2034 BURKERT | Alldatasheet

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Technical content

Visit product website  DATA SHEET Block 1000213540 | Standard | EU | en | 202110 | 05 Multifunction Block Solution

  • F ully integrated in Burkert’s Process Control Systems
  • Quality certifications FDA/3A The Bürkert block configurations are designed for the control of ultrapure, st erile, aggressive or abrasive fluids. They are designed to be fully drainable and can be operated by either pneumatic actuator or manual handwheel. Available accessories include Positioner/PID controllers, stroke limiters, elec- trical feedback, pneumatic pilot valves. Product variants described in the data sheet may differ from the product presentation and description. Type descriptionCan be combined with Type 2034 © Christian Bürkert GmbH & Co. KG, Subject to alteration Type 8691  Control head for de- centr alised automation of ELEMENT process valves Type 8686  Control and feedback head for integrated mounting on Robolux valves Type 2036 Type 8690  Pneumatic control for decentr alised auto- mation of ELEMENT pr ocess valves Type 8685  Type 8685 - Control and feedback head for int egrated mounting on Robolux valves Type 2036 Type 8692  Digital electropneu- matic Positioner for the int egrated mounting on process control valves Stroke limiter Max./min. stroke limiter

2 | 13Visit product website  Table of contents 1. Gener al technical data 3 Approvals Materials 3.2. Material specifications Version with ELEMENT actuator (Type 2103) Version with CLASSIC actuator (Type 2031) Version with INOX actuator (Type 2063) Version with Robolux actuator (Type 2036) Version with manual actuator (Type 3233) 3.3. Example of available membrane materials 4. Device/P rocess connections 8 5. Performance specifications 10 Specification for control function A Pneumatic actuator Robolux actuator Manual actuator 6. Or dering information 12 6.2. Bürkert product filter 6.3. Bürkert product enquiry form

3 | 13Visit product website  1. Gener al technical data Product properties Material Body Stainless steel 1.4435/316L (VH)1.) Stainless steel 1.4435 acc. to BN2/ASME BPE, Fe 0.5 (VI)1.) Others on request Diaphr agm EPDM (AD)1.), PTFE/EPDM (EA)1.), advanced PTFE/EPDM (EU)1.), Gylon®/EPDM laminated (ER)1.), advanced PTFE/EPDM laminated (EK)1.) Actuator ELEMENT (Type 2103) PPS, cover in stainless steel 1.4561/316Ti, socle in stainless steel 1.4308 CLASSIC (Type 2031) PPS, PA, socle in stainless steel 1.4308 Stainless steel/INOX (Type 2063) Stainless steel 1.4404, socle in stainless steel 1.4308 Robolux (Type 2036) 1.4308 stainless steel (CF8) Manual (Type 3233) PPS/PPS, PPS/stainless steel (DN65, 80, 100 in stainless steel/stainless steel) Nominal diameter DN08…DN100 Standard surface quality Internal mechanically polished 2.) Ra ≤ 0.5 μm (ASME BPE SF1) (NO14) 1.) Internal electrically polished 2.) Ra ≤ 0.38 μm (ASME BPE SF4/DIN HE4) (NO17) 1.) Automated components P osition feedback/control head/positioner/process controller Performance data Pilot pressure (max.) See “5.1. Medium pressure” on page 10 Pilot air ports Push-in connector Ø 6 mm/4 mm or ¼"; thread G ⅛"/G Medium data Medium Neutral gases and fluids, highly purified, sterile, aggressive or abrasive medium (see Resistance Chart Medium temperature EPDM (AD)1.) - 10…+ 143 °C (steam sterilisation + 150 °C for 60 min) PTFE/EPDM (EA)1.) - 10…+ 130 °C (steam sterilisation + 140 °C for 60 min) Advanced PTFE/EPDM (EU)1.) - 5…+ 143 °C (steam sterilisation + 150 °C for 60 min) GYLON®/EPDM laminated (ER)1.) - 5…+ 130 °C (steam sterilisation + 140 °C for 60 min) Robolux medium temperature EPDM (AD)1.) + 5…+ 130 °C (steam sterilisation + 140 °C for 60 min) Advanced PTFE/EPDM laminated (EK)1.) + 5…+ 90 °C (not recommended for steam) GYLON®/EPDM laminated (ER)1.) - 5…+ 130 °C (steam sterilisation + 140 °C for 60 min) Control medium Neutral gases, air Process/Port connection & communication Nominal diameter2.) DN06…DN100 (⅛"…4") P ort connections Welded connection2.) DIN EN ISO 1127/ISO 4200/DIN 11866 series B, DIN 11850 series 2/DIN 11866 series A/DIN EN 10357 series ASME BPE/DIN 11866 series C Clamp connection2.) DIN 32676 series A (DIN-pipe), DIN 32676 series B (ISO-pipe), ASME BPE Environment and installation Ambient temperature ELEMENT - 10…+ CLASSIC PPS 80 mm + 5…+ 140 CLASSIC PPS 100 mm, 125 mm + 5…+ (short-term up to 140 °C) CLASSIC PA 125 mm - 10…+ CLASSIC PA 175 mm - 10…+ S tainless steel/INOX 0…+ Robolux 0…+ 1.) This information is part of the product key. 2.) Further versions on request

4 | 13Visit product website  2. Appr ovals Note: 3.1 Certificates cannot be issued retrospectively, so please make sure to include them when ordering. Approvals1.) Description ATEX/IECEx2.) (Available for actuators and automated components) T A-Air TA-Air3.) The diaphragms made of EPDM (AD), PTFE/EPDM (EA), advanced PTFE/EPDM (EU), GYLON®/EPDM laminat ed (ER) and advanced PTFE/EPDM laminated (EK) are suitable in their composition for use with food and beverages (acc. to EC Regulation 1935/2004/EC). The EPDM (AD), PTFE/EPDM (EA), advanced PTFE/EPDM (EU), GYLON®/EPDM laminated (ER) and advanced PTFE/EPDM laminated (EK) diaphragms are tested acc. to USP Class VI. FDA The composition of the EPDM (AD), PTFE/EPDM (EA), advanced PTFE/EPDM (EU), GYLON®/EPDM laminat ed (ER) and advanced PTFE/EPDM laminated (EK) diaphragms complies with the Code of Federal Regulations published by the FDA (Food and Drug Administration, USA). Certificates Description

  • Material test certificate acc. to EN10204 3.1
  • Surface roughness test acc. to EN10204 3.1
  • Fracture test acc. to EN10204 3.1
  • Test report acc. to EN10204 2.2
  • Diaphragm certificate acc. to EN10204 2.1
  • Welding procedure certificate 1.) Further approvals/conformity clarification/certificates on request 2.) Only in combination with variable code “PX50” 3.) Only in combination with variable code “PM01”

5 | 13Visit product website  3. Mat erials 3.1. Chemical Resistance Char t – Bürkert resistApp Bürkert resistApp – Chemical Resistance Chart You want to ensure the reliability and durability of the materials in your individual application case? Verify your combination of media and materials on our website or in our resistApp. Start Chemical Resistance Check 3.2. Mat erial specifications Version with ELEMENT actuator (Type 2103) Diaphragm size: DN08…DN65 No. Element Material

1 Optical

2 Pilot

(standard) On request: thread stainless steel 1.4305

3 Actuat

4 Cover Stainless

1.4561 (316Ti)

5 Piston seal FKM

6 Socle Stainless

1.4308

7 Screws Stainless steel

8 Diaphragm EPDM

(AD), PTFE/EPDM (EA), advanced PTFE/EPDM (EU), Gylon®/ EPDM laminated (ER) Version with CLASSIC actuator (Type 2031) Diaphragm size: DN08…DN100 No. Element Material (actuator size 40…125) Transparent cap in polycarbonate (actuator size 175…225)

2 Actuator Polyphenylene

(actuator size 40…125) Polyamide PA (actuator size 175…225)

3 Pilot

1.4305

4 Piston seal FKM

(actuator size 40…125) NBR (actuator size 175…225)

5 Socle Stainless

1.4404 (actuator size 40…125) Stainless steel 1.4308 (actuator size 175…225)

6 Screws Stainless steel

7 Diaphragm EPDM

(AD), PTFE/EPDM (EA), advanced PTFE/ EPDM (EU), Gylon®/EPDM laminated (ER)

6 | 13Visit product website  Version with INOX actuator (Type 2063) Diaphragm size: DN08…DN50 No. Element Material

2 Spring

1.4308

3 Spring EN10270

4 Actuator

1.4404 (316L)

6 Actuator

(diaphragm socle) Stainless steel 1.4308 (AD), PTFE/EPDM (EA), ad- vanced PTFE/EPDM (EU), Gylon®/ EPDM laminated (ER) Version with Robolux actuator (Type 2036) Diaphragm size: DN08…DN50 No. Element Material

2 Actuator Stainless

1.4308/PPS

3 Piston seal FKM

4 Screws Stainless steel

5 Diaphragm EPDM

(AD),advanced PTFE/EPDM lami- nated (EK), Gylon®/EPDM laminated (ER)

7 | 13Visit product website  Version with manual actuator (Type 3233) Diaphragm size DN08…DN100 No. Element Material 15…50: Polyoxymethylene Diaphragm size 65…100: Stainless steel

2 Handwheel Diaphragm

8…50: Polyphenylene sulphide PPS (Stainless steel on request) Diaphragm size 65…100: Stainless steel

3 Socle Diaphragm

8…50: Polyphenylene sulphide PPS (Stainless steel on request) Diaphragm size 65…100: Stainless steel

4 Diaphragm EPDM

(AD), PTFE/EPDM (EA), advanced PTFE/ EPDM (EU), Gylon®/EPDM laminated (ER) 3.3. Example of available membr ane materials The diaphragms are designed to meet the unique challenges of hygienic and sterile requirements. Bürkert offers diaphragms with pr ecise material composition and a high level of accuracy. Bürkert diaphragms are available in a wide range of materials proven in

applications

beverage, biotechnology and pharmaceutical and cosmetic industries. The diaphragms are tested during development and production to ensure reliability under difficult process conditions.

  • EPDM (AD)
  • PTFE/EPDM (EA)
  • advanced PTFE/EPDM (EU)
  • Gylon®/EPDM laminated (ER)
  • advanced PTFE/EPDM laminated (EK) For further information please refer to our flyer “Diaphragm competence for hygienic applications” on our website

8 | 13Visit product website  4. Device/P rocess connections 4.1. Configur ations The following examples give an insight into our configuration programme. Further configurations can be taken from the block bro- chur Customised block solutions can be implemented. GMPA 0113 0116 C3/H C1/V C2/V C2/H C1/V C3/V C1/45° C3/V C2/45° SAP1 0201 0203 C2/HC1/H C3/V C3/H C1/H C2/H C3/V C4/V C2/H S1 S2 C1/H 0301 0336 0340 C2/HC1/H C4/V S3S2 C3/V C2/HC1/H C4/V S3S2 C3/V C3/HC4/H C1/V C2/V

9 | 13Visit product website  0423 0416 0602 C4/HC3/H C1/V C2/V C2/H C5/H C3/H C4/H C1/V S2S1 C3/V C6/V C4/V C7/V C5/V C8/V C1/H C2/H 0229 0206 MW56 C3/H C2/V C1/V C3/H C2/V C1/V C3/HC2/H S2 C1/V K301 K302 K501 C2/HC1/H C3/V C2/HC1/H C4/V C3/V C3/HC1/H C4/V C2/V

10 | 13Visit product website  5. P erformance specifications 5.1. Medium pr essure Specification for control function A Not

  • For low operating pressures, optional versions with reduced spring force (EC04) are recommended.
  • Pressure data [bar]: Overpressure to atmospheric pressure. Valve closes dynamically against max. operating pressure.
  • Information for control function B and I on request. Pneumatic actuator Nominal diameter Diaphragm size Actuator size Ø Pilot pressure Max. operating pressure for seal material EPDM PTFE/EPDM and advanced PTFE/EPDM GYLON®/EPDM laminated [mm] [inch] DN [mm] [bar] [bar] [bar] ELEMENT actuator 8 ¼" 8 50 (D) 5.0…10 10 10 15 ½" 15 50 (D) 5.0…10 7.5 – (M) 5.0…10 10 10 20 ¾" 20 70 (M) 5.0…10 10 10 25 1" 25 70 (M) 5.0…10 6.5 4.5 (N) 5.0…10 10 8 32 1¼" 32 90 (N) 5.0…10 8 6 40 1½" 40 90 130 (P) 5.0…7 10 10 50 2" 50 130 (P) 5.0…7 8 7 65 2½" 65 130 (P) 5.0…7 5.5 3.5 CLASSIC actuator 8 ¼" 8 40 (C) 5.0…7 10 10 15 ½" 15 50 (D) 5.0…7 8.5 5 (E) 5.0…7 10 10 20 ¾" 20 63 (E) 5.5…7 10 5 (F) 5.0…7 10 10 25 1" 25 80 (F) 5.5…7 10 7.5 40 1¼" 40 100 (G) 5.5…7 6.5 62.) 125 (H) 5.5…7 10 10 50 2" 50 125 (H) 5.5…7 8 7 65 2½" 65 175 (K) 5.0…6 8 5 80 3" 80 175 (K) 5.0…6 5 4.5 225 (L) 5.0…6 10 73.) 100 4" 100 225 (L) 5.0…6 8 4 Stainless steel/INOX actuator 8 ¼" 8 32 (B) 5.5…10.5 10 6 15 ½" 15 50 (D) 5.0…10.5 8.5 5 (M) 5.0…10.5 10 10 20 ¾" 20 70 (M) 5.0…10.5 10 10 25 1" 25 70 (N) 5.0…10.5 10 8 32 1¼" 32 90 (N) 5.0…10.5 8 6 40 1½" 40 90 130 (P) 5.0…7.5 10 10 50 2" 50 130 (P) 5.0…7.5 8 7 1.) Version with GYLON®/EPDM not possible 2.) Max. operating pressure for GYLON®/EPDM laminated is 4 bar 3.) Max. operating pressure for GYLON®/EPDM laminated is 8.5 bar

11 | 13Visit product website  Robolux actuator Actuator size Ø Actuator version Pilot pres- sure Max. operating pressure for seal material EPDM Advanced PTFE laminated Gylon ® laminated [mm] [bar] [bar] [bar] [bar] RV50 D11 6…10 7.5 7.5 5.5 D55 (reduced spring force) 4…10 5.0 3.5 On request RV70 D11, D1x, Dx1 6…10 8.0 8.0 5.5 D55 (reduced spring force) 4…10 5.5 6.0 4.5 RV110 D11, D1x, Dx1 6…7 7.0 7.5 6.0 D55 (reduced spring force 4…7 5.0 5.0 4.0 Manual actuator Diaphragm size Actuator material Max. operating pressure for seal material EPDM, PTFE/EPDM, advanced PTFE/EPDM, GYLON®/EPDM laminated DN Max. [bar] 8…80 VA/VA 10

100 VA/VA 6

8…50 VA/PPS 10 8…40 PPS/PPS 10

50 PPS/PPS 7

12 | 13Visit product website  6. Or dering information 6.1. Bürk ert eShop – Easy ordering and quick delivery Bürkert eShop – Easy ordering and fast delivery You want to find your desired Bürkert product or spare part quickly and order dir ectly? Our online shop is available for you 24/7. Sign up and enjoy all the benefits. Order online now 6.2. Bürk ert product filter Bürkert product filter – Get quickly to the right product Y ou want to select products comfortably based on your technical requirements? Use the Bürkert product filter and find suitable articles for your application quickly and easily Try out our product filter 6.3. Bürk ert product enquiry form Bürkert product enquiry form: Would you like to make a specific product enquiry based on your technical requirements? Please use our product enquiry form at the end of this data sheet. There you will find all the information relevant to your Bürkert contact person that will help us to process your enquiry in the best possible way. Bürkert specification key: In our product enquiry form you will find a complete explanation of the composition of our specification k ey. You will find our product enquiry form at the end of this data sheet.

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Multifunction block Type 2034 1 | 4Visit this product area on the website  © Christian Bürkert GmbH & Co. KG, subject to change Product Enquiry Form - Formular Multifunction block Type 2034 Thank you for your interest in our products! In order to provide you with optimum advice, please fill out the following form and send it to your Bürkert r epresentative or e-mail address: info@burkert.com. All information submitted will of course be kept strictly confidential. Please fill in the required fields! *Note: The interactive functions of this PDF may be restricted depending on the PDF reader used. Personal Information Company Contact person Customer no. Department Street Postcode / Town Telephone no. Email Entries for commercial and technical data can be found on the next page. Example solutions:

Multifunction block Type 2034 2 | 4Visit this product area on the website  © Christian Bürkert GmbH & Co. KG, subject to change Commercial data Project name Number of pieces Reference / Position / TAG: Required delivery date P&ID Legend Match the connection assignment and valve designation with the table below. Please sketch scheme C3/H C1/V C2/H C3/V Diaphragm valve - seat Area with minimum volume Self-draining Flow direction of the medium C1, C2, ... Connections - system / block C1…Cn A1, A2, ... Actuators (valves on block) A1…An Optional indication of entries and exits (V/H) (horizontal or vertical required) Operating data Process medium Medium Liquid S team Gas CIP SIP Medium temperature Tmed Medium pr essure Pmed (absolute / relative) Ambient temperature Tmed Contr ol pressure min. max. Valve data Surface quality Standard: Ra 0.5 internal Ra 0.38 e-pol internal Non standard: int ernal external Body material 1.4535 316L 1.4435 BN2 ASME BPE 1.4539 Uranus B6 Hast elloy C22 others T ype of actuator CLASSIC ELEMENT INOX Robolux others Seal mat erial EPDM PTFE GYLON® others W elded connection EN ISO 1127 DIN 11866 B DIN 11850 DIN 11866 A ASME BPE DIN 11866 C Clamp connection DIN 32676 B (tube ISO4200) DIN 32676 A (tube DIN11850) ASME BPE Connection and drive definition P ort connection size Connection type Seat size Actuator Control function Feedback head Control head C-No. DN Welded connection Clamp connection A-No. DN Pneumatic Manual Normally closed Normally open Position OPEN Position CLOSED + Pilot valve C1 A1 C2 A2 C3 A3 C4 A4 C5 A5 C6 A6 C7 A7 Additional Requirements / Comment

Multifunction block Type 2034 3 | 4Visit this product area on the website  © Christian Bürkert GmbH & Co. KG, subject to change Specification key - Examples Diaphragm valve systems Description Key feature Key No. System example 1 System example 2 System example 3 Type TYP 1 2034 2034 2034 Design BAUF 2 B B B Number of valve positions AVA 3 01 03 05 Number of connections AA 4 03 04 06 Type of actuator AR 5 K E I Actuation BET 6 M R P Material WKST 7 VH VI HA Seal material DWST 8 EU AD EA Nominal size (largest) DN 9 20.0 40.0 32.0 Port connection LTA 10 SODJ TG05 TG05 Block configuration KON 11 0113 0336 CSBS Orifice 1 DNN1 12 20.0 40.0 08.0 Actuator version valve position

1 AS01 13 D058 A A

1 AG01 14 HW P B

2 DNN2 15 – 40.0 08.0 Actuator version valve position

2 AS02 16 – A A

2 AG02 17 – P B

3 DNN3 18 – 25.0 32.0 Actuator version valve position

3 AS03 19 – A A

3 AG03 20 – N N

4 DNN4 18 – – 08.0 Actuator version valve position

4 AS04 19 – – A

4 AG04 20 – – B

5 DNN5 18 – – 32.0 Actuator version valve position

5 AS05 19 – – A

5 AG05 20 – – N

Port connection 1 LTA1 21 SODJ SODH TG02 Port connection 2 LTA2 22 SODJ SODH TG02 Port connection 3 LTA3 23 TG03 TG05 TG05 Port connection 4 LTA4 24 – TG04 TG02 Port connection 5 LTA5 25 – – TG05 Port connection

6 LTA6 26 – – TG05

1 ZM01 27 B – –

2 ZM01 28 – – –

3 ZM01 29 – – –

4 ZM01 30 – – –

5 ZM01 31 – – –

Variable 1 VAR1 37 NK52 NK52 NK52 Variable 2 VAR2 38 NO17 NO14 NO17 Variable 3 VAR3 39 – NO19 NO15 Variable 4 VAR4 40 – – PX50

Multifunction block Type 2034 4 | 4Visit this product area on the website  © Christian Bürkert GmbH & Co. KG, subject to change Key Legend Note: Other versions on request Key no. 2: Design (BAUF) B Block material T Tandem housing welded1.) W Other welding solutions 1.) For details on tandem configurations, see data sheet 2034-T. Key no. 5: Type of actuator (AR) E ELEMENT actuator I Stainless steel actuator(s) K CLASSIC actuator R Robolux actuator T Actuator combination of Robolux and stainless steel actuator(s) U Combination of actuators of various Types V Combination of CLASSIC and stainless steel actuator(s) W Combination of ELEMENT and stainless steel actuator(s) X Combination of CLASSIC and Robolux actuators Y Combination of ELEMENT and Robolux actuators Z Combination of ELEMENT and CLASSIC actuators Key no. 6: Actuation (BET) M Manual P Pneumatic R Pneumatic with control X Combination of pneumatic and manual Y Combination of pneumatic with control and manual Key no. 7: Material (WKST) VH Stainless steel block material 1.4435/316L VI Stainless steel block material 1.4435 BN2/316L ASME BPE VU VA Uranus or 1.4539 HA HA Hastelloy C22 (2.4602) Key no. 8: Sealing material (DWST) AD EPDM EA PTFE/EPDM EU Advanced PTFE/EPDM laminated ER Gylon®/EPDM laminated Key no. 10: Port connection (LTA1, LTA2, LTA##, ...) Listed in detail below Key no. 11: Block configuration (KONF) F or examples, see data sheet Type 2034 block chapter “Device/process connections” overview of further configurations in the block brochure Actuator version (AS01, AS02, AS##, ...) A Closed with spring force B Opened with spring force D050 Handwheel and attachment PPS D051 Handwheel PPS and attachment VA D052 Handwheel and attachment VA D058 Handwheel PPS and attachment VA with through hole for bolt D059 Handwheel VA and attachment VA with through hole for bolt D11 Double actuator, bar and bar closed by spring D22 Double actuator, bar and bar opened by spring D44 Double actuator, Bar and bar manually operated I Without pressure spring Actuator size (AG01, AG02, AG##, ...) B ø 32 H ø 125 11 Robolux RV110 C ø 40 K ø 175 50 Robolux RV50 D ø 50 L ø 225 70 Robolux RV70 E ø

63 M ø 70 HW Handwheel

F ø

80 N ø

G ø 100 P ø 130 Mechanical accessories (ZM01, ZM02, ZM##, ...) A Stroke limit max. B Stroke limit min./max. N Control and feedback head Type 8691 ø O Control and feedback head Type 8695 ø P Feedback head Robolux Type 8685 Q Contr ol head Robolux Type 8686 Variable code (VAR1, VAR2, VAR3) NK52 Acceptance test certificate 3.1 according to EN 10204 NO14 Mechanically polished Ra 0.5 μm (ASME BPE SF1) NO17 Electropolished Ra 0.38 μm (ASME BPE SF4 DIN HE4) Key no. 10: Port connection (LTA1, LTA2, LTA##, ...) Welded connection DN [mm] EN ISO 1127 / ISO 4200 DIN 11866 R. B DIN 11850 R. 2 DIN 11866 R. A ASME BPE DIN 11866 R. C DIN 32676 R. A (DIN tube (DIN11850)) DIN 32676 R. B (ISO tube (ISO4200)) ASME BPE Cl: 25.0 TC40-13.5×1.6 Cl: 25.0 TG 50-6.35×0.89 Cl: 25.0 Cl: 34.0 TC53-17.2×1.6 Cl: 25.0 TG 01-9.53×0.89 Cl: 25.0 Cl: 34.0 TC52-21.3×1.6 Cl: 50.5 TG 02-12.7×1.65 Cl: 25.0 Cl: 34.0 TC43-26.9×1.6 Cl: 50.5 TG 03-19.05×1.65 Cl: 25.0 Cl: 50.5 TC44-33.7×2.0 Cl: 50.5 TG 04-25.4×1.65 Cl: 50.5 Cl: 50.5 TC46-48.3×2.0 Cl: 64.0 TG 05-38.1×1.65 Cl: 50.5 Cl: 64.0 TC47-60.3×2.0 Cl: 77.5 TG 06-50.8×1.65 Cl: 64.0 Cl: 91.0 TG 07-63.5×1.65 Cl: 77.5 Cl: 106.0 TG 08-76.2x,65 Cl: 91.0 Cl: 130.0 TG 09-101.6×2.11 Cl: 119.0