1085631

1085631 PHOENIX | Alldatasheet

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• PDF pages: 19

Technical content

Please be informed that the data shown in this PDF document is generated from our online catalog. Please find the complete data in the user documentation. Our general terms of use for downloads are valid. CHARX connect professional, CCS type 2, HPC DC charging cable, up to 700 A in Boost mode,

500 A permanent, 1000 V DC, with cooled vehicle charging connector and cooled cable, cable: 5

m, black, straight, with replaceable mating face frame, with replaceable DC power contacts, with straight panel feed-through, with variable-speed fan, PHOENIX CONTACT logo, IEC 62196-3-1, for charging electric vehicles (EV) with direct current (DC) Product description DC charging cable with vehicle charging connector and free cable end for fast charging of electric vehicles (EV) with direct current (DC) via CCS type 2 vehicle charging inlets, for installation at charging stations for e-mobility (EVSE) Your advantages Complete product range• The right charging cable for every application, from the carport to the charging park Ultra-fast HPC charging, with temporary power up to 500 kW Convenient handling due to the ergonomic design Available with your logo on request - for consistent branding of your charging station Developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 Additional safety thanks to integrated leakage sensors and a wear indicator in the cable sheath Convenient communication interfaces via CAN bus and digital output Maintenance-friendly replacement of the mating face frame without draining the coolant Integrated strain relief of single-core wires directly in the panel feed-through Pre-assembled busbar screw connection for straightforward connection of the customer’s busbars or cable lug solutions Commercial data Item number 1085631 Packing unit 1 pc Minimum order quantity 1 pc Sales key EM01 Product key XWBALD Catalog page Page 17 (C-7-2019) GTIN 4055626873572 Weight per piece (including packing) 15,590 g Weight per piece (excluding packing) 12,075 g Customs tariff number 85444290 Country of origin DE EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 1 (19)

Product type DC charging cable Product family CHARX connect professional for charging electric vehicles (EV) with direct current (DC)Application for installation at charging stations for electromobility (EVSE) HPC DC charging cableType with cooled vehicle charging connector and cooled cable with replaceable mating face frame with replaceable DC power contacts with straight panel feed-through Design with variable-speed fan Combined Charging SystemTechnology High Power Charging Affixed logo PHOENIX CONTACT logo Label 8.9 mm x 28.9 mm (customer logo on request) Charging standard CCS type 2 Charging mode Mode 4 Cooling system Cooling in the vehicle charging connector and in the cable Coolant 50% water, 50% glycol (Glysofor N)

600 W (Cable length: 3 m)

800 W (Cable length: 4 m)

900 W (Cable length: 5 m)

1050 W (Cable length: 6 m)

1x 11.50 mm Supply hoseCooling hose diameter 2x 8.80 mm Return hoses Flow rate 2 l/min Relief pressure 2.00 bar Maximum permissible pressure 4.00 bar Flow-in temperature 20 °C Fan The fan provides additional cooling inside the panel feed-through to increase the charging current. Cooling The fan can be attached to the panel feed-through as an option. Cable structure 2 x AWG 26 Nominal voltage UN 24 V Nominal voltage range 18 V AC ... 24 V AC Fan speed indication 4400 min-1 Mechanical service life 70.000 h (at 40 °C) EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 2 (19)

Ambient temperature -20 °C ... 40 °C Electrical properties Type of signal transmission Pulse width modulation with modulated Powerline communication in accordance with ISO/IEC 15118 / DIN SPEC 70121 Coding 1500 Ω (between PE and PP) Type of charging current DC Charging power 500 kW Charging current 500 A DC Type of charging current DC Boost Mode Charging power up to 700 kW (Boost Mode, depending on the ambient conditions. For further information on implementation, please contact your local Phoenix Contact office and see the packing slip in the download area for this item.) Charging current up to 700 A DC Power contact Number 3 (PE, DC+, DC-) Rated voltage 1000 V DC Rated current 500 A (up to 40 °C) Signal contact Number 2 (CP, PP) Rated voltage 30 V AC Rated current 2 A Temperature sensors (NTC) Sensor type NTC 2 sensors for the replaceable front DC contacts 2 sensors for the internal DC power wires Attachment point 1 sensor on the PCB in the housing Switch-off temperature 90 °C Temperature sensors (Pt 1000) Sensor type Pt 1000 Standards/regulations DIN EN 60751 Attachment point Sensor in the panel feed-through Switch-off temperature 90 °C ±1 K (equivalent to a Pt 1000 value of 1346.5 Ω) Long-term stability 0.06 % (after 1000 hours at 130 °C) Recommended measured current 1 mA (1 V at 0°C) Coefficient 3850 ppm/K Ambient temperature -50 °C ... 130 °C (Operation) Dimensions Vehicle charging connector EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 3 (19)

Make sure that the vehicle charging connector is placed in an appropriate charging connector holder, which ensures a minimum protection rating of IP24 in accordance with IEC 61851-1, for the entire time between charging. To create this charging connector holder, use the dimensions of the vehicle charging connector. Detailed dimensions can also be found in the Download area. Width 72 mm Height 181.1 mm Depth 285.3 mm Panel feed-through Dimensional drawing Width 80 mm Height 82 mm Depth 227.69 mm Cooling fan Dimensional drawing Width 81 mm Height 133 mm Depth 115 mm Bore dimensions Dimensional drawing EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 4 (19)

Color (Housing) black (9005) Color (Handle area) black (9005) Color (Mating face) black (9005) Color (Cable) black (9005) Color (Panel feed-through) black (9005) Material (Vehicle charging connector) Plastic Material (Cable outer sheath) EVM-1 in accordance with EN 50620 Material (Panel feed-through) Plastic Material (Contact surface) Silver Flammability rating according to UL 94 V0 (Mating face) Cable/line Cable length 5 m ±45 mm Based on UL 62 (File E515623, Vol 1)Wiring standards/regulations according to IEC 62893 Cable weight max. 1938.00 kg/km Cable type straight Cable structure 5 x 25 mm² + 7 x 0.75 mm² External cable diameter 35.70 mm ±0.4 mm Outer sheath, material TPE-U in accordance with IEC 62893-1 Cable resistance ≤ 0.00078 Ω/m (based on a power core, at an ambient temperature of 20°C) Bending radius min. 357 mm (10x Ø) Mechanical properties Mechanical data Insertion/withdrawal cycles > 10000 (based on IEC 62196-1) Insertion force < 100 N Withdrawal force < 100 N Environmental and real-life conditions Ambient conditions Degree of protection (Vehicle charging connector) IP54 (plugged in; when plugged in and ready to operate, the degree of protection is only ensued if both plug-in components are original products from Phoenix Contact or suitable standard- compliant products) Degree of protection (Panel feed-through) IP54 EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 5 (19)

-30 °C ... 40 °CAmbient temperature (operation) max. 55 °C (Current reduction required, observe the DC contact temperature limit value of 90°C) Ambient temperature (storage/transport) -40 °C ... 80 °C Altitude 5000 m (above sea level) Standards and regulations Standards Standards/regulations IEC 62196-3-1 Mounting Mounting type Panel feed-through Rear panel mounting Mounting type Fans Rear panel mounting (optional for increasing the charging current up to 500 A) Fixing screws M5x16 EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 6 (19)

285,3 35,3 5,2 48,5 83 200,9 93,3 4,5 102 181,1 65,8 60,5 Make sure that the vehicle charging connector is placed in an appropriate charging connector holder, which ensures a minimum protection rating of IP24 in accordance with IEC 61851-1, for the entire time between charging. To create this charging connector holder, use the dimensions of the vehicle charging connector. Detailed dimensions can also be found in the Download area. EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 7 (19)

Ø60 Ø5,555 Drill hole spacing EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 8 (19)

114,5 54 36 113,2 Ø 59 20,5 12,5 (33) Straight panel feed-through Dimensional drawing 133 115 26 40 41 Fan for horizontal attachment to the panel feed-through EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 9 (19)

Fan for vertical attachment to the panel feed-through EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 10 (19)

Pin assignment of the Vehicle Connector Schematic diagram Assembly instructions for attaching the touch protection using straight panel feed-through as an example EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 11 (19)

Select one option for mounting the fan. Illustrated using straight panel feed-through as an example. EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 12 (19)

90° 270° 180°0° 45° 225° 135° 315° The resting position must be installed in the charging station such that the user cannot hang up the vehicle connector upside down (90° to 270°). However, positions rotated upward (45°) or downward (315°) are options for a resting position. EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 13 (19)

(CAN) CAN communications controller DC charging controller AC/DC converters PC Monitoring Transformer Mains supply Chiller Cooling system controller (optional) Cooling fan for air flow channels Heat exchanger Pump CP vehicle communication Power electronics communication DC power cable Cooling tubes Central system: cooling unit and controller are positioned externally and supply multiple charging stations, each of which is equipped with a heat exchanger. The cooling is done actively using a chiller. Schematic diagram Sensor data (CAN) CAN communications controller DC charging controller AC/DC converters PC Monitoring Transformer Mains supply Chiller (optional) Cooling system controller (optional) Cooling fan for air flow channels Heat exchanger Pump CP vehicle communication Power electronics communication DC power cable Cooling tubes Standalone, decentralized system: cooling unit and controller are integrated into the charging station. The choice of cooling unit can be passive or active (i.e., with or without chiller). EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 14 (19)

The Combined Charging System (CCS) principle - standard-compliant charging system for electric vehicles, which supports both conventional AC charging and fast DC charging. Both Vehicle Connectors fit into the CCS Vehicle Inlet. Schematic diagram [I] DC [III] DC [II] DC [V] DC [IV] DC Operating instructions EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 15 (19)

EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 16 (19)

To download certificates, visit the product detail page: https://www.phoenixcontact.com/us/products/1085631  IECEE CB Scheme Approval ID: JPTUV-161807 Nominal voltage UN Nominal current IN Cross section AWG Cross section mm2

1000 V 500 A - -

EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 17 (19)

ECLASS-11.0 27144705 ECLASS-12.0 27144705 ECLASS-13.0 27144705 ETIM ETIM 9.0 EC002897 UNSPSC UNSPSC 21.0 39121500 EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 18 (19)

Environmental product compliance EU RoHS Fulfills EU RoHS substance requirements Yes Exemption 6(c), 7(c)-I China RoHS EFUP-10Environment friendly use period (EFUP) An article-related China RoHS declaration table can be found in the download area for the respective article under "Manufacturer declaration". For all articles with EFUP-E, no China RoHS declaration table issued and required. EU REACH SVHC Lead(CAS: 7439-92-1)REACH candidate substance (CAS No.) 6,6'-di-tert-butyl-2,2'-methylenedi-p-cresol(CAS: 119-47-1) SCIP 40e55bfc-cf8b-4dad-8e17-cdb14b6a88fe Phoenix Contact 2025 © - all rights reserved https://www.phoenixcontact.com Phoenix Contact USA

586 Fulling Mill Road

Middletown, PA 17057, United States (+717) 944-1300 info@phoenixcon.com EV-T2HPCC-DC500A-5,0M50ECBK11S - DC charging cable 1085631 https://www.phoenixcontact.com/us/products/1085631 Apr 15, 2025, 12:10AM Page 19 (19)