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QUINT4-PS/1AC/12DC/7.5/PT © PHOENIX CONTACT Data sheet QUINT POWER power supplies are exceptionally small yet offer superior system availability in the sub 100 W power range. Powerful – Dynamic boost of up to 200% (PN) for 5 s Space-saving – Slim design – Slim design for 120 mm control boxes Preventive – Function monitoring through adjustable signaling of power thresholds or output voltage Durable – Efficiency up to 93% – Low power dissipation Technical data (short form) Input voltage range 100 V AC ... 240 V AC -15 % ... +10 % Mains buffering typ. 48 ms (120 V AC) typ. 48 ms (230 V AC) Nominal output voltage (UN) 12 V Setting range of the output voltage (USet) 12 V DC ... 15 V DC Nominal output current (IN) Dynamic Boost (IDyn.Boost) 7.5 A Output power (PN) Output power (PDyn. Boost) 90 W 150 W Efficiency typ. 91.5 % (120 V AC) typ. 92.5 % (230 V AC) Residual ripple < 35 mVPP MTBF (IEC 61709, SN 29500) > 671000 h (40 °C) Ambient temperature (operation) -25 °C ... 70 °C -40°C (startup type tested) > 60 °C Derating: 2.5 %/K Dimensions W/H/D 45 mm / 106 mm / 90 mm Weight 0.3 kg All technical specifications are nominal and refer to a room temperature of 25 °C and 70% relative humidity at 100 m above sea level. 108830_en_00 2019-04-09
QUINT4-PS/1AC/12DC/7.5/PT 108830_en_00 PHOENIX CONTACT 2 / 29 2T a b l e o f c o n t e n t s
QUINT4-PS/1AC/12DC/7.5/PT 108830_en_00 PHOENIX CONTACT 3 / 29 Description Ty pe Order No. Pcs./Pkt. Primary-switched power supply unit, QUINT POWER, Push-in connection, DIN rail mounting, input: 1-phase, output: 12 V DC / 7.5 A QUINT4-PS/1AC/12DC/7.5/ PT 2904607 1 3O r d e r i n g d a t a Accessories Ty pe Order No. Pcs./Pkt. Screwdriver, flat bladed, size: 0.4 x 2.0 x 60 mm, 2- component grip, with non-slip grip SF-SL 0,4X2,0-60 1212546 10 Type 2/3 surge protection, consisting of protective plug and base element, with integrated status indicator and remote signaling for single-phase power supply networks. Nominal voltage 230 V AC/DC. PLT-SEC-T3-230-FM-UT 2907919 5 Type 3 surge protection, consisting of protective plug and base element, with integrated status indicator and remote signaling for single-phase power supply networks. Nominal voltage 24 V AC/DC. PLT-SEC-T3-24-FM-UT 2907916 5 Type 2/3 surge protection, consisting of protective plug and base element, with integrated status indicator and remote signaling for single-phase power supply networks. Nominal voltage 230 V AC/DC. PLT-SEC-T3-230-FM-PT 2907928 5 Type 3 surge protection, consisting of protective plug and base element, with integrated status indicator and remote signaling for single-phase power supply networks. Nominal voltage 24 V AC/DC. PLT-SEC-T3-24-FM-PT 2907925 5 The range of accessories is being continuously extended. The current range of accessories can be found in the download area for the product.
QUINT4-PS/1AC/12DC/7.5/PT 108830_en_00 PHOENIX CONTACT 4 / 29
4 Technical data
Unless otherwise stated, all data applies for 25°C ambient temperature, 230 V AC input voltage, and nominal output current (IN). Electric strength, max. 300 V AC 60 s Current consumption (for nominal values) typ. 1 A (100 V AC)
0.85 A (120 V AC)
0.46 A (230 V AC)
0.44 A (240 V AC)
0.92 A (110 V DC)
0.4 A (250 V DC)
< 0.25 mA (264 V AC, 60 Hz) < 0.17 mA Mains buffering typ. 48 ms (120 V AC) typ. 48 ms (230 V AC) Typical response time 300 ms Protective circuit Transient surge protection Varistor Inrush current limitation < 11.4 A Inrush current integral (I2t) < 0.2 A 2s Input fuse slow-blow, internal 3.15 A During the first few microseconds, the current flow into the filter capacitors is excluded. The SCCR (short-circuit current rating) value of the power supply unit corresponds to the SCCR value of the backup fuse. Input protection , AC/DC ( to be connected externally upstream ) Input current IIn Input protection Circuit breaker Neozed fuse or equivalent Power switch Characteristics A B C D K gG ≤ 13 x IIn (maximum magnetic tripping)
6 A - -- - -
8 A - - - - -
10 A - -- - -
13 A - - - - -
16 A - -- - -
QUINT4-PS/1AC/12DC/7.5/PT 108830_en_00 PHOENIX CONTACT 5 / 29 Electric strength of the insulation A Type test 4 kV AC Production test 3 kV AC Field test 2 kV AC Housing A A SignalingInput L N (+) (-) Output POWER factor I [A]Out Power Factor 0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 = U : 120 V AC/U : 12 V DCIn Out = U : 230 V AC/U : 12 V DCIn Out /UNIf51e /UNIf51f /UNIf51f /UNIf51e Crest factor 120 V AC 230 V AC typ. 1.57 typ. 1.67 Input current vs. output current I [A]Out I [A]In 0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 = U : 120 V AC/U : 12 V DCIn Out = U : 230 V AC/U : 12 V DCIn Out /UNIf51e /UNIf51f /UNIf51f /UNIf51e
QUINT4-PS/1AC/12DC/7.5/PT 108830_en_00 PHOENIX CONTACT 6 / 29 Input connection data Connection method Push-in connection Conductor cross section AWG 24 ... 14 Stripping length 10 mm Output data Nominal output voltage (UN)1 2 V Setting range of the output voltage (USet) ( constant capacity ) 12 V DC ... 15 V DC Nominal output current (IN)7 . 5 A Dynamic Boost (IDyn.Boost) 12.75 A (≤ 60 °C (5 s)) Control deviation Static load change 10 % ... 90 %< 0 . 3 % Control deviation Dynamic load change 10 % ... 90 %, (10 Hz) < 3 % Control deviation change in input voltage ±10 % < 0.1 % Short-circuit-proof yes No-load proof yes Residual ripple ( with nominal values ) < 35 mVPP Connection in parallel Yes, for redundancy and increased capacity Connection in series yes Feedback resistance ≤ 25 V DC Output overvoltage protection ≤ 18 V DC Rise time typical 50 ms (U Out = 10 % ... 90 %) Output connection data Connection method Push-in connection Conductor cross section AWG 24 ... 14 Stripping length 10 mm LED signaling POut > PThr LED lights up yellow, output power > PThr, depending on the rotary selector switch setting UOut > 0.9 x USet LED lights up green UOut < 0.9 x USet LED flashes green Signal contact (adjustable) Digital 0 / 12 V DC , 24 mA Default 12 V DC , 24 mA ( 12 V DC for UOut > 0.9 x USet )
QUINT4-PS/1AC/12DC/7.5/PT 108830_en_00 PHOENIX CONTACT 7 / 29 Signal connection data Connection method Push-in connection Conductor cross section AWG 24 ... 14 Stripping length 10 mm Reliability 230 V AC MTBF (IEC 61709, SN 29500) > 1221000 h (25 °C) > 671000 h (40 °C) > 248000 h (60 °C) Life expectancy (electrolytic capacitors) Output current (I Out)
120 V AC 230 V AC
7.5 A > 96000 h ( 40 °C ) > 145000 h ( 40 °C )
7.5 A > 280000 h ( 25 °C ) > 430000 h ( 25 °C )
The expected service life is based on the capacitors used. If the capacitor specification is observed, the specified data will be ensured until the end of the stated service life. For runtimes beyond this time, error-free operation may be reduced. The specified service life of more than 15 years is simply a comparative value. Switching frequency Min. Max. PFC stage 30 kHz 150 kHz Auxiliary converter stage 4 kHz 70 kHz Main converter stage 80 kHz 190 kHz General data Degree of protection IP20 Protection class II Inflammability class in acc. with UL 94 (housing / terminal blocks) Type of housing Polycarbonate Hood version Polycarbonate Dimensions W / H / D (state of delivery) 45 mm / 106 mm / 90 mm Weight 0.3 kg Power dissipation 120 V AC 230 V AC Maximum power dissipation in no-load condition < 0.6 W < 0.6 W Power loss nominal load max. < 8.1 W < 7.1 W
QUINT4-PS/1AC/12DC/7.5/PT 108830_en_00 PHOENIX CONTACT 8 / 29 Efficiency 120 V AC 230 V AC typ. 91.5 % typ. 92.5 % I [A]Out Eta [%] = U : 120 V AC/U : 12 V DCIn Out = U : 230 V AC/U : 12 V DCIn Out /UNIf51e /UNIf51f /UNIf51f /UNIf51e Ambient conditions Ambient temperature (operation) -25 °C . .. 70 °C (> 60 °C Derating: 2.5 %/K) The ambient temperature (operation) refers to IEC 61010 surrounding air temperature. Ambient temperature (start-up type tested) -40 °C Ambient temperature (storage/transport) -40 °C ... 85 °C Max. permissible relative humidity (operation) ≤ 95 % (at 25 °C, non-condensing) Installation height ≤ 5000 m (> 2000 m, observe derating) accordance with IEC 60068-2-6) Shock 18 ms, 30g, in each space direction (according to IEC 60068- 2-27) Degree of pollution 2 Climatic class 3K3 (in acc. with EN 60721) Overvoltage category EN 61010-1/EN 61010-2-201 (≤ 5000 m) EN 62477-1 (≤ 2000 m) II (≤ 5000 m) III (≤ 2000 m) Standards Safety transformers for power supply units EN 61558-2-16 Electrical safety (of control and regulation devices) IEC 61010-1 IEC 61010-2-201 (SELV) SELV IEC 61010-1 (SELV) IEC 61010-2-201 (PELV) Safe isolation IEC 61558-2-16 IEC 61010-2-201 Limitation of mains harmonic currents EN 61000-3-2 Approvals UL UL Listed UL 61010-1 UL Listed UL 61010-2-201 ANSI/UL 121201 Class I, Division 2, Groups A, B, C, D (Hazardous Location) SIQ CB-Scheme (IEC 61010-1, IEC 61010-2-201) Current approvals/permissions for the product can be found in the download area under phoenixcontact.net/products
QUINT4-PS/1AC/12DC/7.5/PT 108830_en_00 PHOENIX CONTACT 9 / 29 Electromagnetic compatibility Noise emission according to EN 61000-6-3 (residential and commercial) and EN 61000-6-4 (industrial) CE basic standard Minimum normative requirements Higher requirements in practice (covered) Conducted noise emission EN 55016 EN 61000-6-4 (Class A) EN 61000-6-3 (Class B) Noise emission EN 55016 EN 61000-6-4 (Class A) EN 61000-6-3 (Class B) Harmonic currents EN 61000-3-2 not required EN 61000-3-2 (Class A) Flicker EN 61000-3-3 not required EN 61000-3-3 Immunity according to EN 61000-6-1 (residential), EN 61000-6-2 (industrial), and EN 61000-6-5 (power station equipment zone), IEC/EN 61850-3 (energy supply) CE basic standard Minimum normative requirements of EN 61000- 6-2 (CE) (immunity for industrial environments) Higher requirements in practice (covered) Electrostatic discharge EN 61000-4-2 Housing contact discharge 4 kV (Test Level 2) 8 kV (Test Level 4) Housing air discharge 8 kV (Test Level 3) 15 kV (Test Level 4) Comments Criterion B Criterion A Electromagnetic HF field EN 61000-4-3 Test field strength 10 V/m (Tes t Level 3) 20 V/m (Test Level 3) Test field strength 3 V/m (Tes t Level 2) 10 V/m (Test Level 3) Frequency range 2 GHz ... 2.7 GHz Test field strength 1 V/m (Test Level 1) Comments Criterion B Criterion A Fast transients (burst) EN 61000-4-4 Input 2 kV (Test Level 3 - asymmetrical) 4 kV (Test Level 4 - asymmetrical) Output 2 kV (Test Level 3 - asymmetrical) 4 kV (Test Level 4 - asymmetrical) Signal 1 kV (Test Level 3 - asymmetrical) 4 kV (Test Level 4 - asymmetrical) Comments Criterion B Criterion A
QUINT4-PS/1AC/12DC/7.5/PT 108830_en_00 PHOENIX CONTACT 10 / 29 Surge voltage load (surge) EN 61000-4-5 Input 1 kV (Test Level 3 - symmetrical) 2 kV (Test Level 3 - asymmetrical) 2 kV (Test Level 4 - symmetrical) 4 kV (Test Level 4 - asymmetrical) Output 0.5 kV (Test Level 2 - symmetrical) 0.5 kV (Test Level 1 - asymmetrical) 1 kV (Test Level 3 - symmetrical) 2 kV (Test Level 3 - asymmetrical) Signal 0.5 kV (Test Level 1 - asymmetrical) 0.5 kV (Test Level 2 - symmetrical) 0.5 kV (Test Level 2 - symmetrical) 1 kV (Test Level 2 - asymmetrical) Comments Criterion B Criterion A Conducted interference EN 61000-4-6 Input/Output/Signal asymmetrical asymmetrical Voltage 10 V (Test Level 3) 10 V (Test Level 3) Comments Criterion A Criterion A Power frequency magnetic field EN 61000-4-8 50 Hz , 60 Hz ( 30 A/m ) 16.67 Hz , 50 Hz , 60 Hz ( 100 A/m 60 s ) not required 50 Hz , 60 Hz ( 1 kA/m , 3 s ) not required 0 Hz ( 300 A/m , DC, 60 s ) Comments Criterion A Criterion A Voltage dips EN 61000-4-11 Input voltage ( 100 V AC , 60 Hz ) Voltage dip 70 % , 25 periods ( Test Level 2 ) 70 % , 0.5 / 1 / 30 periods ( Test Level 2 ) Comments Criterion C Criterion A Voltage dip 40 % , 10 periods ( Test Level 2 ) 40 % , 5 / 10 / 50 periods ( Test Level 2 ) Comments Criterion C Criterion B Voltage dip 0 % , 1 period ( Test Level 2 ) 0 % , 0.5 / 1 / 5 / 50 periods ( Test Level 2 ) Comments Criterion B Criterion B Immunity according to EN 61000-6-1 (residential), EN 61000-6-2 (industrial), and EN 61000-6-5 (power station equipment zone), IEC/EN 61850-3 (energy supply) CE basic standard Minimum normative requirements of EN 61000- 6-2 (CE) (immunity for industrial environments) Higher requirements in practice (covered)
QUINT4-PS/1AC/12DC/7.5/PT 108830_en_00 PHOENIX CONTACT 11 / 29 Additional basic standard EN 61000-6-5 (immunity in power station), IEC/EN 61850-3 (energy supply) Basic standard Minimum normative requirements of EN 61000- 6-5 (power station equipment, zone 1, 2) Higher requirements in practice (covered) Pulse-shape magnetic field EN 61000-4-9 not required 1000 A/m Comments none Criterion A Attenuated sinusoidal oscillations (ring wave) EN 61000-4-12 Input 1 kV (symmetrical ) 2 kV (symmetrical) 2 kV (asymmetrical) 4 kV (asymmetrical) Comments Criterion B Criterion A Asymmetrical conducted disturbance variables EN 61000-4-16 Input, Output, Signals 50 Hz , 60 Hz , 10 V (Permanent) ( Test Level 3 )
16.67 Hz , 50 Hz , 60 Hz , 150
Hz , 180 Hz , 30 V (10 s) ( Test Level 3 )
16.67 Hz , 50 Hz , 60 Hz ,
100 V (1 s) ( Test Level 3 )
300 V (1 s) ( Test Level 2 )
Comments Criterion A Criterion A Attenuated oscillating wave EN 61000-4-18 Input, Output 0.5 kV (symme trical) 1 kV (symmetrical) 1 kV (asymmetrical) 2.5 kV (asymmetrical) Signals 1 kV (symmetric al) 1 kV (symmetrical) Comments none Criterion A Key Criterion A Normal operating behavi or within the specified limits. Criterion B Temporary impairment to operational behavior that is corrected by the device itself. Criterion C Temporary ad verse effects on the operating behavior, which the device corrects automatically or which can be restored by actuating the operating elements.
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5 Safety and installation notes
Instructions and possible hazards are indicated by corresponding symbols in this document. There are different categories of personal injury that are indicated by a signal word. The following symbols are used to indicate potential damage, malfunctions, or more detailed sources of information. Safety notes and warning instructions – Only skilled persons may install, start up, and operate the device. – Never carry out work when voltage is present. – Establish connection correctly and ensure protection against electric shock. – Cover termination area after in stallation in order to avoid accidental contact with live parts (e. g., installation in control cabinet). – Observe the national safety and accident prevention regulations. – Assembly and electrical inst allation must correspond to the state of the art. – The power supply is a built-in device and is designed for mounting in a control cabinet. – The IP20 degree of protection of the device is intended for use in a clean and dry environment. – Observe mechanical and thermal limits. – Horizontal mounting position (normal mounting position) – Mount the power supply unit in the standard installation position. Position of the L/N connection terminal blocks at bottom. – Ensure that the primary-side wiring and secondary-side wiring are the correct size and have sufficient fuse protection. – For the connection parameters for wiring the power supply, such as the required stripping length with and without ferrule, refer to the technical data section. – Use copper cables for operating temperatures of 75 °C (ambient temperature 55 °C) 90 °C (ambient temperature 75 °C). – The power supply is approved for the connection to TN, TT and IT power grids (star networks) with a maximum phase-to-phase voltage of 240 V AC – Protect the device against foreign bodies penetrating it, e.g., paper clips or metal parts. – The power supply is maintenance-free. Repairs may only be carried out by the manufacturer. The warranty no longer applies if the housing is opened. – The power supply may only be used for its intended use. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety measures that follow this symbol to avoid possible personal injuries. WARNING This indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION This indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTE This symbol together with the signal word NOTE and the accompanying text alert the reader to a situation which may cause damage or malfunction to the device, hardware/software, or surrounding property. This symbol and the accompanying text provide the reader with additional information or refer to detailed sources of information. WARNING: Danger to life by electric shock! NOTE
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6 High-voltage test (HIPOT)
This protection class II power supply is subject to the Low Voltage Directive and is factory tested. During the HIPOT test (high-voltage test), the insulation between the input circuit and output circuit is tested for the prescribed electric strength values, for example. The test voltage in the high- voltage range is applied at the input and output terminal blocks of the power supply. The operating voltage used in normal operation is a lot lower than the test voltage used.
6.1 High-voltage dielectric test (dielectric strength
test) In order to protect the user, power supplies (as electric components with a direct connection to potentially hazardous voltages) are subject to more stringent safety requirements. For this reason, permanent safe electrical isolation between the hazardous input voltage and the touch-proof output voltage as safety extra-low voltage (SELV) must always be ensured. In order to ensure permanent safe isolation of the AC input circuit and DC output circuit, high-voltage testing is performed as part of the safety approval process (type test) and manufacturing (routine test).
6.2 High-voltage dielectric test during the
During the manufacturing process for the power supply, a high-voltage test is performed as part of the dielectric test in accordance with the specifications of IEC/UL/EN 61010-1. The high-voltage test is performed with a test voltage of at least 3 kV AC / 4.2 kV DC or higher. Routine manufacturing tests are inspected regularly by a certification body.
6.3 High-voltage dielectric test performed by the
Apart from routine and type tests to guarantee electrical safety, the end user does not have to perform another high- voltage test on the power supply as an individual component. According to EN 60204-1 (Safety of machinery - Electrical equipment of machines) the power supply can be disconnected during the high-voltage test and only installed once the high-voltage test has been completed.
6.3.1 Performing high -voltage testing
If high-voltage testing of the control cabinet or the power supply as a stand-alone component is planned during final inspection and testing, the following features must be observed. – The power supply wiring must be implemented as shown in the wiring diagram. – The maximum permissible test voltages must not be exceeded. Avoid unnecessary loading or damage to the power supply due to excessive test voltages. Figure 1 Potential-related wi ring for the high-voltage test Key High-voltage tests up to 2 kV AC / 2.8 kV DC can be performed as described. The test voltage should rise and fall in ramp form. The relevant rise and fall time of the ramp should be at least two seconds. For the relevant applicable test voltages and insulation distances, refer to the corresponding table (see technical data: electric strength of the insulation section). No. Designation Color coding Potential levels
1 DC output circuit Blue Potential 1
2 Signal contacts Blue Potential 1
3 High-voltage
-- --
4 AC input circuit Red Potential 2
/UNIf0bb/= Input AC Output DC Boost > 100% > 75% > 50% DC OK P> P U Out Thr Out Signal (SIG) SIG + −− QUINT PO WER Ord.No.290xxxx 3.1 2.1 2.2 2.3 1.1 1.2 L/+N/−
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7 Structure of the power supply
The fanless convection-cooled power supply can be snapped onto all DIN rails according to EN 60715.
7.1 Function elements
Figure 2 Operating and indication elements Key
7.2 Device dimensions
Figure 3 Device dimensions (dimensions in mm) Figure 4 Device dimensions (dimensions in mm) No. Designation
1 Connection terminal block signal output (SIG)
DC OK, POut > PThr: +12 V DC, 24 mA
2 Connection terminal block output voltage: Output
3 Accommodation for cable binders
4 Integrated snap-on foot for carrier rail mounting
5 QR code web link
6 Connection terminal block input voltage: Input L/N
7 Signaling DC OK LED
8 Rotary selector, status of the output voltage (DC OK)
or output power (P Out > PThr)
9 Signaling P Out > PThr LED (yellow): output power
POut > output power threshold PThr
10 Potentiometer output voltage
P> P U Out Thr Out 12 15-V Signal (SIG) Output DC V A12 7.5 SIG + −− QUINT PO WER Ord.No.2904607 3.1 2.1 2.2 2.3 Input AC 100-240V 1.1 1.2 L/+N/− > 75% > 50% Boost > 100% 1 2 33 3 3 106 DC OK P> P U Out Thr Out 12 15-V Signal (SIG) Output DC V A12 7.5 SIG + −− QUINT PO WER Ord.No.2904607 3.1 2.1 2.2 2.3 Input AC 100-240V 1.1 1.2 L/+N/− > 75% > 50% Boost > 100% 106
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7.3 Keep-out areas
Figure 5 Device dimensions and minimum keep-out areas (in mm) Nominal output capacity Spacing [mm] a b c < 50 % 0 30 30 ≥ 50 % 5 30 30 If adjacent components are active and the nominal output power ≥ 50%, there must be lateral spacing of 15 mm. DC OK P> P U Out Thr Out 12 15-V Signal (SIG) Output DC V A12 7.5 SIG + −− QUINT PO WER Ord.No.2904607 3.1 2.1 2.2 2.3 Input AC 100-240V > 75% > 50% Boost > 100% N/- L/+ 1.1 1.2 45a a b c
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7.4 Block diagram
1.1 1.2 /UNIf16dC POutDC OK SIG OVP active PFC/UNIf14a 2.1 2.2 3.1 2.3 - Symbol Designation Filter Current limitation Rectification Inrush current limitation Power factor correction (PFC) Switching transistor and main transmitter (electrically isolating) Secondary rectification and smoothing Auxiliary converter (electrically isolating) /UNIf14a active PFC Symbol Designation Optocoupler (electrically isolating) Additional regulatory protection against surge voltage Microcontroller PNP transistor switch output Rotary selector switch Signal/display LEDs (POut, DC OK) Potentiometer output voltage OVP /UNIf16dC SIG DC OK POut
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8 Mounting/removing the power
8.1 Mounting the power supply unit
Proceed as follows to mount the power supply: 1. The power supply is mounted in the normal mounting position from above onto the 35 mm DIN rail (DIN EN 60715). Make sure that the integrated snap-on foot is in the correction position behind the DIN rail (A). 2. Then press the power supply down until the integrated snap-on foot audibly latches into place (B). 3. Check that the power supply is securely attached to the DIN rail. Figure 7 Snapping the power supply onto the DIN rail
8.2 Removing the power supply unit
Proceed as follows to remove the power supply: 1. Take a suitable screwdriver and insert this into the lock hole on the integrated snap-on foot (A). 2. Release the lock by lifting the screwdriver (B). 3. Carefully swivel the power supply forward (C) so that the lock slides back into the starting position. 4. Then separate the power supply from the DIN rail (D). Figure 8 Removing the power supply from the DIN rail B A Click BA D C
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8.3 Fix connection wiring to the power supply
Two receptacles for the bundled attachment of the connection wiring are integrated in the left and right housing panel. Use cable ties to secure the connection wiring (optional WT-HF 3,6X140 - Order No. 3240744). Proceed as follows to secure the connection wiring: – Wire the power supply wi th sufficient connection reserve (input terminal blocks, output terminal blocks, signal terminal block) – Bundle and set up the connec tion wiring so that the ventilation slits on the top and bottom of the housing are covered as little as possible. – Thread the cable binder s into the necessary receptacles for the cable binders. Figure 9 Lay and align connection wiring – Secure the connection wiring with the cable binders. Make sure that the connection wiring is attached safely and securely without damaging the connection wiring. Figure 10 Secure connection wiring with cable binder – Shorten the excess length of the cable binder ends. – Then check again that the conn ection wiring is properly secured. Figure 11 Shorten protruding ends of the cable binder QUINT PO WER Ord.No .290 xxxx Output SIG + −− 3.1 2.1 2.2 2.3 Boost > 100% > 75% P> P Out Thr Signal (SIG) 24-28V U Out NOTE: Mechanical damage to the connection wiring caused by friction In extreme ambient conditions, e.g., strong vibrations, protect the connection wiring against mechanical damage using additional insulation material. The additional insulation material for protecting the connection wiring is limited to the area where the cable binders are attached. QUINT POWER Ord.No .290 xxxx Output SIG + −− 3.1 2.1 2.2 2.3 Boost > 100% > 75% P> P Out Thr Signal (SIG) 24-2 U Out QUINT PO WER Ord.N o.290 xxxx Output SIG + −− 3.1 2.1 2.2 2.3 Boost > 100% > 75% P> P Out Thr Signal (SIG) 24-28V U Out
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9 Device connection terminal blocks
The AC input and DC output terminal blocks on the front of the power supply feature Push-in connection technology.
9.1 Input
The power supply is operated on single-phase AC systems or two outer conductors of three-phase systems. The power supply is connected on the primary side via the INPUT L/N connection terminal blocks. Figure 12 Network configurations in star network
9.2 Protection of the primary side
Installation of the device must correspond to EN 61010 regulations. It must be possible to switch off the device using a suitable disconnecting device outside the power supply. The line protection on the primary side is suitable for this (see technical data section). Protection for AC supply Figure 13 Pin assignment for AC supply voltage Protection for DC supply Figure 14 Pin assignment for DC supply voltage For the necessary connection parameters for the connection terminal blocks, refer to the technical data section. The power supply is approved for connection to TN, TT, and IT power grids with a maximum phase-to-phase voltage of 240 V AC. TN-S TN-C L N PE L N L PEN L N TT iT L N L N L N DANGER: Hazardous voltage An all-pos. fuse must be present for operation on three-phase and DC systems. L/+ N/- L N Input AC 100...240 V L/+ N/- Input DC 110...250 V
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9.3 Output
By default, the power supply is pre-set to a nominal output voltage of 12 V DC. The output voltage is adjusted using the potentiometer.
9.4 Protection of the secondary side
The power supply is electronically short-circuit-proof and no-load-proof. In the event of an error, the output voltage is limited
10 Output characteristic curves
The U/I output characteristic curve is optimized for the following applications: – When supplying loads with high switch-on currents, such as motors. The dynamic boost of the power supply supplies up to 200% of the nominal power for 5 s. This ensures that sufficient reserve energy is available; overdimensioning of the power supply is not necessary. – For fast energy storage charging (e.g., of batteries) to supply a wide range of loads. The power supply operates in the nominal operating range. Energy supply to the load is ensured. Figure 15 U/I output characteristic curve If sufficiently long connecting cables are used, fuse protection does not have to be provided for each individual load. If each load is protected separately with its own protective device, the selective shutdown in the event of a fault enables the system to remain operational. IN U [V] Out 5s UN 100% 200% I [A]Out t [s] IDyn. Boost
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11 Boost currents
11.1 Dynamic Boost
Dynamic boost (IDyn.Boost) delivers up to 200% of the power supply nominal current to supply high loads. This temporary power supply to the load lasts a maximum of 5 s at an ambient temperature of up to 60°C. Figure 16 Basic curve of the dynamic boost process Use the following tables to determine the required recovery time (tPause) at the maximum dynamic boost current (IDyn. Boost) based on the following values: –I Base Load – Duration of the boost current (t Dyn. Boost) – Ambient temperature (60 °C)
11.1.1 Recovery times at an ambient temperature of
60 °C Figure 17 Required recovery times at ≤ 60°C
11.1.2 Example: Determining the recovery time
(tPause) At an output current (IBase Load) of 5 A, the dynamic output current (IDyn. Boost) of 12.75 A increases for 2 s (tDyn. Boost). After a recovery time (tPause) of 10 s, the dynamic boost is available once again. Figure 18 Example recovery time for ≤ 60°C I [A]Out IDyn.Boost t [s] IBase Load tDyn.Boost tDyn.Boost tPause If a current that is lower than the maximum available dynamic boost current (IDyn. Boost) is required for the same period, the recovery time may (tPause) decrease. 3,9 157 16 18 4,6 10 20 23 26 4,2 8 16 18 24 6 11 21 25 29 512 3 4 12,75 12,75 12,75 12,75 IDyn. Boost [A] 2,5 5,0 7,5 [A] IBase Load 0,2 t [s]Pause t [s]Dyn. Boost 3,9 157 16 18 4,6 10 20 23 26 4,2 8 16 18 24 6 11 21 25 29 512 3 4 12,75 12,75 12,75 12,75 IDyn. Boost [A] 2,5 5,0 7,5 [A] IBase Load 0,2 t [s]Pause t [s]Dyn. Boost
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12 Signaling
For signaling and the functional monitoring of the power supply two LEDs and an active signal output are available. Using the rotary selector select the required functional monitoring. The monitoring of the output voltage (DC OK) or the exceedance of the output power threshold are available (POut > PThr).
12.1 Rotary selector switch in position DC OK:
In this switch position the output voltage (UOut) is monitored. If the DC OK threshold is exceeded (UOut > 0.9 x USet) the green DC OK LED turns on. Additionally, the signal output (SIG) "active high" is active. If the output voltage drops below the DC OK threshold value (U Out < 0.9 x USet), the DC OK LED flashes. The signal output is switched to "active low".
12.2 Rotary selector switch in position >50 %, >75 %
or boost >100 %: In each of these switch positions the output power (POut) is monitored. When the set threshold is exceeded the yellow LED lights up (POut > PThr) and the signal output (SIG) switches to "active low".
12.3 Location and function of the signaling elements
Figure 19 Position of signaling elements Key The following table shows the standard assignment for signaling for the U/I characteristic curves which is set by default. Figure 20 U/I signaling No. Signaling elements
1 LED status indicator DC OK
LED on: UOut > 90% x USet LED flashing: UOut < 90 % x USet 2L E D P Out > PThr 3A c t i v e s i g n a l o u t p u t Output DC Boost > 100% > 75% > 50% DC OK P> P U Out Thr Out Signal (SIG) SIG + −− QUINT PO WER Ord.No.290xxxx 3.1 2.1 2.2 2.3 LED: P > POut Thr Normal operation BOOST Overload operation yellow LED flashing LED on LED off P< POut Thr P> POut Thr U < 0.9 x UOut Set Signal SIG: P > POut Thr active high active lowdefault active low LED: DC OK Signal SIG: DC OK active high active high green default active low
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12.4 Active signal outputs, digital
Signals are routed to a superordinate controller via the digital signal output “3.1 SIG”. The 12 V DC signal is applied between the connection terminal blocks “3.1 SIG” and “2.2 -” or “2.3 -”. The maximum load is 24 mA. Figure 21 Signaling
12.4.1 Signal level surge protection
IEC 61850-3 Immunity Requirement Signal connections must satisfy the immunity requirement. Equipment that is installed in "protected" areas and has direct connections to other areas must satisfy the immunity criteria. Use Phoenix Contact surge protection (Order No. 2907925) when you are using signal connection types p, l, f, and h for the signal paths. DIN EN 61000-6-5 Electromagnetic Compatibility (EMC) The interface area may include items such as equipment, devices, apparatus, and systems connected to the outside world. Use Phoenix Contact surge protection (Order No. 2907925) when you are using connection terminal blocks “3.1 SIG” and “2.2 -” or “2.3 -” for the signals. (see Section: Technical data, electromagnetic compatibility table) Figure 22 Schematic diagram, signal wiring with TRABTECH surge protection Output DC Boost > 100% > 75% > 50% DC OK P> P U Out Thr Out Signal (SIG) SIG + −− QUINT PO WER Ord.No.xxxxxxx 3.1 2.1 2.2 2.3 PLC Digital Input GND DI x 0/ V DC12 Output DC Boost > 100% > 75% > 50% DC OK Signal (SIG) SIG + −− QUINT PO WER Ord.No.xxxxxxx 3.1 2.1 2.2 2.3 P> P U Out Thr Out PLC Digital Input GND 0/12 V DC DI x
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13 Operating modes
Depending on the intended use, the power supply can be run in series or parallel operation.
13.1 Series operation
To double the output voltage, connect two power supplies in series. Only use power supplies with the same performance class and configuration for series operation. If two 12 V DC power supplies are connected in series, an output voltage of 24 V DC is available to supply the loads. Figure 23 Schematic diagrams in series operation
13.2 Parallel operation
You can connect several power supplies in parallel in order to increase the power or to supply the loads redundantly. Figure 24 Schematic diagram in parallel operation Observe the following points when carrying out parallel connection: 1. Use power supplies of the same type and performance class 2. Setting the same output voltages 3. Using the same cable cross sections for wiring 4. Using the same cable lengths for the DC convergence point 5. Operating power supplies in the same temperature environment 6. When three or more powe r supplies are connected in parallel, each output must be protected (e.g., with circuit breakers or decoupling modules) -24 V -12 V +12 V +24 V IN − + IN Σ = IN
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13.2.1 Redundancy operation
Redundant circuits are suitable for supplying systems and system parts which place particularly high demands on operational reliability. If energy is to be supplied to the load with 1+1 redundancy, two power supplies of the same type and performance class must be used. In the event of an error, it must be ensured that one of the power supplies is able to provide the total required power for the load. This means that in redundancy mode, two 7.5 A power supplies supply a load with a nominal current of 7.5 A, for example. During normal operation of the power supplies, each power supply therefore supplies 3.75 A. Always use cables with the same cross sections and lengths when wiring the power supplies on the DC output side. A redundancy module can be used to 100% decouple two power supplies from one another and to ensure the supply. A distinction is made here between passive and active redundancy modules. Optimum decoupling with simultaneous monitoring and minimal power dissipation can be achieved with the UNO DIODE redundancy module. Figure 25 Schematic diagram, redundant operation with diode Certain specifications apply in redundancy operation with regard to the configuration of the keepout areas. In redundancy operation, the power supplies are operated with maximum half the nominal power. The keepout areas are therefore reduced. The following conditions must be met for 1+1 and n+1 redundancy operation of the power supplies in conjunction with a UNO DIODE redundancy module. Only use power supplies with the same performance class and configuration for parallel connection. Using the signaling settings, you can monitor whether both power supplies are being operated with ≤ half the nominal load. In the case of system extension, an overload is prevented if one of the power supplies fails.
13.2.2 Increased power
When n power supplies are connected in parallel, the output current is increased to n x IN. Parallel connection for increased power is used when extending existing systems. If the individual power supply does not cover the current consumption of the most powerful load, parallel connection of power supplies is recommended. Figure 26 Schematic diagram of increased performance IN − + IN Σ = IN When three or more power supplies are connected in parallel, each output must be protected separately, e.g., by a circuit breaker or decoupling module such as UNO DIODE or STEP DIODE. IN IN IΣ=2xI N
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14 Derating
The QUINT POWER power supply runs in nominal operation without any limitations. For operation outside the nominal range, the following points should be observed depending on the type of use.
14.1 Ambient temperature
When operating the power supply at an ambient temperature of > 60 °C, a power derating of 2.5 %/K should be observed. In the temperature range up to 60 °C, the power supply can output up to 200 % of the nominal output power P Dyn.Boost for a maximum of 5 s. Figure 27 Output power depending on the ambient temperature
14.2 Installation height
The power supply can be operated at an installation height of up to 2000 m without any limitations. Different data applies for installation locations above 2000 m due to the differing air pressure and the reduced convection cooling associated with this (see technical data section). The data provided is based on the results of pressure chamber testing performed by an accredited test laboratory. Figure 28 Output power depend ing on the installation height T [°C]A P [W] Out 40 60 70 PDyn. Boost PN 100% 200% 75% -25 H [m] [%] /UNIf51f 100 125 150 175 200 225 P Out /UNIf51f= PDyn. 200 % 60 °C/UNIf0a3 /UNIf51e= PN 100 % 60 °C/UNIf0a3 0 1000 2000 3000 4000 5000 /UNIf51e
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14.3 Position-dependent derating
The fanless convection-cooled power supply can be snapped onto all DIN rails according to EN 60715.
14.3.1 Normal mounting position
14.3.2 Rotated mounting position 90° Z-axis
The power supply should be mounted horizontally for heat dissipation reasons (AC connection terminal blocks facing downward). Please observe the derating for any mounting other than the normal mounting position. Reduce the output power based on the prevailing ambient temperature. The recommended output power for different mounting positions and ambient temperatures can be found in the characteristic curves below. Exceeding these values will reduce the service life of the power supply. Z X Y QUINT PO WER Ord.No.xxxxxxx Boost > 100% > 75% P> P out Thr > 50% DC OK U Out Signal (SIG) 24-28V P Out [%] T [°C] 100 125 150 175 200 225 01 0 2 0 3 0 4 0 5 0 6 0 7 0-25 /UNIf51e /UNIf51f /UNIf520 = P 125 % Stat. = PDyn. 200 % = PN 100 % /UNIf51e /UNIf520 /UNIf51f Z X Y QUINT POWEROrd.No.xxxxxxx Boost > 100% > 75% PP out Thr > 50% DC OK U Out 24-28V Signal (SIG) P Out [%] T [°C] 100 125 150 175 200 225 01 0 2 0 3 0 4 0 5 0 6 0 7 0-25 /UNIf51e /UNIf51f /UNIf520 = P 125 % Stat. = PDyn. 200 % = PN 100 % /UNIf51e /UNIf520 /UNIf51f
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14.3.3 Rotated mounting position 180° Z-axis
14.3.4 Rotated mounting position 270° Z-axis
Z X Y QUINT POWER Ord.No.xxxxxxx Boost > 1 00% > 75% P> P out Thr > 50% DC OK U Out Signa l (SIG) 24-28V P Out [%] T [°C] 100 125 150 175 200 225 01 0 2 0 3 0 4 0 5 0 6 0 7 0-25 /UNIf51e /UNIf51f /UNIf520 = P 125 % Stat. = PDyn. 200 % = PN 100 % /UNIf51e /UNIf520 /UNIf51f Z X Y QUINT PO WER Ord.No .xxxxxxx Boost > 100% > 75% PP out Thr > 50% DC OK U Out 24-28V Signal (SIG) P Out [%] T [°C] 100 125 150 175 200 225 01 0 2 0 3 0 4 0 5 0 6 0 7 0-25 /UNIf51e /UNIf51f /UNIf520 = P 125 % Stat. = PDyn. 200 % = PN 100 % /UNIf51e /UNIf520 /UNIf51f
QUINT4-PS/1AC/12DC/7.5/PT 108830_en_00 29 / 29PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany phoenixcontact.com
14.3.5 Rotated mounting position 90° X-axis
14.3.6 Rotated mounting position 270° X-axis
Z X Y QUINT PO WER Ord.No .xxxxxxx Boost > 100% > 75% PP out Thr > 50% DC OK U Out 24-28V Signal (SIG) P Out [%] T [°C] 100 125 150 175 200 225 01 0 2 0 3 0 4 0 5 0 6 0 7 0-25 /UNIf51e /UNIf51f /UNIf520 = P 125 % Stat. = PDyn. 200 % = PN 100 % /UNIf51e /UNIf520 /UNIf51f Z X Y P Out [%] T [°C] 100 125 150 175 200 225 01 0 2 0 3 0 4 0 5 0 6 0 7 0-25 /UNIf51e /UNIf51f /UNIf520 = P 125 % Stat. = PDyn. 200 % = PN 100 % /UNIf51e /UNIf520 /UNIf51f