A80 APP | Alldatasheet
Document overview
- Manufacturer or author: Provided By alldatasheet.com(free datasheet download site)
- PDF pages: 16
Technical content
The Anderson™ family of A Series Battery Connectors are expertly designed for ease of use and incorporate an innovative contact carrier to simplify assembly. The A Series connectors include standard 80, 160, and 320 sizes. Robust design and materials offer superior performance. All Materials chosen are RoHS compliant and selected to ensure years of reliability in adverse industrial environments. These attributes make the A Series connectors the ideal choice for a wide range of industrial applications in Material Handling, Battery Charging, Utility Vehicles, Motive Power, and Sweepers/Scrubbers amongst many others. KEY ATTRIBUTES Safety Agency Approvals - UL and CSA. Voltage Keying - A series connectors offer keys for Dry-Cell, Wet-Cell, and Universal applications coded for 24/36/48/72/80 and 96 volts DC applications. Sturdy Advanced Polymer Housings - Provide superior resistance to impact, acid and temperature extremes. Silver Plated Copper Contacts - Provide excellent conductivity and superior mating cycle performance. A SERIES BATTERY CONNECTOR © 2020 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, SB®, SBE®, SBX®, SBS® and the APP Logo are registered trademarks of Anderson Power Products, Inc. Anderson™ is a trademark of Anderson Power Products, Inc. Anderson will use reasonable efforts to include accurate and up-to-date content in the catalog. All product information contained in the catalog including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson makes no warranty or representation as to its accuracy. Content in the catalog may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. Neither Anderson nor any party involved in creating, producing, or delivering this catalog shall be liable for any direct, incidental, consequential, indirect, or punitive damages arising out of your use of this catalog or any errors or omissions in its content.
- 3 - www.andersonpower.comAll Data Subject To Change Without Notice MECHANICAL Misc. Data A80 A160 A320 Avg. Mating Force N (lb) 68 (15.3) 170 (38.2) 71 (16.0) Contact Retention N (lb) 134 (30) min 445 (100) min 445 (100) min Degree of Protection IP23 IP23 IP23 Flammability UL94 HB, Horizontal Burn A SERIESBattery Connector Voltage Ratings A80 A160 A320 CSA UL CSA UL CSA UL AC / DC 600V 600V 600V 600V 600V 600V DWV (AC) 2200 2200 2200 Wire Range A80 A160 A 20 mm² AWG mm² AWG mm² AWG Power - Min. 10 #8 16 #6 50 1/0 Power - Max. 35 #2 50 1/0 120 4/0 Upper Aux. - Min. 1.5 #18 4 #12 4 #12 Upper Aux. - Max. 2.5 #14 4 #12 4 #12 Lower Pilot Aux. - Min. 1.5 #18 6 #10 6 #10 Lower Pilot Aux. - Max. 2.5 #14 6 #10 6 #10 Average Initial Contact Resistance Across Mated Connector- micro-ohms A80 A160 A320 Avg. Contact Resistance - Power 65 55 30 Avg. Contact Resistance - Aux. 1100 920 1000 Operating Temperature (all Series): -25 to 75°C SPECIFICATIONS Current Ratings (Amperes) A80 A160 A320 10 mm² 70 90 N/A N/A N/A N/A 16 mm² 90 120 90 120 N/A N/A 25 mm² 110 140 120 160 N/A N/A 35 mm² 120 160 140 180 N/A N/A 50 mm² N/A N/A 160 220 165 220 1/0 AWG N/A N/A N/A N/A 190 270 70 mm² N/A N/A N/A N/A 200 260 3/0 AWG N/A N/A N/A N/A 240 300 95 mm² N/A N/A N/A N/A 245 425 4/0 AWG N/A N/A N/A N/A 250 425 120 mm² N/A N/A N/A N/A 260 450 * CSA allows for maximum temperature rise = 30°C ** UL allows for total temperature (based on min. 25°C ambient) = 105°C ELECTRICAL MATERIALS A80 - A160 - A320 Housings PA6 (Nylon) glass filled Contacts Copper alloy silver plate Contact Plating - Power (min.) Silver Plating - 6 microns Contact Plating - Auxiliary (min.) Silver Plating - 6 microns Hardware Steel, zinc chromate plate
- 4 - www.andersonpower.com All Data Subject To Change Without Notice TEMPERATURE CHARTS 1 0.8 Derating per IEC 60512-3 NOTE 1: Temperature ratings based on power contacts energized only. NOTE 2: Temperature rise charts are based on a 25°C ambient temperature. Ambient Temperature (°C) A160 Derating Curve 1 Current (A) 100 125 0 40 80 120 160 200 240 50 mm 16 mm²25 mm²35 mm² A160 Temperature Rise Current (A) Temperature (°C) 0 20 40 60 80 100 120 140 160 180 200 50 mm 16 mm²25 mm²35 mm² 0 20 40 60 80 100 120 140 160 180 35mm 25mm 16mm 10mm Ambient Temperature (°C ) A80 Derating Curve 1 Current (A) Temperature (°C) A80 Temperature Rise Current (A) 0 20 40 60 80 100 120 140 160 180 35mm 25mm 16mm 10mm 1/0-50 mm² 2/0-70mm² 4/0-95mm² 120mm² Current (A) Ambient Temperature ( °C) A320 Derating Curve 1 100 125 0 50 100 150 200 250 300 350 400 1/0-50 mm² 2/0-70mm² 4/0-95mm² 120mm² A320 Temperature Rise Temperature (°C) Current (A) 0 50 100 150 200 250 300 350
- 5 - www.andersonpower.comAll Data Subject To Change Without Notice
ORDERING INFORMATION
Number Description - mm² (AWG) Male Female Male Female Male Female
3 Power Contacts
Power Contact 10 mm² (8 AWG) 80-1010 80-1110 N/A N/A N/A N/A Power Contact 16 mm² (6 AWG) 80-1016 80-1116 160-1016 160-1116 N/A N/A Power Contact 25 mm² (4 AWG) 80-1025 80-1125 160-1025 160-1125 N/A N/A Power Contact 35 mm² (2 AWG) 80-1035 80-1135 160-1035 160-1135 N/A N/A Power Contact 50 mm² (1 AWG to 1/0) N/A N/A 160-1050 160-1150 320-1050 320-1150 Power Contact 70 mm² (2/0 to 3/0) N/A N/A N/A N/A 320-1070 320-1170 Power Contact 95 mm² (3/0 to 4/0) N/A N/A N/A N/A 320-1095 320-1195 Power Contact 120 mm² (4/0) N/A N/A N/A N/A 320-1004 320-1104
4 Upper Auxiliary Contact 4mm2 (12 AWG) NA NA 160-14 160-15 160-14 160-15
Upper Auxiliary Contact 1.5mm/2.5 mm - (18/14 AWG) E80-32 E80-33 320-24 320-25 320-24 320-25
5 Lower Pilot Auxiliary Contact 6mm2 (10 AWG) NA NA 160-12 160-13 160-12 160-13
Lower Pilot Auxiliary Contact E80-30 E80-31 320-22 320-23 320-22 320-23 1.5mm / 2.5 mm - (18/14 AWG) Voltage Coding Pins
8 Grey Coding Pin - Wet (160 and 320 use same 80-9 80-9 160-9 160-9 160-9 160-9
Coding Pins) Green Coding Pin - Dry (160 and 320 use same 80-17 80-17 160-17 160-17 160-17 160-17 Coding Pins) * Yellow Coding Pin - Universal (160 and 320 use 80-19 Not Used 160-19 Not Used 160-19 Not Used same Coding Pins) 9 Handle - High Profile with screws N/A N/A 32-89 32-89 32-89 32-89 Handle - Low Profile with screws 80-89 80-89 16-89 16-89 16-89 16-89 Handle Red - Low Profile with screws 80-8-R 80-8-R N/A N/A N/A N/A
1 Housing Only 80-1 80-2 160-1 160-2 320-1 320-2
2 Contact Holder 80-5B 80-5B 160-5 160-5 320-5 320-5
7 Cable Clamps with Screws 80-67 80-67 160-67 160-67 320-67 320-67
1+2+7+8 Male Housing with Contact Holder and Cable A80400-0009 A16400-0009 A32400-0009 Clamp with Screws (Gray Key) - Individual Pack 1+2+7+8 Female Housing with Contact Holder, ** Lower A80500-0009 A16500-0009 A32500-0009 Pilot Auxiliary Holder, Cable Clamps with Screws - (Gray Key) - Individual Pack 1+2+7+ 8 Male Housing with Contact Holder and Cable A80400-0209 A16400-0209 A32400-0209 Clamp with Screws (Green Key) - Individual Pack 1+2+7+8 Female Housing with Contact Holder, A80500-0209 A16500-0209 A32500-0209 ** Lower Pilot Auxiliary Holder, Cable Clamps with Screws - (Green Key) - Individual Pack 1+2+7+ 8 Male Housing with Contact Holder and A80400-0309 A16403-0309 A32400-0309 Cable Clamp with Screws (Yellow Key) - Individual Pack * Universal yellow coding key is only used on male connectors ** ABC 160 and ABC 320 handles work with both the ABC 160 and ABC 320 series connectors
- 6 - www.andersonpower.com All Data Subject To Change Without Notice PART NUMBER CONFIGURATOR Packaging: Individual (Kits) - all components for a complete connector are packaged together in individual bags within one box. Bulk (Kits) - all components required are packaged separately by part number selected in one bag/box. Handles: A80 comes with the low profile T handle • A160 comes with the low profile handle • A320 comes with the high profile handle.
0 Grey, Wet Cell
2 Green, Dry Cell
3 Yellow, Universal (use with male housing only)
0 None
mm² AWG A (2) Lower Auxiliary Contacts 6 10 B (2) Upper Auxiliary Contacts 4 12 C (2) Lower Auxiliary Contacts & 6 10 (2) Upper Auxiliary Contacts 4 12 D (2) Lower Auxiliary Contacts 1.5/2.5 18/14 E (2) Upper Auxiliary Contacts 1.5/2.5 18/14 F (2) Lower Auxiliary Contacts & 1.5/2.5 18/14 (2) Upper Auxiliary Contacts 1.5/2.5 18/14
9 Individual
8 Bulk
Series Gender Contact Handle Key Auxiliary Contacts Packing
4 Male
5 Female
00 None - Order Separately
16 16 mm² (#6 AWG) 25 25 mm² (#4 AWG) 35 35 mm² (#2 AWG) 50 50 mm² (1/0 AWG to #1 AWG) 0 No
1 Black
A160 Connector Part Number Selection Series Gender Contact Handle Key Auxiliary Contacts Packing 50 50 mm² (1/0 AWG to #1 AWG) 70 70 mm² ( 2/0 AWG to 3/0 AWG) 95 95 mm² (3/0 AWG to 4/0 AWG) 12 120 mm² (4/0 AWG) 0 No A320 Connector Part Number Selection mm² AWG A (2) Lower Auxiliary Contacts 1.5/2.5 18/14 B (2) Upper Auxiliary Contacts 1.5/2.5 18/14 C (2) Lower Auxiliary Contacts & 1.5/2.5 18/14 (2) Upper Auxiliary Contacts 1.5/2.5 18/14 D (2) Lower Auxiliary Contacts 6 10 E (2) Upper Auxiliary Contacts 4 12 F (2) Lower Auxiliary Contacts & 6 10 (2) Upper Auxiliary Contacts 4 12 Series Gender Contact Handle Key Auxiliary Contacts Packing 10 10 mm² (#8 AWG) 16 16 mm² (#6 AWG) 25 25 mm² (#4 AWG) 35 35 mm² (#2 AWG) 0 No
2 Red
A (2) Lower Pilot Auxiliary Contacts B (2) Upper Auxiliary Contacts C (2) Lower Pilot Auxiliary Contacts & (2) Upper Auxiliary Contacts A80 Connector Part Number Selection
- 7 - www.andersonpower.comAll Data Subject To Change Without Notice DRAWINGS Male Front View Male Side ViewMale Top View Female Front View Female Top View Female Side View Housing Dimensions A80 A160 A320 mm in mm in mm in Male Housings Female Housings A80 Female Housing with Handle A80 Male Housing with Handle 68.0 2.68 41.2 1.62 110.6 4.35 70.0 2.76 41.2 1.62 110.6 4.35 Dimensions of Housings With Handles A80 mm in Male Housings Female Housings D E F D E F C A A B B C D E F D F E
- 8 - www.andersonpower.com All Data Subject To Change Without Notice Male Housing Low Profile Handle Male Housing High Profile Handle Female Housing High Profile Handle Female Housing Low Profile Handle 106 4.2101 4.0 64 2.546 1.8 167 6.6168 6.6 A160 Handles High ProfileLow Profile mm inmm in Male Housings D E F 106 4.2101 4.0 64 2.546 1.8 172 6.8173 6.8 High ProfileLow Profile mm inmm in D E F Female Housings D E F D E F D E F D E F
- 9 - www.andersonpower.comAll Data Subject To Change Without Notice Male Housing Low Profile Handle Male Housing High Profile Handle Female Housing High Profile Handle Female Housing Low Profile Handle 106 4.2101 4.0 72 2.854 2.1 174 6.9175 6.9 A320 Handles High ProfileLow Profile mm inmm in Male Housings D E F 106 4.2101 4.0 71 2.853 2.1 173 6.8171 6.7 High ProfileLow Profile mm inmm in D E F Female Housings D F E D F E D E F D F E
- 10 - www.andersonpower.com All Data Subject To Change Without Notice Latch Plate 160 & 320 P/N: A320-LP Latch Plate on A160 & 320 Male Housing [ 2.0 ] [ 3.3 ] 83.5 Handle & Lever Assembly on A160 & 320 Female Housing: P/N: A320HL [ 3.3 ] [ 0.51 ] [ 0.71 ] [ 4.5 ] 114 [ 2.1 ] [ 6.4 ] 163 [ 3.2 ]
- 11 - www.andersonpower.comAll Data Subject To Change Without Notice MAX Manual Release for A160 & 320 P/N: 994G4 [ 4.8 ] 122 [ 4.3 ] 108 MAX (OPEN POSITION) MAX (OPEN POSITION) Manual Release with Connectors [ 9.1 ] 232 [ 10.1 ] 258 [ 4.3 ] 108 @ FULL OPEN POSITION R113 [ 4.43 ] [ 8.2 ] 209 Battery Bracket - P/N: 993G4 [ 1.94 ] 49.3 [ 3.81 ] 96.8 [ 4.8 ] 122 MAX
- 12 - www.andersonpower.com All Data Subject To Change Without Notice Male Female Male Power Contact Female Power Contact Upper Auxiliary Pin Upper Auxiliary Socket Typical of A80 Typical of A80 Upper Auxiliary Pin Upper Auxiliary Socket Typical of A160 / 320 Typical of A 160/ 320 Wire Size OD ID Series Metric AWG mm in mm in A80 10 mm² #6 to 8 6.0 0.24 4.5 0.18 A80 / 160 16 mm² #4 to 6 8.4 0.33 6.0 0.24 25 mm² #2 to 4 11.0 0.43 8.0 0.31 35 mm² #1 to 2 12.5 0.49 9.0 0.35 A160 / 320 50 mm² #1 to 1/0 14.5 0.57 11.0 0.43 A320 70 mm² 2/0 to 3/0 17.0 0.67 13.0 0.51 95 mm² 3/0 to 4/0 19.8 0.78 15.0 0.59 Contacts 95 mm² 3/0 to 4/0 19.8 0.78 15.0 0.59 OD ID OD ID OD ID OD ID OD ID OD ID mm IN mm IN 160-14 / 160-15 Upper 4 12 4.1 0.16 2.9 0.11 160-12 / 160-13 Lower 6 10 5 0.2 3.9 0.15 ID A80 A160 A320 Series Part Number Position mm² AWG OD Auxiliary Contacts 120 mm² 4/0 19.8 0.78 15.6 0.61
- 13 - www.andersonpower.comAll Data Subject To Change Without Notice L K Wet / Dry Voltage Key - Grey or Green Universal Voltage Key - Yellow (Use with male housing only) Universal (Yellow) voltage keys are to be used exclusively at the vehicle side to permit both the use of wet-cell and dry-cell batteries. K L Series mm in mm in A80 A160 / 320 Wet / Dry Voltage Key Universal Voltage Key K L mm in mm in Used for Wet Cell Battery /Charger – Color Grey Used for Dry Cell Battery/Charger – Color Green Used for Vehicle only - Yellow (Universal) Battery Receptacle and Charging Plug Battery Receptacle and Charging Plug Vehicle Plug only - used when vehicle may use wet or dry cell batteries. Keying Plug Identification Assembled In Lower Pilot Auxiliary Pin Lower Auxiliary Socket Typical of A80 Typical of A80 Lower Pilot Auxiliary Pin Lower Auxiliary Socket Typical of A160 / 320 Typical of A160 / 320 OD ID OD ID OD ID OD ID L A A K (HEX) SECTION A-A
- 14 - www.andersonpower.com All Data Subject To Change Without Notice TOOLING INFORMATION 1370G1 & 1387G3 1368 1368-NL 1368-B Part Numbers mm² AWG Power Contact Hydraulic Hand Bench Tool Die A Series 80A, 160A, & 320A Hydraulic Tooling Wire Size Loose Piece Contact Crimp Tools OR+ Hydraulic Hand Bench Tool Pilot/Auxiliary Contacts 80-1010 80-1110 80-1016 80-1116 80-1016 80-1116 80-1025 80-1125 80-1035 80-1135 160-1016 160-1116 160-1025 160-1125 160-1035 160-1135 160-1050 160-1150 320-1050 320-1150 320-1070 320-1170 320-1095 320-1195 Pins Sockets *Use 1322G3 with K stranded wire only. 50 mm² 35 mm² 25 mm² 16 mm² 10 mm² #1 to 1/0 1/0 AWG 2/0 AWG 3/0 AWG 16 mm² 35 mm² 25 mm² 95 mm² 70 mm² 50 mm² 1322G4 N/A
1368 Series
#8 to #6 #4 to #2 #2 to #1 #6 to #4 #4 to #2 #2 to #1 1322G1 1322G16 1322G9 1322G10 1322G15 N/A 1322G9 1322G12 1322G7 Pilot/Auxiliary Contacts ALL SOLDER ONLY 1387G3 OR 1370G1 N/A 1387G3 OR 1370G1 1322G4 1387G3 OR 1370G1 1322G3 (K) 8* 1322G2 320-1004 320-1104 4/0 AWG 120 mm² N/A N/A
- 15 - www.andersonpower.comAll Data Subject To Change Without Notice Part Numbers mm² AWG Power Contact Pneumatic Bench Tool Die Locator (Single Crimp) 80-1010 80-1110 80-1016 80-1116 80-1025 80-1125 80-1035 80-1135 mm² AWG Power Contact Pneumatic Bench Tool Die Locator (Double Crimp) 160-1016 160-1116 160-1025 160-1125 160-1035 160-1135 160-1050 160-1150 320-1050 320-1150 320-1070 320-1170 320-1095 320-1195 All Crimp Pins All Crimp Sockets A Series 80A, 160A, & 320A Pneumatic Tooling 3/0 AWG 4/0 AWG Wire Size Pilot/Auxiliary Contacts 95 mm² 25 mm² 35 mm² 50 mm² 50 mm² 70 mm² 10 mm² 16 mm² 25 mm² 35 mm² 16 mm² Loose Piece Contact Crimp Tools #8 to #6 N/A N/A N/A #6 to #4 #4 to #2 #2 to #1 1304G21 SOCKET 1304G20 PIN #4 to #2 1303G13 #2 to #1 #1 to 1/0 1303G8 #6 to #4 1387G2 1303G14 2/0 AWG 1303G11 1303G3 1304G29 Pins 1304G18 Sockets #1 to 1/0 1387G2 1303G8 ALL SOLDER ONLY 320-1004 320-1104 4/0 AWG 120 mm² 1387G1 & 1387G2