HTCTOOLKITS WILCOXON | Alldatasheet
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Technical content
Wilcoxon has developed the 6Q-style connector in response to the need for a higher temperature, more reliable, underwater exposure connector for two-pin and three-pin MIL-style sensor connections. The HTC (high temperature crimp) kit is used to make crimp connections to the sockets, while the HTS (high temperature solder) kit is used where the sockets will be soldered to the wires. When the HTS kit is used, the user must solder the sockets to the wires instead of crimping them. Description Wilcoxon part Function High temperature epoxy A43012 Used to ‘dab’ onto spring Metal socket insertion tool A48004 Installs connector sockets into connector body Plastic socket insertion tool A48005 Plastic version of A48004 (above) Crimp positioner tool A48006 Inserts into frame tool, crimps connector sockets (used only in the HTC crimp socket kit) Crimp frame tool A48007 Holds positioner tool, crimps connector sockets (used only in the HTC crimp socket kit) Crimp tool A48038 Crimps backshell to crimp sleeve to hold shield Wire stripper A61055 Strips the wire conductor insulation to length Scissors A61056 Use to trim shield braid and fiber strands Exacto knife, 15 blades A61057 Use to score and cut cable jacket Plastic knife guard A61058 Guards for the Exacto blades Epoxy nozzle, EPX A61059 Mixing nozzle, mounts on the plunger Epoxy plunger 4:1 A61065 Holds the two-part epoxy Epoxy applicator gun A61066 Holds epoxy, pushes plunger to dispense epoxy into backshell Carrying case with foam 80211-01 Holds all components of the HTC or HTS kit Each tool kit contains three 2-oz tubes of epoxy, which is enough to assemble a maximum of approximately 75 connectors (connectors and cabling must be ordered separately). One 2-oz tube of epoxy will pot approximately 25 connectors. Keep in mind that the mixer nozzles are disposed of after one use. So, if you were to epoxy 5 connectors at the same time, you would need about 5 mixer nozzles per tube of epoxy. If you epoxy 25 connectors at the same time, you would need 1 mixer nozzle per tube of epoxy. Included parts info@wilcoxon.com Wilcoxon Sensing Technologies wilcoxon.com buy.wilcoxon.com+1 (301) 330 8811 Visit buy.wilcoxon.com to view the HTS tool kit and HTC tool kit.
HTC and HTS tool kits: Parts identifier Epoxy nozzle (A61059), 10 each The epoxy nozzles allow the epoxy to be directly applied from the epoxy applicator gun (A61066) without having to mix it first. The nozzle fits into a slot in the face of the gun. A new nozzle must be used for each assembly session as the epoxy will harden in the tube. High temperature epoxy (A43012), 3 each Used in epoxy applicator gun (A61066). One tube will do about 25 connector assemblies. Epoxy applicator gun (A61066) Epoxy (A43012) fits into the epoxy applicator gun which dispenses onto the backshell. Epoxy plunger (A61065), 4:1 The epoxy plunger holds the two part epoxy and is used to push the epoxy (A43012) from the dispensing tube. Crimp tool (A48038) The crimp tool is used in to crimp the backshell to the crimp sleeve. This provides mechanical gripping to the cable jacket for strength. Metal socket insertion tool (A48004) Plastic socket insertion tool (A48005), 3 each Socket insertion tools are used to install connector sockets into the connector body. The plastic tools are provided as an alternative for some installations where the metal tool is not available. Crimp frame tool (A48007)* Crimp positioner tool (A48006)* The crimp frame tool accepts the crimp positioner tool. The R6Q/R6QI assembly instructions detail the use of this tool in step 4. They are used to crimp the wire into the connector pins. *HTC kit only Wire stripper (A61055) The wire stripper is used to strip the wire conductor insulation to length. Exacto knife (A61057), 15 blades An Exacto knife is used to score and cut the cable jacket. Scissors (A61056) Scissors are used to trim the shielded braid and fiber strands. info@wilcoxon.com Wilcoxon Sensing Technologies wilcoxon.com buy.wilcoxon.com+1 (301) 330 8811