PP75 APP | Alldatasheet

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  • 41 - All Data Subject To Change Without Notice www.andersonpower.com PP75 ORDERING INFORMATION PP75 Standard Housings The second smallest Powerpole® housing can be used with wire contacts up to 6 AWG (10 mm²) as well as PCB and busbar contacts.

Description

Minimum Quantity 1,000 100 Red 5916G7-BK 5916G7 Green 5916G6-BK 5916G6 Black 5916G4-BK 5916G4 White 5916G5-BK 5916G5 Blue 5916-BK 5916 Y ellow 5916G15-BK 5916G15 Orange 5916G14-BK 5916G14 Gray 5916G16-BK 5916G16 PP75 Chemical Resistant (CR) Housings Has the same form and dimensions of the standard PP75 housing in a chemical resistant PBT / PC blend housing. Suitable for use to -40°C. Minimum Quantity 1,000 Red P5916G7-BK Black P5916G4-BK White P5916G5-BK Blue P5916-BK PP75 Locking Dovetail Housings Offers dovetails for stacking housings that have a locking feature to prevent housings separating. Can mate to standard and chemical resistant housings, but cannot be stacked with them. 1,000 100 Red 75LOKRED-BK 75LOKRED Green 75LOKGRN-BK 75LOKGRN Black 75LOKBLK-BK 75LOKBLK White 75LOKWHT -BK 75LOKWHT Blue 75LOKBLU-BK 75LOKBLU Gray 75LOKGRA-BK 75LOKGRA Powerpole® Connectors PP75 - Up to 120 Amps PP75 series Powerpole® housings can be used for wire-to-wire, wire-to-board, and wire-to-busbar applications. Wire sizes from 16 to 6 AWG (1.3 to 13.3 mm²) offer power capabilities up to 120 amps per pole. Locking housings offer the capability to secure Powerpole ® housings to each other and to mounting pads. Housings made from chemical resistant (CR) resin withstand industrial solvents better than standard housings.

  • Large Wire Range Accommodates up to 6 (10 mm²) Wire Reducing bushings allow as small as 16 AWG (1.5 mm²) wire to be used
  • Wire, PCB, and Busbar Contacts Allows one connection system to meet multiple needs
  • Mini-Powerclaw PCB Contacts Minimize PCB Footprint Removes the PP75 housing from the board side [ 47.9 ] 1.88 Material ID Located Here V0 = Standard P = Chemical Resistant [ 47.9 ] 1.88 [ 81.3 ] 3.20 [ 17.0 ] 0.67 [ 15.9 ] 0.62 [ 15.9 ] 0.62 Front View Mated Length PP75 with Mounting Wings POWERPOLE® PP75
  • 42 - All Data Subject To Change Without Noticewww.andersonpower.com [ 30.0 ] 1.18 [ 7.2 ] 0.28 [ 11.1 ] 0.44 [ 7.1 ] 0.28 A [ 69.1 ] 2.72 [ 2.0 ] 0.08 [ 17.1 ] 0.68 See Busbar contact drawing on website for further detail. See PCB contact drawing on website for further detail. PP75 Housing Standard Powerclaw Contact Second housing and contact in two pole version only. [ 5.2 ] 0.20 [ 22.2 ] 0.87 [ 48.0 ] 1.89 [ 66.0 ] 2.60 [ 17.0 ] 0.67 [ 32.8 ] 1.29 [ 32.0 ] 1.26 [ 11.9 ] 0.47 "A" [ 7.1 ] 0.28 [ 7.2 ] Ø 0.28 Mated Length [ 83.1 ] 3.20 PP75 Premate Ground Housings Offers a first-mate, last-break connection when stacked together with PP75 housings. Stacks together with PP75 standard and chemical resistant housings. Housings are mechanically keyed to prevent cross mating with power positions.

1,000 100 Green 5927G6-BK 5927G6 PP75 Silver Plated Wire Contacts Silver plated contacts offer the best electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions Mating Loose Piece A - AWG mm² Force Part Numbers inches mm Minimum Quantity 1,000 100 13.3 Low 1307-BK 1307 0.22 5.59 13.3 High 5900-BK 5900 0.22 5.59 8.4 High 5952-BK 5952 0.19 4.83 12 to 10 3.3 to 5.3 Low 5953-BK 5953 0.14 3.56 12 to 10 3.3 to 5.3 High 5915-BK 5915 0.14 3.56 PP75 Premate Ground Wire Contacts Silver plated contacts for use with the PP75 Premate Ground Housing. Rated to 10,000 mating cycles. Dimensions Loose Piece A - Type A WG mm² Part Numbers inches mm Minimum Quantity 1,000 100 Individual 13.3 1875G1-BK 1875G1 0.22 5.59 Individual 8.4 1875G2-BK 1875G2 0.19 4.83 Individual 12 to 10 3.3 to 5.3 1875G3-BK 1875G3 0.14 3.56 PP75 Silver Plated Busbar Contacts Provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 75BBS includes lock nuts. Locknuts must be ordered separately for B01915P1. Mating T ype Thread Force Part Numbers Minimum Quantity 1,000 Busbar 10-24 High B01915P1 75BBS Lock Nut 10-24 H1216P8 10G54 55A Right Angle Standard Powerclaw PCB Contacts Standard Powerclaw contacts are for use inside a PP75 housing and provide a color-coded right angle connection to the PCB. Description Loose Piece Part Numbers Minimum Quantity 500 100 T in Plated PC5930T -BK PC5930T Silver Plated PC5930S-BK PC5930S POWERPOLE® PP75

  • 43 - All Data Subject To Change Without Notice www.andersonpower.com 55A Right Angle Mini Powerclaw PCB Contacts Right angle Mini Powerclaw contacts can be used on the PCB edge without a PP75 housing on the PCB side. A self polarizing design only allow PP75 wire housings to mate to PCB contacts one way. Loose Piece

Minimum Quantity 1,000 100 T in Plated PC5934T -BK PC5934T Silver Plated PC5934S-BK PC5934S 55A Vertical Mini Powerclaw PCB Contacts Vertical Mini Powerclaw contacts save space by not requiring a PP75 housing on the PCB side. The guide housing is required for 2 pole applications to provide a polarized connection. (See PP75 accessories). Loose Piece Description Part Numbers Minimum Quantity 1,500 100 T in Plated PC5933T -BK PC5933T Silver Plated PC5933S-BK PC5933S [ 12.2 ] 0.48 [ 24.3 ] 0.96 [ 9.7 ] 0.38 [2.32] 0.091 [ 10.29 ] 0.405 [ 6.25 ] 0.246 [ 1.27 ] 0.050 [ 4.98 ] 0.196 [ 25.4 ] 1.00 [ 12.19 ] 0.480 [ 1.27 ] 0.050 [ 17.5 ] 0.69[ 6.10 ] 0.240 [ 2.42 ] 0.095 [ 24.6 ] 0.97 [ 8.1 ] 0.32 [ 7.6 ] 0.30 [ 58.4 ] 2.30 [ 15.6 ] 0.61 See PCB contact drawing on website for further detail. POWERPOLE® PP75

6 AWG 8 AWG

10 AWG 12 AWG

Derating vs. Ambient Temperature Amperes Applied 0 20 40 60 80 100 120 Ambient Temperature (°C) Derating vs. Ambient Temperature Amperes Applied 100 125 0 10 20 30 40 50 60 70 80 90 100 Ambient Temperature (°C) 0 10 20 30 40 50 60 70 80 90100 110 120 PP75 Singlepole Loose Piece Contact Temperature Rise at Constant Current Amperes Applied Temperature Rise Above Ambient (°C) PP75 Multipole Loose Piece Contact Temperature Rise at Constant Current Amperes Applied 0 10 20 30 40 50 60 70 80 90 Temperature Rise Above Ambient (°C) 100 125 0 10 20 30 40 50 60 70 80 90 100110 Mini Powerclaw Derating vs. Ambient Temperature Amperes Applied Singlepole 2-Pole Ambient Temperature (°C) 0 10 20 30 40 50 60 70 80 90 Mini Powerclaw Temperature Rise at Constant Current Amperes Applied Singlepole 2-Pole Temperature Rise Above Ambient (°C) NOTE: Powerclaw charts are based on 8 AWG equivalent copper foil on board side, mated to 6 AWG conductor on wire side. Current - Temperature Derating per IEC 60512-5-2 Test 5B PP75 CONNECTOR TEMPERATURE CHARTS - Temperature rise charts are based on a 25°C ambient temperature.

  • 44 - All Data Subject To Change Without Noticewww.andersonpower.com MECHANICAL Wire Size Range AWG mm² Wire Contacts with Bushings 16 to 6 1.3 to 13.3 Max. Wire Insulation Diameter in. mm 0.437 11.100 Operating Temperature ² °F °C Standard & Ground -4° to 221° -20° to 105° Chemical Resistant* -40 to 221° -40° to 105° *Chemical resistant material not available for PCB guide housings Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Wire and PCB Contacts 10,000 1,500 Avg. Mating / Unmating Force Lbf. N Wire to Wire Low Force Contacts 5 22 Wire to Wire High Force Contacts 7 31 Standard Powerclaw to Wire 7 31 Mini Powerclaw to Wire 4 17 PCB Specifications Mounting Style Plated Through Hole Max PCB Thickness - in. (mm) Standard: 0.15 (0.381) Mini: 0.25 (0.635) Recommended Traces 8 AWG Cross Section Min. Contact / Spring Retention Force Lbf. N Wire Housing 50 222 Min. Creepage / Clearance Distance PCB in. mm Standard Powerclaw Adjacent Poles 0.260 6.6 Mini Vert. Powerclaw Adjacent Poles 0.087 2.2 Mini Horz. Powerclaw Adjacent Poles 0.079 2.0 Mechanical Shock MIL-STD-202 213 Condition A 50g’s Vibration High Frequency MIL-STD-202 204 Condition A 10g’sNOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. 1 - Based on: 105°C rated or better cable of the largest size. Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. 2 - Limited by the thermal properties of the connector plastic housing. 3 - Without use of spacers to increase creepage and clearance distances. 4 - Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 5 - Tested with contact part number 5900. 6 - Based on 2 housings blocked together. POWERPOLE® PP75 ELECTRICAL Current Rating Amperes ¹ UL 1977 CSA Wire-to-Wire (6 AWG) 120 70 Wire-to-PCB (6 AWG) 55 50 Wire-to-Busbar (6 AWG) 75 Voltage Rating AC/DC UL 1977 600 PCB Connector Recommended Voltage 3 per IEC 60950-1 Table 2L Pollution Degree 2 Mini Vert. Contact Adjacent Poles 220 Mini Horiz. Contact Adjacent Poles 200 Standard Contact Adjacent Poles 635 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms Wire Contact with 1 1/4” of 6 AWG 0.200 PCB Contact to Contact 0.500 UL Hot Plug Current Rating Amperes - 250 Cycles at 120V DC 6 Wire-to-Wire 50A PCB to Wire (Vertical Mini Powerclaw) 40A UL Ground Short Time Current Test - 75A Premate Ground

1530 Amps, 6 AWG Wire 6 Seconds

Standard Plastic Resin Polycarbonate Chem. Resistant Resin Polycarbonate / PBT blend Contact Retention Spring Stainless Steel Housing Flammability Rating UL94 V-0 Glow Wire 960°C (GWFI) / 800°C (GWIT) Contact Base Copper Alloy Wire Plating Silver PCB Plating Sn or Ag over Ni Contact Termination Methods Crimp

4 Wire Contacts

Hand Solder Wire and PCB Contacts Solder Dip PCB Contacts Wave Solder PCB Contacts Wrench / Socket Busbar Contacts

  • 45 - All Data Subject To Change Without Notice www.andersonpower.com ATTRIBUTES PP75 AMP Rating AC/DC 75 Voltage Rating AC/DC (Steady State) 250 V AC/DC (Operational) Breaking Capacity - AMP Rating / Cycles 75 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC FINGER Safety - Mated Only IEC 60529 - IP20 Wire Size Tested 16 mm² Contact Series Tested 5900 Climatic Testing (Cold, Heat & MFG) IEC 60512 Test -11j, 11i & 11g Cycle Life IEC 60512 Test 9a - 5,000 Cycles Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - Dropped 8 Times Temperature Range -20°C to 105°C -4°F to 221°F PROTECTION Touch Safety with Wire Contacts IEC 60529 IP10 IEC INFORMATION Connector Series Configurations Creepage / Clearance per IEC 60950-1 Material Group PP75 Single Pole Unmated 2.97 mm IIIa Mated 2.97 mm Stacked Powerpole® Unmated 2.97 mm Mated 2.97 mm POWERPOLE® PP75
  • 46 - All Data Subject To Change Without Noticewww.andersonpower.com Left Side View Right Side V iew - Both Versions - Both V ersions [ 5.1 ] Ø 0.20 [ 2.6 ] R 0.10 [ 15.9 ] 0.63 [ 6.9 ] 0.27 [ 15.9 ] 0.63 [ 27.4 ] 1.08 [ 5.1 ] Ø .20 Oval Hole Round Hole - Mounting Wing Top - Mounting Wing Top [ 43.2 ] 1.70 [ 4.9 ] 0.19 [ 3.6 ] 0.14 [ 7.9 ] 0.31 [ 15.7 ] 0.62 [ 2.8 ] 0.11 Top View Side View POWERPOLE® PP75 ACCESSORIES A Strain Relief Grommets Use for strain relief in the back side of a PP75 housing. Wire gauge given for reference only, use grommet ID and wire OD to determine suitability in the end application. Dimensions A - Description Part Numbers inches mm Minimum Quantity 100 AWG, Black 14411P2 0.35 8.89 AWG, Black 14411P1 0.25 6.35 10 to 12 AWG, Black 14411P3 0.17 4.32 Mounting Wing for Standard or CR Housings Mounting wings can be used to secure dovetailed Powerpole® 75 series housings by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included.

1,000 100 Blue, Round Hole 1399G20-BK 1399G20 Blue, Oval Hole 1399G7-BK 1399G7 Mounting Wing for Locking Housings Mounting wings can be used to secure Powerpole® 75 series housings with locking dovetails by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. 1,000 100 Blue, Oval Hole 75LOKWNGBLU-BK 75LOKWNGBLU Blue, Round Hole 75LOKWNGBLU-R-BK 75LOKWNGBLU-R Surface Mount for Locking Housings Use to secure Powerpole® 75 series housings with locking dovetails to a flat surface. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Minimum Quantity 1,000 100 Blue 75LOKSMTBLU-BK 75LOKSMTBLU Spacer Use to separate housings under high power to minimize power capability derating due to heat rise. They are recommended for squaring off a block of Powerpole® 75 housings to enable mounting accessories or retaining pins to be used. Combining long and short spacers opposite each other in a mated block adds keying features, or use two short spacers to avoid interference. Red, Short 1399G23-BK 1399G23 Red, Long 1399G21-BK 1399G21 Short Long [ 17.0 ] 0.67 [ 33.3] 1.31 [ 17.0 ] 0.67 [ 47.6 ] 1.87 POWERPOLE® PP75 [ 15.9 ] 0.63 [ 15.9 ] 0.63 [ 27.4 ] 1.08 [ 15.9 ] 0.63 [ 15.9 ] 0.63 [ 27.4 ] 1.08

  • 47 - All Data Subject To Change Without Notice www.andersonpower.com Guide Housings for Vertical Mini Powerclaw Contacts Prevents polarity being reversed when a two pole PP75 block is mated to vertical mini Powerclaw contacts. Fastening hardware not included.

1,000 100 Black Guide Housing PC-HSG-PP-BK PC-HSG-PP Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole® 75 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Retaining pins are used to keep stacked Powerpole® 75 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm. Dimensions A - - B - Description Part Numbers inches mm inches mm Minimum Quantity 1,000 100

1 Block High

0.196 / 0.207 4.98 / 5.26 0.560 14.220

2 Block High

0.196 / 0.207 4.98 / 5.26 1.000 25.400 PCB Mounting Staples Reduce strain on solder joints during mating and unmating. Staples bend over the underside of the PCB board to lock the housings in place. Staples are an interference fit with housings. Part Number Number of Stacked Powerpole® H x W Minimum Quantity 100 PCSTAPLE-2 1 x 2 Reducing Bushings Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions Contact Barrel Size Wire Size - ID - - Length - A WG mm² AWG mm² Part Numbers inches mm Inches mm Minimum Quantity 3,000 1,000 100 6 13.3 8.4 5912-BK 5912 0.18 4.57 0.45 1.43 6 13.3 12 to 10 3.3 to 5.3 5910-BK 5910 0.14 3.56 0.47 1.94 6 13.3 16 to 14 1.3 to 2.1 5913-BK 5913 0.09 2.29 0.47 1.94 PCB PP75 Connector Guide Housing Mini Vertical Powerclaw Contact Slide staple over housings and into the holes in the board. Staple Housings PCB Fasten the staple by bending the leads on the bottom of the board. Panel Mounting Clamp

2 Pole

3 Pole

A B For environmentally sealed connector shells to hold Powerpole ® 15 to 180 connectors, see SPEC Pak ® product series on our website www.andersonpower.com POWERPOLE® PP75

  • 56 - All Data Subject To Change Without Noticewww.andersonpower.com Powerpole® Tooling Information - APP® Applicators are Mechanical Feed Style and do not Require an Air Feed Kit. Wire Size Loose Piece Part Number Loose Piece Contact Crimp Tools AWG mm² Tin Plating Silver Plating Hand Tool OR Pneumatic Bench Tool + Die + Locator Number of Crimps PP15 / 45 Flat Wiping Power & Ground 16 to 20 1.3 to 0.52 N/A 1332 1309G2 or 1309G8 N/A N/A N/A Single 12 to 16 3.3 to 1.3 N/A 1331 16 to 20 1.3 to 0.52 262G1-LPBK 262G2-LPBK 16 to 20 1.3 to 0.52 269G2-LPBK N/A 12 to 16 3.3 to 1.3 261G1-LPBK N/A 1309G3 or 1309G8 10 to 14 5.3 to 2.1 261G2-LPBK 261G3-LPBK 12 to 16 3.3 to 1.3 269G1-LPBK N/A 10 to 14 5.3 to 2.1 269G3-LPBK N/A 10 to 14 5.3 to 2.1 200G1L-LPBK 200G3L-LPBK 1309G6 or 1309G8 10 to 14 5.3 to 2.1 201G1H-LPBK N/A 310 to 14 5.3 to 2.1 1830G1-LPBK 1830G2-LPBK PP75 6 13.3 N/A 1307 1309G4 1387G1 1388G6 1389G6 Single 5900 8 8.4 1875G1 1389G21 10 to 12 5.3 to 3.3 5952 1389G6 1875G2 1389G21 5953 1388G7 1389G6 5915 1875G3 1389G21 PP120 1/0 53.5 N/A 1323G2

1368 Series 1387G1

1 42.4 1323G1 2 33.6 1319 1388G44 21.2 1319G4 6 13.3 1319G6 PP180 3/0 85 N/A 1328G2

1368 Series

2/0 53.5 1328G1 1/0 53.5 1382 1303G13 1 42.4 1347 2 33.6 1383 4 21.1 1384 6 13.3 1348 1387G1 1388G4 1389G3 Single Insertion / Extraction Tool for PP15/45 Contacts = 111038G2 NOTE: see website for the most current information. POWERPOLE® TOOLING

  • 57 - All Data Subject To Change Without Notice www.andersonpower.com Wire Size Reeled Part Number Reeled Contact Crimp Tools AWG mm² Tin Plating Silver Plating APP® Applicator + APP® Press PP15/45 Flat Wiping Power & Ground 16 to 20 1.3 to 0.52 262G1 262G2 TD0101 115V = TE0101 230V = TE0102 16 to 20 1.3 to 0.52 269G2 N/A 12 to 16 3.3 to 1.3 261G1 N/A 10 to 14 5.3 to 2.1 261G2 261G3 12 to 16 3.3 to 1.3 269G1 N/A 10 to 14 5.3 to 2.1 269G3 N/A 10 to 14 5.3 to 2.1 200G1L 200G3L TD010210 to 14 5.3 to 2.1 201G1H N/A 10 to 14 5.3 to 2.1 1830G1 1830G2 POWERPOLE® TOOLING Your Best Connection™ 2020-0055 DS-PP75 REV C7 Anderson™ will use reasonable efforts to include accurate and up-to-date content in the data sheet. All product information contained in the data sheet including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson™ makes no warranty or representation as to its accuracy. Content in the data sheet may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson™ may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. ©2020 Anderson Power Products, Inc. All rights reserved. APP®, A®, Anderson Power Products® , Powerpole® , SPEC Pak® and the APP Logo are registered trademarks of Anderson Power Products, Inc. Anderson™ and Your Best Connection™ are trademarks of Anderson Power Products, Inc.