C29-1B2D-JDE MAGNETROL | Alldatasheet
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Technical content
Externalcage type levelsw itches are completely self- con tained un itsdesigned for side mount ing to a tank or vessel with threaded or flange d pipe connections. In hundreds of industrialapplications througho ut the petroleum refining, petrochem icalprodu ction and power gen eration marke ts, these switche s hav e thoroughlydemons tratedtheir wo rth foryears. F E A T U R E S
- Carbon steelfloatchamber.
- Easy inspection offloatchamber through remo vable head.
- Stainless steelfloatand trim.
- Service pressures up to 900 psig (62 bar).
- Process temperaturesup to +1000°F (+538° C).
- Specificgravity ratings as low as 0.40.
- Available sw itch styles includingdry contact, herm eticallysealedand pneumatic.
- Ope rating leveldifferentialsfield-adjustable.
- Single or multipleswitchm echanisms available.
- Available switchenclosures include: NEMA 1 carbon steelforpneum atics TY PE 4X/ 7/9 Class I,D iv.1 Group s C & D aluminum TY PE 4X/ 7/9,ClassI,Di v.1,Group B, aluminum
- 1",1 1⁄2 ",or 2" tank connections available in either NP T,socketweld, flanged side/ side or flanged side/bottom construction.
- O ptionalhigh temperature insulation available. See bulletin41-106. A P P L I C A T I O N S
- Accum ulators • Flash tanks
- Receivers • K nockout drum s
- Flare pots • Storage tanks
- Scrubbers • Separators Flanged Ext ernalCage FloatActuated Liquid LevelSwitches
- Interface calibration
- Extreme temperature mod ifications
- Cu stomizedinstallation dim ensions
- Specialexteriorsurfacepreparation and finish
- Specialtank connections
- Specialactuation levels O P T I O N S SWITCH EN CLO SURES
- TYP E 4X/7/9 aluminum enclosures
- Des igned to m eetClass I,Di v.1, Groups C & D and Class I,Di v.1 Group B
- Op tionalhousing heaters and drains availablefor som e enclosures
- Pneum aticsw itchm echanism s availablewith a NEM A 1 enclosure SERIES F , HS,H1,8 & 9 HERM ETICALLY SEALED SWITCHES
- Idealfor use insaltand other corrosive atm ospheres
- Positively pressurized capsules for entire m echanism and contacts
- Process tem peratures SERIESJ& K PNEUM ATIC SWITC HES
- Suitedforapplicationsw here electricalpow er isnot available
- Bleedand non-bleed designs
- Processtemperatures to +400°F (+204°C) SERIESB,C,D & R DR Y CON TACT SWITC HES
- D ry contactformos tapplications
- D esigns forAC and DC current applications
- Processtemperatures S P E C I F I C A T I O N S S W I T C H M E C H A N I S M S A N D E N C L O S U R E S Pivot Return Spring Process Liquid Process Liquid Rising Level Fa lling Level T E C H N O L O G Y A perm anent mag net isattached to a pivoted switch actuatorand adjustmentscrew .As the float rises following the liquidlevel,itraises the attraction sleeve into the fieldof the m agnet, which then snaps againstthe non-magn etic enclosing tube ,actuating the switch.The enclosing tube provides a staticpressure bou ndary between the switch mechan ism and the process. On a fallinglevel,an inconelspring retractsthe ma gnet,deactivating the switch. BASICELECTRICAL RATINGS Voltage SwitchSeriesand Non-InductiveAmpere Rating B C D F HS H1 R 8 9 240 VDC 0.25 0.50 3.00 — 0.25 — — — —
AGE N CY APPROV ED MODE L AREA CLAS SIFICATION FM Allwithan electricswitchmech anism and a housing Non-HazardousTYPE 4X listedas TYP E 4X Allw ithan electricswitchm echanism and a housing ClassI,Div 1,Groups C & D listedas TYP E 4X/7/9 ClassII ,D iv1,Groups E,F & G Allw ithan electricswitchm echanism and a housing ClassI,Div 1,Groups B,C & D listedas TYP E 4X/7/9ClassI,Div 1,Group B ClassII ,D iv1,Groups E,F & G C SA Allwithan electricswitchmech anism and a Non-HazardousCSA TYPE 4X housing listedas CSA TYPE 4X Allw itha SeriesHS ,H1,F ,8 or9 electricswitch ClassI,Div 2,Groups B,C & D m echanism and a housinglistedas CSA TYPE 4X Allw ithan electricswitchm echanism and a housing ClassI,Div 1,Groups C & D listedas TYP E 4X/7/9 ClassII ,D iv1,Groups E,F & G Allw ithan electricswitchm echanism and a housing ClassI,Div 1,Groups B,C & D listedas TYP E 4X/7/9ClassI,Div 1,Group B ClassII ,D iv1,Groups E,F & G ATEX /IE C Ex Allwithan electricswitchmech anism and an ATEX II 2 G EEx d II C T6 ATEX housin g 94/9/EC IECEx Ex d II C T6 IP66 C E Low VoltageDirective2006/95/EC InstallationCategory II P erH armonized Standard: Po llutionDegree 2 EN61010-1/1993 & Amen dm entNo.1 A G E N C Y A P P R O V A L S Dual stageunitswith‘HS’or‘H1’switchesarenotATEX approved. IECInstallationInstructions: The cableentryand closingdevicesshallbe Ex d certifiedsuitablefortheconditionsofuse and correctlyinstalled. For ambienttemperaturesabove +55°C orforprocesstemperaturesabove +150°C,suitableheatresistantcablesshallbe used. Heat extensions(betweenprocessconnectionand housing)shallneverbe insulated. Specialconditionsforsafeuse: When theequipmentisinstalledinprocesstemperatureshigherthan+85°C thetemperatureclassificationmust be reduced accordingtothefollowingtableas perIEC60079-0. Maximum Process Temperature Temperature Classification < 85°C T6 < 100°C T5 < 135° C T4 < 200°C T3 < 300° C T2 < 450°C T1 These unitsareinconformitywithIECExKEM 05.0020X ClassificationEx d II C T6 Tambient -40°C to+70°C
CH AMB ERSWI TH 1-INCH CO N NECT IONS IN CHES M ILLIMETERS CH AMB ERSWI TH 2-INCH CO N NECT IONS INCHES MILLIMETERS CH AMB ERSWI TH 1 1⁄2-INCH CON NE CTIONS INCHES MILLIMETERS D I M E N S I O N A L S P E C I F I C A T I O N S I N C H E S ( m m ) M in. Sp. G r. 1" NPT Threaded & SocketW eld 1" F langed U pperSide/Bottom 1"Flanged Side/Side Actuating Levels 1"NPT Threaded & SocketWeld 1" F langed Up perSide/Bottom 1" Flanged Side/Side Actuating Levels A B C A B C A B C HL LL A B C A B C A B C HL LL J30 .48 2.61 3.34 258 109 371 331 182 444 348 182 462 66 84 L30 .40 3.24 3.98 82 101 B60 .68 2.77 3.44 248 96 361 322 169 434 338 169 450 70 87 C60 .55 2.87 3.60 72 91 Min. Sp. G r. 1 1⁄2"N PT Threaded & SocketWeld 1 1⁄2"F langed U pperSide/Bottom 1 1⁄2"F langed Side/Side Actuating Levels 1 1⁄2"N PT Threaded & SocketWe ld 1 1⁄2"Flanged Up perSide/Bottom 1 1⁄2"Flanged Side/Side Actuating Levels A B C A B C A B C HL LL A B C A B C A B C HL LL J30 .48 1.97 2.70 254 120 382 357 207 485 374 207 501 50 68 L30 .40 2.60 3.34 66 84 B60 .68 1.46 2.13 244 107 373 347 195 476 363 195 492 37 54 C60 .55 1.93 2.66 49 67 Min. Sp. G r. 2"N PT Threaded & SocketWeld 2"F langed U pperSide/Bottom 2"F langed Side/Side Actuating Levels 2"NP T Threaded & SocketWe ld 2"Flanged Up perSide/Bottom 2"F langed Side/Side Actuating Levels A B C A B C A B C HL LL A B C A B C A B C HL LL J30 .48 1.60 2.33 247 123 385 357 207 495 374 207 511 40 59 L30 .40 2.23 2.97 56 75 B60 .68 1.52 2.19 238 110 376 347 195 485 363 195 501 38 55 C60 .55 1.99 2.72 50 69 Levels ±0.25" (6mm) Levels ±0.25" (6mm) Levels ±0.25" (6mm)
C HL LL D D plugged A B 3.78 (96) 5.93 (151) 8.46 (215)10.12 (257) C HL LL D D plugged A B 3.78 (96) 5.93 (151) 8.46 (215)10.12 (257) Side/BottomFlanged Threaded and Socket Weld C HL LL D D plugged A B 3.78 (96) 5.93 (151) 8.46 (215)10.12 (257) Side/SideFlanged ConduitConnectionsD ElectricalSwitches TYPE 4X/7/9: 1"NPT Group B: 1"NPT Pneumatic Switches NEMA 1: 1⁄4" NPT NOTES: 1.Switchactuatinglevels(HL & LL)aregivenforminimum specific gravityconditions.Levelswillbe lowerinthefloatchamber for higherspecificgravities. 2. Standardprocessconnectionsarea combinationof1"NPT and 1"socketweld coupling. 3. Allowoverheadclearanceof10inches(254mm) forTYPE 4X/7/9 housing. D I M E N S I O N A L S P E C I F I C A T I O N S I N C H E S ( m m )
Maximum Maximum Bleed Models with Supply Process Orifice MaterialofConstructionSwitch Pressure Temperature Diameter Code 1 Code 2 Description psig bar °F °C inches mm NEMA 1 NEMA 1 SeriesJ 100 7 +400 +204 .063 1.6 JDG JDE BleedType 60 4 +400 +204 .094 2.3 JEG JEE SeriesK 100 7 +400 +204 —— KOE KOE Non-Bleed 40 3 +400 +204 —— KOG — Connection Connection Size Type 1" 1 1 ⁄2" 2" Threaded B20 C20 D20 Side/Bottom SocketWeld B30 C30 D30 Side/Bottom Cage Mounting Flange Rating(lbs.) 150 300 600 150 300 600 150 300 600 Flanged Upper N30 N40 N50 P30 P40 P50 Q30 Q40 Q50 Side/Bottom Flanged S30 S40 S50 T30 T40 T50 V30 V40 V50 Side/Side
1 Carbon steelchamber,316 stainlesssteelfloat,400 stainlesssteelsleeve
2 Carbon steelchamber,316 stainlesssteelfloat ,316 stainlesssteelsleeve
Mo dels available for quick shipm ent,usually within one week afterfactory receipt ofa com pletepurchase order,through the Expedite Ship Plan (ESP) MO DEL NU MBE R COD E M ATERIALSOF CON STRUCTION TAN K CON NE CTION TYPE AND SIZE PN EUMA TICSWITCH ME CHA N ISMAND ENCLO SURE ConnectionflangesareASME B16.5raisedface. M O D E L N U M B E R Electricswitchmechanism and enclosurecodes on nextpage Models arelimitedtomaximum temperatureratingofselected switchmechanisms. For singlestagemodels only.Consultfactoryformultiplestages. Model D30 recommended forDowtherm applications. Floatcage rated600 psig@ +100°F (41bar@ +38° C)and 340 psig@ +750°F (23bar@ +399° C). Process temperaturebased on +100°F (+38°C)ambient. ConsultfactoryforNEMA 4X//9castironhousingcodes. On condensingapplications,temperaturedown-ratedto +400°F (+209°C)processat+100°F (+38°C)ambient. Minimum SpecificGravity forModels with PressureRating Model MaterialofConstructionCode psig@ °F bar @ °C No. 12 100 750 900 1000 38 399 482 538 C29 0.76 0.81 500 403 388 383 34 28 27 26 D30 0.65 0.69 250 201 194 191 17 14 13 13 J30 0.48 0.51 400 322 310 167 28 22 21 12 L30 0.40 0.42 300 242 233 167 21 17 16 12 B60 0.68 0.71 900 725 496 182 62 50 34 13 C60 0.55 0.59 500 403 388 182 34 28 27 13
ELECTRIC SWITCH MECHA NISM AN D EN CLOSU RE Switch
Description
Process Temperature Range °F (°C) Contacts Set Points Allmodels with MaterialofConstructionCode 1 Allmodels with MaterialofConstructionCode 2 TYPE 4X/7/9Aluminum Enclosure ClassI,Div1 Groups C&D ClassI,Div1 Group B ATEX Ex II2 G EEx d IICT6 ClassI,Div1 Groups C&D ClassI,Div1 Group B ATEX Ex II2 G EEx d IICT6 SeriesB Snap Switch -40to+250 (-40to+121) SPDT
1 BKA BKJ BCC BKB BKK BC9
2 BLA BLJ BDC BLB BLK BD9
3 BMA BMJ BEC BMB BMK BE9
DPDT 1 BNA BNJ BFC BNB BNK BF9
2 BOA BOJ BGC BOB BOK BG9
-40to+450 (-40to+232) SPDT
1 CKA CKJ CCC CKB CKK CC9
2 CLA CLJ CDC CLB CLK CD9
3 CMA CMJ CEC CMB CMK CE9
DPDT 1 CNA CNJ CFC CNB CNK CF9
2 COA COJ CGC COB COK CG9
-40to+250 (-40to+121) SPDT
1 DKB DKK DC9 DKB DKK DC9
2 DLB DLK DD9 DLB DLK DD9
3 N/A DMB DMK DE9
DPDT 1 DNB DNK DF9 DNB DNK DF9
2 DOB DOK DG9 DOB DOK DG9
-50to+750 (-46to+399) SPDT 1 FKA FKJ FCC FKB FKK FC9
2 FLA FLJ FDC FLB FLK FD9
DPDT 1 FNA FNJ FFC FNB FNK FF9
2 FOA FOJ FGC FOB FOK FG9
SeriesHS HermeticallySealed 5-amp Snap Switch withWiringLeads -50to+550 (-46to+288) SPDT 1 HMJ HMK N/A HMJ HMK N/A 2 HMN HMP HMN HMP DPDT 1 HMS HMT HMS HMT
2 HMY HMZ HMY HMZ
SeriesHS HermeticallySealed 5-amp Snap Switch withTerminalBlock -50to+550 (-46to+288) SPDT 1 HM3 HM4 HA9 HM3 HM4 HA9 DPDT 1 HM7 HM8 HB9 HM7 HM8 HB9 SeriesH1 HermeticallySealed 1-amp Snap Switch withWiringLeads -50to+750 (-46to+399) SPDT
1 HKJ HKK
2 HKN HKP HKN HKP
-40to+750 (-40to+399) SPDT 1 RKB RKK RC9 RKB RKK RC9
2 RLB RLK RD9 RLB RLK RD9
DPDT 1 RNB RNK RF9 RNB RNK RF9
2 ROB ROK RG9 ROB ROK RG9
-50to+750 (-46to+399) SPDT 1 8KA 8KJ 8CC 8KB 8KK 8C9 2 8LA 8LJ 8DC 8LB 8LK 8D9 3 8MA 8MJ 8EC 8MB 8MK 8E9 DPDT 1 8NA 8NJ 8FC 8NB 8NK 8F9 2 8OA 8OJ 8GC 8OB 8OK 8G9 Series9 High Temperature HermeticallySealed Snap Switch -50to+750 (-46to+399) SPDT 1 9KA 9KJ 9CC 9KB 9KK 9C9 2 9LA 9LJ 9DC 9LB 9LK 9D9 3 9MA 9MJ 9EC 9MB 9MK 9E9 DPDT 1 9NA 9NJ 9FC 9NB 9NK 9F9 2 9OA 9OJ 9GC 9OB 9OK 9G9 CS/Aluminum Cast Iron CS/Aluminum Cast Iron NEMA 4X ClassI,Div1 Groups C&D ClassI,Div1 Group B NEMA 4X ClassI,Div1 Groups C&D ClassI,Div1 Group B SeriesR High TemperatureSnap Switch -40to+1000 (-46to+538) SPDT 1 R1M RKM RKW R1M RKM RKW
2 R3M RLM RLW R3M RLM RLW
DPDT 1 RDM RNM RNW RDM RNM RNW
2 REM ROM ROW REM ROM ROW
-50to+1000 (-46to+538) SPDT 1 9AD 9KD 9KV 9AM 9KM 9KW 2 9BD 9LD 9LV 9BM 9LM 9LW 3 9CD 9MD 9MV 9CM 9MM 9MW DPDT 1 9DD 9ND 9NV 9DM 9NM 9NW 2 9ED 9OD 9OV 9EM 9OM 9OW
B ULLETIN: 46- 116.22 EF F ECTIV E : August2010 SU PERSEDE S: July 2009 The qualityassurance system in placeat M agnetrolguaranteesthe highestlevelofquality throughoutthe compa ny.Mag netroliscom mitted to providing fullcustom ersatisfaction both in quality productsand qualityservice. The Magn etrolquality assurance system is reg - isteredtoISO 9001affirming itscom m itmentto known internationalquality standards provid - ing the strongestassurance ofproduct/service qualityavailable. SeveralFlanged ExternalCage LevelSw itchesare available forquick shipme nt,usuallywithin one w eek afterfactoryreceiptofa completepurchase order,through the Expedite Ship Plan(ESP). To take advantage ofESP,m atchthe color coded mod elnumb ercodes in the selection charts(standard dimensions apply). ESP service may notapplytoorders oftenunits ormo re.Co ntactyourlocalrepresentativefor leadtimes on largervolum e orders,as wellas otherproductsand options. EExpedite SShip PPlan All M agnetrol mec hanical level and flow con - trols are wa rranted free of defects in materials or wo rkma nship for five full years from the date of original factory shipment . If returned w ithin the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the w arranty; then, Magnetrol will repair or replace the control at no cost to the purchaser (or own er) other than transportation. M agnetrol shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipm ent. There are no other warranties expressed or implied, except special written warranties covering som e M agnetrol products. 5300 Belmont Road • Downers Grove, Illino is 60515- 4499 • 630-969-4000 • Fax 630-969-9489 • www.magnetrol.com
145 Jardin Drive, Units 1 & 2 • Concord, Ont ario Cana da L4K 1X7 • 905-738- 9600 • Fax 905-738-1306
Heikensstraat 6 • B 924 0 Zele, Belgium • 052 45.11 .11 • Fax 052 45.09.9 3 Regent Business Ctr., Jubilee Rd. • Burgess Hil l, Suss ex RH15 9TL U.K. • 01444-871313 • Fax 01444-871317 Copyright © 2 011 Magnetrol International, Incorporated. All rights reserved. Pr inted in the USA. Performance specifications are effective with d ate of is sue and are subject t o change without notice. Q U A L I T Y E S P W A R R A N T Y Mag netrol & Ma gnetrol logotype are registered trademarks of Magnetrol International. CSA logotype is a registered trademark of Canadian Standards Association