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Axioline E PROFIBUS device, metal housing, 8 inputs, 4 outputs, 24 V DC, M12 fast connection technology AXL E PB DI8 DO4 2A M12 6M © PHOENIX CONTACT Data sheet The Axioline E device is designed for use within a PROFIBUS network. It is used to acquire and output digital signals. The device is designed for use in systems manufacturing. It is suitable for use without a control cabinet under harsh in- dustrial conditions.The Axioline E device can be used on tool platforms, directly on welding robots or in conveying technology, for example. PROFIBUS features – Connection to PROFIBUS DP using M12 connectors (B-coded) –D P / V 1 f o r C l a s s 1 and Class 2 masters – Data transmission speed of 9.6 kbps up to 12 Mbps (automatic detection) – Rotary encoding switches for setting the PROFIBUS address – Supported PROFIBUS addresses 0 to 126 – PROFIBUS features: Sync mode, Freeze mode, I & M functions – Device description using GSD file Axioline E features – Connection of digital sensors and actuators to M12 connectors (A-coded) – Diagnostic and status indicators – Short-circuit and overload protection of the sensor supply – IP65/67 degree of protection This data sheet is only valid in association with the associated user manual. Make sure you always use the latest documentation. It can be downloaded from the product at phoenixcontact.net/products. 8433_en_03 2015-09-03
AXL E PB DI8 DO4 2A M12 6M 8433_en_03 PHOENIX CONTACT 2 2T a b l e o f c o n t e n t s
AXL E PB DI8 DO4 2A M12 6M 8433_en_03 PHOENIX CONTACT 3 Description Type Order No. Pcs./Pkt. Axioline E PROFIBUS device in a metal housing with 8 digital inputs and 4 digital outputs, each with a load capacity of 2 A, 24 V DC, M12 fast con- nection technology AXL E PB DI8 DO4 2A M12 6M 2701507 1 Accessories Type Order No. Pcs./Pkt. An M12 screw plug for the unoccupied M12 sockets of the sensor/actuator cable, boxes and flush-type connectors (Protection and sealing elements) PROT-M12 1680539 5 Bus system T-plug, PROFIBUS, M12 B-coded male plug to M12 B-coded male plug and M12 B-coded female plug, shielded (Connector/Adapter) SAC-M12T/2XM12 PB DP 1507780 1 Terminating resistor PROFIBUS M12 (Connector/Adapter) SAC-5P-M12MS PB TR 1507803 5 Mounting plate for Axioline E metal devices (Assembly) AXL E MP 60 2701761 1 Snap-in markers, Sheet, white, unlabeled, can be labeled with: THERMOMARK CARD, BLUEMARK CLED, BLUEMARK LED, TOPMARK LASER, Mounting type: snapped into marker carrier, Lettering field: 7 x 10 mm (Marking) UCT-EM (7X10) 0830765 10 Documentation Type Order No. Pcs./Pkt. User manual, English, Axioline E: system and installation UM EN AXL E SYS INST - - Application note, English, Startup of Axioline E PROFIBUS devices on a SIMATIC® S7 controller (for experienced S7 users) AH EN S7 - AXL E PB PRO - - Additional ordering data For additional accessories, visit phoenixcontact.net/products. 3O r d e r i n g d a t a Dimensions (nominal sizes in mm) Width 60 mm Height 185 mm Depth 38 mm Note on dimensions The height is 194.5 mm including th e mounting plate. With fixing clips pulled out, the height is 212 mm. The depth is 38 mm including the mounting plate (30.5 mm without the mounting plate).
4 Technical data
194,5 185
AXL E PB DI8 DO4 2A M12 6M 8433_en_03 PHOENIX CONTACT 4 General data Housing material Zinc die-cast Weight 750 g Ambient temperature (operation) -25 °C ... 60 °C CAUTION: Risk of burns If the device is used at an ambient temperature above 50°C, the contact temperature of metal surfaces may exceed 70°C. Ambient temperature (storage/transport) -25 °C ... 85 °C Permissible humidity (operation) 5 % ... 95 % Permissible humidity (storage/transport) 5 % ... 95 % Air pressure (operation) 70 kPa ... 106 kPa (up to 3000 m above sea level) Air pressure (storage/transport) 70 kPa ... 106 kPa (up to 3000 m above sea level) Degree of protection IP65/IP67 Protection class III, IEC 61140, EN 61140, VDE 0140-1 Connection data Connection method M12 connector Interface PROFIBUS DP Number 2 Connection method 2x M12 connectors, B-coded Designation connection point Copper cable Number of positions 5 Transmission speed 9,6 kBit/s ... 12 MBit/s (Automatic baud rate detection) Transmission physics PROFIBUS-DP-compliant copper cable PROFIBUS DP Equipment type PROFIBUS slave PROFIBUS protocols DP V1 Supply: Module electronics and sensors (US) Connection method M12 connector (T-coded) Number of positions 4 Supply voltage 24 V DC Nominal supply voltage range 18 V DC ... 31.2 V DC (including all tolerances, including ripple) Typical current consumption 1 10 mA ±15 % (at 24 V DC) Current consumption max. 12 A Supply: Actuators (UA) Connection method M12 connector (T-coded) Number of positions 4 Supply voltage 24 V DC Nominal supply voltage range 18 V DC ... 31.2 V DC (including all tolerances, including ripple) Typical current consumption 30 mA ±15 % (at 24 V DC) Current consumption max. 12 A
AXL E PB DI8 DO4 2A M12 6M 8433_en_03 PHOENIX CONTACT 5 Digital inputs Number of inputs 8 (EN 61131-2 types 1 and 3) Connection method M12 connector, double occupancy Connection method 2, 3, 4-wire Nominal input voltage 24 V DC Nominal input current typ. 3 mA Sensor current per channel typ. 0.75 mA (from US) Total sensor current max. 0.6 A (per device) Input voltage range "0" signal -30 V DC ... 5 V DC Input voltage range "1" signal 11 V DC ... 30 V DC Input filter time < 1000 µs Permissible conductor length to the sensor 30 m Overload protection, short-circuit protection of sensor supply Yes Digital outputs Number of outputs 4 Connection method M12 connector, (A-coded) Connection method 2, 3-wire Nominal output voltage 24 V DC (from voltage UA) Maximum output current per channel 2 A Nominal load, ohmic 12 W (48 Ω; with nominal voltage) Nominal load, inductive 12 VA (1.2 H; 48 Ω; with nominal voltage) Signal delay max. 150 µs (when switched on) max. 200 µs (when switched off) Switching frequency max. 5500 per second (with at least 50 mA load current) Switching frequency max. 1 per second (with inductive load) Limitation of the voltage induced on circuit interruption -28 V ... -17 V Output voltage when switched off max. 1 V Output current when switched off max. 20 µA Behavior with overload Auto restart Reverse voltage resistance to short pulses Reverse voltage proof Overcurrent shut-down min. 2.2 A Overload protection, short-circuit protection of outputs Electronic Configuration data ID number 0E60 Input address area 8 Bit Output address area 8 Bit
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AXL E PB DI8 DO4 2A M12 6M 8433_en_03 PHOENIX CONTACT 7 Electrical isolation/isolation of the voltage areas Test section Test voltage
24 V supply (communications power and sensor supply, digital inputs)/
500 V AC, 50 Hz, 1 min
24 V supply (communications power and sensor supply, digital inputs)/FE 500 V AC, 50 Hz, 1 min
Bus connection / FE 500 V AC, 50 Hz, 1 min
24 V supply (actuator supply, digital outputs)/
24 V supply (communications power and sensor supply, digital inputs)
24 V supply (actuator supply, digital outputs)/bus connection 500 V AC, 50 Hz, 1 min
24 V supply (actuator supply, digital outputs)/FE 500 V AC, 50 Hz, 1 min
Vibration resistance in acc. with EN 60068-2-6/IEC 60068-2-6 5g Shock in acc. with EN 60068-2-27/IEC 60068-2-27 30g, 11 ms period, half-sine shock pulse Continuous shock according to EN 60068-2-27/IEC 60068-2-27 10g Conformance with EMC Directive 2004/108/EC Noise immunity test in accordance with EN 61000-6-2 Electrostatic discharge (ESD) EN 61000-4-2/IEC 61000-4-2 Criterion B; 6 kV contact discharge, 8 kV air discharge Electromagnetic fields EN 61000-4-3/IEC 61000-4-3 Criterion A; Field intensity: 10 V/m Fast transients (burst) EN 61000-4-4/IEC 61000-4-4 Criterion B, 2 kV Transient surge voltage (surge) EN 61000-4-5/IEC 61000-4-5 Criterion B; DC supply lines: ±0 .5 kV/±0.5 kV (symmetrical/asymmetrical) Conducted interference EN 61000-4-6/IEC 61000-4-6 Criterion A; Test voltage 10 V Noise emission test as per EN 61000-6-4 Radio interference properties EN 55022 Class A Approvals For the latest approvals, please visit phoenixcontact.net/products.
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5 Internal circuit diagram
Figure 1 Internal wiring of connections Key: Key: Green area: Network Blue area: U S Yellow area: U A X21 X22 X31 X32 X01 X02 X03 X04 X05 X06 X07 X08 2 2 24 V 3.3 V µC U OUTS U OUTA UI NS UI NA BUS IN BUS OUT Optocoupler Power supply unit with electrical isolation Microcontroller Digital input Digital output LED Optocoupler Transistor µC
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6 Pin assignment
6.1 PROFIBUS and power supply connection
Figure 2 Connections for PROFIBUS and power supply
6.2 PROFIBUS pin assignment
The bus is connected via two B-coded M12 plug-in plugs. The incoming bus (IN) is a plug and the outgoing bus (OUT) is a socket. Figure 3 PROFIBUS pin assignment, B-coded Designation Meaning BUS IN (X21) PROFIBUS IN BUS OUT (X22) PROFIBUS OUT US IN (X31) Power supply IN (logic and sensors) UA IN (X31) Power supply IN (actuators) US OUT (X32) Power supply OUT for additional devices UA OUT (X32) Power supply OUT for additional devices Ground the device by means of the mounting screws of the fixing clips or the mounting plate or the DIN rail. Pin Signal Specification Description
1 VP V 5 V termination
2 RxD / TxD-N (A) A, RS-485, PD Inverted bus
4 RxD / TxD-P (B) B, RS-485, PU Non-inverted
A = A line B = B cable RS-485 = RS-485 level, bidirectional V = Power supply PU = Pullup PD = Pulldown The shield is connected to FE in the device. The thread is used for additional shielding. 3 2 X21 2 3 X22
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6.3 Pin assignment of the power supply U S/UA
Figure 4 Pin assignment of the power supply, T-coded
6.4 Connecting inputs and outputs
Figure 5 Input and output connections
6.5 Pin assignment of the inputs and outputs
Figure 6 Pin assignment of the inputs and outputs, A-coded Pin IN OUT Conductor colors 1 +24 V DC (U S)+ 2 4 V D C ( US)B r o w n 2G N D ( U A)G N D ( U A)W h i t e 3G N D ( U S)G N D ( U S)B l u e 4 +24 V DC (U A)+ 2 4 V D C ( UA)B l a c k X32X31 1 4 3 2 Designation Meaning Pin Input socket Output socket 1 +24 V DC (U S)N o t u s e d
2 Input 2, 4, 6, 8 Not used
4 Input 1, 3, 5, 7 Output 1, 2, 3, 4
X01, X03, X05, X07 X02, X04, X06, X08 2 3
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7 Connection example
Figure 7 Example of connection of sensors and actua- tors
8 Connection notes
+24 V IN 5 OUT 2 Note: data corruption or loss Implement the FE connection using mounting screws, in order to ensure immunity to inter- ference. NOTE: device damage To ensure IP65/IP67 protection, cover unused sockets with protective caps. NOTE: Damage to the electronics Only supply the sensors with the voltage U S provided at the terminal points. NOTE: Damage to the electronics Observe the correct polarity of the supply volt- ages US and UA in order to prevent damage to the device. NOTE: Malfunction When connecting the sensors and actuators, observe the assignment of the connections to the PROFIBUS input and output data. Secure the device to a level surface or to a profile. Do not use this device to bridge gaps, in order to prevent forces being transmitted via the device. Use standard M5 screws with toothed lock washer and self-locking nuts. Observe the maximum torque of the screws.
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9 Configuration via rotary encoding switch
Addresses are set using two rotary coding switches. Switch x10 is used to set the position in tens (x10) and switch x1 is used to set the position in units (x1). The address can be set between 1 and 126. Figure 8 PROFIBUS rotary encoding switch S1 S2 Code Function 000 0 R e s e r v e d 12 6 126 Setting the slave address (set slave address com- mand) 12 7 127 Reserved 12 8 128 Reserved 12 9 129 Reserved A new address value is only applied on device power up. x10 810 x10
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10 Local status and diagnostic indicators
10.1 Indicators for bus and power supply
Figure 9 LEDs for bus and power supply Designation Color Meaning State Description RDY Green/ yellow/ red Ready Green ON Device ready to operate Yellow flashing Firmware update is being performed. Flashing green/ yellow Over- or undervoltage at US Temperature of the device is in the critical area. Failure of the actuator supply UA Surge voltage/undervoltage of the actuator supply UA And red US LED: sensor supply overload Red ON Rotary encoding sw itches are set to an invalid/reserved position. OFF Device is not ready for operation. BF Red Bus Fault Red ON No communication on PROFIBUS Device is starting up. No baud rate detected by device. Red flashing Device has not been configured by the master. Device configuration does not match. Invalid parameter data received from the master. Invalid bus address The device is in the clear or stop state. The outputs are in the safe state. OFF No error SF Red Group error Red ON Device-specific diagnostic s present, e.g., short circuit at the I/O de- vices. Hardware is faulty. Device data or parameter data do not match. OFF No error
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10.2 Input and output indicators
Figure 10 Input and output indicators US Green/ red USensorik Green ON Communications power/sensor voltage present OFF Communications power/sensor voltage not present or too low. Red ON Sensor voltage overload UA Green U Aktorik ON Actuator voltage present. OFF Actuator voltage not present. Designation Color Meaning State Description Designation Color Meaning State Description 00 ... 07 Yellow Status of the inputs ON Input is set. OFF Input is not set. 00 ... 03 Yellow/red Status of the outputs Yellow ON Output is set. Red ON Output is short circuited or overloaded. OFF Output is not set. The numbering of the LEDs is as follows: the first number specifies the byte, the second number specifies the bit.
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11 Process data
11.1 Assignment of the terminal points to the IN process data
The I/O data are mapped are follows: Key:
11.2 Assignment of the terminal points to the OUT process data
The I/O data are mapped as follows: Key:
11.3 Status module
The device has a status module in slot 1. The status is mapped as follows. Input process data Byte Byte 0 B i t 76543210 IN 07 06 05 04 03 02 01 00 Connection X04 X03 X02 X01 P i n 24242424 D I 87654321 Bit: Process data assignment IN: LED marking DI: Input of the device Output process data Byte Byte 0 B i t 76543210 OUT - -- -0 3 0 2 0 1 0 0 C o n n e c t i o n ---- X 0 8 X 0 7 X 0 6 X 0 5 P i n ---- 4444 D O ---- 4321 Bit: Process data assignment OUT: LED marking DO: Output of the device Bit 31 ... bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Reserved Supply of the module electronics and sensors (US) Supply of the actuators (UA)O u t p u t s Reserved Undervoltage Overload Undervolta ge Short-circuit Overload Short-circuit
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12 Parameterization
This section provides a detailed description of the format of the parameters for the input and output devices. This may be useful when setting parameters using acyclic services or if there is no user interface for the simple selection of parameters. Byte Meaning 1 ... 7 DP standard 8 ... 10 DP/V1 standard 11 ... 12 Module parameter Module parameter Byte Meaning Contents
11 Behavior of the device Bit 0 and Bit 1 Substitute value behavior
Bit 1 00 bin: “0” is output to all output bits 01bin: “1” is output to all output bits 10bin: hold last value 11bin: substitute value Other Reserved
12 Substitute values of individual channels
1 ... 4 Bit 0 Substitute value for channel 1 (X05.00) Bit 1 Substitute value for channel 2 (X06.01) Bit 2 Substitute value for channel 3 (X07.02) Bit 3 Substitute value for channel 4 (X08.03) Other Reserved
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13 I&M functions
The following Information & Maintenance functions are supported: I&M 0 I&M 1 I&M 2 I&M 3 I&M data Access / data type Presets MANUFACTURER_ID Read / 2 bytes B0 hex (Phoenix Contact GmbH & Co. KG) ORDER_ID Read / 20 bytes - SERIAL_Number Read / 16 bytes - HARDWARE_Revision Read / 2 bytes - SOFTWARE_Revision Read / 4 bytes - REVISION_Counter Read / 2 bytes 0000 hex (reserved) PROFILE_ID Read / 2 bytes F600 hex (generic device) PROFILE_SPECIFIC_TYPE Read / 2 bytes 0003 hex (IO module) IM_VERSION Read / 2 bytes 0102 hex (Version 1.2) IM_SUPPORTED Read / 2 bytes 000E hex (I&M 1 ... 3) I&M data Access / data type Presets TAG_FUNCTION Read/write / 32 bytes “20 hex” (empty) TAG_LOCATION Read/write / 22 bytes “20 hex” (empty) I&M data Access / data type Presets INSTALLATION_DATE Read/write / 16 bytes “20 hex” (empty) RESERVED Read/write / 38 bytes 0 hex I&M data Access / data type Presets DESCRIPTOR Read/write / 54 bytes “20 hex” (empty)
AXL E PB DI8 DO4 2A M12 6M 8433_en_03 18PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany phoenixcontact.com
14 Sync/freeze mode
The device supports sync and freeze mode. The functions must be activated by the PROFIBUS master in the parameter data. Input and output data is written or read at defined times with the sync and freeze commands. If the device receives a sync command from the PROFIBUS master at any given time, the current OUT process data is transferred and frozen until the next sync command. Similarly, the states of the inputs are transferred on the re- spective freeze command and are frozen until the next freeze command.
15 Diagnostic alarms
PROFIBUS enables the PROFIBUS device to store diag- nostic information together with the error location and error type. In the default upon delivery the alarms are enabled, how- ever, they can be disabled with parameters on startup. An incoming alarm informs the PROFIBUS device that diag- nostic information has been entered. When the diagnostic information has been removed, an out- going alarm is sent to the device. If at least one piece of diagnostic information is stored, the SF LED is on. If no diagnostic information is present, the SF LED is off. The following PROFIBUS diagnostic messages are indi- cated by the PROFIBUS device: – Overtemperature of the device –S u r g e v o l t a g e o f U S – Overload of U S –S u r g e v o l t a g e o f UA – Undervoltage of U A – Short circuit of U A – Short circuit of an output –O u t p u t o v e r l o a d
16 Monitoring
A process data watchdog is integrated into the device to avoid uncontrolled setting/resetting of outputs in the event of an error. If device outputs are set, the controlling process must be able to access the device. In the event of an error, e.g., bus cable interrupted or func- tion error in the controlling process, the device can respond appropriately via the process data watchdog. When activating the process data watchdog, it is started by the first write process and the next write process is expected within the timeout period. During error-free operation, the write process is performed during the timeout period and the watchdog is restarted (triggered). If there is no triggering during the timeout period, an error oc- curred. Two responses follow: – All outputs are set to the configured substitute value. – The BF LED indicates the corresponding state.
17 Substitute value behavior
If PROFIBUS communication fails or if no valid process data is received from the PROFIBUS master, all device outputs are set to the parameterized substitute values. Reading calls do not trigger the process data watchdog.