PP15-45 APP | Alldatasheet

Document overview

  • Manufacturer or author: Provided By alldatasheet.com(free datasheet download site)
  • PDF pages: 13

Technical content

  • 30 - All Data Subject To Change Without Noticewww.andersonpower.com PP15/45 series are the smallest Powerpole® housings. They can be used for wire-to-wire or wire-to-board applications. Wire sizes from 20 to 10 AWG (0.75 to 6 mm²) offer power capabilities up to 55 amps per pole. Finger proof housings and the ability to incorporate first-mate last-break ground connectors enhance the capabilities of this Powerpole ® series.
  • High Power Density Up to 55 amps in a compact footprint
  • Wire-to-Wire & Wire-to-Board Configurations Wire & PCB contacts can be used in the same housings
  • Finger Proof Housings Available Protects against accidental contact with live circuits Powerpole® Connectors PP15/45 - Up to 55 Amps Finger Proof, Standard & Ground Housing Dimensions Front View Mated Length [ 24.6 ] 0.97 [ 41.2 ] 1.62 [ 8.4 ] 0.33 [ 7.9 ] 0.31 [ 7.9 ] 0.31 Finger Proof Rib Feature Standard Housing Premate Ground Open Front PP15/45 ORDERING INFORMATION PP15/45 Finger Proof Housings Improved on the original APP® design by adding ribs to mating interface to protect against accidental contact with live circuits. Meets the requirements of UL1977 section 10.2 and is rated IP20. Will not mate with standard housings.

Description

Minimum Quantity 2,500 200 Red 1327FP-BK 1327FP Green 1327G5FP-BK 1327G5FP Black 1327G6FP-BK 1327G6FP White 1327G7FP-BK 1327G7FP Blue 1327G8FP-BK 1327G8FP Y ellow 1327G16FP-BK 1327G16FP PP15/45 Standard Housings This original housing design has an open interface and is available in a wide array of colors. Will not mate with finger proof housings. 2,500 200 Red 1327-BK 1327 Green 1327G5-BK 1327G5 Black 1327G6-BK 1327G6 White 1327G7-BK 1327G7 Blue 1327G8-BK 1327G8 Y ellow 1327G16-BK 1327G16 Orange 1327G17-BK 1327G17 Gray 1327G18-BK 1327G18 Brown 1327G21-BK 1327G21 Pink 1327G22-BK 1327G22 Purple 1327G23-BK 1327G23 45A Premate Ground Housings - for use with ground contacts only Will mate with standard Powerpole® housings. Minimum Quantity 2,500 200 Green 1827G1-BK 1827G1 POWERPOLE® PP15/45

  • 31 - All Data Subject To Change Without Notice www.andersonpower.com Open Barrel Contact A B [ 16.26 ] 0.64 [ 3.81 ] 0.15 [ 7.35 ] 0.29 [ 17.27 ] 0.68 [ 3.81 ] 0.15 [ 6.35 ] 0.25 A Closed Barrel Contact [ 3.1 ] 0.12 A Housing end [ 19.1 ] 0.75 [ 6.4 ] 0.25 [ 3.6 ] 0.14 [ 6.1 ] 0.24 [ 6.1 ] 0.24 Open Barrel Premate Contact PP15/45 Tin Plated Power Contacts Offer cost effective performance up to 1,500 mating cycles. See specifications and temperature charts for amperage ratings by wire size. Dimensions Mating Loose Piece Reeled - A - Barrel AWG mm² Force Part Numbers inc hes mm Minimum Quantity 200 5,000 Open 14 to 10 K * 2.1 to 5.3 High 269G3-LPBK 269G3 0.21 5.33 Open 14 to 10 K * 2.1 to 5.3 Low 261G2-LPBK 261G2 0.20 5.08 Open 14 to 10 SF * 2.1 to 6.0 High 201G1H-LPBK 201G1H 0.24 6.10 Open 14 to 10 SF * 2.1 to 6.0 Low 200G1L-LPBK 200G1L 0.24 6.10 Open 16 to 12 1.3 to 3.3 High 269G1-LPBK 269G1 0.18 4.57 Open 16 to 12 1.3 to 3.3 Low 261G1-LPBK 261G1 0.18 4.57 Open 20 to 16 0.52 to 1.3 High 269G2-LPBK 269G2 0.16 4.06 Open 20 to 16 0.52 to 1.3 Low 262G1-LPBK 262G1 0.16 4.06 K * - For #10 AWG class K stranded wire or smaller. For larger wires use superflex contacts. SF*- Indicates wires with high stranding such as Super Flex. PP15/45 Silver Plated Power Contacts Maximize performance by offering up to 10,000 mating cycles and are recommended for circuit interrupt or hot plug applications. See specifications and temperature charts for amperage ratings by wire size. Only closed barrel contacts are suitable for soldering. Dimensions Mating Loose Piece Reeled - A - - B - Barrel A WG mm² Force Part Numbers Part Numbers inches mm inches mm Minimum Quantity 5,000 200 5,000 . Open 14 to 10 K * 2.1 to 5.3 Low 261G3-LPBK 261G3 0.20 5.08 Open 14 to 10 SF * 2.1 to 6.0 Low 200G3L-LPBK 200G3L 0.24 6.10 Open 20 to 16 0.52 to 1.3 Low 262G2-LPBK 262G2 0.16 4.06 Closed 16 to 12 1.3 to 3.3 Low 1331-BK 1331 0.15 3.81 0.10 2.54 Closed 20 to 16 0.52 to 1.3 Low 1332-BK 1332 0.12 3.05 0.07 1.78 K * - For #10 AWG class K stranded wire or smaller. For larger wires use superflex contacts. SF*- Indicates wires with high stranding such as Super Flex. 45A Premate Ground Wire Contacts - for use with ground housing only Tin or silver plated contacts are rated for ground or power. Hand tools are available for loose piece contacts. Reeled contacts can be used with high volume press and applicator tooling. Tin contacts are rated for up to 1,500 mating cycles. Silver contacts are rated up to 10,000 mating cycles. Reeled Mating Loose Piece Part T ype AWG mm² Force Part Numbers Numbers Minimum Quantity 200 2,500 Open, Tin 14 to 10 2.1 to 6.0 Low 1830G1-LPBK 1830G1 Open, Silver 14 to 10 2.1 to 6.0 Low 1830G2-LPBK 1830G2 25A Right Angle PCB Contacts Tin Plated Suitable for right angle applications up to 25A per pole. Tin plating enhances solderability. Cannot be mixed with 45A PCB contacts. For mating with wire contacts only. Dimensions Mating Loose Piece A - - B - Row Force Part Numbers inches mm inches mm Minimum Quantity 1,000 100 T op Low 1377G1-BK 1377G1 0.58 14.80 1.52 38.60 High 1317G1-BK 1317G1 Bottom Low 1377G2-BK 1377G2 0.29 7.20 1.36 34.50 High 1317G2-BK 1317G2 T op Low 1377G1 1-BK 1377G1 0.58 14.80 1.21 30.70 High 1317G1 1-BK 1317G1 Bottom Low 1377G12-BK 1377G12 0.29 7.20 1.01 25.70 High 1317G12-BK 1317G12 25A Vertical PCB Contacts Tin Plated For mating with wire contacts only. Suitable for vertical applications up to 25A per pole, tin plating enhances solderability. Dimensions M ating Loose Piece A - Force Part Numbers inches mm Minimum Quantity 1,000 100 Low 1377G3-BK 1377G3 2.22 56.40 High 1317G3-BK 1317G3 2.22 56.40 Low 1377G4-BK 1377G4 1.76 44.70 High 1317G4-BK 1317G4 1.76 44.70 Low 1377G13-BK 1377G13 1.17 29.70 High 1317G13-BK 1317G13 1.17 29.70 [ 9.9 ] 0.39 A B
  • Use mounting staples with right angle contacts (see accessories).
  • See website for PCB layout drawing. Open Barrel Contact [ 17.2 ] 0.68 [ 3.6 ] 0.14 [ 6.4 ] 0.25 A [ 3.6 ] 0.14 POWERPOLE® PP15/45
  • 32 - All Data Subject To Change Without Noticewww.andersonpower.com 45A Right Angle and Vertical PCB Contacts Tin Plated Suitable for right angle or vertical applications up to 45A per pole. Tin plating enhances solderability. Right angle contacts cannot be mixed with 25A PCB contacts. For mating with wire contacts only. Loose Piece

1,000 100 V ertical 3-591 1P1 1335G1 Right Angle Bottom Row 3-5912P1 1336G1 Right Angle Top Row 3-5913P1 1337G1 45A Premate Ground PCB Contacts Right angle contacts are suitable for power or ground. Use to mate with 45A ground wire contacts. Tin plated contacts are rated up to 1,500 mating cycles. Can be used with other 45A PCB connectors in the bottom row. Mating Loose Piece Force Part Numbers Minimum Quantity 1000 100 PCB, Bottom Row Low 3-5952P1 1836G1 PP15/45 ULTRASONICALLY BONDED ASSEMBLIES Assemblies feature housings that are ultrasonically welded to create a one piece connector unit using an APP® special process. After welding, retaining pins are no longer required to secure the stacked housings to each other. This allows Powerpole® 15/45 connectors to be used as a durable one piece connector header. Contact customer service for configurations not shown below. Single Row 1x2 Assemblies Housings with Housings with 45A Vertical 45A Right Angle Color & Type Circuit Description Housings Only PCB Contacts PCB Contacts Position Matrix Minimum Quantity 500 500 500 DC 2 Wire Standard Housings ASMPP30-1X2-RK ASMPV45-1X2-RK ASMPR45-1X2-RK RED / STD BLK / STD DC 2 Wire Reverse Standard Housings ASMPP30-1X2-KR ASMPV45-1X2-KR ASMPR45-1X2-KR BLK / STD RED / STD DC 2 Wire Finger Proof ASMFP30-1X2-RK ASMFV45-1X2-RK ASMFR45-1X2-RK RED / FP BLK / FP DC 2 Wire Finger Proof Reverse ASMFP30-1X2-KR ASMFV45-1X2-KR ASMFR45-1X2-KR BLK / FP RED / FP Single Row 1x3 Assemblies Housings with 45A Right Angle Color & Type Circuit Description Housings Only PCB Contacts Position Matrix Minimum Quantity 500 500 1 2 DC 2 Wire Finger Proof with Ground ASMFP30-1X3-KER ASMFR45-1X3-KER BLK / FP GRN / GND RED / FP AC Single Phase Finger Proof ASMFP30-1X3-KEW ASMFR45-1X3-KEW BLK / FP GRN / GND WHT / FP Two Row 2x1 Assemblies Housings with Housings with 45A Vertical 45A Right Angle Color & Type Circuit Description Housings Only PCB Contacts PCB Contacts Position Matrix Minimum Quantity 500 500 500 DC 2 Wire Finger Proof ASMFP30-2X1-KR ASMFV45-2X1-KR ASMFR45-2X1-KR BLK / FP RED / FP DC 2 Wire Finger Proof Mate ASMFP30-2X1-RK ASMFV45-2X1-RK ASMFR45-2X1-RK RED / FP BLK / FP Two Row 2x2 Assemblies Housings with Housings with 45A Vertical 45A Right Angle Color & Type Circuit Description Housings Only PCB Contacts PCB Contacts Position Matrix Minimum Quantity 500 500 500 AC 3 Phase, 3 Wire Finger Proof ASMFP30-2X2-KR WE N/A N/A BLK / FP RED / FP WHT / FP GRN / GND AC 3 Phase, 3 Wire Finger Proof Mate ASMFP30-2X2-WEKR N/A ASMFR45-2X2-WEKR WHT / FP GRN / GND BLK / FP RED / FP Type STD = Standard Housing FP = Finger Proof Housing GND = Ground Housing Single Row 1x2 Assembly Single Row 1x3 Assembly Two Row 2x1 Assembly Two Row 2x2 Assembly 1 2 1 2 3 1 2 3 4 Hood Up Mated Pair Pre-mate wire connector [ 45.3 ] 1.78 [ 41.2 ] 1.62[ 14.7 ] 0.578 [ 7.9 ]

0.31 TYP

[ 8.4 ]

0.33 TYP

[ 7.9 ] 0.31[ 28.1 ] 1.11 [ 5.6 ] 0.22[ 3.6 ] 0.14 [ 5.1 ] 0.20 [ 7.9 ] 0.31 TYP [ 29.7 ] 1.17 REF [ 7.9 ] 0.31 TYP Vertical [ 36.5 ] 1.44 [ 28.6 ] 1.13 [ 5.8 ] 0.23 [ 16.3 ] 0.64 Right Angle Contact Horizontal (top), Cat.No. 1337G1 Right Angle Contact Horizontal (bottom) Cat.No. 1336G1 PP15/45 Housings (1327 Series) Use mounting staples with right angle contacts (see accessories). POWERPOLE® PP15/45

  • 33 - All Data Subject To Change Without Notice www.andersonpower.com Powerpole® Pak connector shells enclose stacked groupings of PP15/45 sized housings in a durable black shell for a finished connector appearance and additional features. Inline, panel mount, and blindmate configurations are available. Plug shells offer the option of integral latches and strain relief to help secure your connection.
  • Package Groupings of PP15/45 Connectors Provides a finished appearance while protecting the individual connectors with an outer shell
  • Inline, Panel Mount, “T” or Blindmate Configurations Allows one connection system to meet multiple needs
  • Optional Latching and Strain Relief Secures your connection and wires POWERPOLE® PAK ORDERING INFORMATION - Powerpole® housings and contacts are sold separately Plug Shell Without Latch Can mate inline with other plug shells with or without latches, or mate to a panel mount receptacle. For use with Powerpole® wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must be ordered separately. Dimensions A -

Minimum Quantity 1,000 500 Black, 2 to 4 Poles 1461G1-BK 1461G1 1.24 31.50 Black, 5 to 6 Poles 1461G2-BK 1461G2 1.56 39.62 Black, 7 to 8 Poles 1461G3-BK 1461G3 1.87 47.50 Powerpole® Pak Connectors PP15/45 Side View Top View C D B Retaining Pin [ 21.59 ] 0.85 A Retaining Pin [ 53.09 ] 2.09[ 21.59 ] 0.85 [ 49.28 ] 1.94 Side View Top View For all other plug shells is 0.63 inches (16.0 mm²). NOTE: Retaining pins are used to secure and position Powerpole® housings in one of three positions in plug shells. Plug Shell With Latch Can mate inline with other plug shells without latches, or mate to a panel mount receptacle. For use with Powerpole® wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must be ordered separately. Dimensions - B - - C - - D - Minimum Quantity 1,000 500 Black, 2 to 4 Poles 1460G1-BK 1460G1 1.94 49.28 2.25 57.15 1.24 31.50 Black, 5 to 6 Poles 1460G2-BK 1460G2 1.94 49.28 2.25 57.15 1.56 39.62 Black, 7 to 8 Poles 1460G3-BK 1460G3 1.94 49.28 2.25 57.15 1.87 47.50 B lack, 9 to 10 Poles - 1460G4-BK 1460G4 2.51 63.75 2.82 71.63 1.84 46.74 For environmentally sealed connector shells to hold Powerpole ® 15 to 180 connectors, see SPEC Pak ® product series on our website www.andersonpower.com POWERPOLE® PAK Blindmate Powerpole® Pak Without Latch Powerpole® T-Pak Powerpole® Pak With Latch Powerpole® Pak Snap-in

  • 34 - All Data Subject To Change Without Noticewww.andersonpower.com NOTE: Max wire O.D. for 1460G23 is 0.80 inches [20.3 mm²]. [ 81.5 ] 3.21 [ 26.1 ] 1.03 [ 51.4 ] 2.02 [ 73.5 ] 2.90 [ 21.5 ] 0.85 Plug Shell With Latch Shown Shell, housing and contacts are sold separately. Retaining Pin Conduit Clamp With Screws Retaining Pin [ 27.94 ] 1.10 [ 1.78 ] 0.07 [ 19.56 ] 0.77 E NOTE: Retaining pins are used to secure and position Powerpole® housings in one of two positions in receptacle shells. Retaining Pin Cable Clamp With Screws Shell, housing and contacts are sold separately. Plug Shell Without Latch Shown Shell and housing are sold separately. Clamp Retaining Pins Screws Plug Shell With Latch & Non-Conductive Strain Relief New 2X3 Powerpole® Pak offers an improved ergonomic shell for easier latch operation as well as a plastic, non-conductive strain relief. The new strain relief can accommodate up to a 6 conductor 10 AWG cable. Can mate to a panel mount receptacle. For use with Powerpole ® wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must be ordered separately. To be used with 115G23 cable clamp only.

Minimum Quantity 1,000 Black, 5 to 6 Poles 1460G23-BK 1460G23 Snap-in Receptacle Shell Mate to plug shells with or without latches, or mate to another panel mount receptacle to create a bulkhead to bulkhead connection. For use with Powerpole ® wire or PCB connectors. Order the number of retaining pins for each receptacle as shown below separately. Number of Dimensions Knock Out Size Retaining - E - - Width - Description Part Numbers to Order inches mm inches mm Minimum Quantity 1,000 500 Black, 2 to 4 Poles 1470G1-BK 1470G1 1.50 38.10 1.25 31.75 Black, 5 to 6 Poles 1470G2-BK 1470G2 1.88 47.75 1.62 41.15 Black, 7 to 8 Poles 1470G3-BK 1470G3 2.13 54.10 1.88 47.75 Black, 9 to 10 Poles 1470G4-BK 1470G4 2.44 61.98 2.19 55.63 * H eight = (25.4 mm) 1.0 in. Cable Clamp & Hardware Pak Includes cable clamp, 2 screws, and required amount of retaining pins for each configuration. Screw Cable T ype Part Numbers Minimum Quantity 1,000 500 2 to 4 Poles Straight Slot Bundled 15G1-BK 15G1 5 to 6 Poles Straight Slot Bundled 15G2-BK 15G2 7 to 8 Poles Straight Slot Bundled 15G3-BK 15G3 9 to 10 Poles Straight Slot Bundled - 15G4-BK 15G4 2 to 4 Poles Phillips Bundled 15G7-BK 15G7 5 to 6 Poles Phillips Bundled 15G8-BK 15G8 Cable Clamp & Hardware Pak Includes 2 cable clamp halves, 2 screws and 2 retaining pins. To be used with 1460G23 Plug Shell only. Screw Cable T ype Part Numbers Minimum Quantity 1,0 5 to 6 Poles Philips Bundled 15G23-BK 15G23 Flexible Conduit Clamp & Hardware Pak Includes cable clamp, 2 screws, and need amount of retaining pins for each configuration. Retaining Pin for Snap-in Receptacle Order the number of retaining pins for each receptacle shown in the Snap-in Receptacle Shell ordering information. Pins are also required for the plug side when the Cable Clamp & Hardware Pak is not ordered. Minimum Quantity 1,000 100 Retaining Pin 10G9-BK 10G9 POWERPOLE® PAK

  • 35 - All Data Subject To Change Without Notice www.andersonpower.com [ 102.2 ] 4.03 [ 86.2 ] 3.39 [ 85.8 ] 3.38 [ 53 ] 2.09 [ 43.2 ] 1.70 [ 51.1 ] 2.01 Blindmate Pak Connector Ideal for panel to panel, bulkhead to bulkhead, or rack mount applications that require the power connector to compensate for up to 0.45 in. (11.43 mm) of misalignment in either axis. Eight positions can be filled with Powerpole ® 10 to 45 connectors. The receptacle side can be used with wire or PCB contacts. Hardware bag includes retaining pins.

2x4 Blindmate Plug Shell, Hardware & Pins BMPP10-45P x4 Blindmate Receptacle Shell, Hardware & Pins B MPP10-45R 2x4 Blindmate Plug Shell BMHSG-P - 2x4 Blindmate Receptacle Shell BMHSG-R Hardware Bag Plug Side 10G50 Hardware Bag Receptacle Side 10G51 “T” Pak 2 Way Splitter The Powerpole® “T” Pak connector is a 2 way electrical splitter that splits electrical current from one incoming circuit into two outgoing circuits. The standard configuration is pre-wired for AC 3 phase, 3 wire plus ground configurations. The “T” Pak can also be used for AC single phase plus ground or DC 2 wire plus ground applications by not using either the red or white power positions. “T” Pak is pre-wired from the factory allowing plug and play field installation of modular office and industrial equipment. UL recognition up to 20 amps and 600 volts is achieved when mating Powerpole ® Pak plugs with 12 AWG wire. For OEM manufacturing scale applications, the “T” Pak can be loaded with custom configurations of any of our finger proof, standard, or ground housings and contacts in the PP15/45 series. Contact sales or customer service for additional information. Assembled “T” Pak 20-01 Mating Plug Shell with Latch 2x2 26-01 Mating Plug Shell without Latch 2x2 27-01 Standard configuration for each side of the T includes (1) each Red, Black, and White Standard PP15/45 Housings & 261G2-LPBK contacts with (1) 45A Green Premate Ground Housing and 1830G1-LPBK contact. Mating plug shells include (1) each Red, Black, and White Standard PP15/45 Housings & (3) 261G2-LPBK contacts with (1) 45A Green Premate Ground Housing and 1830G1-LPBK contact. Cable clamp & hardware pack also included. [ 30.2 ] 1.19 [21.5] 0.85 [4.4] 0.17 [ 88.6 ] 3.49[ 76.4 ] 3.01 [ 5.0 ] Ø 0.20 4 [ 38.6 ] 1.52 [ 50.8 ] 2.00 A B C Mates With B Mates With A & C 27 - 01 26 - 01 See our innovative MARC Connector that offers straight-on or rotational blindmate capability. MARC holds 6 PP15/45 power contacts and 2 PP15/45 premate ground contacts in a high temperature housing. Visit our website www.andersonpower.com to learn more. [ 58.93 ] 2.320 [ 24.38 ] 0.960 [ 13.46 ] 0.530[ 3.05 ] 0.120 [47.24] 1.860 [ 36.7 ] 1.45 [ 29.14 ] 1.147 [ 36.7 ] 1.45 [ 0.64 ] 0.025 [ 0.64 ] 0.025 POWERPOLE® PAK

  • 36 - All Data Subject To Change Without Noticewww.andersonpower.com POWERPOLE® PP15/45 100 125 0 5 10 15 20 25 30 35 40 PP25 PCB Derating vs. Ambient Temperature Ambient Temperature (°C) Amperes Applied Singlepole 2-Pole Multipole PP45 PCB Derating vs. Ambient Temperature 100 125 0 10 20 30 40 50 60 70 Amperes Applied Singlepole 2-Pole Multipole Ambient Temperature (°C) PP15/45 Singlepole Derating vs. Ambient Temperature 100 125 0 10 20 30 40 50 60 70 Amperes Applied

10 AWG 12 AWG 14 AWG

16 AWG 18 AWG 20 AWG

Ambient Temperature (°C) 100 125 0 10 20 30 40 50 PP15/45 Multipole Derating vs. Ambient Temperature Amperes Applied Ambient Temperature (°C) 0 10 20 30 40 50 60 PP15/45 Singlepole Temperature Rise at Constant Current Amperes Applied Above Ambient (°C) PP15/45 Multipole Temperature Rise at Constant Current Amperes Applied Above Ambient (°C) 0 5 10 15 20 25 30 35 40 PP25 PCB Temperature Rise at Constant Current Amperes Applied Singlepole 2-Pole Multipole Temperature Rise Above Ambient (°C) NOTE: PP25 PCB charts based on 0.002 in² foil on board side, mated to 12 AWG conductor on wire side. PP45 PCB charts based on 10 AWG equivalent copper foil on board side, mated to 10 AWG conductor on wire side. Current - Temperature Derating per IEC 60512-5-2 Test 5B PP15/45 CONNECTOR TEMPERATURE CHARTS - Temperature rise charts are based on a 25°C ambient temperature. 0 10 20 30 40 50 60 PP45 PCB Temperature Rise at Constant Current Amperes Applied Singlepole 2-Pole Multipole Temperature Rise Above Ambient (°C)

  • 37 - All Data Subject To Change Without Notice www.andersonpower.com PP15/45 & POWERPOLE® PAK SPECIFICATIONS NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. * No TUV Recognition 1 - Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. 2 - Limited by the thermal properties of the connector plastic housing. 3 - Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 - Tested with contact part number 261G2. 5 - Based on 2 housings blocked together. ELECTRICAL Current Rating Amperes ¹ UL 1977 CSA / TUV Singlepole Wire-to-Wire (10 AWG) 55 40 Singlepole Ground Wire-to-Wire or PCB (10 AWG) 45 35 3x3 Block Wire-to-Wire (10 AWG) 40 27 Singlepole 25A PCB-to-Wire (12 AWG) 25 - 2x3 Block 25A PCB-to-Wire (12 AWG) 25 22 * Singlepole 45A PCB-to-Wire (10 AWG) 45 40 * 2x3 Block 45A PCB-to-Wire (10 AWG) 45 25 * Voltage Rating AC/DC UL 1977 600 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms ¹ 15A Wire Contact with 5/8” of 16 AWG 0.875 30A Wire Contact with 5/8” of 12 AWG 0.600 45A Wire Contact with 5/8” of 10 AWG 0.525 45A PCB Contact to Contact 0.500 25A PCB Contact to Contact 0.600 UL Hot Plug Current Rating Amperes

250 Cycles at 72V DC 45A

250 Cycles at 120V DC 30A

UL Ground Short Time Current Test - 45A Premate Ground

750 Amps, 10 AWG Wire 4 Seconds

470 Amps, 12 AWG Wire 4 Seconds

Plastic Resin Polycarbonate Contact Retention Spring Stainless Steel Housing Flammability Rating UL94 V-0 Glow Wire 825°C (GWFI) / 800°C (GWIT) Contact Base Copper Alloy Plating Tin or Silver Contact Termination Methods Crimp ³ Wire Contacts Hand Solder 1331, 1332 & PCB Contacts Solder Dip PCB Contacts Wave Solder PCB Contacts MECHANICAL Wire Size Range AWG mm² 20 to 10 0.75 to 6.0 Max. Wire Insulation Diameter in. mm 0.175 4.450 Operating Temperature ² °F °C Powerpole® Housings & Powerpole® Pak Shells -4° to 221° -20° to 105° Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) PCB-to-Wire - 1,500 Wire-to-Wire 10,000 1,500 Avg. Mating / Unmating Force Lbf. N Low Force Wire, High Force PCB, & Ground 3 13 High Force Wire 5 22 Low Force PCB 2 9 Min. Contact / Spring Retention Force Lbf. N 20 90 Powerpole® Pak Latch Avg. Defeat Force Lbf. N 150 667 PCB Specifications Mounting Style Plated Through Hole 25A PCB Recommended Traces 12 AWG Cross Section 45A PCB Recommended Traces 10 AWG Cross Section Mechanical Shock MIL-STD-202 213 Condition A 50g’s Vibration High Frequency MIL-STD-202 204 Condition A 10g’s POWERPOLE® PP15/45

  • 38 - All Data Subject To Change Without Noticewww.andersonpower.com POWERPOLE® PP15/45 IEC INFORMATION ATTRIBUTES PP45 PP45 FINGER PROOF AMP Rating AC/DC 45 45 Voltage Rating AC/DC (Steady State) 160 V AC/DC (Operational) 400 V AC/DC (Operational) Breaking Capacity - AMP Rating / Cycles 30 Amp / 10 Cycles 30 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC 220 VDC FINGER Safety - Mated Only IEC 60529 - IP20 IEC 60529 - IP20 * Wire Size Tested 6 mm² 6 mm² (10AWG) Contact Series Tested 200G3L 200G3L Climatic Testing (Cold, Heat & MFG) IEC 60512 Test - 11j, 11i & 11g IEC 60512 Test -11j, 11i & 11g Cycle Life IEC 60512 Test 9a - 5,000 Cycles IEC 60512 Test 9a - 5,000 Cycles Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - Dropped 8 Times IEC 60512-5 @ 29.5 Inches - Dropped 8 Times Temperature Range -20°C to 105°C -20°C to 105°C -4°F to 221°F -4°F to 221°F * Mated and unmated for the PP15/45 FP version only Connector Series Configurations Creepage / Clearance per IEC 60950-1 Material Group PP15/45 Standard Single Pole Unmated 1.64 mm IIIa Mated 1.64 mm Stacked Powerpole® Unmated 1.64 mm Mated 1.64 mm PCB - 25A Unmated 1.64 mm Mated 1.64 mm PCB - 45A Unmated 1.39 mm Mated 1.39 mm PROTECTION Touch Safety with Finger Proof Housings & Wire Contacts or PCB Mating Interface UL1977 Sec. 10.2 Pass IEC 60950 Pass IEC 60529 IP20 Touch Safety With Standard Housings IEC 60529 IP10 Connector Series Configurations Creepage / Clearance per IEC 60950-1 Material Group PP15/45 Finger Proof Single Pole Unmated 1.64 mm IIIa Mated 4.20 mm Stacked Powerpole® Unmated 1.64 mm Mated 4.20 mm PCB - 25A Unmated 1.64 mm Mated 2.90 mm PCB - 45A Unmated 1.39 mm Mated 1.39 mm
  • 39 - All Data Subject To Change Without Notice www.andersonpower.com POWERPOLE® 15/45 ACCESSORIES [ 16.6 ] 0.655 [ 7.9 ] 0.312 [ 24.6 ] 0.968 [ 7.9 ] 0.312 [ 16.6 ] 0.655 [ 7.9 ] 0.312 Short with Hole Short without Hole Long A B Mounting Wing Secure dovetailed Powerpole ® 15/45 series housings by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included.

Minimum Quantity 2,500 100 Red 1399G9-BK 1399G9 Blue 1399G8-BK 1399G8 Spacer Used to separate housings under high power to minimize derating. They are recommended for squaring off a block of Powerpole ® 15/45 housings for use in connector shells and mounting clamps. Use a combination of long and short spacers opposite each other in a mated block to add keying features or use two short spacers to avoid interference. Spacers with holes can also be used to fasten the blocked housings to a surface with a fastener. 2,500 100 Red, Short w/ Hole 1399G1-BK 1399G1 Red, Long 1399G2-BK 1399G2 Red, Short 1399G6-BK 1399G6 Black, Long 1399G10-BK 1399G10 Blue, Short 1399G13-BK 1399G13 White, Short w/ Hole 1399G14-BK 1399G14 White, Long 1399G17-BK 1399G17 Retaining Pins Keep stacked Powerpole ® 15/45 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimensions A - - B - Minimum Quantity 1,000 100

1 Block High

0.093 / 0.103 2.360 / 2.62 0.250 6.350

2 Block High

0.093 / 0.103 2.360 / 2.62 0.440 1.180 Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole ® 15/45 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Des cription Part Numbers Minimum Quantity 100 sets of 2 2 or 4 Pole 1462G1 3 or 6 Pole 1462G2 4 or 8 Pole 1462G3 Mounting Wings [ 16.7 ] 0.66 [ 7.9 ] 0.31 [ 4.6 ] 0.18 SQ 2 or 4 Pole 3 or 6 Pole 4 or 8 Pole POWERPOLE® PP15/45

  • 40 - All Data Subject To Change Without Noticewww.andersonpower.com A B PCB Mounting Staples PCB staples are soldered into place to secure Powerpole ® 15/45 series housings in a horizontal configuration to the board. Reduce strain on soldering joints during mating and unmating. Dimensions Part A - - B - Numbers H x W Length inches mm inches mm Minimum Quantity 100 14555P1 1 x 1 Short 0.47 12.0 0.28 7.0 14555P2 1 x 2 Short 0.47 12.0 0.57 14.5 14555P3 1 x 3 Short 0.47 12.0 0.89 22.5 14555P7 1 x 4 Short 0.47 12.0 1.20 30.5 14555P10 2 x 1 Short 0.79 20.0 0.28 7.0 14555P6 2 x 2 Short 0.79 20.0 0.57 14.5 14555P9 2 x 2 Long 0.91 23.0 0.57 14.5 Retention Clip Retention clips prevent Powerpole® 15/45 blocks from unintended disconnects. They feature a tab for easy insertion and removal.

Block locks secure mated Powerpole® 15/45 series housings together. For use in high vibration or shock applications where connectors are unmated infrequently.

2 Pole, Black

4 Pole, Black

Splash boots protect a 2x2 block of any combination of Powerpole® 15/45 series housings and feature snip off sealed ends for flexibility in wire O.D. Designed for through panel or inline applications. Not a hermetic seal. Female, Black 1441G1 Male, Black 1442G1 Dust Cover for Powerpole® Pak Protect your Powerpole® Pak connector from most foreign material and potentially prevent premature degradation of the product. Contact customer service for the other possible configurations. Dimensions Minimum Quantity 2,500 500 2x2, Orange 2-8831P1-BK 2-8831P1 1.32 (33.5) 2x3, Orange 2-8831P2-BK 2-8831P2 1.42 (36.0)

2 Pole 4 Pole

Shown without Powerpoles Shown with Powerpoles For environmentally sealed connector shells to hold Powerpole ® 15 to 180 connectors, see SPEC Pak ® product series on our website www.andersonpower.com POWERPOLE® PP15/45 [ 24.4 ± 0.3 ] 0.96 ± 0.01 A A 2x2 Cover 2x3 Cover

  • 56 - All Data Subject To Change Without Noticewww.andersonpower.com Powerpole® Tooling Information - APP® Applicators are Mechanical Feed Style and do not Require an Air Feed Kit. Wire Size Loose Piece Part Number Loose Piece Contact Crimp Tools AWG mm² Tin Plating Silver Plating Hand Tool OR Pneumatic Bench Tool + Die + Locator Number of Crimps PP15 / 45 Flat Wiping Power & Ground 16 to 20 1.3 to 0.52 N/A 1332 1309G2 or 1309G8 N/A N/A N/A Single 12 to 16 3.3 to 1.3 N/A 1331 16 to 20 1.3 to 0.52 262G1-LPBK 262G2-LPBK 16 to 20 1.3 to 0.52 269G2-LPBK N/A 12 to 16 3.3 to 1.3 261G1-LPBK N/A 1309G3 or 1309G8 10 to 14 5.3 to 2.1 261G2-LPBK 261G3-LPBK 12 to 16 3.3 to 1.3 269G1-LPBK N/A 10 to 14 5.3 to 2.1 269G3-LPBK N/A 10 to 14 5.3 to 2.1 200G1L-LPBK 200G3L-LPBK 1309G6 or 1309G8 10 to 14 5.3 to 2.1 201G1H-LPBK N/A 310 to 14 5.3 to 2.1 1830G1-LPBK 1830G2-LPBK PP75 6 13.3 N/A 1307 1309G4 1387G1 1388G6 1389G6 Single 5900 8 8.4 1875G1 1389G21 10 to 12 5.3 to 3.3 5952 1389G6 1875G2 1389G21 5953 1388G7 1389G6 5915 1875G3 1389G21 PP120 1/0 53.5 N/A 1323G2

1368 Series 1387G1

1 42.4 1323G1 2 33.6 1319 1388G44 21.2 1319G4 6 13.3 1319G6 PP180 3/0 85 N/A 1328G2

1368 Series

2/0 53.5 1328G1 1/0 53.5 1382 1303G13 1 42.4 1347 2 33.6 1383 4 21.1 1384 6 13.3 1348 1387G1 1388G4 1389G3 Single Insertion / Extraction Tool for PP15/45 Contacts = 111038G2 NOTE: see website for the most current information. POWERPOLE® TOOLING

  • 57 - All Data Subject To Change Without Notice www.andersonpower.com Wire Size Reeled Part Number Reeled Contact Crimp Tools AWG mm² Tin Plating Silver Plating APP® Applicator + APP® Press PP15/45 Flat Wiping Power & Ground 16 to 20 1.3 to 0.52 262G1 262G2 TD0101 115V = TE0101 230V = TE0102 16 to 20 1.3 to 0.52 269G2 N/A 12 to 16 3.3 to 1.3 261G1 N/A 10 to 14 5.3 to 2.1 261G2 261G3 12 to 16 3.3 to 1.3 269G1 N/A 10 to 14 5.3 to 2.1 269G3 N/A 10 to 14 5.3 to 2.1 200G1L 200G3L TD010210 to 14 5.3 to 2.1 201G1H N/A 10 to 14 5.3 to 2.1 1830G1 1830G2 POWERPOLE® TOOLING Your Best Connection™ 2020-0055 DS-PP1545 REV C7 Anderson™ will use reasonable efforts to include accurate and up-to-date content in the data sheet. All product information contained in the data sheet including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson™ makes no warranty or representation as to its accuracy. Content in the data sheet may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson™ may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. ©2020 Anderson Power Products, Inc. All rights reserved. APP®, A®, Anderson Power Products® , Powerpole® , SPEC Pak® and the APP Logo are registered trademarks of Anderson Power Products, Inc. Anderson™ and Your Best Connection™ are trademarks of Anderson Power Products, Inc.