SBE160 APP | Alldatasheet

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SBE® 160 / SBX® 175 Connectors Up to 280 Amps SBX® and SBE® connectors can integrate up to 8 auxiliary power / signal contacts along with the two primary power circuits. SBE® connectors feature an IEC 60950 touch safe housing molded from a chemical resistant PBT / PC blend resin. SBX® are molded from a rugged PC resin and are rated IP20 per IEC 60529.

  • Meets EN1175:2020
  • Touch Safe Interface Minimizes potential contact with live circuits per IEC 60950 & IEC 60529
  • Up to 8 Last Mate / First Break Auxiliaries Enables intelligent power switching, CAN and interlock loop circuitry, as well as power up to 20 amps per pole
  • Color-coded Mechanical Voltage Keys Like all Multipole connectors, the SBE® and SBX® offer an easy way to identify circuits and protect against cross mating SBE® 160 SBE® 160 / SBX® 175 ORDERING INFORMATION SBE® 160 / SBX® 175 Housings The middle size of SBE®, X, O style housing. SBE® housings are molded from a chemical resistant PBT. SBX® housings are molded from PC. SBE® 160 and SBX® 175 housings of the same Voltage Color-Code can be mated (except yellow) but is not recommended as it invalidates UL approvals. SBX® 175 housings do not meet EN1175:2020 requirements for industrial trucks. Description SBE® 160 Part Numbers SBX® 175 Part Numbers Minimum Quantity 100 25 100 25 Yellow 2-8170G4 E6383G1 2-7251G4 6383G1 Orange 2-8170G3 E6382G1 2-7251G3 6382G1 Red 2-8170G5 E6385G1 2-7251G5 6385G1 Gray 2-8170G1 E6380G1 2-7251G1 6380G1 Blue 2-8170G2 E6381G1 2-7251G2 6381G1 Green 2-8170G7 E6390G1 2-7251G7 6390G1 Black 2-8170G14 E6392G1 N/A N/A * Yellow SBE® 160 and SBX® 175 housings are NOT intermateable. SBE® 160 / SBX® 175 Silver Plated Primary Power Wire Contacts Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions - A - AWG mm² Loose Piece Part Numbers inches mm Minimum Quantity 500 50 1/0 50 6384G1-BK 6384G1 * 0.44 11.1 2 35 6384G2-BK 6384G2 * 0.38 9.7 * Sold as pairs. 2 parts shipped for every 1 part ordered. [ 13.1 ] Ø 0.52 [ 59.2±1.5 ] 2.33±.06 [ 11.1 ] Ø 0.44 [ 12.7 ] 0.50 [ 9.5 ] Ø 0.38 6384G1 6384G2 Top View Mated Length [ 146.0 ] 5.75 [ 25.4 ] 1.00 [ 92.1 ] 3.63 [ 71.2 ] 2.80 [ 15.9 ] 0.63 [ 49.2 ] 1.94 [ 28.6 ] 1.13 Ø [ 6.7 ] 0.27

SBE® 160 / SBX® 175 CONNECTOR TEMPERATURE CHARTS - Temperature rise charts are based on a 25°C ambient temperature. Current - Temperature Derating per IEC 60512-5-2 Test 5B 100 125 SBE® 160 / SBX® 175 Derating vs. Ambient Temperature Amperes Applied 1/0 AWG 1 AWG

2 AWG 4 AWG

Ambient Temperature (°C) SBE® 160 / SBX® 175 Temperature Rise at Constant Current Amperes Applied 1/0 AWG 1 AWG Above Ambient (°C) 200 400 600 800 1000 1200 1400 1600 0 20 40 60 80 100 120 140 Amperes Time (Seconds) SBE®160 / SBX®175 InRush Current Curve Based on 40°C Rise

2 AWG 1/0 AWG / 50 mm²

EN1175:2020 Rating Rated Current (A) Cable cross-section (mm2) 160 35

NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. 1 - Based on: 105°C rated or better cable of the largest size. Properly calibrated Anderson Power™ recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA Rating below a 30°C temperature rise. 2 - Limited by the thermal properties of the connector plastic housing. 3 - Use Anderson Power™ recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 - Voltage capability of SBE® housing is identical to SBX®, but derated to meet EN1175:2020 requirements. MATERIALS Housing SBX® and Powerpole® Plastic Resin Polycarbonate SBE® and 1x4 Auxiliary Housing Polycarbonate / PBT Blend Contact Retention Spring Stainless Steel Housing Flammability Rating UL94 V-0 Glow Wire - SBE® 160 Only 960°C (GWFI) / 850°C (GWIT) Power & Powerpole® Contact Silver Plated Copper Alloy 1x4 Auxiliary Contacts Pin Copper Alloy, Au Over Ni Socket BeCu, Au Over Ni Socket Body Copper Alloy, Sn Bright Over Ni Retention Clip Stainless Steel PPMX Contacts Gold Plated Copper Alloy Contact Termination Methods Crimp ³ Hand Solder SBE® 160 / SBX® 175 CONNECTOR SPECIFICATIONS MECHANICAL Wire Size Range AWG mm² Power Contacts 10 to 1/0 5.3 to 53.5 Auxiliary Contacts 24 to 10 0.25 to 5.3 Max. Wire Insulation Diameter in. mm Power Contacts 0.600 15.200 Powerpole® Auxiliary 0.175 4.450 1x4 Auxiliary 0.140 3.600 Operating Temperature ² °F °C SBX® and SBE® Housings -4° to 221° -20° to 105° Mating Cycles No Load by Plating Silver (Ag) Gold (Au) Power Contacts 10,000 Powerpole® Auxiliary 10,000 1x4 Auxiliary 10,000 PPMX Auxiliary 5,000 Avg. Mating / Unmating Force Lbf. N Main Connector Housing 30 134 Per Powerpole® Connector 5.00 22.00 Per Contact in 1x4 Auxiliary 0.70 3.00 Per PPMX Housing 4.50 20.00 Min. Contact / Spring Retention Force Lbf. N Power Standard Housing 120 533.7 Powerpole® Housing 25 111 1x4 Auxiliary Housing 10 44.5 PPMX Housing 12 53 ELECTRICAL SBE® 160 / SBX® 175 Connectors - Up to 280A Electrical SBE® / SBX® SBE® Only Current Rating Amperes 1 USR CNR EN1175:2020 Primary Power (1/0) 280 175 160 Powerpole® Auxiliary 20 20 N/A 1x4 Auxiliary (12 AWG) 20 20 N/A PPMX Auxiliary (20 AWG) 7 5 N/A Voltage Ratings Primary Power Contact 600 600 150 Powerpole® Auxiliary 600 600 150 4 1x4 Auxiliary ( 12 AWG) 600 600 N/A Dielectric Withstanding Voltage Volts AC 2,200 2,000 2,000 Avg. Mated Contact Resistance 1 6" of 1/0 AWG Wire 0.1 0.1 UL Hot Plug Current Rating Amperes - 250 Cycles at 120V DC Power 100 100 Powerpole® Auxiliary 30 30 1x4 Auxiliary 5A 5A Specifications continued on next page

Touch Safety Main Connector Housing IEC 60950 SBE® 160 Only Pass IEC 60529 SBE® 160 and SBX® 175 IP20 unmated Connector Series Configurations Creepage / Clearance per IEC 60950-1 Material Group SBE® 160 Unmated 6.1 mm IIIa Mated 11.6 mm ATTRIBUTES SBE® 160 AMP Rating AC/DC 160 Amp Voltage Rating AC/DC (Steady State) 600 V AC/DC (Operational) Breaking Capacity - AMP Rating / Cycles 160 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC FINGER Safety - Mated / Unmated IEC 60529 - IP20 Wire Size Tested 50 mm² Contact Series Tested 6384G1 Climatic Testing (Cold, Heat & MFG) IEC 60512 Test -11j, 11i & 11g Cycle Life IEC 60512 Test 9a - 5,000 Cycles Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - dropped 8 times Temperature Range -20 °C to 105 °C -4 °F to 221 °F

[ 8.4 ] 0.33 [ 10.9 ] 0.43 [ 3.8 ] 0.15 [ 41.3 ] 1.62 Socket Locations SBE® 160 / SBX® 175 ACCESSORIES Cable Clamps * Durable metal clamps adapt to a wide range of cable sizes. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. Part Number Minimum Quantity 25 Cable Clamp Kit 0.62 to 0.22 15.7 to 5.6 945G2 * Torque value 30 (in - lbs) / 3.4 (Nm) NOTE: For assembly of clamp to housing only The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Handles * Handles are made out of durable PC plastic. Hardware to attach to connector body included in kits. Description Part Numbers Minimum Quantity 100 25 Gray Handle Kit - 995G1 Red Handle Kit - 995G3 Handle Only, Gray 3-5074P1 - Handle Only, Red 3-5074P3 - Handle Only, Black 3-5074P5 - Hardware Bag - 105G8 * Torque value 30 (in - lbs) / 3.4 (Nm) NOTE: For assembly of clamp to housing only Powerpole® Auxiliary Powerpole® auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and red Standard Powerpole® housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. (1) Retaining clip can be Substituted for (2) retaining pins. Description Part Numbers Minimum Quantity 200 25 Powerpole® Auxiliary Kit - 6344 Black Powerpole® Housing 1327G6 - Red Powerpole® Housing 1327 - 16 to 12 AWG Contact 1331 - NOTE: Finger proof PP15/45 housings should not be used for auxiliary contacts. 1x4 Auxiliary Connector The unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 150 volts each in SBE®, SBO®, & SBX® housings. The genderless design holds two each of the gold plated pin & socket contacts. This innovation allows the very durable and cost effective design of SBE®, O, X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts are required. Multiple pin lengths allow the further benefit of sequencing between circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2) Retaining Pins and (1) Retaining Clip. Description AWG mm² Part Numbers Minimum Quantity 1,000 250 25 1x4 Auxiliary Kit 12 4 - - 441G3 1x4 Auxiliary Kit 16 to 14 1.5 to 2.5 - - 441G1 1x4 Auxiliary Kit 20 to 16 0.75 to 1.5 - - 441G2 1x4 Auxiliary Housing Contacts Sold Separately 3-5956P1 444G1 -

Contact Lengths - L - - L1 - in. mm in. mm 4803G3 4802G3 4827G6 Socket Locations Socket Insert [ 19.6 ] 0.77 [ 2.6 ] 0.10Retention Clip ID Auxiliary Socket Contacts Crimp Barrel ID Wire Gauge in. mm. 24 to 20 0.04 1.1 20 to 16 0.07 1.7 16 to 14 0.08 2.1 12 0.10 2.6 Pin Contacts for 1x4 Auxiliary Connector Gold plated contacts are available in 4 lengths to allow sequencing of circuits. Description AWG mm² Part Numbers Minimum Quantity 500 50 Standard Length 7.7 mm 12 2.5 PM16P12S30 PM16P12S30-50 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 Pre-Mate 9.3 mm 12 2.5 PM16P12A30 - 16 to 14 1.0 to 1.5 PM16P1416A30 - 20 to 16 0.75 to 1.0 PM16P1620A30 - 24 to 20 0.50 to 0.75 PM16P2024A30 - Post-Mate 6.4 mm 12 2.5 PM16P12C30 - 16 to 14 1.0 to 1.5 PM16P1416C30 - 20 to 16 0.75 to 1.0 PM16P1620C30 - 24 to 20 0.50 to 0.75 PM16P2024C30 - Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. Description AWG mm² Part Numbers Minimum Quantity 500 50 Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 PPMX Auxiliary Connector The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, & SBX® housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless design holds two each gold plated pin & Socket contacts. This innovation allows the very durable and cost effective design of SBE®, O, X connectors to be used for applications requiring up to 8 battery monitoring or equipment vehicle communication circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits includes: (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts. Description AWG mm² Part Numbers Minimum Quantity 1,000 100 25 PPMX Auxiliary Kit 24 to 20 0.50 to 0.25 - 4850G6 - 1x4 Auxiliary Housing Contacts Sold Separately 4827G6-BK - 4827G6 * No extraction tool required for contact removal. [ 1.60 ] Ø 0.06 Retention Clip L

A B Use cable ties to secure auxiliary contact leads to one of the main cables. 4803G3 4802G3 Pin & Socket Contacts for PPMX Auxiliary Connector Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles. Description AWG mm² Part Numbers Minimum Quantity 2,000 50 Pin Contacts 24 to 20 0.50 to 0.25 4803G3-BK 4803G3 Socket Contacts 24 to 20 0.50 to 0.25 4802G3-BK 4802G3 SBE® Air Tubes Air tubes fit into SBE® housings to allow electrolyte circulation while charging the battery. Genderless tube design allows the same part to be used on both sides. (2) Retaining pins or (2) Spirol pins are required to hold the air tube in place both are included in Air Tube Kit. Description Part Numbers Minimum Quantity 500 25 Air Tube Kit, Black - 6396G1 Air Tube Only 3-5798P1 - Retaining Clip Retaining clips can be used in place of two retaining pins to hold auxiliary connectors or air tubes. Allows easier removal of auxiliary modules. Description Part Number Minimum Quantity 100 For SBE® 160 & SBX® 175 2-8675P2 Retaining Pins Retaining pins are used to hold accessories in the auxiliary port in SBE®, SBO®, & SBX® housings. Dimension “B” is +/- 0.015 in or 0.38 mm. Dimensions - A - - B - Description Part Numbers inches mm inches mm Minimum Quantity 1,000 100 Zip Cable Straps Zip cable straps are used to secure auxiliary wires to the side of the main power cables. Description Part Number Minimum Quantity 1,000 White H1835P3

ID[ 25.4 ] 1.00 Wire Entrance [ 21.3 ] 0.84 Wire Entrance [ 5.8 ] 0.23 993G2 111961P2 994G2 B00511G2 Manual Release - Battery Side * Works with the Charger / Truck side to ease mating and unmating connectors. Description Part Numbers Minimum Quantity 88 25 Bracket and Hardware Kit - 993G2 Battery Bracket Only 111961P2 - Hardware Bag - 105G1 * Torque value 30 (in - lbs) / 3.4 (Nm) *NOTE: For assembly of bracket to housing only Manual Release - Charger / Truck Side * Works with the Battery side to ease mating and unmating connectors. Description Part Numbers Minimum Quantity 60 25 Bracket and Hardware Kit - 994G2 Bracket / Lever Only B00511G2 - Hardware Bag - 105G1 * Torque value 30 (in - lbs) / 3.4 (Nm) *NOTE: For assembly of bracket to housing only Silver Plated Reducing Bushings: for Use with Contact Part Number 6384G1 Use with contact part number 6384G1-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions Contacts Barrel Size Wire Size - ID - AWG mm² AWG mm² Part Numbers inches mm Minimum Quantity 1,500 1,000 500 100 1/0 53.5 1 42.4 - - 5687-BK 5687 0.39 9.91 1/0 53.5 2 33.6 5690-BK - - 5690 0.34 8.64 1/0 53.5 4 21.2 - 5693-BK - 5693 0.27 6.86 1/0 53.5 6 13.3 - 5663-BK - 5663 0.22 5.59 Reducing Bushings: for Use with Contact Part Number 6384G2 Use with contact part number 6384G2-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Contact Barrel Size Wire Size Part Numbers Minimum Quantity 1,000 100 35 mm² 16 mm² 5920-BK 5920 Charger Key Prevents charger and truck connector halves from engaging Description Part Numbers For Use With Hardware Kit Includes Minimum Quantity 25 Charger Key Kit 6337G1 SBE®160/SBE®320 1 Yellow Key Connectors 2 Retaining Pins Retaining Pin Key Space for Key

SBO® / SBE® / SBX® - Tooling Information Wire Size Loose Piece Part Number Loose Piece Contact Crimp Tools AWG mm² Contacts Pneumatic Bench Tool + Die + Locator Number of Crimps + Hand Tools SBE® 160 / SBX® 175 1/0 53.5 6384G1 1387G2 1303G13 1304G32 Double 1368 series2 33.6 6384G2 1387G2 1303G13 1304G32 Double 1/0 to 2 53.5 to 5 6384G1 & 6384G2 1387G1 1388G3 1389G3 Single Powerpole® 15/45 Auxiliary Contacts ** 16 to 20 1.3 to .52 1332 N/A N/A N/A Single 1309G2 or 1309G812 to 16 3.3 to 1.3 1331 PowerMod® 1x4 Auxiliary Contacts 12 to 24 3.3 to 0.20 All Crimp Pins TP0001* N/A TL0001 Single TM0001* All Crimp Sockets TL0002 PM1000G1 PPMX Auxiliary Contacts 20 to 24 0.50 to 0.25 4803G3 TP0001* N/A TL0005 Single TM0001* or 4802G3 PM1000G1 Insertion / Extraction Tools PM1002G1 - 1 x 4 Auxiliary Contact Insertion Tool - For use with PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits) PM1003G1 - 1 x 4 Auxiliary Contact Extraction Tool - For use with PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits) PM1003GX - 1x4 Auxiliary Contacts Inspection Tool - For use with PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits) 969P1 - SBE® 160 / SBX® 175 Power Contact Extraction Tool 970P1 - SBE® 320 / SBX® 350 Power Contact Extraction Tool * TP0001 and TM0001 tools require locators to properly position contacts. ** See Powerpole® family tooling chart for other Powerpole® contacts The auxiliary contacts used with wire sizes 16 to 24 AWG cannot be properly inserted without the insertion tool. Properly installed auxiliary contact of all wire gauges cannot be removed from the housing without the extraction tool. All Data Subject to Change Without Notice 2024-0023 DS-SBEX160-175 REV 8 Your Best Connection™ Anderson™ will use reasonable efforts to include accurate and up-to-date content in the data sheet. All product information contained in the data sheet including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson™ makes no warranty or representation as to its accuracy. Content in the data sheet may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson™ may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. ©2024 Anderson Power Products, Inc. All rights reserved. A®, Anderson Power Products®, SBE®, SBO®, SBS®, SBX®, PowerMod® and Powerpole® are registered trademarks of Anderson Power Products, Inc. Anderson™, Anderson Power™, Anderson Power™ logo and Your Best Connection™ are trademarks of Anderson Power Products, Inc. HEADQUARTERS: Anderson Power Products®, 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T: +1 978-422-3800 F: +1 978-422-0128 • EUROPE: Anderson Power Products® Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 520203 • GERMANY: IDEAL® Industries Germany GmbH, Esslinger Strasse 7, D – 70771 Leinfelden-Echterdingen, T: +49 (0) 711 – 997606666 • ASIA / PACIFIC: IDEAL® Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T: +(852) 2636 0836 F: +(852) 2635 9036 • INDIA: IDEAL® INDUSTRIES India Private Limited, 229-230, SPAZEDGE, Tower B, Sector 47, Sohna Road, Gurgaon – 122018, Haryana, India T: +(91) 956-0075905 T: +(91) 124-4495101

  • CHINA: IDEAL® Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218 • www.ideal-Industries.in • www.andersonpower .com