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© PHOENIX CONTACT - 12/20076455_en_02 AUTOMATION IB IL DC AR 48/10A (-2MBD-PAC) Data Sheet 1D e s c r i p t i o n The Inline servo amplifier is designed for use within an Inline station. It is a universal speed or torque controller with a power output module for permanently excited DC motors with brushgears with a power consumption of up to 450 W. The Inline servo amplifier has a 4 quadrant function, i.e., it supplies power back to the power supply unit when the brake function is used.
1.1 Features
– Diagnostic and status indicators – Can be used as a torque controller or speed controller – 4 quadrant function – External brake chopper – Short-circuit-proof motor output
1.2 Applications
The Inline servo amplifier is used under the following conditions: – Permanently excited DC motors with brushgears – Nominal voltages of 12 V to 48 V – Power consumption of up to 450 W – Motor current of up to 10 A This data sheet is only valid in association with the IL SYS INST UM E user manual or the Inline system manual for your bus system, as well as the user manual for the Inline servo amplifier UM EN IB IL DC AR 48/10A. Make sure you always use the latest documentation. It can be downloaded at www.download.phoenixcontact.com A conversion table is available on the Internet at This data sheet is valid for all products listed on the following page: Inline Servo Amplifier for DC Motors With Brushgears
IB IL DC AR 48/10A (-2MBD-PAC) 6455_en_02 PHOENIX CONTACT 2 2O r d e r i n g D a t a
3 Technical Data
3.1 Housing Dimensions
Description Type Order No. Pcs./Pck. Inline servo amplifier for DC motors with brushgears; complete with accessories (connectors); transmission speed of 500 kbps IB IL DC AR 48/10A 2819286 1 Inline servo amplifier for DC motors with brushgears; complete with accessories (connectors); transmission speed of 2 Mbps IB IL DC AR 48/10A-2MBD-PAC 2897677 1 Documentation Description Type Order No. Pcs./Pck. "Inline Servo Amplifier for DC Motors With Brushgears" user manual UM EN IB IL DC AR 48/10A 2699192 1 "Automation Terminals of the Inline Product Range" user manual IL SYS INST UM E 2698737 1 "Configuring and Installing the INTERBUS Inline Product Range" user manual IB IL SYS PRO UM E 2743048 1 General Data Housing dimensions (width x height x depth) 48 mm x 85 mm x 166 mm Housing material PA 6.6; black, anodized aluminum Heatsink material Aluminum Weight (typical) 460 g Permissible temperature (operation) -25°C to +55°C Permissible temperature (storage/transport) -25°C to +85°C /G36 /G34 /G35 /G35 /G41 /G30 /G33 /G31 /G31 /G36 /G36 /G20 /G6D /G6D /G28 /G36 /G2E /G35 /G33 /G35 /G22 /G29 /G38 /G35 /G20 /G6D /G6D /G28 /G33 /G2E /G33 /G34 /G36 /G22 /G29 /G34 /G38 /G20 /G6D /G6D /G28 /G31 /G2E /G38 /G39 /G30 /G22 /G29
IB IL DC AR 48/10A (-2MBD-PAC) 6455_en_02 PHOENIX CONTACT 3 Permissible humidity (storage/transport with unused interfaces (standard packaging)) 75% permanent, 85% occasionally Permissible air pressure (operation) 80 kPa to 106 kPa (up to 2000 m above sea level) Permissible air pressure (storage/transport) 70 kPa to 106 kPa (up to 3000 m above sea level) Permissible humidity (operation/storage/transport) 10% to 95%, according to EN 61131-2 Degree of protection IP20 according to IEC 60529 Protection class Class 3 according to VDE 0106, IEC 60536 Transmission Speed IB IL DC AR 48/10A 500 kbps IB IL DC AR 48/10A-2MBD-PAC 2 Mbps Mechanical Requirements Vibration test; sinusoidal vibrations according to IEC 60068-2-6, EN 60068-2-6 2g load, 2 hours in each space direction Shock test; according to IEC 60068-2-27, EN 60068-2-27 25g for 1 ms, three shocks in each space direction Free fall according to IEC 60068-2-32 1 m Power Supply Status indicators US LED Connection method 2-pos. COMBICON connector Supply voltage US 12 V DC to 48 V DC ±15% Supply current 0A t o 1 0A Surge voltage shutdown U S > 60 V DC Outputs Number 1 Connection 1 permanently excited DC motor with brushgears Connection method 3-pos. COMBICON conne ctor with shield connection clamp Output voltage ± Supply voltage US, maximum Mean value 92% of US, maximum Motor cable 2-wire, shielded Continuous current 10 A, maximum Starting current 10 A, maximum Motor current limiting 0 A to 10 A (can be set via bus) Maximum motor voltage ±65 V DC Function 4 quadrant servo controller Braking Energy fed back to the power supply unit (brake chopper may be required) Minimum motor inductance 200 µH at US = 48 V DC 100 µH at US = 24 V DC Cycle Time of Internal Digital Controllers Speed controller 1 ms Torque/current controller 250 µs Electrical Isolation Logic UL/I/O/motor 500 V AC test voltage Pulse Width Modulation (PWM) Clock frequency 20 kHz General Data (Continued) For a short period, slight condensation may appear on the outside of the housing if, for example, the module is brought into a closed room from a vehicle.
IB IL DC AR 48/10A (-2MBD-PAC) 6455_en_02 PHOENIX CONTACT 4 Interfaces 500 kbps 2 Mbps Local bus Inline potential distribu tor Inline potential distributor Communications power UL 7.5 V DC (via potential distributor) 7.5 V DC (via potential distributor) Current consumption at UL 45 mA, typical 60 mA, typical Main voltage UM 24 V DC (via potential distributor) 24 V DC (via potential distributor) Current consumption at UM 65 mA, typical 65 mA, typical Conformance With EMC Directive 89/336/EEC and 2004/108/EC Noise Immunity Test According to EN 61000-6-2 Electrostatic discharge (ESD) EN 61000-4-2 IEC 61000-4-2 Criterion B 6 kV contact discharge 8 kV air discharge Fast transients (burst) EN 61000-4-4 IEC 61000-4-4 Criterion B Supply lines: 2 kV Signal/data lines: 2 kV Criterion A Interfaces: 1 kV Conducted interference EN 61000-4-6 IEC 61000-4-6 Criterion A, test voltage 10 V Noise Emission Test According to EN 61000-6-4 Noise emission of housing EN 55011 Class A Conformance is only ensured if the shielded motor cable is connected to the FE terminal and the module is connected to functional earth ground via the DIN rail. Approvals
IB IL DC AR 48/10A (-2MBD-PAC) 6455_en_02 PHOENIX CONTACT 5
4 Typical Application of th e Inline Servo Amplifier
Figure 1 Typical application of the Inline servo amplifier /G36 /G34 /G35 /G35 /G41 /G30 /G33 /G33 /G44 /G43 /G20 /G6D /G6F /G74 /G6F /G72 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G35 /G36 /G35 /G36 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G35 /G36 /G35 /G36 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G53 /G46 /G52 /G55 /G4E /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G49 /G42 /G20 /G49 /G4C /G20 /G50 /G4F /G53 /G20 /G32 /G30 /G30 /G4C /G31 /G4C /G32 /G4C /G33 /G4C /G34 /G44 /G45 /G31 /G45 /G32 /G41 /G31 /G41 /G32 /G45 /G33 /G45 /G34 /G46 /G41 /G49 /G4C /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G53 /G46 /G52 /G55 /G4E /G46 /G41 /G49 /G4C /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G35 /G36 /G35 /G36 /G44 /G45 /G31 /G45 /G32 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G35 /G36 /G35 /G36 /G31 /G32 /G41 /G31 /G41 /G32 /G45 /G33 /G45 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G4C /G31 /G4C /G32 /G4C /G33 /G4C /G34 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G42 /G41 /G52 /G43 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G55 /G4C /G31 /G32 /G31 /G32 /G33 /G34 /G32 /G55 /G53 /G55 /G4D /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G52 /G44 /G4C /G44 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G44 /G45 /G31 /G45 /G32 /G41 /G31 /G41 /G32 /G45 /G33 /G45 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G35 /G36 /G35 /G36 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G35 /G36 /G35 /G36 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G53 /G46 /G52 /G55 /G4E /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G49 /G42 /G20 /G49 /G4C /G20 /G50 /G4F /G53 /G20 /G32 /G30 /G30 /G4C /G31 /G4C /G32 /G4C /G33 /G4C /G34 /G44 /G45 /G31 /G45 /G32 /G41 /G31 /G41 /G32 /G45 /G33 /G45 /G34 /G46 /G41 /G49 /G4C /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G42 /G41 /G52 /G43 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G55 /G4C /G31 /G32 /G31 /G32 /G33 /G34 /G55 /G53 /G55 /G4D /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G52 /G44 /G4C /G44 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G44 /G45 /G31 /G45 /G32 /G41 /G31 /G41 /G32 /G45 /G33 /G45 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G44 /G45 /G31 /G45 /G32 /G41 /G31 /G41 /G32 /G45 /G33 /G45 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G44 /G45 /G31 /G45 /G32 /G41 /G31 /G41 /G32 /G45 /G33 /G45 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G31 /G32 /G31 /G32 /G33 /G34 /G31 /G32 /G33 /G34 /G44 /G45 /G31 /G45 /G32 /G41 /G31 /G41 /G32 /G45 /G33 /G45 /G34 /G44 /G43 /G20 /G6D /G6F /G74 /G6F /G72 /G41 /G78 /G69 /G73 /G20 /G31 /G41 /G78 /G69 /G73 /G20 /G32 /G41 /G78 /G69 /G73 /G20 /G33 /G41 /G78 /G69 /G73 /G20 /G31 /G30 /G50 /G6F /G73 /G69 /G74 /G69 /G6F /G6E /G69 /G6E /G67 /G20 /G43 /G50 /G55 /G4C /G69 /G6D /G69 /G74 /G20 /G73 /G77 /G69 /G74 /G63 /G68 /G4C /G69 /G6D /G69 /G74 /G20 /G73 /G77 /G69 /G74 /G63 /G68 /G45 /G6E /G63 /G6F /G64 /G65 /G72 /G50 /G6F /G73 /G69 /G74 /G69 /G6F /G6E /G20 /G64 /G65 /G74 /G65 /G63 /G74 /G69 /G6F /G6E
IB IL DC AR 48/10A (-2MBD-PAC) 6455_en_02 PHOENIX CONTACT 6
5 Structure of the Module
Figure 2 Structure of the Inline servo amplifier The Inline servo amplifier consists of the following components:
1 Motor connection
2 Power supply connection
3 Diagnostic and status indicators
4 Heatsink
/G36 /G34 /G35 /G35 /G41 /G30 /G30 /G31 /G31 /G32 /G33 /G34
IB IL DC AR 48/10A (-2MBD-PAC) 6455_en_02 PHOENIX CONTACT 7
6 Local Diagnostic an d Status Indicators
Figure 3 Local diagnostic and status indicators 6455B002 MOTOR FE US IB TR US ERR US IB TR US ERR US TR IB ERR Des. Color Meaning IB Green LED Diagnostics ON: Bus active Flashing:
0.5 Hz: Communications power present, bus not active
2 Hz: Communications power present, bus active, I/O error
4 Hz: Communications power present, terminal before the flashing module failed,
terminal after the flashing module not part of the configuration frame OFF: Communications power not present, bus not active TR Green LED PCP active ON: PCP messages being transmitte d to the Inline servo amplifier OFF: No transmission of PCP messages US Green LED Supply voltage of the power section ON: Supply voltage for the output module is more than 75% of the nominal voltage of the power supply OFF: Supply voltage for the output module is less than 75% of the nominal voltage of the power supply ERR Red LED Error ON: An error has occurred (corresponds to bit 3 in the status word). The cause of the error can be read in the "ErrorCode" parameter (index 603F hex). OFF: No error
IB IL DC AR 48/10A (-2MBD-PAC) 6455_en_02 PHOENIX CONTACT 8
7 Terminal Point Assignment
7.1 Power Supply Connection
Figure 4 Terminal point assignment of the power supply connection (US)
7.2 Motor Connection
Figure 5 Terminal point assignment of the motor connection (MOTOR)
8 Function Description
The Inline servo amplifier is designed as an Inline terminal. It can thus be easily operated in any control system and can be used to create a distributed positioning control system simply by mounting Inline positioning terminals side by side (e.g., positioning CPUs, position detection terminals, and other digital and analog output terminals). Optical status and diagnostic indicators enable quick local error diagnostics. The following operating modes are possible: – Speed control without IxR compensation (voltage control) – Speed control with IxR compensation – Torque control (current control) The Inline servo amplifier autonomously controls the speed or the torque of the connected motor to the value specified as the desired speed/torque via Inline in the form of process data (4 quadrant mode). A special feature of the Inline servo amplifier is that it can be used to create simple speed-controlled drives using cost- effective DC motors with brushgears, without the need for a rotary encoder system (e.g., on the motor shaft). This method relies on a particular aspect of the behavior of DC motors: their speed changes in proportion to the supply voltage. In this way the speed can be indirectly controlled via the motor voltage. In addition, the Inline servo amplifier uses an IxR controller, which compensates for speed variations caused by the changing load. Operation, setting the operating mode, and parameterization are compatible with the "DRIVECOM profile 22" protocol. The Inline servo amplifier has safety equipment, which provides protection against: – Overcurrent – Surge voltage and undervoltage – Overtemperature – Short circuit between motor cables – Short circuit to the power supply The Inline servo amplifier is based on digital controllers. Its task is to provide current and voltage values, which can be used to directly operate DC motors with brushgears. Since Inline jumpering cannot supply these high currents, the Inline servo amplifier must be supplied externally with 12 V to 48 V and 0 A to 10 A. The level of the current and voltage values depends on the various functions that the Inline servo amplifier carries out in the individual operating modes. Terminal Point Assignment 1U S + 2U S – Terminal Point Assignment
1 Motor +
2 Motor –
3 Functional earth ground
(FE) /G36 /G34 /G35 /G35 /G41 /G30 /G30 /G33 /G31 /G32 /G2B /G2D /G36 /G34 /G35 /G35 /G41 /G30 /G30 /G34 /G31 /G33 /G32 /G2B /G2D /G46 /G45 For a description of the operating modes and the parameters, please refer to the UM EN IB IL DC AR 48/10A user manual.
IB IL DC AR 48/10A (-2MBD-PAC) 6455_en_02 9PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany • Phone: +49-(0) 5235-3-00 PHOENIX CONTACT • P.O.Box 4100 • Harrisburg • PA 17111-0100 • USA • Phone: +717-944-1300 www.phoenixcontact.com
9 Programming Data/Configuration
9.1 Local Bus
9.2 Other Bus Systems
ID code C3 hex (195dec) Length code 02 hex (02dec) Process data channel 32 bits Input address area 2 words Output address area 2 words Parameter channel (PCP) 1 word Register length (bus) 3 words For the programming data/configuration data of other bus systems, please refer to the corresponding electronic device data sheet (e.g., GSD, EDS) at www.phoenixcontact.com