BMOD0083

BMOD0083_13 MAXWELL | Alldatasheet

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Page 1 Document number: 1009365.13 maxwell.com DATASHEET 48V MODULES FEATURES AND BENEFITS* Up to 1,000,000 duty cycles or 10 year DC life 48V DC working voltage Active cell balancing Temperature output Overvoltage outputs available High power density TYPICAL APPLICATIONS Hybrid vehicles Rail Heavy industrial equipment UPS systems PRODUCT SPECIFICATIONS ELECTRICAL BMOD0083 P048 B01 BMOD0165 P048 BXX Rated Capacitance 1 83 F 165 F Minimum Capacitance, initial 1 83 F 165 F Maximum Capacitance, initial 1 100 F 200 F Maximum ESR DC, initial 1 10 mΩ 6.3 mΩ Test Current for Capacitance and ESR DC 1 100 A 100 A Rated Voltage 48 V 48 V Absolute Maximum Voltage 2 51 V 51 V Absolute Maximum Current 1,150 A 1,900 A Leakage Current at 25 oC, maximum 3 3.0 mA 5.2 mA Maximum Series Voltage 750 V 750 V Capacitance of Individual Cells 11 1,500 F 3,000 F Stored Energy, Individual Cell 11 1.5 Wh 3.0 Wh Number of Cells 18 18 TEMPERATURE Operating Temperature (Cell Case Temperature) Minimum -40oC -40oC Maximum 65oC 65oC Storage Temperature (Stored Uncharged) Minimum -40oC -40oC Maximum 70oC 70oC *Results may vary. Additional terms and conditions, including the limited warranty, apply at the time of purchase. See the warranty details and enclosed information for applicable operating and use requirements.

Page 2 Document number: 1009365.13 maxwell.com DATASHEET 48V MODULES PRODUCT SPECIFICATIONS (Cont’d) PHYSICAL BMOD0083 B01 BMOD0165 BXX Mass, typical 10.3 kg 13.5 kg Power Terminals M8/M10 M8/M10 Recommended Torque - Terminal 20/30 Nm 20/30 Nm Vibration Specification SAE J2380 SAE J2380 Shock Specification SAE J2464 SAE J2464 Environmental Protection IP65 IP65 Cooling Natural Convection Natural Convection MONITORING / CELL VOL TAGE MANAGEMENT Internal Temperature Sensor NTC Thermistor NTC Thermistor Temperature Interface Analog Analog Cell Voltage Monitoring Overvoltage Alarm Overvoltage Alarm Connector Deutsch DTM Deutsch DTM Cell Voltage Management VMS 2.0 VMS 2.0 POWER & ENERGY Usable Specific Power, P d 4 2,700 W/kg 3,300 W/kg Impedance Match Specific Power, P max 5 5,600 W/kg 6,800 W/kg Specific Energy, E max 6 2.6 Wh/kg 3.9 Wh/kg Stored Energy 7 27 Wh 53 Wh SAFETY Short Circuit Current, typical (Current possible with short circuit from rated voltage. Do not use as an operating current.) 4,800 A 7,600 A Certifications RoHS UL810a (B01 & B06 only,

150 Volts)

High-Pot Capability 12 2,500 VDC 2,500 VDC

Page 3 Document number: 1009365.13 maxwell.com DATASHEET 48V MODULES TYPICAL CHARACTERISTICS THERMAL CHARACTERISTICS BMOD0083 B01 BMOD0165 BXX Thermal Resistance (Rca, All Cell Cases to Ambient), typical8 0.40oC/W 0.40oC/W Thermal Capacitance (C th), typical 7,700 J/oC 13,000 J/oC Maximum Continuous Current (∆T = 15 °C) 8 61 A, RMS 77 A, RMS Maximum Continuous Current (∆T = 40 °C) 8 100 A, RMS 130 A, RMS LIFE DC Life at High Temperature 1 (held continuously at Rated Voltage and Maximum Operating Temperature) 1,500 hours 1,500 hours Capacitance Change (% decrease from minimum initial value) 20% 20% ESR Change (% increase from maximum initial value) 100% 100% Projected DC Life at 25°C 1 (held continuously at Rated Voltage) 10 years 10 years Capacitance Change (% decrease from minimum initial value) 20% 20% ESR Change (% increase from maximum initial value) 100% 100% Projected Cycle Life at 25°C 1,9,10 1,000,000 cycles 1,000,000 cycles Capacitance Change (% decrease from minimum initial value) 20% 20% ESR Change (% increase from maximum initial value) 100% 100% Test Current 100 A 100 A Shelf Life (Stored uncharged at 25°C) 4 years 4 years

Page 4 Document number: 1009365.13 maxwell.com DATASHEET 48V MODULES NOTES 1. Capacitance and ESRDC measured at 25°C using specified test current per waveform below. 2. Absolute maximum voltage, non-repeated. Not to exceed 1 second. 3. After 72 hours at rated voltage. Initial leakage current can be higher. 4. Per IEC 62391-2, Pd = 5. Pmax = 6. Emax = 7. Estored = 0.12V2 ESRDC x mass 4 x ESRDC x mass ½ CV2 3,600 x mass 8. ∆T=IRMS 2 x ESR x Rca 9. Cycle using specified test current per waveform below. 10. Cycle life varies depending upon application-specific characteristics. Actual results will vary. 11. Per United Nations material classification UN3499, all Maxwell ultracapacitors have less than 10 Wh capacity to meet the requirements of Special Provisions 361. Both individual ultracapacitors and modules composed of those ultracapacitors shipped by Maxwell can be transported without being treated as dangerous goods (hazardous materials) under transportation regulations. 12. Duration = 60 seconds. Not intended as an operating parameter.½ CV2 3,600 80% 90% 100% 110% 120% 130% 140% 150% 160% 170% 180% -60 -40 -20 0 20 40 60 80 Temperature (°C) Percentage change from value at 25°C Capacitance DC ESR ESR AND CAPACITANCE VS TEMPERATURE

Page 5 Document number: 1009365.13 maxwell.com DATASHEET 48V MODULES Part Description Dimensions (mm) Package QuantityL (max) W (max) H1 (max) H2 (max) BMOD0083 P048 B01 418 194 126 106 1 Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice. Please contact Maxwell Technologies directly for any technical specifications critical to application. BMOD0083 P048 B01 360 25

179 MAX104 MAX

116.4 2

418 MAX

396.2 0.2510 0.5 54.3 1 307.5 1 174.2 1121 2 TERMINAL M8 POSITIVE TERMINAL M10 NEGATIVE 36.8 2 170 0.25156.5 1 33.5 1 121.2 1 34 2 8X 8.7 0.25 THRU 10 0.5VENT 1234 4 3 2 1 A B C D D C B A B-PG1 REV A 7/01 SCALE DOC. NO. SHEET SIZE CAGE CODE PART NO. REV B 68911 107175B 1:5 2 OF 2REV 1015531 2 W L H2 H1 MOUNTING RECOMMENDATIONS Please refer to the user manual for installation recommendations. MARKINGS Products are marked with the following information: Rated capacitance, rated voltage, product number, name of manufacturer, positive and negative terminal, warning marking, serial number.

Page 6 Document number: 1009365.13 maxwell.com DATASHEET 48V MODULES Maxwell Technologies, Inc. Global Headquarters

3888 Calle Fortunada

San Diego, CA 92123 USA Tel: +1 858 503 3300 Fax: +1 858 503 3301 Maxwell Technologies SA Route de Montena 65 CH-1728 Rossens Switzerland Tel: +41 (0)26 411 85 00 Fax: +41 (0)26 411 85 05 Maxwell Technologies, GmbH Leopoldstrasse 244

80807 München

Tel: +49 (0)89 / 4161403 0 Fax: +49 (0)89 / 4161403 99 Maxwell Technologies Shanghai Trading Co. Ltd. Unit A2,C 12th Floor Huarun Times Square

500 Zhangyang Road,

Shanghai 200122, P. R . Ch i n a Phone: +86 21 3852 4000 Fax: +86 21 3852 4099 Maxwell Technologies Korea, Ltd. Room 1524, D-Cube City Office Tower, 15F #662 Gyeongin-Ro, Guro-Gu, Seoul, 152-706 South Korea Phone: +82 10 4518 9829 Part Description Dimensions (mm) Package QuantityL (max) W (max) H1 (max) H2 (max) BMOD0165 P048 BXX* 418 194 179 157 1 *Refer to user manual for product variant details. Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice. Please contact Maxwell Technologies directly for any technical specifications critical to application. All products featured on this datasheet are covered by the following U.S. patents and their respective foreign counterparts: 6643119, 7180726, 7295423, 7342770, 7352558, 7384433, 7440258, 7492571, 7508651, 7580243, 7791860, 7816891, 7859826, 7883553, 7935155, 8072734, 8098481, 8279580, and patents pending. BMOD0165 P048 BXX 360 25

179 MAX157 MAX

116.4 2 396.2 0.2510 0.5 54.3 1 307.5 1 174.2 1121 2 TERMINAL M8 POSITIVE TERMINAL M10 NEGATIVE 36.8 2 170 0.25156.5 1 33.5 1 121.2 1 34 2 8X 8.7 0.25 THRU 10 0.5VENT 1234 4 3 2 1 A B C D D C B A B-PG1 REV A 7/01 SCALE DOC. NO. SHEET SIZE CAGE CODE PART NO. REV B 68911 108657B 1:5 2 OF 2REV 1015380 1 W L H2 H1 MAXWELL TECHNOLOGIES, MAXWELL, MAXWELL CERTIFIED INTEGRATOR, ENABLING ENERGY’S FUTURE, BOOSTCAP , C CELL, D CELL and their respective designs and/or logos are either trademarks or registered trademarks of Maxwell Technologies, Inc. and may not be copied, imitated or used, in whole or in part, without the prior written permission from Maxwell Technologies, Inc. All contents copyright © 2013 Maxwell Technologies, Inc. All rights reserved. No portion of these materials may be reproduced in any form, or by any means, without prior written permission from Maxwell Technologies, Inc.