AQ0400IU12EAIND

AQ0400IU24EAIND SYNQOR | Alldatasheet

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Product # AQ0400IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005052 Rev. A 09/08/08 Page 1 Configurations

400 W Encased or Open Frame
800 W Encased Flat or Stacked
1200 W Encased Flat or Stacked

1200 W Encased Stacked400 W Encased

400 W Open Frame

800 W Encased Flat

400 W Single Vout Series

Industrial Grade AC/DC Power Supply With PFC 85-264 Vrms 12/24/36/48 V 400 W 500 W Up to 91 % Input Voltage Semi-Regulated Output Output Continuous Output Transient Full Load Efficiency

High efficiency (91% for 48 VOUT Model at 400 W)
Universal input voltage range
Semi-regulated output for bus stability
Parallel operation supported
Integral fan cooling with speed control
Active PFC; EN61000-3-2 compliant
Low leakage; EN60601-1 compliant
Low noise; EN55011 / EN55022 Class B compliant
Over–current, over–voltage, and over–temp protection
DC Power Good / AC Power Good signals
Remote enable input
Fan status output / Fan enable input
Small size: 3" x 5" x 1.45" (open frame)
RoHS 6/6 compliant
5 V (250 mW) standby output

400 W Single Vout Series Features

AC Input: DC Output: Power: Grade: 85-264 VRMS 12/24/36/48V Semi-reg.

400 W Series

Product # AQ0400IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005052 Rev. A 09/08/08 Page 2 AC Leakage Current from Input to Earth AC Line Connection Normal Condition Open Neutral Fault ACuQor Typical at 110% nominal input voltage 60 Hz

240 V L-N, 1 phase 400 µA 800 µA

208 V L-L, 120 V L-N, 1 of 3 phases 200 µA 400 µA

240 V L-N-L, 120 V L-N, split phase 200 µA 400 µA

ACuQor 400W Series ELECTRICAL CHARACTERISTICS All specifications typical with TA = 25 °C, unless otherwise specified. MAIN OUTPUT SPECIFICATIONS Output power (continuous) (5 s transient) 85-132/170-264 Vrms 85-132/170-264 Vrms 132-170 Vrms 400 W 500 W See Figure 10 Nominal DC output voltage (at 250W) (Semi-regulated)

12 Vout

24 Vout

36 Vout

48 Vout

12.4 V 25 V 37.5 V 50 V Efficiency (see figs. 3 - 10) 12 Vout, 115 Vrms, 400 W

48 Vout, 115 Vrms, 400 W

12 Vout, 230 Vrms, 400 W

48 Vout, 230 Vrms, 400 W

88% typ. 90% typ. 89% typ. 91% typ. Hold-up time (to -20%) 12 Vout 24 / 36 / 48 Vout 16 ms @ 400 W 20 ms @ 400 W Maximum load capacitance 12 Vout 16,000 µF 8,000 µF 4,000 µF 2,000 µF Output ripple voltage Switching frequency (20 MHz BW) Twice line frequency (at 300W) 0.5% p-p 5.0% p-p Turn-on delay 2 s max. Transient response Iout steps from 50-75% At 0.2 A/µs 3% typ / 6% max. dev. 100 ms recovery Overvoltage protection Cyclic restart 110-120% Short circuit protection Cyclic operation 115% rated Iout Total regulation Over line, load and temperature ±6.0% Auxillary Output Always on (See Note 1) 5 V @ 50 mA Thermal protection Automatic recovery +125 ºC (PCB Temp) REMOTE_ENABLE Input Low Voltage Input High Voltage

0.45 V (max)

4.15 V (min)

AC input voltage Universal range 85-264 Vrms Input frequency 47-63 Hz Input current

115 Vrms @ 400 W

230 Vrms @ 400 W

4 Arms

2 Arms

Power factor >0.98 Input surge current 264 Vrms (cold start) 40 A max. Internal input fuses Both AC lines 6.3 A GENERAL SPECIFICATIONS Fundamental ripple freq. Input Output 500 kHz 250 kHz Audible noise Fan speed varies with temp. 39 dBA @ 1 m max. Weight (EA \\ EC) (SC \\ RC) (UC \\ TC) 343 g (12.1 oz) \\ 446 g (15.7 oz) 846 g (29.8 oz) \\ 879 g (31 oz) 1224 g (43.2 oz) \\ 1298 g (45.8 oz) MTBF MIL-217 Demonstrated 343.6 kHours TBD kHours ISOLATION SPECIFICATIONS Isolation voltage Input to output Input to ground Output to ground

3000 Vrms

1500 Vrms

500 Vrms

Insulation resistance Output to ground 10 MΩ min. Leakage currents See Note 2 ENVIRONMENTAL CHARACTERISTICS Thermal performance Operating ambient (see Figure 9) Non-operating ambient 0 ºC to +70 ºC -40 ºC to +85 ºC Relative humidity Non-condensing 5-95% RH Altitude Operating Non-operating 10,000 ft max. 30,000 ft max. Random vibration 5-500 Hz 0.03 g2/Hz Shock Half-sine, 10 ms, 3 axes 20 g peak EMC CHARACTERISTICS Conducted emissions EN55011 and EN55022, FCC part15 Level B Line frequency harmonics EN61000-3-2 Class A Voltage fluctuations EN61000-3-3 Clause 5b ESD air EN61000-4-2 Level 3 ESD contact EN61000-4-2 Level 3 Radiated immunity EN61000-4-3 Level 3 Fast transients EN61000-4-4 Level 3 Line surge immunity EN61000-4-5 Level 3 Conducted immunity EN61000-4-6 Level 3 Power freq. mag. field EN61000-4-8 3 A/m Voltage dip immunity EN61000-4-11 Perf Criteria A, A, B <5% UT 10 ms, 70% UT 500 ms, 40% UT 100 ms SAFETY AGENCY CERTIFICATIONS (pending) All certification marks appear on individual unit labels. UL60950 IEC/EN 60950 CE Marked cUL CSA Standards NOTES: 1. Derate 1 mA per °C above 50 °C ambient temperature. 2. Leakage currents:

AC Input: DC Output: Power: Grade: 85-264 VRMS 12/24/36/48V Semi-reg. Product # AQ0400IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005052 Rev. A 09/08/08 Page 3 EFFICIENCY, DERATING, AND V OUT DROOP CURVES Figure 2: 12 VOUT droop characteristic. Figure 4: 24 VOUT droop characteristic. Figure 1: 12 VOUT efficiency curves. Figure 3: 24 VOUT efficiency curves. 100 0 100 200 300 400 500 Output Power (W) Efficiency (%)

115 Vrms

230 Vrms

10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 0 4 8 12 16 20 24 28 32 36 Output Load (A) Output Voltage (V) 0 2 4 6 8 10 12 14 16 18 Output Load (A) Output Voltage (V) 0 2 4 6 8 10 12 Output Load (A) Output Voltage (V) 100 0 100 200 300 400 500 Output Power (W) Efficiency (%) Output Power (W) Efficiency (%) Figure 6: 36 VOUT droop characteristic.Figure 5: 36 VOUT efficiency curves.

AC Input: DC Output: Power: Grade: 85-264 VRMS 12/24/36/48V Semi-reg. Product # AQ0400IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005052 Rev. A 09/08/08 Page 4 EFFICIENCY, DERATING, AND V OUT DROOP CURVES 0 1 2 3 4 5 6 7 8 9 Output Load (A) Output Voltage (V) Figure 8: 48 VOUT droop characteristic. 100 200 300 400 500 0 10 20 30 40 50 60 70 80 Ambient Temperature (ºC) Power (W) 24 / 36 / 48 V with Fan Enabled

12 V with Fan Enabled

24 / 36 / 48 V with Fan Dis abled

12 V with Fan Dis abled

Input AC Voltage (VRM S) Power (W) Transient Continuous Figure 9: Continuous power derating curve in natural convection. Figure 7: 48 VOUT efficiency curves. 100 0 100 200 300 400 500 Output Power (W) Efficiency (%) Figure 10: Rated output power vs Input AC Voltage.

AC Input: DC Output: Power: Grade: 85-264 VRMS 12/24/36/48V Semi-reg. Product # AQ0400IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005052 Rev. A 09/08/08 Page 5 MECHANICAL DRAWINGS (1 Module Open Frame Version — E Package Type) NOTES (applies to all mechanicals) 1) Recommended screw tightening torque of 6 in.lbs 2) Undimensioned components are shown for visual reference only 3) All dimensions in inches [mm] Tolerances: x.xx in ± 0.02 x.xxx in ± 0.010 BottomTop Front Back Right MECHANICAL DRAWINGS (2 Modules Flat Version — R Package Type) MECHANICAL DRAWINGS (3 Modules Flat Version — T Package Type) BottomTop Front Back Right MECHANICAL DRAWINGS (3 Modules Stacked Version — U Package Type)MECHANICAL DRAWINGS (2 Modules Stacked Version — S Package Type) MECHANICAL DRAWINGS (1 Module Encased Version — E Package Type)

AC Input: DC Output: Power: Grade: 85-264 VRMS 12/24/36/48V Semi-reg. Product # AQ0400IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005052 Rev. A 09/08/08 Page 6 MECHANICAL DRAWINGS (1 Module Open Frame Version — E Package Type) NOTES (applies to all mechanicals) 1) Recommended screw tightening torque of 6 in.lbs 2) Undimensioned components are shown for visual reference only 3) All dimensions in inches [mm] Tolerances: x.xx in ± 0.02 x.xxx in ± 0.010 BottomTop Front Back Right MECHANICAL DRAWINGS (2 Modules Flat Version — R Package Type) MECHANICAL DRAWINGS (3 Modules Flat Version — T Package Type) BottomTop Front Back Right MECHANICAL DRAWINGS (3 Modules Stacked Version — U Package Type)MECHANICAL DRAWINGS (2 Modules Stacked Version — S Package Type) MECHANICAL DRAWINGS (1 Module Encased Version — E Package Type)

AC Input: DC Output: Power: Grade: 85-264 VRMS 12/24/36/48V Semi-reg. Product # AQ0400IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005052 Rev. A 09/08/08 Page 7 MECHANICAL DRAWINGS (1 Module Open Frame Version — E Package Type) NOTES (applies to all mechanicals) 1) Recommended screw tightening torque of 6 in.lbs 2) Undimensioned components are shown for visual reference only 3) All dimensions in inches [mm] Tolerances: x.xx in ± 0.02 x.xxx in ± 0.010 BottomTop Front Back Right MECHANICAL DRAWINGS (2 Modules Flat Version — R Package Type) MECHANICAL DRAWINGS (3 Modules Flat Version — T Package Type) BottomTop Front Back Right MECHANICAL DRAWINGS (3 Modules Stacked Version — U Package Type)MECHANICAL DRAWINGS (2 Modules Stacked Version — S Package Type) MECHANICAL DRAWINGS (1 Module Encased Version — E Package Type)

AC Input: DC Output: Power: Grade: 85-264 VRMS 12/24/36/48V Semi-reg. Product # AQ0400IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005052 Rev. A 09/08/08 Page 8 MECHANICAL DRAWINGS (1 Module Open Frame Version — E Package Type) NOTES (applies to all mechanicals) 1) Recommended screw tightening torque of 6 in.lbs 2) Undimensioned components are shown for visual reference only 3) All dimensions in inches [mm] Tolerances: x.xx in ± 0.02 x.xxx in ± 0.010 BottomTop Front Back Right MECHANICAL DRAWINGS (2 Modules Flat Version — R Package Type) MECHANICAL DRAWINGS (3 Modules Flat Version — T Package Type) BottomTop Front Back Right MECHANICAL DRAWINGS (3 Modules Stacked Version — U Package Type)MECHANICAL DRAWINGS (2 Modules Stacked Version — S Package Type) MECHANICAL DRAWINGS (1 Module Encased Version — E Package Type)

AC Input: DC Output: Power: Grade: 85-264 VRMS 12/24/36/48V Semi-reg. Product # AQ0400IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005052 Rev. A 09/08/08 Page 9 MECHANICAL DRAWINGS (1 Module Open Frame Version — E Package Type) NOTES (applies to all mechanicals) 1) Recommended screw tightening torque of 6 in.lbs 2) Undimensioned components are shown for visual reference only 3) All dimensions in inches [mm] Tolerances: x.xx in ± 0.02 x.xxx in ± 0.010 BottomTop Front Back Right MECHANICAL DRAWINGS (2 Modules Flat Version — R Package Type) MECHANICAL DRAWINGS (3 Modules Flat Version — T Package Type) BottomTop Front Back Right MECHANICAL DRAWINGS (3 Modules Stacked Version — U Package Type)MECHANICAL DRAWINGS (2 Modules Stacked Version — S Package Type) MECHANICAL DRAWINGS (1 Module Encased Version — E Package Type)

AC Input: DC Output: Power: Grade: 85-264 VRMS 12/24/36/48V Semi-reg. Product # AQ0400IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005052 Rev. A 09/08/08 Page 10 REMOTE_ENABLE 10k

10 Ohms To Enable

VOUT(-) 0.1 µF 5 k 5V_STANDBY 5V_STANDBY Figure C: Remote enable interface circuitry. Figure A: Fan status output / Fan enable input interface circuitry. 2N3904

10 Ohms

AC_POWER_GOOD or DC_POWER_GOOD 0.1 µF From AC/DC Monitor Circuitry VOUT(-) 1N4148 5V_STANDBY Figure B: Power good interface circuitry. CONNECTOR DETAILS OUTPUT CONNECTOR PINOUT (top side) Pin 1 FAN_GOOD Open collector with internal 5V pullup. See Figure A. Pulsed low on fan failure, 100ms, 50% duty. Short to VOUT(-) to disable fan. Pin 2 AC_POWER_GOOD Open collector with internal 5V pullup. See Figure B. Pulled low on AC power dropout. Pin 3 DC_POWER_GOOD Open collector with internal 5V pullup. See Figure B. Pulled low during startup ramp and within 5 ºC of temperature shutdown threshold. Pin 4 5V_STANDBY 5 V @ 50 mA available whenever AC power is applied. Pin 5 VOUT(+) Positive Output Voltage. Pin 6 VOUT(+) Positive Output Voltage. Pin 7 VOUT(+) Positive Output Voltage. Pin 8 VOUT(+) Positive Output Voltage. Pin 9 Reserved Reserved for future use. Pin 10 Reserved Reserved for future use. Pin 11 REMOTE_ENABLE Logic input. See Figure C. Pull high to enable main output. Pin 12 VOUT(–) Negative Output Voltage. Pin 13 VOUT(–) Negative Output Voltage. Pin 14 VOUT(–) Negative Output Voltage. Pin 15 VOUT(–) Negative Output Voltage. Pin 16 VOUT(–) Negative Output Voltage.

12 V OUTPUT CONNECTOR PINOUT (bottom side)

Pin 1 VOUT(+) Positive Output Voltage. Pin 2 VOUT(+) Positive Output Voltage. Pin 3 VOUT(+) Positive Output Voltage. Pin 4 VOUT(+) Positive Output Voltage. Pin 5 VOUT(–) Negative Output Voltage. Pin 6 VOUT(–) Negative Output Voltage. Pin 7 VOUT(–) Negative Output Voltage. Pin 8 VOUT(–) Negative Output Voltage MATING CONNECTORS Connector Type Contact OUTPUT (16 pins) Molex 430251600 Molex 430300008* 12V_OUTPUT (8 pins) Molex 436450800 Molex 430300008* INPUT JST VHR-5N JST SVH-41T-P1.1 * Each contact rated for a maximum of 5.5 A. INDIVIDUAL INPUT CONNECTOR PINOUT Pin 1 Ground Pin 3 AC Neutral Pin 5 AC Line

AC Input: DC Output: Power: Grade: 85-264 VRMS 12/24/36/48V Semi-reg. Product # AQ0400IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005052 Rev. A 09/08/08 Page 11 INSTALLATION INSTRUCTIONS General: ACuQor AC/DC power supplies are intended for use as components in industrial equipment. ACuQor units must be properly installed within end use equipment before they can be safely applied as described in this document. The suitability of the ACuQor/equipment combination must be verified through end product investigation. Mounting: Refer to the Mechanical Drawings section. ACuQor units are provided with threaded stainless-steel stand-offs or inserts for mounting. This mounting hardware is internally connected to the input connector protective-earth terminal for functional-earth EMC control. Any orientation (vertical, horizontal, etc.) may be used. Adequate air space should be provided over the fan intake (top) and exhaust (sides) to allow for exchange of cooling air. ACuQor is designed for a pollution degree 2 environment. The suitability of the enclosed ACuQor mechanical assemblies must be verified through end product investigation. Encased models: A minimum of 5 mm electrical clearance should be allowed from the connector ends of encased models. Input: Refer to the Connector Details section for input connec- tor wiring. ACuQor products require a single phase AC power source of 100-240V 50/60Hz nominal. Refer to nameplate label for input current ratings. A protective-earth connection is also required. Minimum wire size of 18 AWG (0.8mm 2) is recom- mended. Both sides of the AC line are internally fused (see table for specific models). These fuses are not user replaceable. MODEL Input Fuses (in Both AC Lines) Fuses Total AQ0300 Littelfuse 6.3A 250V 21606.3XEP 2 AQ0400 Littelfuse 6.3A 250V 21606.3XEP 2 AQ0500 Littelfuse 10.0A 250V 216010XEP 2 Output: Refer to the Connector Details section for output con- nector wiring and signal I/O functionality. Refer to nameplate label for output current ratings. Main DC output (Vout+, Vout-) pins should use 20 AWG (0.5mm 2) wire size. Individual main output pins should not be loaded to more than 5.5 A. For currents greater than 5.5 A, multiple main output pins/wires must be used in parallel. All signal I/O pins are referenced to Vout-. EMC: ACuQor products have been tested to the EMC specifica- tions listed in the Electrical Characteristics section. However, end use equipment must be tested to verify EMC compliance. Hipot Testing: ACuQor products are rated for Hipot testing levels of 1500 Vac input to protective-earth, 500 Vac output to protective-earth, and 3000 Vac input to output. When perform- ing the 3000 Vac input to output test, the test voltage must be balanced evenly 1500 Vac input and output to protective-earth. Two oppositely phased test voltage sources or a single test volt- age source with external balancing impedances (capacitors) may be used to prevent overstressing input or output to protective-earth insulation per IEC/ENC 60950-1. Chassis confi gurations for Parallel Units ACuQor units are available either open-frame or pre-mounted at the factory. Up to 3 units can be mounted into a chassis, in either side-by-side or stacked confi gurations. For a complete list of options, see the “Part Numbering System” table on the last page, under “Package Type”, along with the Mechanical Drawings pages. Only side-by-side confi gurations can be populated with 500W units, since each includes a thermal pad underneath. Interconnection of Parallel Units ACuQor units mounted in 2 and 3 unit chassis are not connected together. This allows the physical routing and connectivity of the external wiring to be customized to each application. The following table summarizes the recommended wiring to operate multiple units in parallel: Specifi cations of Parallel Units As a rule, units wired in parallel behave the same as single units. Any specifi cation will remain unchanged that is expressed in units of voltage, time, frequency, or effi ciency. Specifi cations expressed in terms of power, current, or capacitance, should be scaled by the number of units wired in parallel. ACuQor units are individually calibrated at the factory, so that the output voltage vs. output current characteristic is always consistent (see Vout droop characteristic fi gures). As such, multiple units will share output current accurately. Full current is guaranteed from a bank of multiple units wired in parallel. Output Connector Signal Suggested Connection Behavior with Multiple Units REMOTE_ENABLE Wire in parallel Inputs activated simultaneously FAN_GOOD “ Wired-OR outputs – can be pulled low by any unit during an abnormal condition. AC_POWER_GOOD “ “ DC_POWER_GOOD “ “ VOUT(+), VOUT(-) “ Built-in droop characteristic ensures graceful current sharing. 12V_STANDBY* “ “ 5V_STANDBY Do not wire in parallel Fully regulated characteristic does not support current sharing. If placed in parallel, only the output with the highest set-point will drive current. *Note: Triple output models only. PARALLEL OPERATION - MULTIPLE UNITS PART NUMBERING SYSTEM The part numbering system for SynQor’s ACuQor AC/DC power supplies follows the format shown in the table below. Not all combinations make valid part numbers, please contact SynQor for availability. ACCESSORIES SynQor offers a series of assemblies that can be ordered according to the table below. Mechanical drawings for these accessories are available for download in pdf format from the SynQor website. APPLICATION NOTES A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website. PATENTS SynQor holds the following patents, one or more of which might apply to this product: 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 Warranty: SynQor offers a two (2) year limited warranty. Complete warranty informa- tion is listed on our website or is available upon request from SynQor. Limitation on use: SynQor’s products are not authorized for use and should not be used, without the specific prior written approval of an authorized officer of SynQor making specific reference hereto, in any life support system, nuclear facility or applica- tion, aircraft control application or any other application in which failure of the product could reasonably result in harm to life, property or the environment. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. Contact SynQor for further information: Phone: 978-849-0600 Toll Free: 888-567-9596 Fax: 978-849-0602 E-mail: power@synqor.com Web: www.synqor.com Address: 155 Swanson Road Boxborough, MA 01719, USA Family Output Power Grade Range Output Voltage (xx=Standard; xT=Triple) Package Type (Correlates to Output Power) Thermal Design Options AQ ACuQor series of ac-dc semi-regulated output power supplies 0300: 300 W 0400: 400 W 0500: 500 W 0600: 600 W (2 x 300 W) 0800: 800 W (2 x 400 W) 0900: 900 W (3 x 300 W) 1000: 1000 W (2 x 500 W) 1200: 1200 W (3 x 400 W) 1500: 1500 W (3 x 500 W) I: industrial U: universal (85-264 VRMS) 12: 12 V 1T: 12 V / 5 & 12 V STBY 24: 24 V 2T: 24 V / 5 & 12 V STBY 36: 36 V 3T: 36 V / 5 & 12 V STBY 48: 48 V 4T: 48 V / 5 & 12 V STBY E: 1 unit (3" x 5") R: 2 units; ﬂ at S: 2 units; stacked T: 3 units; ﬂ at U: 3 units; stacked A: open frame C: encased Q: encased only Industrial Grade: IND: Industrial Part Number Description AQ-CBL-INPUT1C Input mating cable with pre-stripped wire ends (36" long). AQ-CBL-OUT1C Output mating cable with pre-stripped wire ends (18" long). AQ-CBL-OUT1CD Same as AQ-CBL-OUT1C with an additional 8-pin connector. AQ-CBL-OUT2C Output mating cable with connectors on both ends (18" long). AQ-CBL-OUT2CD Same as AQ-CBL-OUT2C with an additional 8-pin connector. AQ-INSUL1M Single module bottom-side Mylar insulator for open frame mounting. AQ-EVAL-PRL3 Evaluation board for up to three paralleled modules.

AC Input: DC Output: Power: Grade: 85-264 VRMS 12/24/36/48V Semi-reg. Product # AQ0400IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005052 Rev. A 09/08/08 Page 12 INSTALLATION INSTRUCTIONS General: ACuQor AC/DC power supplies are intended for use as components in industrial equipment. ACuQor units must be properly installed within end use equipment before they can be safely applied as described in this document. The suitability of the ACuQor/equipment combination must be verified through end product investigation. Mounting: Refer to the Mechanical Drawings section. ACuQor units are provided with threaded stainless-steel stand-offs or inserts for mounting. This mounting hardware is internally connected to the input connector protective-earth terminal for functional-earth EMC control. Any orientation (vertical, horizontal, etc.) may be used. Adequate air space should be provided over the fan intake (top) and exhaust (sides) to allow for exchange of cooling air. ACuQor is designed for a pollution degree 2 environment. The suitability of the enclosed ACuQor mechanical assemblies must be verified through end product investigation. Encased models: A minimum of 5 mm electrical clearance should be allowed from the connector ends of encased models. Input: Refer to the Connector Details section for input connec- tor wiring. ACuQor products require a single phase AC power source of 100-240V 50/60Hz nominal. Refer to nameplate label for input current ratings. A protective-earth connection is also required. Minimum wire size of 18 AWG (0.8mm 2) is recom- mended. Both sides of the AC line are internally fused (see table for specific models). These fuses are not user replaceable. MODEL Input Fuses (in Both AC Lines) Fuses Total AQ0300 Littelfuse 6.3A 250V 21606.3XEP 2 AQ0400 Littelfuse 6.3A 250V 21606.3XEP 2 AQ0500 Littelfuse 10.0A 250V 216010XEP 2 Output: Refer to the Connector Details section for output con- nector wiring and signal I/O functionality. Refer to nameplate label for output current ratings. Main DC output (Vout+, Vout-) pins should use 20 AWG (0.5mm 2) wire size. Individual main output pins should not be loaded to more than 5.5 A. For currents greater than 5.5 A, multiple main output pins/wires must be used in parallel. All signal I/O pins are referenced to Vout-. EMC: ACuQor products have been tested to the EMC specifica- tions listed in the Electrical Characteristics section. However, end use equipment must be tested to verify EMC compliance. Hipot Testing: ACuQor products are rated for Hipot testing levels of 1500 Vac input to protective-earth, 500 Vac output to protective-earth, and 3000 Vac input to output. When perform- ing the 3000 Vac input to output test, the test voltage must be balanced evenly 1500 Vac input and output to protective-earth. Two oppositely phased test voltage sources or a single test volt- age source with external balancing impedances (capacitors) may be used to prevent overstressing input or output to protective-earth insulation per IEC/ENC 60950-1. Chassis confi gurations for Parallel Units ACuQor units are available either open-frame or pre-mounted at the factory. Up to 3 units can be mounted into a chassis, in either side-by-side or stacked confi gurations. For a complete list of options, see the “Part Numbering System” table on the last page, under “Package Type”, along with the Mechanical Drawings pages. Only side-by-side confi gurations can be populated with 500W units, since each includes a thermal pad underneath. Interconnection of Parallel Units ACuQor units mounted in 2 and 3 unit chassis are not connected together. This allows the physical routing and connectivity of the external wiring to be customized to each application. The following table summarizes the recommended wiring to operate multiple units in parallel: Specifi cations of Parallel Units As a rule, units wired in parallel behave the same as single units. Any specifi cation will remain unchanged that is expressed in units of voltage, time, frequency, or effi ciency. Specifi cations expressed in terms of power, current, or capacitance, should be scaled by the number of units wired in parallel. ACuQor units are individually calibrated at the factory, so that the output voltage vs. output current characteristic is always consistent (see Vout droop characteristic fi gures). As such, multiple units will share output current accurately. Full current is guaranteed from a bank of multiple units wired in parallel. Output Connector Signal Suggested Connection Behavior with Multiple Units REMOTE_ENABLE Wire in parallel Inputs activated simultaneously FAN_GOOD “ Wired-OR outputs – can be pulled low by any unit during an abnormal condition. AC_POWER_GOOD “ “ DC_POWER_GOOD “ “ VOUT(+), VOUT(-) “ Built-in droop characteristic ensures graceful current sharing. 12V_STANDBY* “ “ 5V_STANDBY Do not wire in parallel Fully regulated characteristic does not support current sharing. If placed in parallel, only the output with the highest set-point will drive current. *Note: Triple output models only. PARALLEL OPERATION - MULTIPLE UNITS PART NUMBERING SYSTEM The part numbering system for SynQor’s ACuQor AC/DC power supplies follows the format shown in the table below. Not all combinations make valid part numbers, please contact SynQor for availability. ACCESSORIES SynQor offers a series of assemblies that can be ordered according to the table below. Mechanical drawings for these accessories are available for download in pdf format from the SynQor website. APPLICATION NOTES A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website. PATENTS SynQor holds the following patents, one or more of which might apply to this product: 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 Warranty: SynQor offers a two (2) year limited warranty. Complete warranty informa- tion is listed on our website or is available upon request from SynQor. Limitation on use: SynQor’s products are not authorized for use and should not be used, without the specific prior written approval of an authorized officer of SynQor making specific reference hereto, in any life support system, nuclear facility or applica- tion, aircraft control application or any other application in which failure of the product could reasonably result in harm to life, property or the environment. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. Contact SynQor for further information: Phone: 978-849-0600 Toll Free: 888-567-9596 Fax: 978-849-0602 E-mail: power@synqor.com Web: www.synqor.com Address: 155 Swanson Road Boxborough, MA 01719, USA Family Output Power Grade Range Output Voltage (xx=Standard; xT=Triple) Package Type (Correlates to Output Power) Thermal Design Options AQ ACuQor series of ac-dc semi-regulated output power supplies 0300: 300 W 0400: 400 W 0500: 500 W 0600: 600 W (2 x 300 W) 0800: 800 W (2 x 400 W) 0900: 900 W (3 x 300 W) 1000: 1000 W (2 x 500 W) 1200: 1200 W (3 x 400 W) 1500: 1500 W (3 x 500 W) I: industrial U: universal (85-264 VRMS) 12: 12 V 1T: 12 V / 5 & 12 V STBY 24: 24 V 2T: 24 V / 5 & 12 V STBY 36: 36 V 3T: 36 V / 5 & 12 V STBY 48: 48 V 4T: 48 V / 5 & 12 V STBY E: 1 unit (3" x 5") R: 2 units; ﬂ at S: 2 units; stacked T: 3 units; ﬂ at U: 3 units; stacked A: open frame C: encased Q: encased only Industrial Grade: IND: Industrial Part Number Description AQ-CBL-INPUT1C Input mating cable with pre-stripped wire ends (36" long). AQ-CBL-OUT1C Output mating cable with pre-stripped wire ends (18" long). AQ-CBL-OUT1CD Same as AQ-CBL-OUT1C with an additional 8-pin connector. AQ-CBL-OUT2C Output mating cable with connectors on both ends (18" long). AQ-CBL-OUT2CD Same as AQ-CBL-OUT2C with an additional 8-pin connector. AQ-INSUL1M Single module bottom-side Mylar insulator for open frame mounting. AQ-EVAL-PRL3 Evaluation board for up to three paralleled modules.

AC Input: DC Output: Power: Grade: 85-264 VRMS 12/24/36/48V Semi-reg. Product # AQ0400IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005052 Rev. A 09/08/08 Page 13 INSTALLATION INSTRUCTIONS General: ACuQor AC/DC power supplies are intended for use as components in industrial equipment. ACuQor units must be properly installed within end use equipment before they can be safely applied as described in this document. The suitability of the ACuQor/equipment combination must be verified through end product investigation. Mounting: Refer to the Mechanical Drawings section. ACuQor units are provided with threaded stainless-steel stand-offs or inserts for mounting. This mounting hardware is internally connected to the input connector protective-earth terminal for functional-earth EMC control. Any orientation (vertical, horizontal, etc.) may be used. Adequate air space should be provided over the fan intake (top) and exhaust (sides) to allow for exchange of cooling air. ACuQor is designed for a pollution degree 2 environment. The suitability of the enclosed ACuQor mechanical assemblies must be verified through end product investigation. Encased models: A minimum of 5 mm electrical clearance should be allowed from the connector ends of encased models. Input: Refer to the Connector Details section for input connec- tor wiring. ACuQor products require a single phase AC power source of 100-240V 50/60Hz nominal. Refer to nameplate label for input current ratings. A protective-earth connection is also required. Minimum wire size of 18 AWG (0.8mm 2) is recom- mended. Both sides of the AC line are internally fused (see table for specific models). These fuses are not user replaceable. MODEL Input Fuses (in Both AC Lines) Fuses Total AQ0300 Littelfuse 6.3A 250V 21606.3XEP 2 AQ0400 Littelfuse 6.3A 250V 21606.3XEP 2 AQ0500 Littelfuse 10.0A 250V 216010XEP 2 Output: Refer to the Connector Details section for output con- nector wiring and signal I/O functionality. Refer to nameplate label for output current ratings. Main DC output (Vout+, Vout-) pins should use 20 AWG (0.5mm 2) wire size. Individual main output pins should not be loaded to more than 5.5 A. For currents greater than 5.5 A, multiple main output pins/wires must be used in parallel. All signal I/O pins are referenced to Vout-. EMC: ACuQor products have been tested to the EMC specifica- tions listed in the Electrical Characteristics section. However, end use equipment must be tested to verify EMC compliance. Hipot Testing: ACuQor products are rated for Hipot testing levels of 1500 Vac input to protective-earth, 500 Vac output to protective-earth, and 3000 Vac input to output. When perform- ing the 3000 Vac input to output test, the test voltage must be balanced evenly 1500 Vac input and output to protective-earth. Two oppositely phased test voltage sources or a single test volt- age source with external balancing impedances (capacitors) may be used to prevent overstressing input or output to protective-earth insulation per IEC/ENC 60950-1. Chassis confi gurations for Parallel Units ACuQor units are available either open-frame or pre-mounted at the factory. Up to 3 units can be mounted into a chassis, in either side-by-side or stacked confi gurations. For a complete list of options, see the “Part Numbering System” table on the last page, under “Package Type”, along with the Mechanical Drawings pages. Only side-by-side confi gurations can be populated with 500W units, since each includes a thermal pad underneath. Interconnection of Parallel Units ACuQor units mounted in 2 and 3 unit chassis are not connected together. This allows the physical routing and connectivity of the external wiring to be customized to each application. The following table summarizes the recommended wiring to operate multiple units in parallel: Specifi cations of Parallel Units As a rule, units wired in parallel behave the same as single units. Any specifi cation will remain unchanged that is expressed in units of voltage, time, frequency, or effi ciency. Specifi cations expressed in terms of power, current, or capacitance, should be scaled by the number of units wired in parallel. ACuQor units are individually calibrated at the factory, so that the output voltage vs. output current characteristic is always consistent (see Vout droop characteristic fi gures). As such, multiple units will share output current accurately. Full current is guaranteed from a bank of multiple units wired in parallel. Output Connector Signal Suggested Connection Behavior with Multiple Units REMOTE_ENABLE Wire in parallel Inputs activated simultaneously FAN_GOOD “ Wired-OR outputs – can be pulled low by any unit during an abnormal condition. AC_POWER_GOOD “ “ DC_POWER_GOOD “ “ VOUT(+), VOUT(-) “ Built-in droop characteristic ensures graceful current sharing. 12V_STANDBY* “ “ 5V_STANDBY Do not wire in parallel Fully regulated characteristic does not support current sharing. If placed in parallel, only the output with the highest set-point will drive current. *Note: Triple output models only. PARALLEL OPERATION - MULTIPLE UNITS PART NUMBERING SYSTEM The part numbering system for SynQor’s ACuQor AC/DC power supplies follows the format shown in the table below. Not all combinations make valid part numbers, please contact SynQor for availability. ACCESSORIES SynQor offers a series of assemblies that can be ordered according to the table below. Mechanical drawings for these accessories are available for download in pdf format from the SynQor website. APPLICATION NOTES A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website. PATENTS SynQor holds the following patents, one or more of which might apply to this product: 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 Warranty: SynQor offers a two (2) year limited warranty. Complete warranty informa- tion is listed on our website or is available upon request from SynQor. Limitation on use: SynQor’s products are not authorized for use and should not be used, without the specific prior written approval of an authorized officer of SynQor making specific reference hereto, in any life support system, nuclear facility or applica- tion, aircraft control application or any other application in which failure of the product could reasonably result in harm to life, property or the environment. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. Contact SynQor for further information: Phone: 978-849-0600 Toll Free: 888-567-9596 Fax: 978-849-0602 E-mail: power@synqor.com Web: www.synqor.com Address: 155 Swanson Road Boxborough, MA 01719, USA Family Output Power Grade Range Output Voltage (xx=Standard; xT=Triple) Package Type (Correlates to Output Power) Thermal Design Options AQ ACuQor series of ac-dc semi-regulated output power supplies 0300: 300 W 0400: 400 W 0500: 500 W 0600: 600 W (2 x 300 W) 0800: 800 W (2 x 400 W) 0900: 900 W (3 x 300 W) 1000: 1000 W (2 x 500 W) 1200: 1200 W (3 x 400 W) 1500: 1500 W (3 x 500 W) I: industrial U: universal (85-264 VRMS) 12: 12 V 1T: 12 V / 5 & 12 V STBY 24: 24 V 2T: 24 V / 5 & 12 V STBY 36: 36 V 3T: 36 V / 5 & 12 V STBY 48: 48 V 4T: 48 V / 5 & 12 V STBY E: 1 unit (3" x 5") R: 2 units; ﬂ at S: 2 units; stacked T: 3 units; ﬂ at U: 3 units; stacked A: open frame C: encased Q: encased only Industrial Grade: IND: Industrial Part Number Description AQ-CBL-INPUT1C Input mating cable with pre-stripped wire ends (36" long). AQ-CBL-OUT1C Output mating cable with pre-stripped wire ends (18" long). AQ-CBL-OUT1CD Same as AQ-CBL-OUT1C with an additional 8-pin connector. AQ-CBL-OUT2C Output mating cable with connectors on both ends (18" long). AQ-CBL-OUT2CD Same as AQ-CBL-OUT2C with an additional 8-pin connector. AQ-INSUL1M Single module bottom-side Mylar insulator for open frame mounting. AQ-EVAL-PRL3 Evaluation board for up to three paralleled modules. Example: AQ0400IU24EAIND

Summary

Industrial Grade AC/DC Power Supply With PFC

Description