2901664

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Technical content

© PHOENIX CONTACT Data sheet QUINT POWER power supplies with SFB Technology and preventive function monitoring ensure superior system availability. Powerful – SFB technology: 6 times the nominal current for 15 ms – Power reserves: Static boost of up to 125% (PN) for a sustained period Dynamic boost of up to 200% (PN) for 5 s Robust –M a i n s b u f f e r i n g ≥ 20 ms – High degree of electrical immunity, thanks to integrated gas-filled surge arrester (6 kV) Preventive – Comprehensive signaling: Analog signal, digital signal, relay contact, LED bar graph Can be ordered pre-configured – Perform configuration online and order 1 or more units Technical data (short form) Input voltage range 100 V AC ... 240 V AC -15 % ... +10 % Mains buffering ≥ 40 ms (120 V AC) ≥ 40 ms (230 V AC) Nominal output voltage (UN) 48 V DC Setting range of the output voltage (USet) 48 V DC ... 56 V DC Nominal output current (IN) Static Boost (IStat.Boost) Dynamic Boost (IDyn.Boost) Selective Fuse Breaking (ISFB) 5 A 6.25 A

10 A (5 s)

30 A (15 ms)

Output power (PN) Output power (PStat. Boost) Output power (PDyn. Boost) 240 W 300 W 480 W Efficiency typ. 92.3 % (120 V AC) typ. 93.5 % (230 V AC) Residual ripple < 70 mVPP MTBF (IEC 61709, SN 29500) > 784000 h (40 °C) Ambient temperature (operation) -25 °C ... 70 °C -40°C (startup type tested) > 60 °C Derating: 2.5 %/K Dimensions W/H/D 50 mm / 130 mm / 125 mm Weight 1 kg All technical specifications are nominal values and refer to a room temperature of 25 °C and 70 % relative humidity at 100 m above sea level. 108476_en_01 2018-09-05

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108476_en_01 PHOENIX CONTACT 3 / 49 Description Ty pe Order No. Pcs./Pkt. Primary-switched QUINT POWER power supply for DIN rail mounting with free choice of output characteristic curve and SFB (Selective Fuse Breaking) technology, input: 1-phase, output: 48 V DC / 5 A QUINT4-PS/1AC/48DC/5 2904610 1 One or more of the primary-switched QUINT POWER power supply with SFB Technology (selective fuse breaking) versions configured online can now be ordered using the following web code: phoenixcontact.net/ webcode/#0852 3O r d e r i n g d a t a Accessories Ty pe Order No. Pcs./Pkt. Universal wall adapter for securely mounting the power supply in the event of strong vibrations. The power supply is screwed directly onto the mounting surface. The universal wall adapter is attached at the top/bottom. UWA 182/52 2938235 1 2-piece universal wall adapter for securely mounting the power supply in the event of strong vibrations. The profiles that are screwed onto the side of the power supply are screwed directly onto the mounting surface. The universal wall adapter is attached on the left/right. UWA 130 2901664 1 Assembly adapter for QUINT-PS... power supply on S7- 300 rail QUINT-PS-ADAPTERS7/1 2938196 1 Near Field Communication (NFC) programming adapter with USB interface for the wireless configuration of NFC- capable products from PHOENIX CONTACT with software. No separate USB driver is required. TWN4 MIFARE NFC USB ADAPTER 2909681 1 Type 2/3 surge protection, consisting of protective plug and base element, with integrated status indicator and remote signaling for single-phase power supply networks. Nominal voltage 230 V AC/DC. PLT-SEC-T3-230-FM-UT 2907919 5 Type 3 surge protection, consisting of protective plug and base element, with integrated status indicator and remote signaling for single-phase power supply networks. Nominal voltage 60 V AC/DC. PLT-SEC-T3-60-FM-UT 2907917 5 Type 2/3 surge protection, consisting of protective plug and base element, with integrated status indicator and remote signaling for single-phase power supply networks. Nominal voltage 230 V AC/DC. PLT-SEC-T3-230-FM-PT 2907928 5 Type 3 surge protection, consisting of protective plug and base element, with integrated status indicator and remote signaling for single-phase power supply networks. Nominal voltage 60 V AC/DC. PLT-SEC-T3-60-FM-PT 2907926 5 The range of accessories is being continuously extended. The current range of accessories can be found in the download area for the product.

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4 Technical data

Unless otherwise stated, all data applies for 25°C ambient temperature, 230 V AC input voltage, and nominal output current (IN). Electric strength, max. 300 V AC 60 s Frequency (fR) for railway power supply systems 16.7 Hz (acc. to EN 50163) Railway power supply systems can be operated at 16.7 Hz. Use conditions and technical data on request. Current draw typ. 3.4 A (100 V AC)

2.8 A (120 V AC)

1.5 A (230 V AC)

1.5 A (240 V AC)

3 A (110 V DC)

1.3 A (250 V DC)

The specified values for current consumption apply for operation in the static boost (PN x 125%). Discharge current to PE typical < 3.5 mA 0.6 mA (264 V AC, 60 Hz) Mains buffering ≥ 40 ms (120 V AC) ≥ 40 ms (230 V AC) Switch-on time < 1 s Typical response time from SLEEP MODE 300 ms Protective circuit Transient surge protection Varistor, gas-filled surge arrester Switch-on current surge limitation typical after 1 ms 16 A Inrush surge current I2t< 0 . 5 A 2s Input fuse slow-blow, internal 8 A During the first few microseconds, the current flow into the filter capacitors is excluded. The SCCR value (short-circuit current rating) of the power supply unit corresponds to the SCCR value of the backup fuse (see input protection table). The external backup fuse must be approved for the (AC) supply voltage used and the voltage level.

108476_en_01 PHOENIX CONTACT 5 / 49 Input protection , AC ( to be connected externally upstream ) Input current IIn Input protection Circuit breaker Neozed fuse or equivalent Power switch Characteristics A B C D K gG ≤ 13 x IIn (maximum magnetic tripping)

4 A - - -   

Electric strength of the insulation A B C D Type test (IEC/EN 60950-1) 2.5 kV AC 4 kV AC 0.5 kV DC 0.5 kV DC Production test 2 kV AC 2 kV AC 0.5 kV DC 0.5 kV DC Field test (with gas-filled surge arrester) 0.8 kV AC 1.1 kV DC 0.8 kV AC 1.1 kV DC 0.5 kV DC 0.5 kV DC Field test (gas-filled surge arrester de-contacted) 2 kV AC 2.83 kV DC 2 kV AC 2.83 kV DC 0.5 kV DC 0.5 kV DC Housing OutputPE Input Signaling C A B D B L N (+) (-) POWER factor 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 I [A] Out Power Factor 123456789 1 0 /UNIf51f /UNIf51e = U : 120 V AC/U : 48 V DCIn Out = U : 230 V AC/U : 48 V DCIn Out /UNIf51e /UNIf51f

108476_en_01 PHOENIX CONTACT 6 / 49 Crest factor 120 V AC 230 V AC typ. 1.5 typ. 1,64 Input current vs. output current 0123456789 10 I [A] Out I [A]In = U : 120 V AC/U : 48 VDCIn Out = U : 230 V AC/U : 48 VDCIn Out /UNIf51e /UNIf51f /UNIf51f /UNIf51e Input connection data Connection method Screw connection Conductor cross section flexible, with ferrule with plastic sleeve Conductor cross section flexible, with ferrule without plastic sleeve Conductor cross section AWG 24 ... 14 Stripping length 6.5 mm Output data Nominal output voltage (UN)4 8 V D C Setting range of the output voltage (USet) ( constant capacity ) 48 V DC ... 56 V DC Nominal output current (IN)5 A Static Boost (IStat.Boost) 6.25 A Dynamic Boost (IDyn.Boost)1 0 A ( 5 s ) Selective Fuse Breaking (ISFB) 30 A (15 ms) Control deviation Static load change 10 % ... 90 % < 0.5 % Control deviation Dynamic load change 10 % ... 90 %, (10 Hz) < 4 % Control deviation change in input voltage ±10 % < 0.25 % Short-circuit-proof yes No-load proof yes Residual ripple ( with nominal values ) < 70 mV PP Connection in parallel Yes, for redundancy and increased capacity Connection in series yes

108476_en_01 PHOENIX CONTACT 7 / 49 Feedback resistance ≤ 60 V DC Protection against surge voltage on the output ≤ 60 V DC Rise time typical < 1 s (UOut = 10 % ... 90 %) Output data Output connection data Connection method Screw connection Conductor cross section flexible, with ferrule with plastic sleeve Conductor cross section flexible, with ferrule without plastic sleeve Conductor cross section AWG 24 ... 14 Stripping length 6.5 mm LED signaling P Out > 100% LED lights up yellow, output power > 240 W POut > 75% LED lights up green, output power > 180 W POut > 50% LED lights up green, output power > 120 W UOut > 0.9 x USet LED lights up green UOut < 0.9 x USet LED flashes green Signal contact (configurable) Signal output (configurable) Out 1 Digital 0 / 24 V DC , 20 mA Default 24 V DC , 20 mA ( 24 V DC for UOut > 0.9 x USet ) Signal output (configurable) Out 2 Digital 0 / 24 V DC , 20 mA Analog 4 mA ... 20 mA  5 % (Load ≤400 ) Default 24 V DC , 20 mA ( 24 V DC for POut < PN ) Relay contact (configurable) 13/14 Function N/O contact Default closed (Uout > 0.9 USet) Maximum contact load 24 V DC 1 A , 30 V AC/DC 0.5 A Control input (configurable) Rem Function Output power ON/OFF (SLEEP MODE) Default Output power ON (>40 kΩ/24 V DC/open bridge between Rem and SGnd) Signal ground SGnd Reference potential for Out1, Out2, and Rem

108476_en_01 PHOENIX CONTACT 8 / 49 Signal connection data Connection method Push-in connection Conductor cross section, solid 0.2 mm² ... 1 mm² Conductor cross section flexible, with ferrule with plastic sleeve Conductor cross section flexible, with ferrule without plastic sleeve Conductor cross section AWG 24 ... 16 Stripping length 8 mm Reliability 230 V AC MTBF (IEC 61709, SN 29500) > 1242000 h (25 °C) > 784000 h (40 °C) > 374000 h (60 °C) Life expectancy (electrolytic capacitors) Output current (I Out)

120 V AC 230 V AC

2.5 A > 326000 h ( 40 °C ) > 321000 h ( 40 °C )

5 A > 159000 h ( 40 °C ) > 218000 h ( 40 °C )

5 A > 452000 h ( 25 °C ) > 618000 h ( 25 °C )

The expected service life is based on the capacitors used. If the capacitor specification is observed, the specified data will be ensured until the end of the stated service life. For runtimes beyond this time, error-free operation may be reduced. The specified service life of more than 15 years is simply a comparative value. Switching frequency Min. Max. PFC stage 50 kHz 70 kHz Auxiliary converter stage 90 kHz 110 kHz Main converter stage 80 kHz 280 kHz General data Degree of protection IP20 Protection class I Inflammability class in acc. with UL 94 (housing / terminal blocks) Side element version Aluminum Hood version Stainless steel X6Cr17 Dimensions W / H / D (state of delivery) 50 mm / 130 mm / 125 mm Dimensions W / H / D (90° turned) 122 mm / 130 mm / 53 mm Weight 1 kg Power dissipation 120 V AC 230 V AC Maximum power dissipation in no-load condition < 3 W < 3 W Power dissipation SLEEP MODE < 3 W < 3 W Power loss nominal load max. < 19 W < 16 W

108476_en_01 PHOENIX CONTACT 9 / 49 Efficiency 120 V AC 230 V AC typ. 92.3 % typ. 93.5 % I [A]Out Eta [%] 100 /UNIf51e/UNIf51f = U : 120 V AC/U : 48 V DCIn Out = U : 230 V AC/U : 48 V DCIn Out /UNIf51e /UNIf51f 123456789 1 0 Ambient conditions Ambient temperature (operation) -25 °C . .. 70 °C (> 60 °C Derating: 2.5 %/K) The ambient temperature (operation) refers to UL 508 surrounding air temperature. Ambient temperature (start-up type tested) -40 °C Ambient temperature (storage/transport) -40 °C ... 85 °C Max. permissible relative humidity (operation) ≤ 95 % (at 25 °C, non-condensing) Installation height ≤ 5000 m (> 2000 m, observe derating) frequency 2.3g, 90 min. (according to DNV GL Class C) Shock 18 ms, 30g, in each space direction (according to IEC 60068- 2-27) Degree of pollution 2 Climatic class 3K3 (in acc. with EN 60721) Overvoltage category EN 60950-1 EN 61010-1 EN 62477-1 II (≤ 5000 m) II (≤ 5000 m) III (≤ 2000 m) Standards Safety transformers for power supply units EN 6155 8-2-16 (air clearances and creepage distances only) Electrical safety (of information technology equipment) IEC 60950-1/VDE 0805 (SELV) Electrical safety (of control and regulation devices) IEC 61010-1 SELV IEC 60950-1 (SELV) EN 60204-1 (PELV) Network version/undervoltage SEMI F47-0706; EN 61000-4-11 Rail applications EN 50121-3-2 EN 50121-4 EN 50121-5 IEC 62236-3-2 IEC 62236-4 IEC 62236-5 EMC requirements, power plant IEC 61850-3 EN 61000-6-5 HART FSK Physical Layer Test Specification Compliance Output voltage UOut compliant

108476_en_01 PHOENIX CONTACT 10 / 49 Approvals UL UL Listed UL 508 UL/C-UL Recognized UL 60950-1 UL ANSI/ISA-12.12.01 Class I, Division 2, Groups A, B, C, D (Hazardous Location) CSA CAN/CSA-C22.2 No. 60950-1-07 CSA-C22.2 No. 107.1-01

108476_en_01 PHOENIX CONTACT 11 / 49 Electromagnetic compatibility Noise emission according to EN 61000-6-3 (residential and commercial) and EN 61000-6-4 (industrial) CE basic standard Minimum normative requirements Higher requirements in practice (covered) Conducted noise emission EN 55016 EN 61000-6-4 (Class A) EN 61000-6-3 (Class B) Noise emission EN 55016 EN 61000-6-4 (Class A) EN 61000-6-3 (Class B) Harmonic currents EN 61000-3-2 EN 61000-3-2 (Class A) EN 61000-3-2 (Class A) Flicker EN 61000-3-3 not required EN 61000-3-3 (Class A) Immunity according to EN 61000-6-1 (residential), EN 61000-6-2 (industrial), and EN 61000-6-5 (power station equipment zone), IEC/EN 61850-3 (energy supply) CE basic standard Minimum normative requirements of EN 61000-6-2 (CE) (immunity for industrial environments) Higher requirements in practice (covered) Electrostatic discharge EN 61000-4-2 Housing contact discharge 4 kV (Test Level 2) 8 kV (Test Level 4) Housing air discharge 8 kV (Test Level 3) 15 kV (Test Level 4) Comments Criterion B Criterion A Electromagnetic HF field EN 61000-4-3 Test field strength 10 V/m (Tes t Level 3) 20 V/m (Test Level 3) Test field strength 3 V/m (Tes t Level 2) 10 V/m (Test Level 3) Test field strength 1 V/m (Tes t Level 1) 10 V/m (Test Level 3) Comments Criterion B Criterion A Fast transients (burst) EN 61000-4-4 Input 2 kV (Test Level 3 - asymmetrical) 4 kV (Test Level 4 - asymmetrical) Output 2 kV (Test Level 3 - asymmetrical) 4 kV (Test Level 4 - asymmetrical) Signal 1 kV (Test Level 3 - asymmetrical) 4 kV (Test Level 4 - asymmetrical) Comments Criterion B Criterion A

108476_en_01 PHOENIX CONTACT 12 / 49 Surge voltage load (surge) EN 61000-4-5 Input 1 kV (Test Level 3 - symmetrical) 2 kV (Test Level 3 - asymmetrical) 3 kV (Test Level 4 - symmetrical) 6 kV (Test Level 4 - asymmetrical) Output 0.5 kV (Test Level 2 - symmetrical) 0.5 kV (Test Level 1 - asymmetrical) 1 kV (Test Level 3 - symmetrical) 2 kV (Test Level 3 - asymmetrical) Signal 1 kV (Test Level 2 - asymmetrical) 4 kV (Test Level 4 - asymmetrical) Comments Criterion B Criterion A Conducted interference EN 61000-4-6 Input/Output/Signal asymmetrical asymmetrical Voltage 10 V (Test Level 3) 10 V (Test Level 3) Comments Criterion A Criterion A Power frequency magnetic field EN 61000-4-8 50 Hz , 60 Hz ( 30 A/m ) 16.7 Hz , 50 Hz ,

60 Hz ( 100 A/m 60 s )

not required 50 Hz , 60 Hz ( 1 kA/m , 3 s ) not required 0 Hz ( 300 A/m , DC, 60 s ) Comments Criterion A Criterion A Voltage dips EN 61000-4-11 Input voltage ( 230 V AC , 50 Hz ) Voltage dip 70 % , 25 periods ( Test Level 2 ) 70 % , 0.5 / 1 / 25 periods ( Test Level 2 ) Comments Criterion C Criterion A: 0.5 / 1 / 25 periods Voltage dip 40 % , 10 periods ( Test Level 2 ) 40 % , 5 / 10 / 50 periods ( Test Level 2 ) Comments Criterion C Criterion A Voltage dip 0 % , 1 period ( Test Level 2 ) 0 % , 0,5 / 1 / 5 / 50 / 250 periods ( Test Level 2 ) Comments Criterion B Criterion A: 0.5 / 1 period Criterion B: 5 / 50 / 250 periods Immunity according to EN 61000-6-1 (residential), EN 61000-6-2 (industrial), and EN 61000-6-5 (power station equipment zone), IEC/EN 61850-3 (energy supply) CE basic standard Minimum normative requirements of EN 61000-6-2 (CE) (immunity for industrial environments) Higher requirements in practice (covered)

108476_en_01 PHOENIX CONTACT 13 / 49 Additional basic standard EN 61000-6-5 (immunity in power station), IEC/EN 61850-3 (energy supply) Basic standard Minimum normative requirements of EN 61000-6-5 Higher requirements in practice (covered) Pulse-shape magnetic field EN 61000-4-9 not required 1000 A/m Comments none Criterion A Damped oscillating magnetic field EN 61000-4-10 not required 100 kHz

110 A/m

Attenuated sinusoidal oscillations (ring wave) EN 61000-4-12 Input not required 2 kV (Test Level 4 - symmetrical) not required 4 kV (Test Level 4 - asymmetrical) Comments none Criterion A Asymmetrical conducted disturbance variables EN 61000-4-16 Input, Output, Signals 15 Hz ... 150 Hz , 10 V on 1 V 150 Hz ... 1.5 kHz , 1 V 1.5 kHz ... 15 kHz , 1 V on 10 V 15 kHz ... 150 kHz , 10 V ( Test Level 3 ) 15 Hz ... 150 Hz , 30 V on 3 V 150 Hz ... 1.5 kHz , 3 V 1.5 kHz ... 15 kHz , 3 V on 30 V 15 kHz ... 150 kHz , 30 V ( Test Level 4 )

50 Hz , 60 Hz ,

10 V (Permanent)

100 V (1 s)

( Test Level 3 )

16.7 Hz , 50 Hz , 60 Hz ,

30 V (Permanent)

300 V (1 s)

( Test Level 4 ) Comments Criterion A Criterion A Attenuated oscillating wave EN 61000-4-18 Input, Output 1 MHz , 1 kV ( Test Level 3 - symmetrical ) 100 kHz , 1 MHz , 1 kV ( Test Level 3 - symmetrical )

10 MHz , 1 kV

1 MHz , 2.5 kV ( Test Level 3 - asymmetrical ) 100 kHz , 1 MHz , 2.5 kV ( Test Level 3 - asymmetrical ) Signals 1 MHz , 1 kV ( Test Level 3 - symmetrical ) 100 kHz , 1 MHz , 1 kV ( Test Level 3 - symmetrical ) 1 MHz , 2.5 kV ( Test Level 3 - asymmetrical ) 100 kHz , 1 MHz , 2.5 kV ( Test Level 3 - asymmetrical ) Comments Criterion B Criterion A

108476_en_01 PHOENIX CONTACT 14 / 49 Key Criterion A Normal operating behavi or within the specified limits. Criterion B Temporary impairment to operational behavior that is corrected by the device itself. Criterion C Temporary ad verse effects on the operating behavior, which the device corrects automatically or which can be restored by actuating the operating elements.

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5 Safety and installation notes

Only qualified electricians may install, start up, and operate the device. Observe the national safety and accident prevention regulations. The specified technical characteristics relate to the factory setting of the standard device. Configured devices may have different technical characteristics. The device behavior may also differ from the documentation. CAUTION: Before startup, observe the following Check the device for external damage. If the device is defective, it must not be used. The power supply must be switched off from outside according to EN 60950-1 (e.g., via the line protection on the primary side). Preferably mount the power supply in the normal mounting position. Ensure that the primary-side and secondary- side wiring of the power supply are the correct size and have sufficient fuse protection. The power supply is a built-in device. The IP20 degree of protection of the power supply is intended for a clean and dry environment. The power supply is mounted in a control cabinet. For the connection parameters for wiring the power supply, such as the required stripping length with and without ferrule, refer to the technical data section. As a safety measure against shock currents, always wire the protective conductor device terminal block to the control cabinet ground connection. To avoid accidental contact with live parts, always cover the termination area (e.g., installation in the control cabinet). DANGER: Hazardous voltage The power supply contains components that have been designed for operation at potentially lethal voltages. The accumulated level of energy can also be high. Never carry out work when mains voltage is present. CAUTION: Hot surface Depending on the ambient temperature and load on the power supply, the housing can become hot. The power supply is maintenance-free. Repairs may only be carried out by the manufacturer. The warranty no longer applies if the housing is opened. The power supply may only be used for its intended use. The continuous total output power may not exceed P N at 60 °C ambient temperature and PStat. Boost at 40°C ambient temperature. Observe all the maximum output powers for all operating conditions.

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6 High-voltage test (HIPOT)

This protection class I power supply is subject to the Low Voltage Directive and is factory tested. During the HIPOT test (high-voltage test), the insulation between the input circuit and output circuit is tested for the prescribed electric strength values, for example. The test voltage in the high- voltage range is applied at the input and output terminal blocks of the power supply. The operating voltage used in normal operation is a lot lower than the test voltage used.

6.1 High-voltage dielectric test (dielectric strength

test) In order to protect the user, power supplies (as electric components with a direct connection to potentially hazardous voltages) are subject to more stringent safety requirements. For this reason, permanent safe electrical isolation between the hazardous input voltage and the touch-proof output voltage as safety extra-low voltage (SELV) must always be ensured. In order to ensure permanent safe isolation of the AC input circuit and DC output circuit, high-voltage testing is performed as part of the safety approval process (type test) and manufacturing (routine test).

6.2 High-voltage dielectric test during the

During the manufacturing process for the power supply, a high-voltage test is performed as part of the dielectric test in accordance with the specifications of IEC/UL/EN 60950-1. The high-voltage test is performed with a test voltage of at least 1.5 kV AC / 2.2 kV DC or higher. Routine manufacturing tests are inspected regularly by a certification body.

6.3 High-voltage dielectric test performed by the

Apart from routine and type tests to guarantee electrical safety, the end user does not have to perform another high- voltage test on the power supply as an individual component. According to EN 60204-1 (Safety of machinery - Electrical equipment of machines) the power supply can be disconnected during the high-voltage test and only installed once the high-voltage test has been completed. High-voltage tests up to 0.8 kV AC / 1.1 kV DC can be performed as described. For high-voltage tests > 0.8 kV AC / 1.1 kV DC, the gas-filled surge arrester must be disconnected. The test voltage should rise and fall in ramp form. The relevant rise and fall time of the ramp should be at least two seconds.

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6.3.1 Performing high -voltage testing

If high-voltage testing of the control cabinet or the power supply as a stand-alone component is planned during final inspection and testing, the following features must be observed. – The power supply wiring must be implemented as shown in the wiring diagram. – The maximum permissible te st voltages must not be exceeded. Avoid unnecessary loading or damage to the power supply due to excessive test voltages. Figure 1 Potential-related wiring for the high-voltage test Key

6.3.2 Disconnecting the ga s-filled surge arrester

The built-in gas-filled surge arrester inside the device ensures that the power supply is effectively protected against asymmetrical disturbance variables (e.g., EN 61000-4-5). Each surge voltage test represents a very high load for the power supply. Therefore avoid unnecessary loading or damage to the power supply due to excessive test voltages. If necessary, the gas-filled surge arrester inside the device can be disconnected in order to use higher test voltages. Following successful completion of testing, please reconnect the gas-filled surge arrester. Figure 2 Disconnect gas-filled surge arrester To disconnect the gas-filled surge arrester, proceed as follows: 1. Remove power from the unit. 2. Unscrew the Phillips head sc rew completely and keep the gas-filled surge arrester screw in a safe place. The gas-filled surge arrester is now disconnected and is no longer functional. 3. Perform the surge voltage test on the power supply. 4. Following successful high-voltage testing, screw the gas-filled surge arrester screw fully back into the power supply. For the relevant applicable test voltages and insulation distances, refer to the corresponding table (see technical data: electric strength of the insulation section). No. Designation Color coding Potential levels

1 DC output circuit Blue Potential 1

2 Signal contacts Blue Potential 1

3 High-voltage

-- --

4 AC input circuit Red Potential 2

100% Boost > 75% > 50% Pout DC OK UOut QUINT PO WER Input AC 100-240 V Rem SGnd Out 1 Out 2 N/- L/+ Output DC + + Signal HV /UNIf0bb/= DANGER: Risk of electric shock or damage to the power supply due to using the wrong gas-filled surge arrester screw To connect the gas-filled surge arrester, only use the gas-filled surge arrester screw that was originally installed in the power supply. M3x8 NFC QUINT POWER POut > 75% > 50% DC OK > 100% A B

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7 Structure of the power supply

The fanless convection-cooled power supply can be snapped onto all DIN rails according to EN 60715.

7.1 Function elements

Figure 3 Operating and indication elements Key

7.2 Device dimensions

Figure 4 Device dimensions (dimensions in mm) Figure 5 Device dimensions (dimensions in mm) No. Designation

1 DC output voltage connection terminal blocks

2 Accommodation for cable binders

3 Signaling connection terminal blocks

4 Status and diagnostics indicators

5 NFC interface (Near Field Communication)

6 AC input voltage connection terminal blocks

7 Gas-filled surge arrester for surge protection (left

side of housing)

8 Universal DIN rail adapter (rear of housing)

9 Output voltage button (-) / (+)

100% Boost > 75% > 50% Pout DC OK UOut 56V 48V QUINT PO WER Output DC 48V 5A + + Input AC 100-240 V Rem SGnd Out 1 Out 2 N/- L/+ Signal 2 2 130 DC OK NFC > 100% Boost > 75% > 50% Pout DC OK UOut 56V 48V QUINT PO WER Output DC 48V 5A + + Input AC 100-240 V Rem SGnd Out 1 Out 2 N/- L/+ Signal 122 125 130 131

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7.3 Keep-out areas

Figure 6 Device dimensions and minimum keep-out areas (in mm) Nominal output capacity Spacing [mm] a b c < 50 % 0 40 20 ≥ 50 % 5 50 50 If adjacent components are active and the nominal output power ≥ 50%, there must be lateral spacing of 15 mm. b 130 aa c DC OK Signal Gr ound NFC > 100% Boost > 75% > 50% Pout DC OK UOut 56V 48V QUINT PO WER Output DC 48V 5A + + Input AC 100-240 V Rem SGnd Out 1 Out 2 N/- L/+ Signal

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7.4 Block diagram

/UNIf16dC Rem SGnd Out 1 Out 2 /UNIf14a active PFC L N (+) (-) Symbol Designation Surge protection (varistor, gas-filled surge arrester) with filter Bridge rectifier Inrush current limitation Power factor correction (PFC) Switching transistor and main transmitter (electrically isolating) Secondary rectification and smoothing Filter Auxiliary converter (electrically isolating) /UNIf14a active PFC Symbol Designation Optocoupler (electrically isolating) Additional regulatory protection against surge voltage Relay contact and signal contacts Microcontroller NFC interface (Near Field Communication) Output voltage button (-) / (+) Signal/display LEDs (P Out, DC OK) OVP Rem SGnd Out 1 Out 2 /UNIf16dC NFC POUT

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8 Mounting/removing the power

8.1 Mounting the power supply unit

Proceed as follows to mount the power supply: 1. In the normal mounting position the power supply is mounted on the DIN rail from above. Make sure that the universal DIN rail adapter is in the correct position behind the DIN rail (A). 2. Then press the power supply down until the universal DIN rail adapter audibly latches into place (B). 3. Check that the power supply is securely attached to the DIN rail. Figure 8 Snapping the power supply onto the DIN rail

8.2 Removing the power supply unit

Proceed as follows to remove the power supply: 1. Take a suitable screwdriver and insert this into the lock hole on the universal DIN rail adapter (A). 2. Release the lock by lifting the screwdriver (B). 3. Carefully swivel the power supply forward (C) so that the lock slides back into the starting position. 4. Then separate the power supply from the DIN rail (D). Figure 9 Removing the power supply from the DIN rail

8.3 Retrofitting the universal DIN rail adapter

For installation in horizontal terminal boxes it is possible to mount the power supply at a 90° angle to the DIN rail. No additional mounting material is required.

8.3.1 Disassembling the un iversal DIN rail adapter

Proceed as follows to disassemble the universal DIN rail adapter that comes pre-mounted: 1. Remove the screws for the universal DIN rail adapter using a suitable screwdriver (Torx 10). 2. Separate the universal DIN ra il adapter from the rear of the power supply. Figure 10 Disassembling the universal DIN rail adapter B A Click Use the Torx screws provided to attach the universal DIN rail adapter to the side of the power supply. BA D C M3x8 M3x8

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8.3.2 Mounting the universal DIN rail adapter

To mount the universal DIN rail adapter on the left side of the device, proceed as follows: 1. Position the universal DIN rail adapter on the left side of the housing so that the mounting holes are congruent with the hole pattern for the mounting holes. 2. Insert the Torx screws that were removed earlier into the appropriate hole pattern on the universal DIN rail adapter so that the necessary drill holes on the power supply can be accessed. 3. Screw the universal DIN rail adapter onto the power supply. Figure 11 Mounting the universal DIN rail adapter

8.4 Retrofitting the un iversal wall adapter

The UWA 182/52 universal wall adapter (Order No. 2938235) or UWA 130 universal wall adapter (Order No. 2901664) is used to attach the power supply directly to the mounting surface. The use of universal wall adapters is recommended under extreme ambient conditions, e.g., strong vibrations. Thanks to the tight screw connection between the power supply and the universal wall adapter or the actual mounting surface, an extremely high level of mechanical stability is ensured.

8.4.1 Mounting the UWA 182/52 universal wall

Proceed as follows to disassemble the universal DIN rail adapter that comes pre-mounted: 1. Remove the screws for the universal DIN rail adapter using a suitable screwdriver (Torx 10). 2. Separate the universal DIN ra il adapter from the rear of the power supply. 3. Position the universal wall adapter in such a way that the keyholes or oval tapers face up. The mounting surface for the power supply is the raised section of the universal wall adapter. 4. Place the power supply on th e universal wall adapter in the normal mounting position (input voltage connection terminal blocks below). 5. Insert the Torx screws into the appropriate hole pattern on the universal wall adapter so that the necessary mounting holes on the power supply can be accessed. 6. Screw the universal wall adap ter onto the power supply. Figure 12 Mounting the UWA 182/52 universal wall adapter The maximum tightening torque of the Torx screw (Torx® T10) is 0.7 Nm. The power supply is attached to the UWA 182 or UWA 130 universal wall adapter by means of the Torx screws of the universal DIN rail adapter. M3x8 M3x8 The maximum tightening torque of the Torx screw (Torx® T10) is 0.7 Nm. Make sure you use suitable mounting material when attaching to the mounting surface. M3x8 M3x8

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8.4.2 Mounting the UWA 130 2-piece universal wall

Proceed as follows to disassemble the universal DIN rail adapter that comes pre-mounted: 1. Remove the screws for the universal DIN rail adapter using a suitable screwdriver (Torx 10). 2. Separate the universal DIN rail adapter from the rear of the power supply. 3. Position the universal wa ll adapter. The mounting surface for the power supply is the raised section of the universal wall adapter. 4. Place the power supply on the universal wall adapter in the normal mounting position (input voltage connection terminal blocks below). 5. Insert the Torx screws into the appropriate hole pattern on the universal wall adapter so that the necessary mounting holes in the side flanges of the power supply can be accessed. 6. Screw the two-piece univer sal wall adapter onto the power supply. Figure 13 Mounting the UWA 130 universal wall adapter

8.5 Fix connection wiri ng to the power supply

Two receptacles for the bundled attachment of the connection wiring are integrated in the left and right housing panel. Use cable binders to secure the connection wiring (optional PKB 140X3,6 - Order No. 1005460). Proceed as follows to secure the connection wiring: – Wire the power supply with sufficient connection reserve (input terminal blocks, output terminal blocks, signal terminal blocks) – Bundle and set up the connection wiring so that the cooling grilles on the top and bottom of the housing are covered as little as possible. – Thread the cable binders into the necessary receptacles for the cable binders. Figure 14 Lay and align connection wiring – Secure the connection wiring with the cable binders. Make sure that the connection wiring is attached safely and securely without damaging the connection wiring. Figure 15 Secure connection wiring with cable binder M3x8 M3x8 > 100% Boost > 75% > 50% Pout Rem SGnd Out 1 Out 2 DC OK U Out Signal > 100% Boost > 75% > 50% Pout Rem SGnd Out 1 Out 2 DC OK U Out Signal

108476_en_01 PHOENIX CONTACT 24 / 49 – Shorten the excess length of the cable binder ends. – Then check again that the connection wiring is properly secured. Figure 16 Shorten protruding ends of the cable binder

9 Device connection terminal blocks

The AC input and DC output terminal blocks on the front of the power supply feature screw connection technology. The signal level is wired without tools by means of Push-in connection technology.

9.1 Input

The power supply is operated on single-phase AC systems or two outer conductors of three-phase systems. The power supply is connected on the primary side via the INPUT L/N/  connection terminal blocks. Figure 17 Network types NOTE: Mechanical damage to the connection wiring caused by friction In extreme ambient conditions, e.g., strong vibrations, protect the connection wiring against mechanical damage using additional insulation material. The additional insulation material for protecting the connection wiring is limited to the area where the cable binders are attached. > 100% Boost > 75% > 50% Pout Rem SGnd Out 1 Out 2 DC OK U Out Signal For the necessary connection parameters for the connection terminal blocks, refer to the technical data section. The power supply is approved for connection to TN, TT, and IT power grids with a maximum phase-to-phase voltage of 240 V AC. L PEN +N − iT N L +LN − TT PEN L +L −N L +N −L N +N − L PE N +N − TN-C PEN L +LN − PE N L +LN − TN-S

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9.2 Protection of the primary side

Installation of the device must correspond to EN 60950-1 regulations. It must be possible to switch off the device using a suitable disconnecting device outside the power supply. The line protection on the primary side is suitable for this (see technical data section). Protection for AC supply Figure 18 Pin assignment for AC supply voltage Protection for DC supply Figure 19 Pin assignment for DC supply voltage DC applications require upstream installation of a fuse that is permitted for the operating voltage.

9.3 Output

By default, the power supply is pre-set to a nominal output voltage of 48 V DC. The output voltage is adjusted via the two arrow keys (-) and (+) on the front of the power supply. When you press the arrow key once briefly, the output voltage is reduced (-) or increased (+) by 3 mV. When you press the arrow key for longer, the voltage is adjusted in 100 mV increments.

9.4 Protection of the secondary side

The power supply is electronically short-circuit-proof and no-load-proof. In the event of an error, the output voltage is limited DANGER: Hazardous voltage An all-pos. fuse must be present for operation on two outer conductors of a three-phase system. N/- L/+ N PE L Input AC 100...240 V L N PE PE N/- L/+ Input DC 110...250 V If sufficiently long connecting cables are used, fuse protection does not have to be provided for each individual load. If each load is protected separately with its own protective device, the selective shutdown in the event of a fault enables the system to remain operational.

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10 Output characteristic curves

This section describes the various output characteristic curves together with their areas of application for customization to your specific application. The U/I Advanced characteristic curve is set by default. U/I Advanced Smart HICCUP FUSE MODE --- + - M Suitable for the application Not suitable for the application Symbol Designation Characteristics Your benefits Reliable power supply A stable 24 V , even in the event of a sustained overload No over-dimensioned power supply unit required Fast charging Parallel loads continue working Low thermal stress in the even of faults Enables configuration without fuse Application Normal load System extension Loads with high inrush current Energy storage charging Selective tripping of fuses Keeps temperatures low in the event of faults Short circuit, non-fused

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10.1 U/I Advanced output characteristic curve

The preset U/I Advanced output characteristic curve is optimized for the following applications: – For selective tripping of standard circuit breakers (SFB technology). The power supply supplies up to 6 times the nominal current for 15 ms. Loads connected in parallel continue working. – When supplying loads with high switch-on currents, such as motors. The dynamic boost of the power supply supplies up to 200% of the nominal power for 5 s. This ensures that sufficient reserve energy is available; overdimensioning of the power supply is not necessary. – For system extension. With the static boost, up to 125% of the nominal output power is available for a sustained period (up to 40°C). – For fast energy storage charging (e.g., of batteries) to supply a wide range of loads. The power supply operates in the nominal operating range. Energy supply to the load is ensured. Figure 20 U/I Advanced outp ut characteristic curve

10.2 Smart HICCUP output characteristic curve

The SMART HICCUP output characteristic curve keeps the thermal load of the connecting cables at a low level in the event of a sustained overload. If loads are not protected or are protected in a way that is not permitted, the loads are supplied for 2 s. The DC output of the power supply is then switched off for 8 s. This procedure is repeated until the cause of the overload has been remedied. The preset Smart HICCUP output characteristic curve is optimized for the following applications: – If only a low short-circuit current is permitted. – If following an overload or short circuit the output voltage should be made available again automatically. Figure 21 Smart HICCUP output characteristic curve I [A]Out t [s] IDyn. Boost U [V] Out IN IStat. Boost UN UN 100% 125% 200% I [A]Out t [s] 2sIDyn. Boost U [V] Out IN IStat. Boost UN UN 100% 125% 200%

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10.3 FUSE MODE output characteristic curve

In the event of an overload (e.g., short circuit), the power supply switches off the DC output permanently. The value of the switch-off threshold and the time period for which it may be exceeded can be freely selected. The power supply is restarted via the remote contact. As an option, the power supply can be switched on by switching the supply voltage on the primary side off and on. Selecting the FUSE MODE output characteristic curve sets the following default values. Fuse = 100 ms –I Fuse = IN Figure 22 FUSE MODE output characteristic curve t [s] IOut [A] IFuse tFuse

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11 Configuring the power supply

With the fourth generation of the QUINT POWER power supply, it is now possible for the first time to adapt the behavior of the power supply. In addition to setting the output voltage and selecting the output characteristic curves, you can configure signal outputs Out 1, Out 2, and floating signal contact 13/14, for example. Configuration of the remote input for controlling the power supply or specification of signal options and signal thresholds also extend the range of possible applications. The power supply is configured via the device's internal NFC (near field communication) interface.

11.1 Configuration with PC software

In order to configure the power supply via the NFC interface, the following hardware and software requirements must be met: – PC or notebook (as of Windows 7, Microsoft.Net Framework 4.5, USB 2.0 interface, 50 MB hard disk capacity, QUINT POWER software). – Programming adapter: TWN4 MIFARE NFC USB ADAPTER (Order No. 2909681) is plugged into the USB interface. – Programming software: th e QUINT POWER software has been successfully installed.

11.2 Configuring the power supply

To configure the power supply, proceed as follows: – Before you can configure th e power supply, it should either be disconnected from the supply voltage or switched to SLEEP MODE. – To switch the power supply to SLEEP MODE, use one of the external circuits. The following connection versions are possible between the Rem (remote input) and SGnd (signal ground) connection terminal blocks. Figure 23 SLEEP MODE connection versions – Hold the USB-PROG-ADAPTER in front of the mounted power supply so that the NFC antenna symbols are congruent with one another. Figure 24 Configuration of the power supply – In the programming interf ace of the QUINT POWER software, press the [Read] button. The current device and configuration data for the power supply is read and displayed. The power supply behaves like a passive NFC tag. An auxiliary power source is required in order to supply the power supply with configuration data. If a connection cannot be established between the USB-PROG-ADAPTER and the power supply, more detailed information can be found in the user manual for the QUINT POWER software. Rem SGnd Out 1 Out 2 Signal < 15 k/UNIf157a) M3x8 NFC QUINT POWER > 100% Boost > 75% > 50% Pout Rem SGnd Out 1 Out 2 > 100% Boost > 75% > 50% DC OK UOut Rem SGnd Out 1 Out 2 Signal NFCDAT CONN

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11.3 Configuration with NFC-capable mobile

The QUINT POWER app enables you to conveniently configure the power supply using a mobile terminal device, such as a smartphone. In order to configure the power supply via the NFC interface, the following hardware and software requirements must be met: – NFC-capable mobile terminal device with Android operating system as of Version 4.1.x (Jelly Bean) – QUINT POWER app (Google Play Store)

11.4 Ordering a configured power supply

Customer-specified QUINT POWER power supplies are ordered as a KMAT item (configurable material) and are configured during the production process in the factory. The power supply is therefore supplied ready to connect for your specific application.

12 Boost currents

The power supply provides the static boost (IStat. Boost) for a sustained load supply or the time-limited dynamic boost (IDyn. Boost).

12.1 Static Boost

For system expansion purposes, the sustained static boost (IStat. Boost) supports the load supply with up to 125 % of the nominal current of the power supply. The static boost is available at an ambient temperature of up to 40 °C. Figure 25 Performance characteristic in static boost

12.2 Dynamic Boost

Dynamic boost (IDyn. Boost) delivers up to 200 % of the power supply nominal current to supply high loads. This temporary power supply to the load lasts a maximum of 5 s at an ambient temperature of up to 60 °C. The energy supplied adaptively for the load supply and the recovery time (t Pause) are calculated based on the specific load situation using algorithms (see recovery time tables). Figure 26 Basic curve of the dynamic boost process For information regarding the configuration of the power supply, such as selecting the characteristic curve and output parameters, refer to the user manual for the QUINT POWER software. For information regarding the configuration of the power supply, such as selecting the characteristic curve and output parameters, please refer to the QUINT POWER app. You can type in the the web code phoenixcontact.net/webcode/#0852 to configure and order your power supply. T [°C]A P [W] Out 40 60 70 PDyn. Boost PStat. Boost PN 100% 125% 200% 75% -25 I [A]Out IDyn.Boost t [s] IBase Load tDyn.Boost tDyn.Boost tPause

108476_en_01 PHOENIX CONTACT 31 / 49 Use the following tables to determine the required recovery time (tPause) at the maximum dynamic boost current (IDyn. Boost) based on the following values: –I Base Load – Duration of the boost current (t Dyn. Boost) – Ambient temperature (40 °C or 60 °C)

12.2.1 Recovery times at an ambient temperature of

40 °C Figure 27 Required recovery times at ≤ 40°C

12.2.2 Recovery times at an ambient temperature of

60 °C Figure 28 Required recovery times at ≤ 60°C

12.2.3 Example: Determining the recovery time

(tPause) At an output current (IBase Load) of 2 A, the dynamic output current (IDyn. Boost) of 10 A increases for 2 s (tDyn. Boost). After a recovery time (tPause) of 2.8 s, the dynamic boost is available once again. Figure 29 Example recovery time for ≤ 40°C If a current that is lower than the maximum available dynamic boost current (IDyn. Boost) is required for the same period, the recovery time may (tPause) decrease. t [s]Pause t [s]Dyn. Boost 512 3 4 6,25 [A] IBase Load IDyn. Boost [A] 2 2,8 3,8 4,7 6 1,7 2,5 3,3 4 4,8 2,1 2,6 4,5 26 40 66 3,3 4,2 7,2 4,5 1,1 2,52 3,5 4 t [s]Pause t [s]Dyn. Boost 512 3 4 [A] IBase Load IDyn. Boost [A] 2,5 5 7 10 12 2,3 3,6 6 8 10 3,1 1,5 4,53 68 t [s]Pause t [s]Dyn. Boost 512 3 4 6,25 [A] IBase Load IDyn. Boost [A] 2 2,8 3,8 4,7 6 1,7 2,5 3,3 4 4,8 2,1 2,6 4,5 26 40 66 3,3 4,2 7,2 4,5 1,1 2,52 3,5 4

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13 SFB technology

SFB Technology (selective fuse breaking) can be used to quickly and reliably trip miniature circuit breakers and fuses connected on the secondary side. In the event of a short circuit on the secondary side, the power supply supplies up to 6 times the nominal current for 15 ms. The faulty current path is switched off selectively. Loads that are connected in parallel are still supplied with energy. Operation of these system parts is ensured. In order to always enable the reliable tripping of circuit breakers and fuses, certain framework conditions must be observed (see SFB configuration section).

13.1 Tripping circuit breakers

The circuit breaker is tripped by the high SFB current of the power supply, typically within 3 to 5 ms. As a result, voltage dips at loads that are connected in parallel are avoided. Figure 30 SFB pulse trips circuit breakers

13.2 Tripping a fuse

Fuses are tripped by melting the predetermined breaking point inside the fuse capsule. The tripping characteristic of the fuse is described by the melting integral (I²t). A high current is crucial in order to achieve a very short tripping time.

13.3 SFB configuration

Observe the following framework conditions for determining the maximum distance between the power supply and load: – The performance class of the power supply – The cross section of the connecting cable – The tripping characteristic of the fuse component Figure 31 Schematic diagram of the maximum cable length The U/I Advanced output characteristic curve supports SFB technology. 6x IN IN typ. 3 - 5 ms I [A] t [s] l LoadPower supply unit

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13.4 Maximum distance between the power supply and load

The distances given in the table are worst-case values and therefore cover the entire tolerance range for the magnetic tripping of circuit breakers. The possible distances are often greater in practice.

13.4.1 Thermomagnetic device circuit breaker, type: Phoenix Contact CB TM1 SFB

The cable lengths determined are based on the following parameters: Maximum distance l [m] with device circuit breaker Conductor cross section A [mm²] 0.75 1.0 1.5 2.5 AWG 19 18 16 14 Phoenix Contact CB TM1 1A SFB P 77 103 155 259 CB TM1 2A SFB P 2 73 65 49 1 CB TM1 3A SFB P 1 21 62 54 2 CB TM1 4A SFB P 791 4 2 3 CB TM1 5A SFB P 4691 5 Tripping: magnetic DC correction factor (0 Hz): Phoenix Contact = 1,0 Characteristics: C Characteristic C (10 times the rated current) x correction factor Ambient temperature: +20 °C Internal resistance R i of the device circuit breaker: taken into consideration Comments: In addition to the short-circuit current, the power supply unit also supplies half the nominal current for load paths connected in parallel.

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13.4.2 Thermomagnetic circuit brea ker, type: Siemens 5SY, ABB S200

The cable lengths determined are based on the following parameters: Maximum distance l [m] with circuit breaker Conductor cross section A [mm²] 0.75 1.0 1.5 2.5 AWG 19 18 16 14 Siemens 5SY A1 198 265 397 663 A1.6 133 177 266 444 A2 109 145 218 364 A3 75 100 150 250 A4 43 58 87 146 A6 20 27 40 68 B2 57 76 115 191 C1 40 53 80 133 C1.6 17 23 34 58 C2 12 17 25 42 ABB S200 C1 27 36 54 91 C1.6 10 14 21 35 Z1 176 235 352 587 Z1.6 116 155 233 389 C2 98 131 197 329 C3 65 87 131 219 C4 37 50 75 126 C6 16 22 33 55 Tripping: magnetic DC correction factor (0 Hz): Siemens = 1.4; ABB = 1.5 Characteristics: A, B, C, Z Characteristic A (3 times the rated current) x correction factor Characteristic B (5 times the rated current) x correction factor Characteristic C (10 times the rated current) x correction factor Characteristic Z (3 times the rated current) x correction factor Ambient temperature: +20 °C Internal resistance R i of the device circuit breaker: taken into consideration Comments: In addition to the short-circuit current, the power supply unit also supplies half the nominal current for load paths connected in parallel.

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13.4.3 Fuse, type: C ooper Bussmann GMA xA, GMC xA

The cable lengths determined are based on the following parameters: Maximum distance l [m] with fuse Melting integral I²t [A²s] Conductor cross section A [mm²] 0.75 1.0 1.5 2.5 AWG 19 18 16 14 Cooper Bussmann GMA 1A 0.48 100 134 201 335 GMA 1.25A 0.84 74 99 149 248 GMA 1 . 5 A 1 . 6 4 05 38 01 3 4 GMA 1 . 6 A 2 3 24 36 51 0 8 GMA 2 A 3 . 1 2 12 84 27 0 GMC 1 A 1 . 8 3 44 66 91 1 5 GMC 1,25A 3.4 18 24 37 62 Tripping: thermal Characteristics: Cooper Bussmann GMA (fast-blow - fast acting) Cooper Bussmann GMC (medium-blow - medium time delay) Ambient temperature: +20 °C Internal resistance R i of the fuse: taken into consideration Comments: In addition to the short-circuit current, the power supply unit also supplies half the nominal current for load paths connected in parallel.

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14 Signaling

A floating signal contact and two digital outputs are available for preventive function monitoring of the power supply. Depending on the configuration of the power supply, either the two digital outputs or one digital and one analog output can be selected. The signal outputs are electrically isolated from the input and output of the power supply. The current device status of the power supply is signaled using four LED status indicators. The function of each LED status indicator is assigned to a fixed event. In addition, the power supply can be switched off and on via an external circuit. The signal outputs are configured on the software side using the QUINT POWER software or the QUINT POWER app. Upon delivery, the power supply is pre-allocated a default configuration for the signal outputs.

14.1 Location and function of the signaling elements

Figure 32 Position of signaling elements Key No. Signaling elements 1 13/14 floating switch contact (N/O contact)

2 Rem, remote input (switch power supply off and on)

3 SGnd, signal ground (refer ence potential for signals

Out 1, Out 2)

4 Out 1 (digital output, function depends on the signal

option set)

5 Out 2 (digital or analog output, function depends on

the signal option set)

6 LED status indicator DC-OK

LED on: U Out > 90% x USet LED flashing: UOut < 90 % x USet

7 LED status indicator

POut >50% (output power >120 W)

8 LED status indicator

POut >75% (output power >180 W)

9 LED status indicator P Out >100%, boost mode

(output power >240 W) > 100% Boost > 75% > 50% POut UOut 56V 48V Rem SGnd Out 1 Out 2 DC OK Signal 1

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14.1.1 Floating signal contact

In the default configuration, the floating switch contact opens to indicate that the set output voltage has been undershot by more than 10 % (UOut < 0.9 x UN). Signals and ohmic loads can be switched. For heavily inductive loads (e. g. a relay), a suitable protective circuit (e. g. a freewheeling diode) is necessary. Figure 33 Signaling

14.1.2 Active signal outputs, digital

Signals are forwarded to the higher-level controller via the "Out 1" and "Out 2" signal outputs. The 24 V DC signal is applied between the connection terminal blocks "Out 1" and "SGnd" or between "OUT 2" and "SGnd". It can carry a maximum of 20 mA. By switching from "Active High" to "Active Low", the signal output "Out 1" indicates that the set output voltage has been undershot by more than 10 % (UOUT < 0.9 x UN). In the default configuration, the signal output "Out 2" indicates that the nominal power has been exceeded. The power supply then switches to boost mode. Thanks to this preventive function monitoring, critical operating states can be recognized at an early stage, prior to a voltage dip occurring. Figure 34 Signaling

14.1.3 Active analog signal output

The signal output "Out 2" can be used as an analog signal output to continuously monitor the device workload. The 4 ... 20 mA signal is applied between the connection terminal blocks "Out 2" and "SGnd". It is proportional to the set signaling parameter. Figure 35 Signaling Rem SGnd Out 1 Out 2 Signal max.30 V AC 500mA

24 V DC 1A PLC

AI x 4...20 mA

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14.2 Preventive function monitoring

In contrast to the default signaling set upon delivery, you can customize this to the specific needs of the system. The following signal options can be selected to signal system states. Key The simultaneous control of multiple signal outputs by means of one signal option is possible, as is the use of logic operations to link multiple signal options to one control. The power supply is configured using the QUINT POWER software or the QUINT POWER app. QUINT POWER default settings upon delivery Out 1 digital 0/24 V DC 20 mA Out 2 digital 0/24 V DC 20 mA Relay 13/14 floating

24 V DC / ≤ 1 A

30 V AC / ≤ 0.5 A Out 2 analog 4 ... 20 mA Output voltage ① 25 ... 135 % ② 90 % Default  Default ① 0 ... 60 V DC ② 0 ... 60 V DC Output current ① 5 ... 200 % ② 100 %   ① 0 ... 10 A ② 0 ... 5 A Output power ① 5 ... 200 % ② 100 %  Default ① 0 ... 480 W ② 0 ... 240 W Operating hours ① 0 ...  h ② 10 years   -- Early warning of high temperature Warning of derating   -- Voltage limitation active Surge voltage at output   -- Input voltage OK 10 ms after mains failure  --  -- V A P 000h OVP ACOK Symbol Description ① Setting range ② Default setting of the standard item Default Configuration set upon delivery  Configuration that can be selected -- Configuration that cannot be selected

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14.3 Description of signaling

14.3.1 Output voltage

Signals whether the output voltage is in the preset range. If the output voltage of the power supply falls below the set threshold value, the signal state changes. Example of use Indicates whether the connected load is being supplied. Used to quickly detect a load circuit that is not being supplied (e.g., in the event of mains failure or short circuit in the supply line).

14.3.2 Output current

If the output current of the power supply exceeds the set threshold value, the signal state changes. Example of use In the case of system extensions, loads are added. This increases the utilization of the power supply. Preventive function monitoring detects critical operating states in good time. Action can be taken before system downtime occurs.

14.3.3 Output power

If the output power of the power supply exceeds the set threshold value, the signal state changes. Example of use In the case of system extensions, loads are added. This increases the utilization of the power supply. Preventive function monitoring detects critical operating states in good time. Action can be taken before system downtime occurs.

14.3.4 Operating hours

If the preset operating time of the power supply is exceeded, the signal state changes. Example of use For systems with a very long operating time, such as wind turbine generators or refineries, maintenance intervals are planned. You can even schedule the maintenance date during configuration based on the ambient temperature and utilization of the power supply.

14.3.5 Early warning of high temperature

Before the power supply protects itself through power derating in the event of an overtemperature, the signal state changes. Example of use Outdoor control cabinets can reach a high internal temperature depending on the position of the sun. The same is true if a control cabinet fan or cooling system fails. In the event of any form of overtemperature, the power supply provides a warning by means of this signal, well before the supply of the loads is in any danger. Specifications regarding the available output power (see derating section).

14.3.6 Voltage limitation active

If the circuit inside the device for protecting against surge voltages is activated at the output, the signal state changes. Example of use Normative requirements stipulate that an upper voltage limit must be observed at the output in the event of an error. It must therefore be ensured, for example, that safety-related controllers are not supplied with an output voltage that exceeds 60 V DC, even in the event of an error. If foreign bodies (ferrules, screws, etc.) enter the power supply and generate an error, the signal state changes.

14.3.7 Input voltage OK

The power supply signals a mains failure at least 10 ms before shutting off. Example of use In the event of a mains failure, the power supply continues to supply the load with nominal power for at least 20 ms. Failure of the input voltage is signaled 10 ms before the output voltage falls, which means that this information is provided to the higher-level controller at an early stage. System states can therefore be stored promptly without any loss of data as a result of the unexpected failure of the supply voltage.

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14.4 Remote input

The power supply is switched on and off using the digital remote input of the power supply. When switched off, power transmission is deactivated on the DC output side of the power supply. The load connected to the DC output terminal blocks is no longer supplied with energy. The operating mode where the DC output side is deactivated is called SLEEP MODE. To switch the power supply to SLEEP MODE, select one of the external circuit versions below. The external circuit is wired between signal terminal blocks Rem (remote input) and SGnd (signal ground). Figure 36 External wiring versions, enable SLEEP MODE To switch the power supply back on, select one of the following external circuits between signal terminal blocks Rem and SGnd. Power transmission inside the device is activated again. As usual, the energy for supplying the loads is available at the DC output terminal blocks. Figure 37 External wiring versions, disable SLEEP MODE When using a PLC output, select the following external circuit version to switch the power supply to SLEEP MODE. Figure 38 External wiring versions with PNP and NPN output

14.5 LED status indicators

Four LED status indicators are integrated in the front of the power supply, which indicate the current device state. The green DC OK LED indicates the current status of the output voltage (U Out). The DC OK LED is permanently on as long as the value of the output voltage UOut is ≥ 0.9 x USet. If the value of the output voltage is < 0.9 x USet, the green DC OK LED flashes. Depending on the required output power of the connected load, the three POut LEDs, which indicate the current output power, light up. Assuming that the provided output power is > 50% of the nominal output power, the > 50% LED lights up green. If the demanded power continues to increase until it is above 75%, the > 75% LED lights up green in addition to the > 50% LED. If the required output power is then greater than the nominal device power, the power supply operates in boost mode. In boost mode, the > 100% LED additionally lights up yellow. Rem SGnd Out 1 Out 2 Signal < 15 k/UNIf157a) Rem SGnd Out 1 Out 2 Signal < 40 k/UNIf157a) Rem SGnd Out 1 Out 2 Signal < 1 k/UNIf157 PLC NPN output Gnd PLC PNP output Gnd

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14.6 U/I Advanced characteristic curve signaling

The following table shows the standard assignment for signaling for the U/I Advanced characteristic curves which is set by default. Figure 39 Signal image for U/I Advanced

14.7 SMART HICCUP characteristic curve signaling

The following table shows the standard assignment for signaling for the SMART HICCUP characteristic curve. Figure 40 Signal image for SMART HICCUP LED: DC OK LED: P >100 %Out Signal Out 2: P < POut N Relay: 13/14, DC OK LED: P > 50 %Out Default Default P< POut N U < 0.9 x UOut Set Signal Out 1: DC OK LED: P > 75 %Out Active High Active High Active High Active Low Active Low Active Low P> POut N BOOST green yellow closed closed open Normal operation BOOST Overload operation LED flashingLED off LED on LED: DC OK LED: P >100 %Out Signal Out 2: P < POut N Relay: 13/14, DC OK LED: P > 50 %Out Default Default P< POut N U < 0.9 x UOut Set Signal Out 1: DC OK LED: P > 75 %Out Active High Active High Active High Active Low Active Low Active Low P> POut N BOOST Green Y ellow Closed Closed Open Normal operation Overload operation LED flashingLED off LED on

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14.8 FUSE MODE characteristic curve signaling

The following table shows the standard assignment for signaling for the FUSE MODE characteristic curve. Figure 41 Signal image for FUSE MODE

14.9 SLEEP MODE signaling

In SLEEP MODE, all LEDs are off, all signals are low, and the relay switching contact is open. LED: DC OK LED: P >100 %Out Signal Out 2: P < POut N Relay: 13/14, DC OK LED: P > 50 %Out Default Default P< POut N I > I t > tFuse Fuse Signal Out 1: DC OK LED: P > 75 %Out Active High Active High Active High Active Low Active Low FUSE MODEBOOST Active Low P> POut N Green Y ellow Closed Closed Open Normal operation LED flashingLED off LED on for

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14.10 Special immunity for the signal level

14.10.1 Surge protection for the high -voltage area at the power plant

Surge protection (Phoenix Contact Order No.: 2905223 or comparable protection) must be implemented for power plant applications when using signal connection types t (telecommunications area), h (high voltage area) or f (field) in accordance with IEC/EN 61850-3 or signal connection types 3 (process area) and 4 (high voltage area) in accordance with EN 61000-6-5. When using the digital signals, a relay (Phoenix Contact Order No.: 2900299 or a comparable relay) can be implemented.

14.10.2 Surge protection for signals in railway applications

Surge protection (Phoenix Contact Order No.: 2905223 or comparable protection) must be implemented for railway applications when using signals in accordance with EN 62236-4 and EN 50121-4. When using the digital signals, a relay (Phoenix Contact Order No.: 2900299 or a comparable relay) can be implemented.

14.10.3 Surge protection for devices in use in safety-related systems

Surge protection (Phoenix Contact Order No.: 2905223 or comparable protection) must be implemented for railway applications when using signals in accordance with EN 61000-6-7 for devices provided to perform functions in safety-related systems (functional safety) in industrial settings. When using the digital signals, a relay (Phoenix Contact Order No.: 2900299 or a comparable relay) can be implemented. Figure 42 Schematic diagram, signal wiring with TRABTECH surge protection Figure 43 Schematic diagram, signal wiring with relay module > 100% Boost > 75% > 50% POut Uout Rem Sgnd Out 1 Out 2 DC OK Signal PLC Digital Input GND DI x 0/24 V DC6 > 100% Boost > 75% > 50% POut Uout Rem Sgnd Out 1 Out 2 DC OK Signal PLC Digital Input GND DI x 0/24 V DC A2 11 A1+ A2- 11/13(+)

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15 Operating modes

15.1 Series operation

To double the output voltage, connect two power supplies in series. Only use power supplies with the same performance class and configuration for series operation. If two 48 V DC power supplies are connected in series, an output voltage of 96 V DC is available to supply the loads. Figure 44 Schematic diagrams in series operation

15.2 Parallel operation

You can connect several power supplies in parallel in order to increase the power or to supply the loads redundantly. Figure 45 Schematic diagram in parallel operation Observe the following points when carrying out parallel connection: 1. Use power supplies of the same type and performance class 2. Setting the same output voltages 3. Using the same cable cross sections for wiring 4. Using the same cable lengths for the DC convergence point 5. Operating power supplies in the same temperature environment 6. When three or more powe r supplies are connected in parallel, each output must be protected (e.g., with circuit breakers, fuses or decoupling modules) -96 V -48 V +48 V +96 V We recommend the configuration "parallel operation" for a parallel connection. For more detailed information on the operating mode for parallel operation, refer to the user manual for the QUINT POWER software or the QUINT POWER app. IN − + IN Σ = IN

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15.2.1 Redundancy operation

Redundant circuits are suitable for supplying systems and system parts which place particularly high demands on operational reliability. If energy is to be supplied to the load with 1+1 redundancy, two power supplies of the same type and performance class must be used. In the event of an error, it must be ensured that one of the power supplies is able to provide the total required power for the load. This means that in redundancy mode, two 20 A power supplies supply a load with a nominal current of 20 A, for example. During normal operation of the power supplies, each power supply therefore supplies 10 A. Always use cables with the same cross sections and lengths when wiring the power supplies on the DC output side. Redundancy modules can be used to fully decouple two power supplies from one another and to ensure the supply. Optimum decoupling can be achieved with the QUINT DIODE redundancy module. Figure 46 Schematic diagram, redundant operation with QUINT DIODE Certain specifications apply in redundancy operation with regard to the configuration of the keepout areas. In redundancy operation, the power supplies are operated with maximum half the nominal power. The keepout areas are therefore reduced. Using the signaling settings, you can monitor whether both power supplies are being operated with ≤ half the nominal load. In the case of system extension, an overload is prevented if one of the power supplies fails.

15.2.2 Increased power

When n power supplies are connected in parallel, the output current is increased to n x I N. Parallel connection for increased power is used when extending existing systems. If the individual power supply does not cover the current consumption of the most powerful load, parallel connection of power supplies is recommended. Figure 47 Schematic diagram of increased performance IN − + IN Σ = IN When three or more power supplies are connected in parallel, each output must be protected separately, e.g., by a circuit breaker, fuse or decoupling module such as QUINT DIODE. IN IN IΣ=2xI N

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16 Derating

The QUINT POWER power supply runs in nominal operation without any limitations. For operation outside the nominal range, the following points should be observed depending on the type of use.

16.1 Ambient temperature

When operating the power supply at an ambient temperature of > 60 °C, a power derating of 2.5 %/K should be observed. Up to an ambient temperature of 40 °C, the power supply can take power from the static boost for a sustained period. In the 40 °C to 60 °C temperature range, the power supply can output more than the nominal power for a sustained period. Figure 48 Output power depending on the ambient temperature

16.2 Input voltage

16.3 Installation height

The power supply can be operated at an installation height of up to 2000 m without any limitations. Different data applies for installation locations above 2000 m due to the differing air pressure and the reduced convection cooling associated with this (see technical data section). The data provided is based on the results of pressure chamber testing performed by an accredited test laboratory. Figure 49 Output power depend ing on the installation height Derating 1 %/V UIn TA IOut UOut < 100 V AC ≤ 60 °C I N

24 V DC< 110 V DC

< 115 V AC ≤ 40 °C I Stat. Boost< 110 V DC T [°C]A P [W] Out 40 60 70 PDyn. Boost PStat. Boost PN 100% 125% 200% 75% -25 H [m] [%] 100 125 150 175 200 225 /UNIf51f /UNIf520 P Out /UNIf51e /UNIf51f /UNIf520 = P 125 % 40 °C Stat. /UNIf0a3 = PDyn. 200 % 60 °C/UNIf0a3 = PN 100 % 60 °C/UNIf0a3 0 1000 2000 3000 4000 5000 /UNIf51e

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16.4 Position-dependent derating

The fanless convection-cooled power supply can be snapped onto all DIN rails according to EN 60715.

16.4.1 Normal mounting position

16.4.2 Rotated mounting position 90° Z-axis

The power supply should be mounted horizontally for heat dissipation reasons (AC connection terminal blocks facing downward). Please observe the derating for any mounting other than the normal mounting position. Reduce the output power based on the prevailing ambient temperature. The recommended output power for different mounting positions and ambient temperatures can be found in the characteristic curves below. Exceeding these values will reduce the service life of the power supply. > 100% Boost > 75%> 50% Pout Rem SGnd Out 1 Out 2 DC OK U Out Signal QUINT POWER NFC Z X Y T [°C] [%] 100 125 150 175 200 225 -25 0 1 02 03 04 05 06 07 0 /UNIf51f /UNIf520 /UNIf51e /UNIf51f /UNIf520 = P 125 % Stat. = PDyn. 200 % = PN 100 % /UNIf51e P Out > 1 00% B oost > 7 > 50 Po ut 1314 Rem SGndOut 1Out 2 > 1 00% B oost > 7 > 50 DC O K U Out 1314 Rem SGndOut 1Out 2 Signal QUINT POWER NFC Z X Y T [°C] [%] 100 125 150 175 200 225 -25 0 1 02 03 04 05 06 07 0 /UNIf51f /UNIf520 /UNIf51e /UNIf51f /UNIf520 = P 125 % Stat. = PN 100 % /UNIf51e = PDyn. 200 % P Out

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16.4.3 Rotated mounting position 180° Z-axis

16.4.4 Rotated mounting position 270° Z-axis

100% Boost > 75% > 50% Pout Rem SGnd Out 1 Out 2 > 100% Boost > 75% > 50% DC OK U Out Rem SGnd Out 1 Out 2 Signal Z X Y T [°C] [%] 100 125 150 175 200 225 -25 0 1 02 03 04 05 06 07 0 /UNIf51f /UNIf520 /UNIf51e /UNIf51f /UNIf520 = P 125 % Stat. = PN 100 % /UNIf51e = PDyn. 200 % P Out Pout 1314 Rem SGndOut 1Out 2 > 100% Boost> 75%> 50%DC OK U Out 1314 Rem SGndOut 1Out 2 Signal NFC QUINT POWER Z X Y T [°C] [%] 100 125 150 175 200 225 -25 0 1 02 03 04 05 06 07 0 /UNIf51f /UNIf520 /UNIf51e /UNIf51f /UNIf520 = P 125 % Stat. = PN 100 % /UNIf51e = PDyn. 200 % P Out

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16.4.5 Rotated mounting position 90° X-axis

16.4.6 Rotated mounting position 270° X-axis

Z X Y T [°C] [%] 100 125 150 175 200 225 -25 0 1 02 03 04 05 06 07 0 /UNIf51f /UNIf520 /UNIf51e /UNIf51f /UNIf520 = P 125 % Stat. = PN 100 % /UNIf51e = PDyn. 200 % P Out Pout 13 14 Rem SGnd Out 1 Out 2 > 50%DC OK U Out Signal QUINT POWER NFC Z X Y T [°C] [%] 100 125 150 175 200 225 -25 0 1 02 03 04 05 06 07 0 /UNIf51f /UNIf520 /UNIf51e /UNIf51f /UNIf520 = P 125 % Stat. = PN 100 % /UNIf51e = PDyn. 200 % P Out