voltage at output
• Fast deenergizing of inductive loads
• Low ohmic inverse current operation
• Diagnostic feedback with load current sense
• Open load detection via current sense
• Loss of Vbb protection
• Electrostatic discharge (ESD ) protection Application
• Power switch with current sense diagnostic feedback for 12 V and 24 V DC grounded loads
• Most suitable for loads with high inrush current like lamps and motors; all types of resistive and inductive loads
• Replaces electromechanical relays, fuses and discrete circuits General Description N channel vertical power FET with charge pump, current controlled input and diagnostic feedback with load current sense, integrated in Smart SIPMOS chip on chip technology. Providing embedded protective functions. IN Charge pump Level shifter Rectifier Limit for unclamped ind. loads Gate protection Current limit Overvoltage protection + Vbb PROFET  OUT 4 & Tab 1,2,6,7 Load GND Load Output Voltage detection RIS IS IIS IL VIS IIN Logic GND Voltage sensor Voltage source Current Sense LogicESD Temperature sensor R bb VIN ) With additional external diode. 2) Additional external diode required for energized inductive loads (see page 8). Product Summary Operating voltage Vbb(on) 5.0 ... 34 V On-state resistance R ON 6.0 mΩ Noinal current IL(nom) 17 A Load current (ISO) IL(ISO) 70 A Short circuit current limitation IL(SC) 130 A Current sense ratio I L : IIS 14 000 TO 220-7 SM D

1 OUT O Output to the load. The pins 1,2,6 and 7 must be shorted with each other especially in high current applications! 2 OUT O Output to the load. The pins 1,2,6 and 7 must be shorted with each other especially in high current applications!3)

3 IN I Input, activates the power switch in case of short to ground

4 V bb + Positive power supply voltage, the tab is electrically connected to this pin. In high current applications the tab should be used for the Vbb connection instead of this pin 4).

5 IS S Diagnostic feedback providing a sense current proportional to the load

current; zero current on failure (see Truth Table on page 6) 6 OUT O Output to the load. The pins 1,2,6 and 7 must be shorted with each other especially in high current applications!3) 7 OUT O Output to the load. The pins 1,2,6 and 7 must be shorted with each other especially in high current applications!3) Maximum Ratings at Tj = 25 °C unless otherwise specified Parameter Symbol Values Unit Supply voltage (overvoltage protection see page 4) Vbb 42 V Supply voltage for short circuit protection, Tj,start =-40 ...+150°C: (EAS limitation see diagram on page 9) Vbb 34 V Load current (short circuit current, see page 5) IL self-limited A Load dump protection VLoadDump = VA + Vs, VA = 13.5 V R I 5) = 2 Ω , R L = 0.54 Ω , td = 200 ms, IN, IS = open or grounded VLoad dump 6) 75 V Operating temperature range Storage temperature range Tj Tstg -40 ...+150 -55 ...+150 Power dissipation (DC), TC ≤ 25 °C Ptot 170 W Inductive load switch-off energy dissipation, single pulse Vbb = 12V, Tj,start = 150°C, TC = 150°C const., IL = 20 A, ZL = 7.5 mH, 0 Ω , (see diagrams on page 9 ) EAS 1.5 J Electrostatic discharge capability (ESD) Human Body Model acc. MIL-STD883D, method 3015.7 and ESD assn. std. S5.1-1993, C = 100 pF, R = 1.5 kΩ VESD 4k V Current through input pin (DC) Current through current sense status pin (DC) see internal circuit diagrams on page 7 IIN IIS +15 , -250 +15 , -250 mA 3) Not shorting all outputs will considerably increase the on-state resistance, reduce the peak current capability and decrease the current sense accuracy 4) Otherwise add about 0.3 mΩ to the RON if the pin is used instead of the tab. 5) R I = internal resistance of the load dump test pulse generator. 6) VLoad dump is setup without the DUT connected to the generator per ISO 7637-1 and DIN 40839.

Parameter and Conditions Symbol Values Unit min typ max Thermal resistance chip - case : R thJC 7) -- -- 0.75 K/W junction - ambient (free air): R thJA -- 60 -- SMD version, device on PCB 8): 33

Electrical Characteristics

Parameter and Conditions Symbol Values Unit at Tj = -40 ... +150 °C, Vbb = 12 V unless otherwise specified min typ max Load Switching Capabilities and Characteristics On-state resistance (Tab to pins 1,2,6,7) VIN = 0, IL = 20 A Tj = 25 °C: Tj = 150 °C: VIN = 0, IL = 90 A Tj = 150 °C: Vbb = 6V 9), VIN = 0, IL = 20 A Tj = 150 °C: R ON 4.4 7.9 6.0 10.5 10.7 m Ω Nominal load current 10), (Tab to pins 1,2,6,7) ISO Proposal: VON = 0.5 V,TC = 85°C,Tj ≤ 150°C 11) SMD 8): TA = 85 °C, Tj ≤ 150 °C VON ≤ 0.5 V IL(ISO) IL(NOM) 13.6 A Maximum load current in resistive range (Tab to pins 1,2,6,7) VON = 1.8 V, Tc = 25 °C: see diagram on page 12 VON = 1.8 V, Tc = 150 °C: IL(Max) 250 150 A Turn-on time 12) IIN to 90% VOUT : Turn-off time I IN to 10% VOUT : ton toff 150 230 130 470 200 µs Slew rate on 12) (10 to 30% VOUT ) R L = 1 Ω , TJ = 25 °C dV/dton 0.1 0.25 0.6 V/ µs Slew rate off 12) (70 to 40% VOUT ) R L = 1 Ω , TJ = 25 °C -dV/dtoff 0.15 0.35 0.6 V/ µs 8) Device on 50mm*50mm*1.5mm epoxy PCB FR4 with 6cm2 (one layer, 70µm thick) copper area for Vbb connection. PCB is vertical without blown air. 9) Decrease of Vbb below 10 V causes slowly a dynamic increase of RON to a higher value of RON(Static). As long as VbIN > VbIN(u) max, RON increase is less than 10 % per second for TJ < 85 °C. 10) not subject to production test, specified by design 11) TJ is about 105°C under these conditions. 12) See timing diagram on page 13.

Parameter and Conditions Symbol Values Unit at Tj = -40 ... +150 °C, Vbb = 12 V unless otherwise specified min typ max Inverse Load Current Operation On-state resistance (Pins 1,2,6,7 to pin 4) VbIN = 12 V, IL = - 20 A Tj = 25 °C: see page 9 Tj = 150 °C: R ON(inv) 4.4 7.9 6.0 10.5 m Ω Nominal inverse load current (Pins 1,2,6,7 to Tab) VON = -0.5 V, Tc = 85 °C11) IL(inv) 55 70 -- A Drain-source diode voltage (Vout > Vbb) IL = - 20 A, IIN = 0, Tj = +150°C -VON -- 0.6 -- V Operating Parameters Operating voltage (VIN = 0) 9, 13) Vbb(on) 5.0 -- 34 V Undervoltage shutdown 14) VbIN(u) 1.5 3.0 4.5 V Undervoltage start of charge pump see diagram page 14 VbIN(ucp) 3.0 4.5 6.0 V Overvoltage protection 15) Tj =-40°C: Ibb = 15 mA Tj = 25...+150°C: VbIN(Z) 60 V Standby current Tj =-40...+25°C: IIN = 0 T j = 150°C: Ibb(off) -- µA 13) If the device is turned on before a Vbb-decrease, the operating voltage range is extended down to VbIN(u). For all voltages 0 ... 34 V the device is fully protected against overtemperature and short circuit. 14) VbIN = Vbb - VIN see diagram on page 7. When VbIN increases from less than VbIN(u) up to VbIN(ucp) = 5 V (typ.) the charge pump is not active and VOUT ≈Vbb - 3 V. 15) See also VON(CL) in circuit diagram on page 8.

Parameter and Conditions Symbol Values Unit at Tj = -40 ... +150 °C, Vbb = 12 V unless otherwise specified min typ max Protection Functions 16) Short circuit current limit (Tab to pins 1,2,6,7) 17) VON = 6 V Tc =-40°C: Tc =25°C: Tc =+150°C: IL(SC) IL(SC) IL(SC) 110 130 115 180 A Output clamp 18) IL= 40 mA: (inductive load switch off) see diagram Ind. and overvolt. output clamp page 7 -VOUT(CL) 14 20 V Output clamp (inductive load switch off) at VOUT = Vbb - VON(CL) (e.g. overvoltage),IL= 40 mA VON(CL) 42 47 V Thermal overload trip temperature Tjt 150 -- -- °C Thermal hysteresis ∆Tjt -- 10 -- K Reverse Battery Reverse battery voltage On-state resistance (Pins 1,2,6,7 to pin 4) Tj = 25 °C: Vbb = -12V, VIN = 0, IL = - 20 A, R IS = 1 kΩ Tj = 150 °C: R ON(rev) -- 5.4 8.9 7.0 12.3 m Ω Integrated resistor in Vbb line R bb -- 120 -- Ω Diagnostic Characteristics Current sense ratio, IL = 90 A,Tj =-40°C: static on-condition, Tj =25°C: kILIS = IL : IIS, Tj =150°C: VON < 1.5 V VIS <VOUT - 5V, Tj =25°C: VbIN > 4.0 V Tj =150°C: see diagram on page 11 IL = 10 A,Tj =-40°C: Tj =25°C: Tj =150°C: IL = 4 A,Tj =-40°C: Tj =25°C: Tj =150°C: kILIS 12 400 12 000 11 400 12 200 12 000 11 500 11 100 11 500 11 400 10 000 11 000 10 600 14 200 13 700 12 800 14 800 14 100 13 200 15 300 14 500 13 300 17 600 15 600 13 800 16 000 15 400 14 200 17 400 16 200 15 000 19 500 17 500 15 200 28 500 22 000 18 000 IIS=0 by IIN =0 (e.g. during deenergizing of inductive loads): ) Integrated protection functions are designed to prevent IC destruction under fault conditions described in the data sheet. Fault conditions are considered as "outside" normal operating range. Protection functions are not designed for continuous repetitive operation. ) Short circuit is a failure mode. The device is not designed to operate continuously into a short circuit. The lifetime will be reduced under such conditions. 18) This output clamp can be "switched off" by using an additional diode at the IS-Pin (see page 7). If the diode is used, VOUT is clamped to Vbb- VON(CL) at inductive load switch off. 19) The reverse load current through the intrinsic drain-source diode has to be limited by the connected load (as it is done with all polarity symmetric loads). Note that under off-conditions (IIN = IIS = 0) the power transistor is not activated. This results in raised power dissipation due to the higher voltage drop across the intrinsic drain-source diode. The temperature protection is not active during reverse current operation! Increasing reverse battery voltage capability is simply possible as described on page 8. 20) If VON is higher, the sense current is no longer proportional to the load current due to sense current saturation, see IIS,lim .

Parameter and Conditions Symbol Values Unit at Tj = -40 ... +150 °C, Vbb = 12 V unless otherwise specified min typ max Sense current saturation IIS,lim 6.5 -- -- mA Current sense leakage current IIN = 0: V IN = 0, IL ≤ 0: IIS(LL) IIS(LH) 0.5 µA Current sense overvoltage protection Tj =-40°C: Ibb = 15 mA Tj = 25...+150°C: VbIS(Z) 60 V Current sense settling time 21) ts(IS) -- -- 500 µs Input Input and operating current (see diagram page 12) IN grounded (VIN = 0) IIN(on) -- 0.8 1.5 mA Input current for turn-off 22) IIN(off) -- -- 80 µA Truth Table Input current Output Current Sense Remark level level I IS Normal operation L H L H nominal =IL / kilis, up to IIS=IIS,lim Very high load current H H I IS, lim up to VON =VON(Fold back) IIS no longer proportional to IL Current- limitation H H 0 V ON > VON(Fold back) Short circuit to GND L H L L Over- temperature L H L L Short circuit to Vbb L H H H <nominal 23) Open load L H Z H Negative output voltage clamp L L 0 Inverse load current L H H H L = "Low" Level H = "High" Level Overtemperature reset by cooling: Tj < Tjt (see diagram on page 14) 21) not subject to production test, specified by design 22) We recommend the resistance between IN and GND to be less than 0.5 kΩ for turn-on and more than 500kΩ for turn-off. Consider that when the device is switched off (IIN = 0) the voltage between IN and GND reaches almost Vbb. 23) Low ohmic short to Vbb may reduce the output current IL and can thus be detected via the sense current IIS. 24) Power Transistor "OFF", potential defined by external impedance.

V IN IS OUT bb VIN IIS IIN Vbb Ibb IL VOUT VON 1,2,6,7 RISVIS VbIN RIN DS VbIS Two or more devices can easily be connected in parallel to increase load current capability. Input circuit (ESD protection) IN ZD INI Vbb RbbV Z,IN VbIN VIN When the device is switched off (IIN = 0) the voltage between IN and GND reaches almost Vbb. Use a mechanical switch, a bipolar or MOS transistor with appropriate breakdown voltage as driver. V Z,IN = 66 V (typ). Current sense status output IS ISR ISI ZD ISV bbV bbR Z,ISV VZ,IS = 66 V (typ.), R IS = 1 kΩ nominal (or 1 kΩ /n, if n devices are connected in parallel). IS = IL/kilis can be driven only by the internal circuit as long as Vout - VIS > 5 V. If you want measure load currents up to IL(M), RIS should be less than Vbb - 5 V IL(M) / Kilis Note: For large values of R IS the voltage VIS can reach almost Vbb. See also overvoltage protection. If you don't use the current sense output in your application, you can leave it open. Inductive and overvoltage output clamp + Vbb OUT PROFET VZ1 VON DS IS VOUT VZG VON is clamped to VON(Cl) = 42 V typ. At inductive load switch-off without DS, VOUT is clamped to VOUT(CL) = -19 V typ. via VZG . With DS, VOUT is clamped to Vbb - VON(CL) via VZ1. Using DS gives faster deenergizing of the inductive load, but higher peak power dissipation in the PROFET. In case of a floating ground with a potential higher than 19V referring to the OUT – potential the device will switch on, if diode DS is not used.

Infineon Technologies AG Page 8 of 15 2003-Oct-01 Overvoltage protection of logic part + Vbb VOUT IN bbR Signal GND Logic PROFET VZ,IS RIS INR IS VZ,IN RV VZ,VIS R bb = 120 Ω typ., VZ,IN = VZ,IS = 66 V typ., R IS = 1 kΩ nominal. Note that when overvoltage exceeds 71 V typ. a voltage above 5V can occur between IS and GND, if R V, VZ,VIS are not used. Reverse battery protection Logic IS IN ISR VR OUT LR Power GNDSignal GND Vbb- Power TransistorINR bbR D SD R V ≥ 1 kΩ, R IS = 1 kΩ nominal. Add R IN for reverse battery protection in applications with Vbb above

16 V19); recommended value: 1

+ 1 R IS + 1 R V 0.1A |Vbb| - 12V if DS is not used (or 1 R IN = 0.1A |Vbb| - 12V if DS is used). To minimize power dissipation at reverse battery operation, the summarized current into the IN and IS pin should be about 120mA. The current can be provided by using a small signal diode D in parallel to the input switch, by using a MOSFET input switch or by proper adjusting the current through R IS and R V. V bb disconnect with energized inductive load Provide a current path with load current capability by using a diode, a Z-diode, or a varistor. (VZL < 72 V or VZb < 30 V if RIN=0). For higher clamp voltages currents at IN and IS have to be limited to 250 mA. Version a: PROFET V IN OUT IS bb Vbb VZL Version b: PROFET V IN OUT IS bbVbb VZb Note that there is no reverse battery protection when using a diode without additional Z-diode VZL, VZb. Version c: Sometimes a neccessary voltage clamp is given by non inductive loads RL connected to the same switch and eliminates the need of clamping circuit: PROFET V IN OUT IS bbVbb RL

Infineon Technologies AG Page 9 of 15 2003-Oct-01 Inverse load current operation PROFET V IN OUT IS bb Vbb VOUT - IL RIS VIS VIN - + IIS The device is specified for inverse load current operation (VOUT > Vbb > 0V). The current sense feature is not available during this kind of operation (IIS = 0). With IIN = 0 (e.g. input open) only the intrinsic drain source diode is conducting resulting in considerably increased power dissipation. If the device is switched on (V IN = 0), this power dissipation is decreased to the much lower value R ON(INV) * I2 (specifications see page 4). Note: Temperature protection during inverse load current operation is not possible! Inductive load switch-off energy dissipation PROFET V IN OUT IS bb E E E EAS bb L R ELoad L RL {Z L RIS I IN Vbb i (t)L Energy stored in load inductance: EL = 1/2·L·I2 L While demagnetizing load inductance, the energy dissipated in PROFET is EAS = Ebb + EL - ER = VON(CL)·iL(t) dt, with an approximate solution for RL > 0 Ω : EAS = IL· L 2·R L (Vbb + |VOUT(CL)|) ln (1+ IL·R L |VOUT(CL)| ) Maximum allowable load inductance for a single switch off L = f (IL ); Tj,start = 150°C, Vbb = 12 V, RL = 0 Ω L [µH] I L[A] Externally adjustable current limit If the device is conducting, the sense current can be used to reduce the short circuit current and allow higher lead inductance (see diagram above). The device will be turned off, if the threshold voltage of T2 is reached by I S*RIS . After a delay time defined by R V*CV T1 will be reset. The device is turned on again, the short circuit current is defined by IL(SC). PROFET IS IN ISR VR Power GND Signal GND Vbb OUT VC loadR T1 T2 IN Signal Vbb 100 1000 10000 10 100 1000

Infineon Technologies AG Page 10 of 15 2003-Oct-01 Options Overview Type BTS 6510P 550P 650P 555 Overtemperature protection with hysteresis X X X Tj >150 °C, latch function 25) Tj >150 °C, with auto-restart on cooling X X X Short circuit to GND protection with overtemperature shutdown X switches off when VON >6 V typ. (when first turned on after approx. 180 µs) X X Overvoltage shutdown - - - Output negative voltage transient limit to Vbb - VON(CL) X X X to VOUT = -19 V typ X26) X 26) X26) 25) Latch except when Vbb -VOUT < VON(SC) after shutdown. In most cases VOUT = 0 V after shutdown (VOUT ≠ 0 V only if forced externally). So the device remains latched unless Vbb < VON(SC) (see page 5). No latch between turn on and td(SC). 26) Can be "switched off" by using a diode DS (see page 8) or leaving open the current sense output.

Infineon Technologies AG Page 11 of 15 2003-Oct-01 Characteristics Current sense versus load current: IIS = f(IL), TJ= -40 ... +150 °C IIS [mA] I L [A] Current sense ratio: KILIS = f(IL),TJ = -40°C kilis I L [A] Current sense ratio: IIS = f(IL), TJ= 25 °C kILIS I L [A] Current sense ratio: KILIS = f(IL),TJ = 150°C kilis I L [A] 10000 12000 14000 16000 18000 20000 22000 0 2 04 06 08 0 max typ min 10000 12000 14000 16000 18000 20000 22000 02 0 4 0 6 0 8 0 max t yp min 10000 12000 14000 16000 18000 20000 22000 24000 26000 28000 30000 0 2 04 06 08 0 max typ min 10000 12000 14000 16000 18000 20000 22000 24000 26000 28000 30000 0 2 04 06 08 0 max t yp min

Infineon Technologies AG Page 12 of 15 2003-Oct-01 Typ. current limitation characteristic IL = f (VON, Tj ) IL [A] V ON [V] Typ. on-state resistance R ON = f (Vbb, Tj ); IL = 20 A; VIN = 0 R ON [mOhm] 0 5 10 15 static dynamic Tj = 150°C 85°C 25°C -40°C Vbb [V] Typ. input current IIN = f (VbIN), VbIN = Vbb - VIN IIN [mA] VbIN [V] 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 02 0 4 0 6 0 8 0 100 150 200 250 300 350 400 450 0 5 10 15 20 TJ = -40°C TJ = 25°C TJ= 150°C VON(FB)

Infineon Technologies AG Page 15 of 15 2003-Oct-01 Package and Ordering Code All dimensions in mm BTS 6510 B T&R: Q67060-S6311 Footprint: 9.4 0.47 0.8 8.42 4.6 16.15 10.8 Published by Infineon Technologies AG, St.-Martin-Strasse 53, D-81669 München © Infineon Technologies AG 2001 All Rights Reserved. Attention please! The information herein is given to describe certain components and shall not be considered as a guarantee of characteristics. Terms of delivery and rights to technical change reserved. We hereby disclaim any and all warranties, including but not limited to warranties of non-infringement, regarding circuits, descriptions and charts stated herein. Infineon Technologies is an approved CECC manufacturer. Information For further information on technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies Office in Germany or our Infineon Technologies Representatives worldwide (see address list). Warnings Due to technical requirements components may contain dangerous substances. For information on the types in question please contact your nearest Infineon Technologies Office. Infineon Technologies Components may only be used in life- support devices or systems with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system, or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body, or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered.