ACS100LP AEROTECH | Alldatasheet

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Integrated Workholding in a Compact Design ACS-LP rotary stages are equipped with an integral pneumatic ER collet chuck and clear aperture for automated material handling of a wide range of workpiece material types, diameters and applications. Available with ER8, ER25 or ER40 series collets, ACS-LP stages offer a combination of high speed, excellent velocity stability, low runout and a compact form factor. This makes the ACS-LP an excellent choice for simple, convenient integration into tube-processing motion platforms and systems. Key Applications ACS-LP stages are ideal for applications that require precisely holding and rotating a cylindrical workpiece, including: ‹ Medical device manufacturing ‹ Tubular material processing ‹ Stent, hypotube & guidewire cutting ‹ Sensor testing & inspection ‹ Laser cutting & laser micromachining ‹ Laser welding & joining ‹ Tube inspection & measurement KEY FEATURES: Direct-Drive Rotary Collet Stage ACS-LP ‹ Provides AUTOMATED MATERIAL HANDLING capability through integral pneumatic ER collet chuck ‹ Features a clear aperture for CONVENIENT WORKPIECE FEED-THROUGH ‹ Supports EXTENSIVE TUBE DIAMETER RANGE from 0.2 mm to 25 mm ‹ Minimizes working height & SIMPLIFIES INTEGRATION with low-profile design ‹ Offers EXCELLENT VELOCITY STABILITY with brushless, cogless direct drive motor & high resolution encoder ‹ Results in HIGH PROCESS THROUGHPUT & LOW TOTAL COST of ownership

aerotech.com ACS LP SERIES SPECIFICATIONS ACS MAXIMUM SPEEDS FOR ENCODER OPTION Specifications ACS100LP ACS150LP ACS200LP Travel ±360° Continuous Collet Option(1) ER8/MicroBore ER25 ER40 Aperture-ER8/MicroBore 5 mm ER, 0.9 mm MicroBore N/A Aperture-ER25 N/A 16 mm N/A Aperture-ER40 N/A 25 mm Maximum Torque (Continuous) 0.64 N·m 2.36 N·m 5.99 N·m Bus Voltage Up to 340 VDC Max Speed(2) 1500 rpm 600 rpm Accuracy-Uncalibrated(3) 388 µrad (80 arc sec) Accuracy-Calibrated(3) 29.1 µrad (6 arc sec) 48.5 µrad (10 arc sec) Repeatability(3) 14.6 µrad (3 arc sec) 19.4 µrad (4 arc sec) Max Load-ER8/MicroBore(4) 1.5 kg (Axial); 0.5 kg (Radial); 0.75 N-m (Moment) Max Load-ER25(4) 10 kg (Axial); 5 kg (Radial); 6 N-m (Moment) Max Load-ER40(4) 15 kg (Axial); 10 kg (Radial); 12 N-m (Moment) Pin/Collet Runout(5) <25 µm Tilt Error Motion 48.5 µrad (10 arc sec) 97 µrad (20 arc sec) Inertia Unloaded 0.00038 kg-m2 0.00242 kg-m2 0.00843 kg-m2 Total Mass 2.0 kg 4.3 kg 7.6 kg Finish-Table Hardcoat Finish-Stage Black Anodize Encoder Option ACS100LP ACS150LP ACS200LP -E1 / -E2 / -E3 / -E4 1500 rpm 600 rpm 600 rpm -E5 800 rpm 300 rpm 300 rpm 1. Collet chuck accepts Rego-Fix ER collets manufactured to DIN6499 specifications only. 2. Maximum speed based on stage capability; maximum application velocity may be limited by system data rate, system resolution, and load. 3. Repeatability and accuracy are dependent on encoder resolution. To achieve the listed specifications, encoder resolution must be 0.36 arc sec or less. 4. Maximum loads are mutually exclusive. Loading limits are due to the collet chuck mechanism. Contact Aerotech directly if part load requirement exceeds specifications. 5. Measured TIR of precision gage pin chucked with an ultraprecision ER collet (DIN6499) 6 mm away from collet face with no load. 6. Collet chuck mechanism is normally-closed. Collet mechanism requires air to open collet chuck. Air supply must be dry (0ºF dew point) oil-less air OR 99.99% pure nitrogen. Air or nitrogen must be filtered to 1 micron particle size or better.

aerotech.com ACS LP SERIES ORDERING INFORMATION ACS100LP Mechanical-Bearing Direct-Drive Rotary Collet Stage Chuck Style (Required) -ER8 ER8 Ultra-Precision Collet -ER8MB ER8 MIcro-Bore Collet Feedback (Required) -E1 Incremental Encoder, 1 Vpp -E2 Incremental Encoder, TTL, x5 Interpolation -E3 Incremental Encoder, TTL, x10 Interpolation -E4 Incremental Encoder, TTL, x25 Interpolation -E5 Incremental Encoder, TTL, x50 Interpolation Note: Digital output encoder signals are synthesized with a 16 MHz clock. Care must be taken to ensure that the encoder sample rate on the controller is at least 16 MHz or higher. Slower clock rates are available on request. Wrench (Optional) -WR Wrench for Changing Collet Metrology (Required) -PL1 Metrology, Uncalibrated with Performance Plots -PL2 Metrology, Calibrated (HALAR) with Performance Plots Integration (Required) Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system. -TAS Integration - Test as system Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration. -TAC Integration - Test as components Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system. Accessories (To Be Ordered As Separate Line Item) Collet-ER8-CLTxx ER8 DIN6499AA Electropolished Collet, 0.5 mm to 5 mm part diameter sizes available Collet-ER8MB-CLTxx ER8 DIN6499AA Electropolished Microbore Collet, 0.2 mm to 0.9 mm part diameter available CGF Collet and Gripper Filtration Kit

aerotech.com ACS LP SERIES ORDERING INFORMATION ACS150LP Mechanical-Bearing Direct-Drive Rotary Collet Stage Motor (Required) -M1 Low Current, -A Winding Feedback (Required) -E1 Incremental Encoder, 1 Vpp -E2 Incremental Encoder, TTL, x5 Interpolation -E3 Incremental Encoder, TTL, x10 Interpolation -E4 Incremental Encoder, TTL, x25 Interpolation -E5 Incremental Encoder, TTL, x50 Interpolation Note: Digital output encoder signals are synthesized with a 16 MHz clock. Care must be taken to ensure that the encoder sample rate on the controller is at least 16 MHz or higher. Slower clock rates are available on request. Rear Seal (Optional) -SL Rear Seal Wrench (Optional) -WR Wrench for Changing Collet Metrology (Required) -PL1 Metrology, Uncalibrated with Performance Plots -PL2 Metrology, Calibrated (HALAR) with Performance Plots Integration (Required) Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system. -TAS Integration - Test as system Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration. -TAC Integration - Test as components Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system. Accessories (To Be Ordered As Separate Line Item) Collet-ER25-CLTxx ER25 DIN6499AA Electropolished Collet, 0.5 mm to 15 mm part holding sizes available CGF Collet and Gripper Filtration Kit

aerotech.com ACS LP SERIES ORDERING INFORMATION ACS200LP Mechanical-Bearing Direct-Drive Rotary Collet Stage Motor (Required) -M1 Low Current, -A Winding Feedback (Required) -E1 Incremental Encoder, 1 Vpp -E2 Incremental Encoder, TTL, x5 Interpolation -E3 Incremental Encoder, TTL, x10 Interpolation -E4 Incremental Encoder, TTL, x25 Interpolation -E5 Incremental Encoder, TTL, x50 Interpolation Note: Digital output encoder signals are synthesized with a 16 MHz clock. Care must be taken to ensure that the encoder sample rate on the controller is at least 16 MHz or higher. Slower clock rates are available on request. Rear Seal (Optional) -SL Rear Seal Wrench (Optional) -WR Wrench for Changing Collet Metrology (Required) -PL1 Metrology, Uncalibrated with Performance Plots -PL2 Metrology, Calibrated (HALAR) with Performance Plots Integration (Required) Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system. -TAS Integration - Test as system Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration. -TAC Integration - Test as components Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system. Accessories (To Be Ordered As Separate Line Item) Collet-ER25-CLTxx ER40 DIN6499AA Electropolished Collet, 15.5 mm to 25 mm part holding sizes available Note: ER40 collet sizes below 15.5 mm diameter are not supported. Use the ACS150LP if these sizes are required. CGF Collet and Gripper Filtration Kit

aerotech.com

4.3 MAX STROKE

62.2 150 94.3 69.8

15 APERTURE

COLLET TYPE: ER25 M6(1/4") CLEARANCE SLOT THRU

4 PLACES

101.6 4.00 100 3.94 127 5.00 125 4.92

44.5 HEX

MCN REV. DESCRIPTION DATE APPROVED

18102 A GENERAL DRAWING CLEANUP 1/12/17 SMARCKS

DIMENSIONS: MILLIMETERS SMARCKS SMARCKS NAME CHECK APPR. SMARCKS 12-JAN-17 MODEL BY: MODEL FILENAME: 12-JAN-17 ACS-150LP ACS150LP PART CODE: COLLET STAGE ACS150LP-CAT A PART NAME: DWG. NO. REV DIRECT-DRIVE ROTARY 12-JAN-17 ACS150LP MECHANICAL-BEARING SHEET 1 OF 1 DATE DRAW PLACE DRAWING VIEWS BELOW FITTING: 4MM OD TUBING 143.2

26.7 TYP

45.7 37.5 75 150 180 4X M5X0.8 8 BOTH SIDES

37 FLATS

2.5 MAX STROKE

6 APERTURE

COLLET TYPE: ER8 M6(1/4") CLEARANCE SLOT THRU 75 2.95 SQ. 76.2 3.00 SQ.

19 HEX

62.2 100 78.4 66.4 DRAW SHEET 1 OF 1 11-JAN-17 SMARCKS CHECK NAME SMARCKS APPR. MODEL BY: 11-JAN-17 11-JAN-17 MODEL FILENAME: ACS100LP PART CODE: COLLET STAGE ACS-100LP A DIRECT-DRIVE ROTARY DWG. NO. ACS100LP-CAT ACS100LP MECHANICAL BEARING PART NAME: REV DATE SMARCKS PLACE DRAWING VIEWS BELOW REVISIONS MCN REV. DESCRIPTION DATE APPROVED

18101 A GENERAL DRAWING CLEANUP 1/11/17 SMARCKS

DIMENSIONS: MILLIMETERS FITTING: 4MM OD TUBING 94.4 25 50 100 130 4X M5X0.8 8 BOTH SIDES

23 TYP

aerotech.com

5 MAX STROKE

4X M5X0.8 8 FITTING: 4MM OD TUBING 45.7 50 100 200 230 199.9 REVISIONS MCN REV. DESCRIPTION DATE APPROVED

18103 A GENERAL DRAWING CLEANUP 1/12/17 SMARCKS

DIMENSIONS: MILLIMETERS DWG. NO. REV SMARCKS DATE DRAW 12-JAN-17 SHEET 1 OF 1 NAME SMARCKS CHECK SMARCKSAPPR. 12-JAN-17 12-JAN-17 MODEL BY: MODEL FILENAME: A PART CODE: COLLET STAGE ACS-200LP ACS200LP ACS200LP-CAT DIRECT-DRIVE ROTARY PART NAME: ACS200LP MECHANICAL-BEARING PLACE DRAWING VIEWS BELOW 62.2 200 113.1 80.3

25 APERTURE

COLLET TYPE: ER40 M6(1/4") CLEARANCE SLOT THRU 150 5.91 SQ 152.4 6.00 SQ ACS LP SERIES DIMENSIONS ACS200LP