90SERIES MALLORY | Alldatasheet
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COMP 9000 90 SERIES POINT TYPE DISTRIBUTOR INSTALLATION INSTRUCTIONS FORM 641 (REV. B) 9/99 COMP 9000 DISTRIBUTOR INSTALLATION NOTE: The Comp 9000 adjustment is preset at the factory. 1. Prepare new Comp 9000 distributor by removing the spark plug wire retainer and distributor cap. 2. Place the Comp 9000 distributor into the engine. Do not install clamp at this time. Raise distributor housing enough to turn rotor, point rotor blade in direction of original rotor. 3. Seat distributor fully into engine. NOTE. It may be necessary to turn the oil pump drive with a long screw driver to fully seat the distributor. 4. Install distributor hold-down clamp. Leave clamp loose enough to rotate distributor for timing purposes. 5. Install Comp 9000 distributor cap as follows: move spark plug wires from old cap to new cap one wire at a time, starting with the number one cylinder, attach wires to matching terminals on new cap. Do not attach coil lead at this time. NOTE: It may be necessary to purchase and install spark plug wire boots and terminal kit, Mallory part number 669. 6. Install the spark plug wire retainer, then attach coil lead. 7. Attach distributor point harness to negative () side of coil. MALLORY COMP 9000 SERVICE PARTS QTY . DESCRIPTION PART NO.
1 WIRE RETAINER WITH SCREWS 29744
1 DISTRIBUTOR CAP ASSEMBLY 29745
1 ROTOR ASSEMBLY, RH ROTATION 29772
1 ROTOR ASSEMBLY, LH ROTATION 29773
1 CAP ADAPTER/SHIELD ASSEMBLY W/SCREWS 29748
2 CONTACT POINT SET WITH SCREWS 102 X
1 CONDENSOR WITH BRACKET AND SCREWS 400
1 POINT WIRE HARNESS 29775
1 DISTRIBUTOR CAM GREASE (1/4 OZ TUBE) 26015
- Disconnect distributor point wire from negative () side of coil. 2. Rotate engine until timing mark on crank balancer lines up with TDC mark on timing tab. 3. Remove cap from original distributor. Rotor blade should point to number one spark plug wire terminal of cap. If not, rotate engine one full turn until timing marks line up again. 4. Note position of rotor blade, remove hold-down clamp at distribu- tor base and remove distributor from engine. STARTING THE ENGINE CAUTION: Before starting the engine, be sure all tools, wires and miscellaneous objects are clear of moving engine parts. 1. Connect a timing light. Find the area with the best view of the timing marks. 2. Crank the engine. If it fails to start, rotate the distributor in small increments left or right until engine starts. Do not exceed more than ten degrees of rotation either way. 3. Set timing as recommended by the engine manufacturer, then tighten the distributor hold down clamp. Make sure timing is still correct. If timing has moved, repeat this procedure.
MALLORY IS A DIVISION OF THE MR. GASKET PERFORMANCE GROUP
550 MALLORY WAY, CARSON CITY, NEVADA 89701
(775) 882-6600 FAX (775) 887-4326 www.mrgasket.com FORM #641 (REV. B) 9/99 Made in U.S.A. Printed in U.S.A. MALLORY COMP 9000 DISTRIBUTOR
90 SERIES POINT TYPE
TUNE-UP AND MAINTENANCE INFORMATION NOTE: Turning wrench clockwise increases dwell angle. POINT NO. 1 Both the red point harness lead and the orange condensor lead must connect to this point when distributor is in this point. POINT NO. 2 Connect black point harness lead only to this point to ensure proper distributor ad- justment and performance. IMPORTANT: Apply a light film of Mallory distributor cam grease (supplied) on surface of cam to extend point life. MALLORY COMP 9000 POINT ADJUSTMENT PROCEDURE NOTE: If dwell meter is not available, set each point gap at .018 .020 OR With connector unplugged, using the 8-cyl scale on your dwell meter, adjust the setting to read 26” 28” dwell angle. Proceed to Step 2 to attain total dwell setting. After reinserting plug connector, adjust the sec- ond set of points to the total dwell angle setting of 34” 36”, again using the 6-cyl scale on your dwell meter. Once these two steps have been completed, you must reset your ignition timing. NOTE: Turning wrench clockwise increases dwell angle.
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