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capacitors are integrated in one hybrid package. input under voltage locked-out capability. TABLE 1. OUTPUT VOLTAGE SETTING
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 ELECTRICAL SPECIFICATIONS: CAUTION: Do not operate at or near absolute maximum rating listed for extended periods of time. This stress may adversely impact product reliability and result in failures not covered by warranty. NOTES: 1. Rth(jchoke-a) is measured with the component mounted on an effective thermal conductivity test board on 0 LFM condition. The test board size is 30mm× 30mm× 1.6mm with 2 layers, 1oz. The test condition is complied with JEDEC EIJ/JESD 51 Standards. Parameter Description Min. Typ. Max. Unit Absolute Maximum Ratings VIN to GND Note 1 - - +6.0 V VOUT to GND Note 1 - - +6.0 V EN to GND Note 1 - - VIN+0.6 V Tc Case Temperature of Inductor - - +110 °C Tj Junction Temperature -40 - +150 °C Tstg Storage Temperature -40 - +125 °C ESD Rating Human Body Model (HBM) - - 2k V Machine Model (MM) - - 200 V Charge Device Model (CDM) - - 1k V Recommendation Operating Ratings VIN Input Supply Voltage +2.7 - +5.5 V VOUT Output Voltage +0.8 - +4.0 V Ta Ambient Temperature -40 - +85 °C Thermal Information Rth(jchoke-a) Thermal resistance from junction to ambient. (Note 1) - 70 - °C/W
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 ELECTRICAL SPECIFICATIONS: (Cont.) Conditions: TA = 25 ºC, unless otherwise specified. Test Board Information: 30mm× 30mm×1 .6mm, 4 layers 2Oz . The output ripple and transient response measurement is short loop probing and 20MHz bandwidth limited. Vin = 3.3V, Vout = 1.8V, unless otherwise specified. Symbol Parameter Conditions Min. Typ. Max. Unit Input Characteristics ISD(IN) Input shutdown current Vin = 3.3V, EN = GND - 0.3 1 uA I(IN) Input supply current Vin = 3.3V, Iout = 0A EN = VIN Vout = 1.8V - 75 - uA IS(IN) Input supply current Vin = 3.3V, EN = VIN - - - Iout = 5mA Vout = 1.8V - 3 - mA Iout = 100mA Vout = 1.8V - 66 - mA Iout = 1000mA Vout = 1.8V - 730 - mA Output Characteristics IOUT(DC) Output continuous current range Vin=3.3V, Vout=1.8V 0 - 1000 mA VO(SET) Ouput Voltage set Point With 0.5% tolerance for external resistor used to set output voltage -3.0 +3.0 % V O(SET) ΔVOUT /ΔVIN L ine regulation accuracy Vin = 3.3V to 5V Vout = 1.8V, Iout = 0A Vout = 1.8V, Iout = 1000mA - 0.1 0.2 % V O(SET) ΔVOUT /ΔIOUT L oad regulation accuracy Iout = 0A to 1000mA Vin = 3.3V, Vout = 1.8V - 0.5 1.0 % V O(SET) VOUT(AC) Output ripple voltage Vin = 3.3V, Vout = 1.8V EN = VIN - - - - IOUT = 5mA, 20 mVp-p IOUT = 1000mA, 15 mVp-p COUT(MAX) Maximum capacitive load Iout = 1000mA, ESR≧1 m 1 50 uF
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 ELECTRICAL SPECIFICATIONS: (Cont.) Conditions: TA = 25 ºC, unless otherwise specified. Test Board Information: 30mm× 30mm×1 .6mm, 4 layers 2Oz . The output ripple and transient response measurement is short loop probing and 20MHz bandwidth limited. Vin = 3.3V, Vout = 1.8V, unless otherwise specified. Symbol Parameter Conditions Min. Typ. Max. Unit Control Characteristics VREF Referance voltage 0.588 0.6 0.612 V FOSC Oscillator frequency PWM Operation - 3.0 - M Hz VEN_TH Enable rising threshold voltage 1.5 - - V Enable falling threshold voltage - - 0.4 V Fault Protection VUVLO_TH Input under voltage lockout threshold Falling, - 2.5 - V TOTP Over temp protection - 160 - ℃ ILIMIT_TH Current limit threshold Peak value of inductor current, 1.3 - 2.5 A
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 PIN CONFIGURATION: TOP VIEW PIN DESCRIPTION: Symbol Pin No. Description EN 1 On/Off control pin for module. EN = LOW, the module is off. EN = HIGH, the module is on. Do not float. GND 2, 4 Power ground pin for signal, input, and output return path. This pin needs to connect one or more ground plane directly. VIN 3 Power input pin. It needs to connect input rail. FB 5 Feedback input. Connect to output through a voltage dividing resistor s for adjusting output voltage. Place those resistors as closely as possible to this pin. VOUT 6 Power output pin. Connect to output for the load. EN (1) GND (2) VIN (3) (6) VOUT (5) FB (4) GND
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 TYPICAL PERFORMANCE CHARACTERISTICS: (1.0VOUT) Conditions: TA = 25 ºC, unless otherwise specified. Test Board Information: 30mm× 30mm×1 .6mm, 4 layers 2Oz . The output ripple and transient response measurement is short loop probing and 20MHz bandwidth limited. The following figures provide the typical characteristic curves at 1.0Vout. FIG.5 OUTPUT RIPPLE (3.3VIN, IOUT=5mA) FIG.6 OUTPUT RIPPLE (3.3VIN, IOUT=1000mA) FIG.7 TRANSIENT RESPONSE (5.0VIN, 50% to 100% LOAD STEP) FIG.8 TURN-ON (3.3VIN, IOUT=1000mA) VOUT VOUT VOUT EN VOUT IOUT
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 TYPICAL PERFORMANCE CHARACTERISTICS: (1.2VOUT) Conditions: TA = 25 ºC, unless otherwise specified. Test Board Information: 30mm× 30mm×1 .6mm, 4 layers 2Oz . The output ripple and transient response measurement is short loop probing and 20MHz bandwidth limited. The following figures provide the typical characteristic curves at 1.2Vout. FIG.11 OUTPUT RIPPLE (3.3VIN, IOUT=5mA) FIG.12 OUTPUT RIPPLE (3.3VIN, IOUT=1000mA) FIG.13 TRANSIENT RESPONSE (5.0VIN, 50% to 100% LOAD STEP) FIG.14 TURN-ON (3.3VIN, IOUT=1000mA) VOUT VOUT VOUT EN VOUT VOUT IOUT
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 TYPICAL PERFORMANCE CHARACTERISTICS: (1.5VOUT) Conditions: TA = 25 ºC, unless otherwise specified. Test Board Information: 30mm× 30mm×1 .6mm, 4 layers 2Oz . The output ripple and transient response measurement is short loop probing and 20MHz bandwidth limited. The following figures provide the typical characteristic curves at 1.5Vout. FIG.17 OUTPUT RIPPLE (3.3VIN, IOUT=5mA) FIG.18 OUTPUT RIPPLE (3.3VIN, IOUT=1000mA) FIG.19 TRANSIENT RESPONSE (5.0VIN, 50% to 100% LOAD STEP) FIG.20 TURN-ON (3.3VIN, IOUT=1000mA) VOUT VOUT VOUT EN VOUT IOUT
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 TYPICAL PERFORMANCE CHARACTERISTICS: (1.8VOUT) Conditions: TA = 25 ºC, unless otherwise specified. Test Board Information: 30mm× 30mm×1 .6mm, 4 layers 2Oz . The output ripple and transient response measurement is short loop probing and 20MHz bandwidth limited. The following figures provide the typical characteristic curves at 1.8Vout. FIG.23 OUTPUT RIPPLE (3.3VIN, IOUT=5mA) FIG.24 OUTPUT RIPPLE (3.3VIN, IOUT=1000mA) FIG.25 TRANSIENT RESPONSE (5.0VIN, 50% to 100% LOAD STEP) FIG.26 TURN-ON (3.3VIN, IOUT=1000mA) VOUT VOUT VOUT EN VOUT IOUT
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 TYPICAL PERFORMANCE CHARACTERISTICS: (2.5VOUT) Conditions: TA = 25 ºC, unless otherwise specified. Test Board Information: 30mm× 30mm×1 .6mm, 4 layers 2Oz . The output ripple and transient response measurement is short loop probing and 20MHz bandwidth limited. The following figures provide the typical characteristic curves at 2.5Vout. FIG.29 OUTPUT RIPPLE (3.3VIN, IOUT=5mA) FIG.30 OUTPUT RIPPLE (3.3VIN, IOUT=1000mA) FIG.31 TRANSIENT RESPONSE (5.0VIN, 50% to 100% LOAD STEP) FIG.32 TURN-ON (3.3VIN, IOUT=1000mA) VOUT VOUT VOUT EN VOUT IOUT
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 APPLICATIONS INFORMATION: REFERENCE CIRCUIT FOR GENERAL APPLICATION: The Figure 33 shows the module application schematics for input voltage +5V or +3.3V and turn on by input voltage directly through enable resistor (REN). FIG.33 TYPICAL APPLICATION FOR PWM OPERATION VIN VOUT EN GND (+) (-) VOUT (+) (-) VIN 3.3V / 5.0V Enable OFF(GND) ON FB 100pF/0201 100k/020150k/0201 Co 1.8Vo Option/0402
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 APPLICATIONS INFORMATION: (Cont.) SAFETY CONSIDERATIONS: Certain applications and/or safety agencies may require fuses at the inputs of power conversion components. Fuses should also be used when there is the possibility of sustained input voltage reversal which is not current limited. For greatest safety, we recommend a fast blow fuse installed in the ungrounded input supply line. The installer must observe all relevant safety standards and regulations. For safety agency approvals, install the converter in compliance with the end-user safety standard. OUTPUT FILTERING: To reduce output ripple and improve the dynamic response as the step load changes, an additional capacitor at the output must be connected. Low ESR polymer and ceramic capacitors are recommended to improve the output ripple and dynamic response of the module. PROGRAMMING OUTPUT VOLTAGE: The module has an internal 0.6V±2% reference voltage. The output voltage can be programed by the dividing resistor RFB which respects to FB pin and GND pin. The output voltage can be calculated as shown in Equation 1 and the resistor according to typical output voltage is shown in TABLE 1. 1 RFB 100k VOUT (V)0.6 (EQ.1)
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 APPLICATIONS INFORMATION: (Cont.) RECOMMENDATION LAYOUT GUIDE: In order to achieve stable, low losses, less noise or spike, and good thermal performance some layout considerations are necessary. The recommendation layout is shown as Figure 34. 1. The ground connection between pin 2 and 4 should be a solid ground plane under the module. It can be connected one or more ground plane by using several Vias. 2. Place high frequency ceramic capacitors between pin 3 (VOUT), and pin 2, 4 (GND) for output side, as close to module as possible to minimize high frequency noise. 3. Keep the RFB_top ,RFB_bot , and CFF connection trace to the module pin 5 (FB) short. 4. Use large copper area for power path (VIN, VOUT, and GND) to minimize the conduction loss and enhance heat transferring. Also, use multiple Vias to connect power planes in different layer. FIG.34 RECOMMENDATION LAYOUT (TOP LAYER)
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 APPLICATIONS INFORMATION: (Cont.) Thermal Considerations: All of thermal testing condition is complied with JEDEC EIJ/JESD 51 Standards. Therefore, the test board size is 30mm× 30mm× 1.6mm with 2 layers. The case temperature of module sensing point is shown as Figure 35. Then Rth(jchoke-a) is measured with the component mounted on an effective thermal conductivity test board on 0 LFM condition. The BSU-1.8S1R0 module is designed for using when the case temperature is below 110°C regardless the change of output current, input/output voltage or ambient temperature. FIG.35 Case Temperature Sensing Point
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 REFLOW PARAMETERS: Lead-free soldering process is a standard of electronic products production . Solder alloys like Sn/Ag, Sn/Ag/Cu and Sn/Ag/Bi are used extensively to replace the traditional Sn/Pb alloy. Sn/Ag/Cu alloy (SAC) is recommended for this power module process. In the SAC alloy series, SAC305 is a very popular solder alloy containing 3% Ag and 0.5% Cu and easy to obtain. Figure 36 shows an example of the reflow profile diagram. Typically, the profile has three stages. During the initial stage from room temperature to 150°C, the ramp rate of temperature should not be more than 3°C/sec. The soak zone then occurs from 150°C to 200°C and should last for 60 to 120 seconds. Finally, keep at over 217°C for 60 seconds limit to melt the solder and make the peak temperature at the range from 240°C to 250°C. It is noted that the time of peak temperature should depend on the mass of the PCB board. The reflow profile is usually supported by the solder vendor and one should adopt it for optimization according to various solder type and various manufacturers’ formulae. FIG.36 Recommendation Reflow Profile
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 PACKAGE OUTLINE DRAWING: Unit: mm
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 LAND PATTERN REFERENCE: Unit:mm RECOMMENDED STENCIL PATTERN BASED ON 125um THICK STENCIL
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 PACKING REFERENCE: Unit: mm Package In Tape Loading Orientation Tape Dimension A0 2.62 0.10 E1 1.75 0.10 B0 3.22 0.10 K0 1.35 0.10 F 3.50 0.05 P0 4.00 0.10 W 8. 0 0.30 P1 2.00 0.05 D1 φ1.00 0.10 t 0.25 0.1 PIN1
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 Bellnix DC-DC Converter (E) BDD20171019 PACKING REFERENCE: (Cont.) Unit: mm Reel Dimension See Detail A Detail A Peel Strength of Top Cover Tape The peel speed shall be about 300mm/min. The peel force of top cover tape shall between 0.1N to 1.0N
High-Efficiency μModule Non-Isolated POL DC-DC Converter BSU-1.8S1R0 ■ Precautions for use To ensure user’s safety, check specifications before using the product and always observe the following precautions for use. ・ This product is intended for use in general electronics equipment (office equipment, communication equipment, measurement equipment). Do not use the product for medical equipment, nuclear equipment, trains, etc., whereby human life or property may be directly affected by damaged product. Consult with us for any use other than for such general electronics equipment. ・ This product is not suitable for serial or parallel operation. ・ Do not use connectors and sockets for mounting the product. Contact resistance may have an adverse effect on the performance. Use the soldering method for mounting on the printed circuit board. ・ This equipment has a built -in over current protection circuit but avoid a prolonged short circuit which may lead to failure. ・ This product may be damaged if used under nonstandard electrical conditions or nonstandard environmental conditions including temperature. Ensure use within the standards. ・ Avoid using this product in a place that generates corrosive gas or is dusty. ・ This product may be damaged by static electricity. Make sure that the workplace is guarded against static buildup and static electricity on operators by use of proper grounding. ・ A f use mechanism is not built in this product. Connect a fuse to +input line to guard against excessive input current under abnormal circumstances. Allow enough capacity for power supply for a fuse to blow. ・ This product has no build- in function for over voltage protection. If over voltage occurs due to anomalies in the module, input voltage is output, as is, in the same mode, which may result in fumes and ignition. To prevent this from occurring, always add an over voltage protection circuit. ・ This product does not come with a test report. ■ Warranty The warranty term of the product is one year after shipment. Should the product become defective within the warranty period due to our design or workmanship, the product will be repaired free of charge or replaced. However, this warranty does not cover products which have been subjected to unauthorized inner modifications, etc. The scope of our warranty is limited to that of the said product. ■ Miscellaneous matters Any doubt arising out of or in connection with these specifications shall be determined upon mutual consultation between the parties concerned. ■ Contact If you have any further technical questions for this product, please contact us. E-mail: info@bellnix.com URL: http://www.bellnix.com Bellnix DC-DC Converter (E) BDD20171019