8692 BURKERT | Alldatasheet
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Visit product website DATA SHEET Type 2301 Pneumatically operated 2-way Globe Control Valve Type 2300 Pneumatically operated 2-way angle seat control valve ELEMENT Type 2103 2/2-way diaphragm valve with pneumatic stainless steel actuator (Type ELE- MENT) for decentralised automation Standard | EU | en | 2024 - 03 - 06 | 23 Digital electro-pneumatic positioner for integrated mounting on process control valves
- Compact and robust stainless steel design Easy start-up with automatic X-Tune function Contact-free position sensor Integrated pilot air duct with spring chamber aeration EtherNet/IP, PROFINET, Modbus TCP, PROFIBUS DP-V1 or Bürkert system bus (büS) The compact positioner device Type 8692 is optimised for integrated mounting on the pneumatic actuators in the process valve series Type 23xx/2103 and is spe cially designed for the requirements of a hygienic process environment. The pilot air duct is integrated into the actuator without external piping. The easy operation and the selection of additional software functions are carried out either on a big graphic display with backlight and keypad or via the COMMUNICATOR. The positioner registers the valve position without deterioration via a contact-free, analogue position sensor. The integrated diagnostics function are used to monitor control valve operating conditions. Valve diagnostic messages via status signals are issued in accordance with NE107 (NAMUR) and recorded as historical entries. The housing is easy to clean and features proven IP protection and chemically resistant materials for use in hygienic processing in the food, beverage and phar - maceutical industries. Combined with Bürkert ELEMENT actuators, the pneumatic actuating system enables spring chamber aeration that avoids actuator chamber contamination from the environment. Product variants described in the data sheet may differ from the product presentation and description. Type description Can be combined with Type 8692 © Christian Bürkert GmbH & Co. KG, Subject to alteration
2 | 17Visit product website Table of contents 1. General technical data 3 Approvals and conformities 2.2. Conformity 2.3. Standards 2.4. Explosion protection 2.5. North America (USA/Canada) 2.6. Others China Compulsory Certification (CCC) 3. Materials 6 4. Dimensions 6 4.2. Cable gland version 4.3. Mounting on control valves of actuator series Type 23xx, actuator size 70/90/130/225 mm 4.4. Mounting on control valves of actuator series Type 27xx , actuator size 175/225 mm 5. Device/Process connections 9 Cable gland EtherNet/IP, PROFINET, Modbus TCP connection Bürkert system bus (büS) connection 6. Performance specifications 12 Position control loop Additional software options of the TopControl Type 8692 (extract) 6.2. Interface diagram Version without fieldbus communication Version with fieldbus communication 7. Product installation 14 8. Ordering information 15 8.2. Bürkert product filter 8.3. Ordering chart 8.4. Ordering chart accessories Standard accessories Adapter kits
3 | 17Visit product website 1. General technical data Product properties Dimensions Further information can be found in chapter “4. Dimensions” on page 6 Material Body PPS, stainless steel Seal EPDM Cover PC Operation Display Graphic display with backlighting and intuitive menu navigation Operating keys Membrane keypad with 4 keys Service interface Connected to PC via USB connection Configuration tool Bürkert Communicator PACTware (only for device versions with PROFIBUS, resp. analogue version with serial interface) Commissioning Initialisation positioner Automatic by X.TUNE function (automatic adjustment of positioner) Manual operation of pilot valve In manual mode via push-button on control panel Status display Display of device and valve status LEDs (colours according to NAMUR), only for Ethernet and büS versions Communication Fieldbus EtherNet/IP, PROFINET, Modbus TCP, PROFIBUS DP-V1 Digital Bürkert system bus (büS) (based on CANopen) Performance data Position sensor Measuring principle Inductive Position detection module Contactless analogue position sensor (wear-free) Stroke range Valve spindle 3…45 mm Electrical data Operating voltage 24 V DC ± UL: NEC Class 2 Residual ripple Max.10 Power consumption < W Protection class III according to DIN EN 61140 (VDE 0140 Input /Output Digital input 1 digital input, 0…5 V = log “0”, 10…30 V = log “1” Digital output 2 digital outputs (optional), galvanically isolated Current limitation 100 mA, in case of overload, the output is switched off and cyclically switched on again to check for still existing overload. Analogue output 1 output (optional) 0/4…20 mA, 0…5/10 V Input data setpoint Setpoint signal Setpoint setting 0/4…20 mA and 0…5/10 V Input resistance 0/4…20 mA, 180 Ω 0…5/10 V, 19 kΩ Electrical connection Multipole version M12, 8-pin resp. 4-pin or 5-pin according to device version (see “5. Device/Process connec- tions” on page 9 Cable gland version 2x M16 1.5 (cable Ø 5…10 mm) with terminals for cable cross-sections 0.14…1.5 mm²
4 | 17Visit product website Pneumatic data Control medium Neutral gases, air, quality class according to ISO 8573 Dust content Class 7 (< µm particle size) Particle density Class 5 (< mg/m3) Pressure dew point Class 3 (<- °C) Oil content Class X (< mg/m3) Air supply filter Exchangeable Mesh size ~0.1 mm Supply pressure Low air capacity 0…7 bar 1.) High air capacity 3…7 bar Pilot air port Threaded port G ⅛, stainless steel Positioning system Low air capacity Single-acting and double-acting 7 l N/min for aeration and ventilation (QNn value according to definition at pressure drop from 7 to 6 bar abs) Actuator series/size Type 23xx, Ø actuator 70/90 mm High air capacity Single acting 130 lN/min for aeration and ventilation (QNn value according to definition at pressure drop from 7 to 6 bar abs) Actuator series/size Type 23xx, Ø actuator 70/90/225 mm Type 27xx, Ø actuator 175/225 mm Approvals and conformities Explosion protection Ignition protection class II 3D Ex tc IIIC T135 °C Dc II 3G Ex ec IIC T4 Gc ATEX BVS 14 ATEX E 008 X II 3D Ex tc IIIC T135 °C Dc II 3G Ex ec IIC T4 Gc IECEx IECEx BVS 14.0009 X Ex tc IIIC T135 °C Dc Ex ec IIC T4 Gc Further information can be found in chapter “2.4. Explosion protection” on page 5 North America (USA/Canada) UL Listed for the USA and Canada cULus certificate: E238179 Further information can be found in chapter “2.5. North America (USA/Canada)” on page 5 FM Explosion Protection Increased Safety for Class I, Zone 2, AEx ec IIC T4 Gc hazardous (classified) locations, indoors and outdoors (IP54). Alternatively marked as Class I Division 2 Groups A, B, C, and D; T4. Further information can be found in chapter “2.5. North America (USA/Canada)” on page 5 Others China Compulsory Certification (CCC) The products with Ex approval are suitable for import and use for hazardous applications in China. Further information can be found in chapter “2.6. Others” on page 5 Further information can be found in chapter “2. Approvals and conformities” on page 5 Environment and installation Operating conditions Ambient temperature - 10…+ 55 ºC Degree of protection IP65/IP67 according to EN 60529, 4X according to NEMA 250 Standard Operating altitude Up to 2000 m above sea level Installation and mechanical data Installation position As required, preferably with actuator in upright position Valve actuator (type, size) ELEMENT Type 23xx (actuator size Ø70/90/130/225 mm) CLASSIC Type 27xx (actuator size Ø175/225 mm) Adapter kit Further information can be found in chapter “Adapter kits” on page 17 1.) The supply pressure applied must be 0.5 to 1 bar above the minimum required pilot pressure of the valve actuator.
5 | 17Visit product website 2. Approvals and conformities 2.1. General notes
- The approvals and conformities listed below must be stated when making enquiries. This is the only way to ensure that the pro duct complies with all required specifications. Not all available versions can be supplied with the below mentioned approvals or conformities. 2.2. Conformity In accordance with the Declaration of Conformity, the product is compliant with the EU Directives. 2.3. Standards The applied standards which are used to demonstrate compliance with the EU Directives are listed in the EU-Type Examination Certificate and/or the EU Declaration of Conformity. 2.4. Explosion protection Approval Description Optional: Explosion protection ATEX: BVS 14 ATEX E 008 X II 3D Ex tc IIIC T135 °C Dc II 3G Ex ec IIC T4 Gc IECEx: IECEx BVS 14.0009 X Ex tc IIIC T135 °C Dc Ex ec IIC T4 Gc 2.5. North America (USA/Canada) Approval Description Optional: UL Listed for the USA and Canada The products are UL Listed for the USA and Canada according to: UL 61010 1 (ELECTRICAL EQUIPMENT FOR MEASUREMENT, CONTROL, AND LABORATORY USE – Part 1: General Requirements) CAN/CSA-C22.2 No. 61010 Optional: FM (Factory Mutual) – Explosion Protection Increased Safety for Class I, Zone 2, AEx ec IIC T4 Gc hazardous (classified) locations, indoors and outdoors (IP54). Alternatively marked as Class I Division 2 Groups A, B, C, and D; T4. 2.6. Others China Compulsory Certification (CCC) Conformity Description Optional: China Compulsory Certification (CCC) The products with Ex approval are suitable for import and use for hazardous applications in China.
6 | 17Visit product website 3. Materials 3.1. Material specifications No. Element Material
1 Cover PC
2 Seal EPDM
3 Body casing Stainless steel
4 Seal EPDM
5 Screws Stainless steel
6 Push-in connector
7 Basic housing PPS
8 M12 plug connector Stainless steel
9 Screws Stainless steel
- Dimensions 4.1. Multipole version Note: Dimensions in mm 14.6 13.5 31.7 114.6 17.1 156 54.1 81.5
7 | 17Visit product website 4.2. Cable gland version Note: Dimensions in mm 13.5 101.6 156 54.1 135.8 84.0 31.7 14.6 17.1 4.3. Mounting on control valves of actuator series Type 23xx, actuator size 70/90/130/225 mm Note: Dimensions in mm 43.538 54.1 155.8 27 27 9.5 51.7 51.7 56.7 43.2 13.5 31.771.2 14.6
8 | 17Visit product website 4.4. Mounting on control valves of actuator series Type 27xx , actuator size 175/225 mm Note: Dimensions in mm 43.2 51.7 9.5 54.1 51.7 156 17.1 13.5 31.7 13.5 43.5 38 14.6 71.2 13.5 31.7
9 | 17Visit product website 5. Device/Process connections 5.1. Electrical connections Multipole connection M12 Circular connector, 4 pin (operating voltage) M12 Circular connector, 8 pin (setpoint) M12 circular plug, 8-pin (setpoint) M12 circular plug, 8-pin (input/output signal) 1.) M12 circular plug, 4-pin (operating voltage) Pin Pin assignment Pin Pin assignment Pin Pin assignment
7 Setpoint GND 1 Digital input + 1 Operating voltage +
V DC
8 Setpoint + (0/4…20
mA/0…5/10 V) 2 Digital output GND 2 Not assigned
3 Digital output 2 3 Operating voltage GND
4 Digital output 1 4 Not assigned
5 Analogue feedback GND
6 Analogue feedback +
1.) With the options analogue feedback or digital output Cable gland 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Switch Connection terminals Terminal Pin assignment
1 Analogue feedback GND
2 Analogue feedback +
3 Digital output GND
4 Digital output 2
5 Digital output 1
6 Digital input +
7 Setpoint GND
8 Setpoint +
9 Not assigned
10 Not assigned
11 Not assigned
12 Not assigned
13 Not assigned
14 Digital input GND
15 Operating voltage GND
16 Operating voltage +
V
10 | 17Visit product website PROFIBUS DP connection M12 circular plug, 4-pin Operating voltage M12 socket, 5-pin (inversely coded) (PROFIBUS DP) M12 circular plug, 5-pin (inversely coded) (PROFIBUS DP) Protective earth (PE) Socket/M12 circular plug, 5-pin - fieldbus connection Pin Pin assignment
1 VP+
2 RxD/TxD-N
3 DGND
4 RxD/TxD-P
5 Not assigned
Thread Shielding/protective earth M12 circular plug, 4-pin - operating voltage Pin Wire colour 1.) Pin assignment
1 Brown +
V 2 – Not assigned
3 Blue GND
4 – Not assigned 1.) The wire colours indicated refer to the connection cable available as an accessory with the Article no. 918038. EtherNet/IP, PROFINET, Modbus TCP connection M12 circular plug 4-pin (operating voltage) M12 fieldbus connection (2 port ethernet switch)
11 | 17Visit product website M12 fieldbus connection, D-coded Pin Belegung Anschlussbild
1 Transmit +
2 Receive +
3 Transmit –
4 Receive –
M12 circular plug, 4-pin, operating voltage Pin Wire colour 1.) Pin assignment
1 Brown Operating voltage +
V DC 2 – Not assigned
3 Blue Operating voltage GND
4 – Not assigned 1.) The specified wire colours refer to the connection cable which is available as an accessory with Article no. 918038. Bürkert system bus (büS) connection 1 2 M12 circular plug 5-pin (büS) M12 circular plug 4-pin (operating voltage) M12 circular plug × 1, 5-pin, büS connection Pin Wire colour Pin assignment
1 CAN shielding CAN shielding
2 – Not assigned
3 Black GND/CAN_GND
4 White CAN_H
5 Blue CAN_L
M12 circular plug, 4-pin, operating voltage Pin Wire colour 1.) Pin assignment V DC 2 – Not assigned 4 – Not assigned 1.) The specified wire colours refer to the connection cable which is available as an accessory with Article no. 918038.
12 | 17Visit product website 6. Performance specifications 6.1. Signal flow diagram Position control loop Position setpoint CMD POS Positioner Pilot valve system Position sensor systemPosition control loop Valve opening Control valve Xd1 B1 PK Additional software options of the TopControl Type 8692 (extract) Automatic commissioning of control valve system Automatic or manual characteristic curves selection Setting of seal and maximum stroke threshold, respectively Parameterisation of positioner Limitation of stroke range Limitation of positioning speed Setting direction of movement Configuration of digital input Signal range splitting on several controllers Configuration of 1 analogue or 2 digital outputs Signal fault detection Safety position Code protection Contrast inversion of display Parameterisable diagnostic functions 1.)/digital output (option) Operating hours counter Path accumulator Position monitoring Graphical display of dwell time density and movement range Monitoring of mechanical end positions in the armature Direction-reversal counter Temperature monitoring 1.) Further diagnostic functions with detailed description can be found in the operating instructions Type 8692
13 | 17Visit product website 6.2. Interface diagram Version without fieldbus communication Input for position setpoint 4-20mA, 0-20 mA 0-10 V, 0-5 V Digital input Operation Positioner Input Out put Supply Analogue feedback + 2 digital outputs2.) Analogue feedback2.) 4-20 mA, 0-20 mA, 0-10 V, 0-5 V2.) 24 V DC1.) Communication interface Version with fieldbus communication With PROFIBUS DP, EtherNet/IP, PROFINET, Modbus TCP and Bürkert system bus (büS) Bus Operation Positioner PROFIBUS DP EtherNet/IP PROFINET Modbus TCP büS Input Output Supply Bus 24 V DC1.) Communication interface 1.) The operating voltage is supplied with a 3-wire unit independent from the setpoint signal 2.) Alternative options
14 | 17Visit product website 7. Product installation 7.1. Combination options with pneumatic process valves Note: A complete TopControl control valve system Type 8692 and an ELEMENT control valve Type 23xx resp. Type 2103. The following information is required to select a complete system: Article no. of the desired positioner TopControl, see data sheet Type 8692 Article no. of the desired control valve Type 23xx/2103, see data sheet Type 2301 , Type 2300 and Type 2103 You order two components and receive a completely assembled and tested valve. Example of variations of the control valve system Positioner Pneumatic process control valves Type 8692 Type 2301 Globe valve Type 2300 Angle seat valve Type 2103 Diaphragm valve Hygienic process valve (third-party) Control valve system Type 8802-GD-I Control valve system ELEMENT 2301 8692 Type 8802-YG-I Control valve system ELEMENT 2300 8692 Type 8802-DF-I Control valve system ELEMENT 2103 8692 Mounting on third- party actuators 1.) 1.) See data sheet Adaptations for third-party actuators Type KK01 or contact the appropriate Bürkert sales office.
15 | 17Visit product website 8. Ordering information 8.1. Bürkert eShop Bürkert eShop – Easy ordering and quick delivery You want to find your desired Bürkert product or spare part quickly and order directly? Our online shop is available for you 24/7. Sign up and enjoy all the benefits. Order online now 8.2. Bürkert product filter Bürkert product filter – Get quickly to the right product You want to select products comfortably based on your technical requirements? Use the Bürkert product filter and find suitable articles for your application quickly and easily. Try out our product filter
16 | 17Visit product website 8.3. Ordering chart Note: All standard versions are UL-approved. Circuit function Pilot valve system Communication Electrical connection Analogue feedback 0/4…20 mA Analogue feedback 0/4…20 mA 2 digital outputs Diag- nostic func- tion 1.) Digital input Pilot air ports threaded connection Article no. Standard ATEX II Cat. 3G/ D, IECEx, CCC 2.) Actuator series Type 23xx, actuator size Ø 70/90 mm Low air capacity single-acting Without fieldbus communication Cable gland – – – Yes G ⅛ 306913 306982 – Yes Yes Yes G ⅛ 307005 306983 M12 plug connector – – – Yes G ⅛ 307012 307095 – Yes Yes Yes G ⅛ 307123 307096 PROFIBUS DP-V1 Via bus – – – G ⅛ 233348 265019 EtherNet/IP Via bus – Yes – G ⅛ 306849 306847 PROFINET Via bus – Yes – G ⅛ 306854 306851 Modbus TCP Via bus – Yes – G ⅛ 306859 306856 Bürkert system bus (büS) Via bus – Yes – G ⅛ 306863 306861 Low air capacity double-act- ing Without fieldbus communication Cable gland – – – Yes G ⅛ 306905 306977 – Yes Yes Yes G ⅛ 307006 306978 M12 plug connector – – – Yes G ⅛ 307124 307091 – Yes Yes Yes G ⅛ 307125 307092 PROFIBUS DP-V1 Via bus – – – G ⅛ 265172 265004 Actuator series Type 23xx, actuator size Ø 130/225 mm High air capacity single-acting Without fieldbus communication Cable gland – – – Yes G ⅛ 306922 306986 – Yes Yes Yes G ⅛ 307007 306987 M12 plug connector – – – Yes G ⅛ 307084 307099 – Yes Yes Yes G ⅛ 307126 307100 PROFIBUS DP-V1 Via bus – – – G ⅛ 233349 265033 EtherNet/IP Via bus – Yes – G ⅛ 306850 306848 PROFINET Via bus – Yes – G ⅛ 306855 306853 Modbus TCP Via bus – Yes – G ⅛ 306860 306857 Bürkert system bus (büS) Via bus – Yes – G ⅛ 306864 306862 Actuator series Type 27xx, actuator size Ø 175/225 mm High air capacity single-acting Without fieldbus communication Cable gland – – – Yes G ⅛ 306925 306988 – Yes Yes Yes G ⅛ 306927 306989 M12 plug connector – – – Yes G ⅛ 307041 307101 – Yes Yes Yes G ⅛ 307043 307102 PROFIBUS DP-V1 Via bus – – – G ⅛ 233350 265041 EtherNet/IP Via bus – Yes – G ⅛ 313266 313265 PROFINET Via bus – Yes – G ⅛ 313269 313268 Modbus TCP Via bus – Yes – G ⅛ 313271 313270 Bürkert system bus (büS) Via bus – Yes – G ⅛ 313274 313272 1.) See “Additional software options of the TopControl Type 8692 (extract)” on page 12 2.) CCC (China Compulsory Certificate) for device versions with Ex approval Further versions on request Additional EtherNet/IP, PROFINET, Modbus TCP and Bürkert system bus (büS): double-acting versions with low air capacity
17 | 17Visit product website 8.4. Ordering chart accessories Standard accessories Note: Must be ordered separately. Description Article no. M12 circular socket with cable, 8-pin, cable length: 5 m, for input and output signals 919267 M12 circular socket with cable, 4-pin, cable length: 5 m, for power supply (without communication) 918038 Silencer G ⅛ 780779 USB interface for serial communication 227093 USB büS interface set 2 (Type 8923) for connection to the Bürkert Communicator software: including büS stick, connection cable to M12 plug, M12 connection cable on micro USB for the büS service interface and Y distributor, cable length: 0.7 m 772551 büS cable extension, M12, cable length: 1 m 772404 büS cable extension, M12, cable length: 3 m 772405 büS cable extension, M12, cable length: 5 m 772406 büS cable extension, M12, cable length: 10 m 772407 Sensor puck (spare part) 682240 Software Bürkert Communicator Type 8920 Adapter kits Note: Must be ordered separately. Adapter kits for third-party actuators can be found in the data sheet Adaptation for third-party actuators Type KK01 or contact the appropriate Bürkert sales office. Description Actuator size Control function Article no. Attachment kit for Type 21xx/23xx actuator series Ø 70/90/130 mm Universal 679917 Attachment kit for Type 21xx/23xx actuator series Ø 225 mm Universal 60025906 Attachment kit for Type 27xx actuator series Ø 175/225 mm A (NO), B (NC) 679935