SBSX-75A APTIV | Alldatasheet
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SBS°X-75A The SBS®X-75A sealed waterproof connectors come with (2) power contacts rated up to 135A, along with up to (4) auxiliaries rated to 10A offering durability of up to 5,000 mating cycles. Positive metal latches help safeguard against accidental disconnects that may be caused by vibration, while the built-in cable clamp allows for strain relief on wires. The compact sleek high-power design of these environmentally rugged connectors makes them ideal for outdoor applications. The IP68 weatherproof rating ensures that the connector will be free of water for full protection up to 30 minutes at 6 feet in the mated conditions, or with the use of covers in unmated condition. ve F @ Operating Temperature
600 Volts / 135A 5,000 Mating Cycles -20°C to 105°C / -4 °F to 221°F Dust - Water - Shock
(with Signals) SPECIFICATIONS ELECTRICAL Current Rating Amperes ' Wire to Wire No Signals Signals Energized AWG mm? UL CsA UL CSA
4 AWG 25 140 85 13580
6 AWG 16 100 65 95 60
8 AWG 10 95 58 93583
10 AWG 6 75 45 75 45
Wire Plug to Panel Mount Receptacle 4 AWG (25 mm?) Wire 145 90 140 «85 Panel Mount Plug to Panel Mount Receptacle 4 AWG (25 mm?) Wire 140 85 135 80 Voltage Rating AC/DC UL 1977 600V Dielectric Withstanding Voltage Volts AC 2,200 Average Mated Contact Resistance Milliohms * Power 1/4 in. of 4 AWG (25 mm?) Wire 0.16mQ Auxiliary 14 AWG (1.0 to 1.5 mm?) Wire 2.50m 0 ae UL Hot Plug Current Rating Amperes 250 cycles at 120V DC 4 AWG (25 mm?) Wire SOA Touch Safe Per UL 60950-1, UL 62368-1 & IEC 60529°
Power Contacts 10 to 4 AWG (2.5 to 25.0 mm?) Auxiliary Contacts 14 to 24 AWG (0.50 to 1.5 mm?) Maximum Wire Insulation Diameter Power 0.44 AWG (11.18 mm?) Auxiliary 0.44 AWG (11.18 mm?) Operating Temperature ? -20° to 105°C (-4 to 221°F) Mating Cycles No Load by Plating 5,000 Average Mating / Unmating Force Wire 4 AWG (25 mm?) Lbs / kg 6.5 Lbs (2.95 Kg) Minimum Creepage / Clearance Distance Creepage Clearance Pull Out Force with Cable Clamp 60 Ib. Retention Force Auxiliary Housing 35 Ib. Drop Test Per UL 486A-486B P68 Per ULSOE* MATERIALS Housing, Cable Clamps, Covers PC/PBT Signal Housing Pc Latches, Spring, Screws Stainless Steel O-Rings, Grommets Silicone Panel Mount Gasket NBR Housing Flammability Rating UL94 VO Glow Wire (1.0 mm) 960°C per 60695-2-12 Wire Power Contact Silver Plated Copper Alloy ‘SBS® 75X Auxiliary Contacts Pin Copper Alloy, Au over Ni Socket Be Cu, Au over Ni Socket Body Copper Alloy, Tin Bright over Ni Retention Clip Stainless Steel NOTES: 1 - Current amperage ratings are based on 105°C rated or better cable of the largest wire size using properly calibrated APP® recommended tooling, and a 25°C ambient temperature, or CSA rating below a 30°C temperature rise. UL rating not to exceed the maximum operating temperature. Connector to be assembled and installed according to the manufacturer’s instructions. 2 - Operating Temperatures are limited by the thermal properties of the connector’s plastic housing. 3 - Sealed Connector Series offers protection against electric shock for finger safety both in mated and unmated condition. The Sealed ‘SBS®X-75A Connector Series was tested for IP Code 1X-2X per clause 12- & 13 of IEC 60529 , Edition 2.2, issued 2013-8 + Corr. 1:2013-10 + Corr. 2:2015-01. The connector was tested for IP1X and IP2 in mated and unmated condition, which is representative of protection against access to energized parts contained in UL 60950-1 2nd Edition, 2011-12-19 and UL 62368-1 3rd Edition, 2021-10-22. 4 - The Sealed SBS®X-75A Connector Series was subjected to submersion test, covered by UL SOE Standard for Enclosures for Electrical Equipment Environmental Considerations, 3rd Edition, with a pressure equivalent to 6 feet of water and for a duration of 30 minutes for the equivalent IP68 compliance. Note panel mount-to-panel mount configuration has not been tested for ingress protection rating: contact manufacturer to determine if it will work for your application,
SBS®X-75A Primary Contacts Only SBS®X-75A Primary Contacts Only Temperature Rise at Constant Current 60 Derating vs. Ambient Temperature 50 ‘ SS] PT ple AL | of SBS go 40 - 7 § ml P £8 30 & rae 22 ia 7 al ee | | be a 22 20 | 4 = \\ Es 777 5 \\ N Fea 2 € z eae A 2 10 n ber | | | | Z 0 0 lee! 0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140 Amperes Applied Amperes Applied ---- 8AWG “== 10 AWG -77> BAWG “+10 AWG SBS®X-75A Auxiliary Contacts at 10A SBS®X-75A Auxiliary Contacts at 10A ‘Temperature Rise at Constant Current Derating vs. Ambient Temperature ol IAL | wf. | | ff | 50 50 j= eel et) IPRS ge 4 = 40 MN Fol VA ee PN 22 30 . & 30 . gs E Be are 0 = = os a 5 em ack NI = ar 2 . +, ie £ at oN 10 toy 10 to | Zz r
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0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140 Amperes Applied Amperes Applied 7-7> BAWG “== 10 AWG ---- 8AWG -—=- 10 AWG
Screws i 1 ES Screws 1 | ee ef, er GS wer KS Signal em Signal Se Plug Housing Housing Receptacle Housing Zo os I T Cable Clamp Panel . S Screws Grommets Mount Gasket . SS a S) Signal Panel Signal Plug Housing “8 Mount Receptacle WZ Panel ~ Panel ~ Mount Gasket Mount Gasket Power S) Power . \\\\ comacs SS conse SS ignal ignal Nicht Plug A Noche Receptacle “<3 <> P<?
ORDERING INFORMATION - Color denotes signal housing only. All other housings are black. Step 1: Select the Housing Kit - Packaged as Individual Kits. Contacts and Grommets Sold Separately, See Step 2&3 Kit Includes- Housing, Signal Housing Image Part Number Description- Sealed SBS°X-75A and Below Parts Minimum Quantity a. SBSX7SA-PLUG-KIT-RED Male Plug - Red Latches, Cable Clamp, Hardware & Front O-Rings _e SBSX7SA-PLUG-KIT-BLU Male Plug - Blue Latches, Cable Clamp, Hardware & Front O-Rings OO, GBB S8SX75APLUG-KITFGRA | Male Plug- Gray Latches, Cable Clamp, Hardware & Front O-Rings SBSX7SA-PLUG-KIT-BLK Male Plug - Black Latches, Cable Clamp, Hardware & Front O-Rings fA} SBSX7SA-REC-KIT-RED Female Receptacle- Red Cable Clamp, Hardware SBSX75A-REC-KIT-BLU Female Receptacle - Blue Cable Clamp, Hardware LP SBSX75A-REC-KIT-GRA Female Receptacle - Gray Cable Clamp, Hardware Gj SBSX7SA-REC-KIT-BLK Female Receptacle - Black Cable Clamp, Hardware y SBSX7SA-PMREC-KIT-RED | Panel Mount Receptacle - Red * Panel Gasket, Mounting O-Rings SBSX7SA-PMREC-KIT-BLU | Panel Mount Receptacle - Blue * Panel Gasket, Mounting O-Rings
8 SBSX7SA-PMREC-KIT-GRA | Panel Mount Receptacle - Gray * Panel Gasket, Mounting O-Rings
“ SBSX7SA-PMREC-KIT-BLK | Panel Mount Receptacle - Black * Panel Gasket, Mounting O-Rings é SBSX7SA-PMPLUG-KIT-RED | Panel Mount Plug - Red * Front O-Ring, Panel Gasket, Mounting O-Rings SBSX75A-PMPLUG-KIT-BLU | Panel Mount Plug - Blue * Front O-Ring, Panel Gasket, Mounting O-Rings c?) SBSX7SA-PMPLUG-KIT-GRA | Panel Mount Plug - Gray * Front O-Ring, Panel Gasket, Mounting O-Rings “ SBSX7SA-PMPLUG-KIT-BLK | Panel Mount Plug - Black * Front O-Ring, Panel Gasket, Mounting O-Rings Bulk Component Ordering Information - All components sold separately. For grommets and contacts, see step 2 & 3. Image Part Number Description- Sealed SBS®X-75A Includes Minimum Quantity 100 SBSX75A-PLUG-BLK Male Plug Housing Housing, Latches & O-Rings SBSX75A-REC-BLK Female Receptacle Housing Housing SBSX7SA-PMREC-BLK Panel Mount Receptacle Housing Housing i SBSX7SA-PMPLUG-BLK Panel Mount Plug Housing * Housing, Front O-Ring * Panel Mount Plug mates with Panel Mount Receptacle for Panel-to-Panel applications. Please note that this configuration has not been tested for Ingress protection ratings, please contact the manufacturer for further details on this requirement to see if it will work for your application needs. Panel Mount hardware not included.
Step 1 Continued - Bulk Components Continued Minimum Quantity 200 = 2-8840P1 Signal Housing - Red Housing = 2-8840P2 Signal Housing - Blue Housing “eee 2-8840P3 Signal Housing - Gray Housing = : 2-8840P4 Signal Housing - Black Housing be 2-8841P1 Cable Clamp Cable Clamp (set of two) #4 to 20 5/8” (15.88mm) Plastite Head H1120P62 Screws - Cable Clamp Screws Cc) So
10861 Panel Mount Hardware Kit Panel Mount Gasket, Mounting O-Rings
Covers - Use When Parts are Unmated for IP68 Protection Image Part Number Description- Sealed SBS°X-75A [includes Minimum Quantity 1 = SBSX75A-PLUG-COVER Plug Cover * Housing, Lanyard = SBSX7SA-REC-COVER Receptacle Cover Housing, Latches, O-Ring, Lanyard i SBSX7SA-PMREC-COVER _| Panel Mount Receptacle Cover Housing, Latches, O-Ring, Lanyard * Inquire with Manufacturer or Sales Representative regarding panel mount plug covers
To select proper grommet size, you will need to know the outer diameter of jacketed cable for each of the Power and Signal cables. Find your overall power size, then determine appropriate outer dimension for both Power and Signal cables. Not using signal, then select NS grommet that matches your power only size. Panel mount housings do not require grommets. Discrete Wires | Wire Size | Wire Size Signal Cable / Wire Size Part Number AWG mm? Diameter Range (mm?) Diameter Range (mm?) Discrete Wire Power & Signal Jacket Cable Part Number Wire Size AWG al Ee Sea eer a eee) Minimum Quantity 1 NS-240 8 10 | 0.24 t00.27 (6.10 to 6.86) _| No Signal NS-310 6 16 | 0.31 to 0.34 (7.87 to 8.64) _| No Signal NS-410 4 25 | 0.42 to 0.44 (10.41 to 11.18) | No Signal NOTE: Don’t see your cable size requirements? Speak to Manufacturer or your local Representative about other options regarding custom grommets.
Silver Plated Primary Power Wire Contacts SBS®X-75A housings use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. ] Diameter | (on | Description AWG | mm? _| Part Numbers-Loose Piece | inches | mm hen Minimum Quantity 1,000 100 [394 +15] Standard 4 25 1339G4-BK 1339G4* 0.28 7.11 1.88 F 0.08 a 6 16 1339G2-BK 133962* 0.22, 5.60 in 8 10 1339G5-BK 1339G5* 0.19 4.70 esl 12t010 25to6 1339G3-BK 1339G3* 0.14 3.50 [73] * Are sold as pairs, 2 contacts ship for every 1 ordered, - 9029 Pin Contacts for Auxiliary (4) Auxiliary Pin Contact Lengths Gold plated contacts are available in 3 lengths to allow sequencing of circuits. Description AWG mm? Part Numbers | se | ee Minimum Quantity 500 in. [mm in. mm 20to16 0.75to 1.0 PM16P1620S30 Pre-Mate 9.3 mm 083 212 037 93 24020 —0.50t00.75 __ PM16P2024S30 Post-Mate 6.4 mm 0.72 183 025 64 Pre-Mate 9.3 mm 16to14 1.0to1.5 — PM16P1416A30 See drawings on website for further details. 20 to 16 0.75 to 1.0 PM16P1620A30 24020 —0.50t00.75 _ PM16P2024A30 r—_ (7) Post-Mate 6.4 mm 16 to 14 1.0to 1.5 PM16P1416C30 Soe —_ "| 20to16 0.75to1.0 —_ PM16P1620C30 reel 24to20 0,50to0.75 — PM16P2024C30 Retentr Socket (281 Socket Contacts for SBS°X-75A Auxiliary Auxiliary Socket Contacts Selective gold plated contacts offer low resistance and Crimp Barrel ID durability up to 10,000 mating cycles. Description [AWG | mm? Part Numbers AWG in. | mm. Reteetion Cp Ne Minimum Quantity 500 Socket Contacts 16to14 1.0to15 PM16S1416S32 16to14 0.08 2.1 20t016 0.75t010 PM16S1620S32 20to16 0.07 17 Lou 24020 0.50t00.75 PM16S2024532_ _24to20 0.04 1.1 L L See drawings on website for further details.
SBS® TOOLING INFORMATION ° Power Contact | Pnenumatic Number of AWG | mm’ an ene * (De + | Locator | Crimps OR | Hand Tool Number 4 25.0 133964 | 1387G1 138867 138969 | Single LNA 6 13.3 133962 138866 8 8.4 1339G5 | 1387G1 138969 | Single 130964 10to12 | 5.3to3.3 | 133963 138867 rcliary Conse Mil Std. Hand Locator for: P 5 F | m22520/1-01 E TP0001 All Crimp Pins TLOOO1 12 to 24 | 2.5 to0.25 ——— pm100061 TMo0001 TPOOO1 —_ Single —— All Crimp Sockets TLOOO2 Auxiliary Contact Insertion Tool: 111038G3 Auxiliary Contact Extraction Tool: PM1003G1 Auxiliary Contact Insertion Inspection Tool: PM1003GX Single Housing Extraction Tool: 116081P1 138761 Other die locators ra aS ge available per above 3 130964 PIM1000G1 PM1003G1 i p= PM1003GX — = 11103863 ee i 116081P1’ ) NOTES: 5 - The use of APP* recommended tooling is strongly recommended. The use of alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 6 - TPO01 and TM0001 tools require locators TLOO1 for Pins and TLOO2 for Sockets. The Auxiliary contacts used with wire sizes 16 to 24 AWG (1.5 to 0.50) cannot be properly inserted without the insertion tool. Properly installed Auxiliary contacts of all wire gauges cannot be removed from the housing without the extraction tool. It is highly recommended that inspection tool be used to ensure the auxiliary contacts are seated properly in the housing. 7 - The Signal Housing Extraction Tool must be used in order to remove the signal housing from the main housing should position be inserted incorrectly for mating. See assembly instructions for further information.
Housings (including signals) Grommets Cable Clamp Power Contacts Screw Signal Contacts Panel Mount Kit Covers Tooling
All Data Subject to Change Without Notice DS-SBSX75A REVO Your Best Connection™ Anderson™ will use reasonable efforts to include accurate and up-to-date content in the data sheet. All product information contained in the data sheet including ordering information, illustrations, specifications, and dimensions, ae believed to be reliable as ofthe date of publishing, but is subject to change without notice. Anderson™ makes no warranty or representation @s to its accuracy. Content in the data sheet may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson™ may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. ©2022 Anderson Power Products, Inc. All rights reserved. A®, APP", SBS®, Anderson Power Products” and the APP logo are registered trademarks of Anderson Power Products, Inc. Anderson™ and Your Best Connection™ are trademarks of Anderson Power Products, Inc. DPR: [iy HEADQUARTERS: Anderson Power Products®, 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T +1 978-422-3800 F: +1 978-422-0128 * EUROPE: Anderson Fy Power Products® Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WAS 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 520203 vey + GERMANY: IDEAL® Industries Germany GmbH, Esslinger Strasse 7, 0 - 70771 Leinfelden-Echterdingen, T: +49 (0) 711 - 997606666 * ASIA / PACIFIC: IDEAL® Anderson io} Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T: +(852) 2636 0836 F: +(852) 26359036 © INDIA: IDEAL® INDUSTRIES India Private - Limited, 229-230, SPAZEDGE, Tower B, Sector 47, Sohna Road, Gurgaon — 122018, Haryana, India T: +(91) 956-0075905 T: +(91) 124-4495101 + CHINA: IDEAL® Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218 + wwwidealindustries.in * wwwandersonpowercom