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Document overview
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Technical content
Features
– Configurable 3-way temperature transducer – Configurable via DIP switches for Pt 100 and Pt 1000 (IEC 751) – Extended functionality conf igurable with free software – Approval for Ex-zone 2 (nA) – Screw or spring-cage co nnection can be provided WARNING: Correct usage in potentially explosive areas The module is a category 3 item of electrical equipment. It is absolutely vital to follow the instructions provided here during installation and observe the information in the "Safety regulations and installation notes". Make sure you always use the latest documentation. It can be downloaded from the product at www.phoenixcontact.net/products. This data sheet is valid for all products listed on the following page: 105446_en_00 2013-01-14
105446_en_00 PHOENIX CONTACT 2 2T a b l e o f c o n t e n t s
105446_en_00 PHOENIX CONTACT 3 Description Type Order No. Pcs. / Pkt. Configurable temperature transducer for the connection of 2, 3, and 4-con- ductor resistance thermometers and resistance-type sensors. Can be con- figured via DIP switches or, with extended functionality, using the software. Screw connection, standard configuration. MINI MCR-RTD-UI-NC 2902849 1 Configurable temperature transducer for the connection of 2, 3, and 4-con- ductor resistance thermometers and resistance-type sensors. Can be con- figured via DIP switches or, with extended functionality, using the software. Spring-cage connection, standard configuration. MINI MCR-RTD-UI-SP-NC 2902850 1 3O r d e r i n g d a t a Accessories Type Order No. Pcs. / Pkt. Programming adapter with USB interface, for programming with software. IFS-USB-PROG-ADAPTER 2811271 1 The MINI MCR-SL-PTB-FM(-SP) power terminal block is used to supply the supply voltage to the T-connector. The FM power terminal block offers the additional function of monitoring in combination with the fault monitor- ing module. Screw connection. MINI MCR-SL-PTB-FM 2902958 1 The MINI MCR-SL-PTB-FM(-SP) power terminal block is used to supply the supply voltage to the T-connector. The FM power terminal block offers the additional function of monitoring in combination with the fault monitor- ing module. Spring-cage connection. MINI MCR-SL-PTB-FM-SP 2902959 1 The fault monitoring module is used to evaluate and report group errors from the fault monitoring system and to monitor the supply voltages. The error is reported via an N/O contact. Screw connection, standard configu- ration. MINI MCR-SL-FM-RC-NC 2902961 1 The fault monitoring module is used to evaluate and report group errors from the fault monitoring system and to monitor the supply voltages. The error is reported via an N/O contact. Spring-cage connection, standard configuration. MINI MCR-SL-FM-RC-SP-NC 2902962 1 DIN rail connector (TBUS), 5-pos., for bridging the supply voltage, can be snapped onto NS 35/... DIN rails according to EN 60715 ME 6,2 TBUS-2 1,5/5-ST-3,81 GN 2869728 10 DIN rail power supply unit, primary-switched mode, slim design, output: 24 V DC / 1.5 A MINI-SYS-PS-100-240AC/24DC/1.5 2866983 1 Eight MINI analog signal converters with screw connection method can be connected to a control system using a system adapter and system cabling with a minimum of wiring and very low error risk. MINI MCR-SL-V8-FLK 16-A 2811268 1 MINI analog multiplexer, generates one analog output from 8 analog input signals, for MINI analog module with screw connection. MINI MCR-SL-MUX-V8-FLK 16 2811815 1 Fold up transparent cover for MINI MCR modules with additional labeling option using insert strips and flat Zack marker strip 6.2 mm MINI MCR DKL 2308111 10 Label for extended marking of MINI MCR modules in connection with the MINI MCR-DKL MINI MCR-DKL-LABEL 2810272 10
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4 Technical data
Configurable/programmable Yes Sensor type Pt, Ni, Cu sensors Sensor input current Approx. 200 µA Max. permissible overall conductor resistance ≤ 25 Ω (Per cable) Linear resistance measuring range 0 Ω ... 4000 Ω (Minimum measuring span: 10% of the selected measuring range) Temperature measuring range -200 °C ... 850 °C (Range depending on the sensor type) Measuring range span min. 50 K Connection method 2, 3, 4-wire Output Voltage output signal 0 V ... 10 V 10 V ... 0 V 0 V ... 5 V 1 V ... 5 V Max. voltage output signal Approx. 12.3 V Current output signal 0 mA ... 20 mA 4 mA ... 20 mA 20 mA ... 0 mA 20 mA ... 4 mA Max. current output signal 24.6 mA Configurable/programmable Yes Load/output load voltage output 10 kΩ Ripple < 20 mV PP Load/output load current output 500 Ω (at 20 mA) Supply Supply voltage range 9.6 V DC ... 30 V DC (The T connector (ME 6,2 TBUS-2 1,5/5-ST-3,81 GN, Order No. 2869728) can be used to bridge the supply voltage. It can be snapped onto a 35 mm DIN rail according to EN 60715)) Typical current consumption < 27 mA (at 24 V DC) Power consumption ≤ 700 mW (at IOUT = 20 mA, 9.6 V DC, load 500 Ω) Diagnostic and status indicators Status display LED red General data Transmission error resistance thermometer 0.1% * 350 K / set measuring range; 0.1% > 350 K (Pt/Ni) 0.3% * 200 K / set measuring range; 0.3% > 200 K (Cu) Transmission error resistance-type sensor 2 Ω Maximum temperature coefficient 0.01 %/K Step response (0–99%) Typ. 200 ms (2-wire) Typ. 500 ms (3-wire) Typ. 500 ms (4-wire) Electrical isolation Basic ins ulation according to EN 61010 Surge voltage category II Mounting position Any Degree of protection IP20 Pollution degree 2 Rated insulation voltage 50 V AC/DC
105446_en_00 PHOENIX CONTACT 5 Test voltage, input/output/supply 1.5 kV (50 Hz, 1 min.) Dimensions W / H / D 6.2 mm / 93.1 mm / 102.5 mm Type of housing PBT green General data [...] Connection data Screw connection Spring-cage conn. Stripping length 12 mm 8 mm Ambient conditions Ambient temperature (operation) -20 °C ... 65 °C Ambient temperature (storage/transport) -40 °C ... 85 °C Permissible humidity (operation) 5 % ... 95 % (no condensation) Conformance with EMC Directive 2004/108/EC Noise immunity according to EN 61000-6-2 When being exposed to interference, there may be minimal deviations. Noise emission according to EN 61000-6-4 Conformance / approvals Conformance CE-compliant ATEX II 3 G Ex nA IIC T4 Gc X UL, USA / Canada UL 508 Recognized applied for UL, USA / Canada Class I, Div. 2, Groups A, B, C, D T5 applied for Shipbuilding GL applied for
105446_en_00 PHOENIX CONTACT 6
5 Safety regulations and installation notes
5.1 Installation notes
– The category 3 device is suit able for installation in the zone 2 potentially explosive area. It fulfills the require- ments of EN 60079-0:2009 and EN 60079-15:2010. – Installation, operation, and maintenance may only be car- ried out by qualified electricians. Follow the installation in- structions described. When installing and operating the device, the applicable regulations and safety directives (including national safety directives), as well as general technical regulations, must be observed. The technical data is provided in this package slip and on the certifi- cates (conformity assessment, additional approvals where applicable). – It is not permissible to open or modify the device. Do not repair the device yourself but replace it with an equivalent device. Repairs may only be carried out by the manufac- turer. The manufacturer is not liable for damage resulting from violation. – The IP20 degree of protection (IEC 60529/EN 60529) of the device is intended for use in a clean and dry environ- ment. Do not subject the device to any load that exceeds the described limits. – The device is not designed for use in atmospheres with a danger of dust explosions.
5.2 Installation in the Ex area (zone 2)
– Observe the specified conditions for use in potentially ex- plosive areas. – The device must be installed in a housing (control or dis- tributor box) which meets the requirements of EN 60079- 15 and provides at least IP54 (EN 60529) degree of pro- tection. – During installation and when connecting the supply and signal circuits, observe the requirements of EN 60079- 14. Devices may only be connected to circuits in zone 2 if they are suitable for operation in Ex zone 2 and for the prevailing conditions at the place of use. – In potentially explosive areas, terminals may only be snapped onto or off the DIN rail connector and wires may only be connected or disconnected when the power is switched off. – The device must be stopped and immediately removed from the Ex area if it is damaged, has been subjected to an impermissible load, has been stored incorrectly, or if it malfunctions. – You can download the latest documents for these devic- es from www.phoenixcontact.net/products.
105446_en_00 PHOENIX CONTACT 7
6 Installation
6.1 Connection notes
6.2 Structure
- Input: resistance thermome ter and remote resistance- type sensor 2. Cover 3. Diagnostics LED 4. S-PORT 5. Groove for ZBF 6 zack marker strip 6. Output: Standard signals 7. Supply voltage 8. Connection for DIN rail connector 9. Universal snap-on foot for EN DIN rails 10. DIP switch S1 11. DIP switch S2
6.3 Block diagram
NOTE: Electrostatic discharge! The device contains components that can be damaged or destroyed by electrostatic dis- charge. When handling the device, observe the necessary safety precautions against electro- static discharge (ESD) according to EN 61340- 5-1 and EN 61340-5-2. Serial No.
32825 Blomberg, Germany
–RTD–UI-NC Ord.–No.: 29 02 84 9 www.phoenixcontact.com Warning – Do n ot seperate when energized II 3 G Ex nA II C T4 Gc X IN: RTD IEC 751, GOST 6651, DIN 43760 OUT: 0 )0mA, 10...0V 9,6...30VDC RTD Signal Conditioner Sensor / Field PLC / DCS ϑϑϑ active +24V GND 2 GND 1 OUT U,I GND 2 +24V FM S-Port S1 S2 1 8 1 0 ON OFF passive 6 234 INSensor / Field OUT PLC / DCS ++24V +24VGND 2 GND 2 active GND 1 OUT U,I1 5 2 6 ϑϑϑ Zone 2 passive FM S-Port
105446_en_00 PHOENIX CONTACT 8
6.4 Power supply
Supply via the MINI Analog Module Where the total current consumption of the aligned modules does not exceed 400 mA, the power can be supplied directly at the connection terminal blocks of the module. Figure 3 Spring-cage connection A 400 mA fuse should be connected upstream. Supply via a Power Terminal Block The MINI MCR-SL-PTB-FM power terminal block (Order No. 2902958) or the MINI MCR-SL-PTB-FM-SP power terminal block (Order No. 2902959), which are the same shape, are used to feed the supply voltage to the DIN rail connector. We recommend connecting a 2.5 A slow-blow fuse (e.g., SIBA 179 120.2,5 20x5). Supply via a system power supply unit The system power supply unit with 1.5 A output current con- nects the DIN rail connector to the supply voltage and can therefore be used to supply several modules from the mains. – MINI-SYS-PS-100-240AC/24DC/1.5 (Order No. 2866983) – Potentially explosive areas: MINI-PS-100-240AC/24DC/1.5/EX (Order No. 2866653)
6.5 Assembly
Figure 4 Mounting and removing – Mount the module on a 35 mm DIN rail according to EN 60715. – When using the DIN rail connector, first place it into the DIN rail (see A – C). It is used to bridge the power supply. It is also absolutely vital that you snap the module and the DIN rail connector into position in the correct direction: the snap-on foot should be at the bottom and the connec- tor on the left. NOTE: Never connect the supply voltage di- rectly to the DIN rail connector. It is not permit- ted to draw power from the DIN rail connector or from individual modules. www.interface.phoenixcontact.com Serial No. XXXXXXXX A B D E C BA
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6.6 Connecting the wires
The module is available in two connection versions: – Screw terminal blocks (for MINI MCR-RTD-UI-NC) – "Spring-cage terminal blocks (for MINI MCR-RTD-UI-SP- NC) Screw connection: Figure 5 Screw connection
- Insert the wire into the corresponding connection terminal block.
- Use a screwdriver to tighten the screw in the opening above the connection terminal block. Spring-cage connection: Figure 6 Spring-cage connection
- Insert a screwdriver into the opening above the connec- tion terminal block.
- Insert the wire into the corresponding connection terminal block. www.interface.phoenixcontact.com Serial No. XXXXXXXX A B www.interface.phoenixcontact.com Serial No. XXXXXXXX A B
105446_en_00 PHOENIX CONTACT 10 7F a u l t m o n i t o r i n g F M Detected errors on the signal input or in the device are re- ported via the DIN rail connector to the MINI MCR-SL-FM- RC-NC (Order No. 2902961) or MINI MCR-SL-FM-RC-SP- NC (Order No. 2902962), which are the same shape. The module reports the error centrally via an N/C contact. In one group, a fault monitoring module is only required once. Individual evaluation of the up to 80 Phoenix Contact isolation amplifiers can be omitted. The fault monitoring module can also be used to monitor the supply voltage.
- For the behavior of the fault monitoring contact for the dif- ferent DIP switch configurations, please refer to the table. Error response Fault monitoring: N/C contact Measuring range overrange Measuring range underrange Cable break Short-circuit A activated deactivated activated deactivated B activated activated activated activated C deactivated deactivated activated activated D deactivated deactivated deactivated deactivated NE43 Upscale activated activated activated activated Downscale 0 mA Upscale/downscale Module error Activated (error is always reported) Invalid DIP switch configuration Act ivated (error is always reported)
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8 Configuration
The modules have the standard configuration: – Sensor Pt 100 IEC 751 –3 - w i r e – -50...150°C – Output 4...20 mA – Error evaluation according to NE43 (downscale) – Fault monitoring contact reacts to all errors
8.1 Configuration via DIP switches
At delivery, all DIP switches are in the "OFF" position. Configure the DIP switches according to the planned applica- tion using the configuration tables. DIP switch S1 is used to specify the configuration method, connection method, output signal range, and measuring range start value. DIP switch S2 is used to specify the measuring range final value, sensor type (Pt 100/Pt 1000, IEC 751), an the error contact behavior.
8.2 Connectable sensors
The module can also be configured with the supply voltage not connected. Sensor type Standard Measuring range Smallest measuring range span Pt 100 IEC 751 = GOST 6651-2009 ( = 0.00385) -200°C ... +850°C 50 K Pt 200 IEC 751 = GOST 6651-2009 ( = 0.00385) -200°C ... +850°C 50 K Pt 500 IEC 751 = GOST 6651-2009 ( = 0.00385) -200°C ... +850°C 50 K Pt 1000 IEC 751 = GOST 6651-2009 ( = 0.00385) -200°C ... +850°C 50 K Pt 100 GOST 6651-2009 ( = 0.00391) -200°C ... +850°C 50 K Pt 1000 GOST 6651-2009 ( = 0.00391) -200°C ... +850°C 50 K Pt 100 JIS C1604-1997 -200°C ... +850°C 50 K Pt 1000 JIS C1604-1997 -200°C ... +850°C 50 K Ni 100 DIN 43760 -60°C ... +250°C 50 K Ni 1000 DIN 43760 -60°C ... +250°C 50 K Cu 50 GOST 6651-2009 ( = 1.428) -180°C ... +200°C 50 K Cu 100 GOST 6651-2009 ( = 1.428) -180°C ... +200°C 50 K Cu 53 GOST 6651-2009 ( = 1.426) -50°C ... +180°C 50 K Customer-specific characteristic curves
105446_en_00 PHOENIX CONTACT 12 Configuration tables
- = ON DIP S1 12345678 Connection technology Configuration via software 2-wire • 3-wire • 4-wire •• Analog output signal 0...20 mA 20...0 mA • 4...20 mA • 20...4 mA •• 0...10 V • 10...0 V •• 0...5 V •• 1...5 V ••• Start temperature 0°C 32°F -10°C 14°F • -20°C -4°F • -30°C -22°F •• -40°C -40°F • -50°C -58°F •• -100°C -148°F •• Measuring range final value • = ON DIP S2 DIP S2 123456 1234567890
105446_en_00 PHOENIX CONTACT 13 Fault evaluation Analog OUT • = ON DIP S2 7890 mA 4...20 mA 20...4 mA A Cable break 21 mA 21 mA 21 mA 21 mA 10.5 V 10.5 V 5.25 V 5.25 V Underrange 0 mA 0 mA 4 mA 4 mA 0 V 0 V 0 V 1 V Short circuit 0 mA 0 mA 4 mA 4 mA 0 V 0 V 0 V 1 V B Cable break 21 mA 21 mA 21 mA 21 mA 10.5 V 10.5 V 5.25 V 5.25 V Underrange 0 mA 0 mA 3.5 mA 3.5 mA 0 V 0 V 0 V 0.875 V Short circuit 0 mA 0 mA 3 mA 3 mA 0 V 0 V 0 V 0.75 V C Cable break 21 mA 21 mA 21 mA 21 mA 10.5 V 10.5 V 5.25 V 5.25 V Overrange 20 mA 20 mA 20 mA 20 mA 10 V 10 V 5 V 5 V • Underrange 0 mA 0 mA 4 mA 4 mA 0 V 0 V 0 V 1 V Short circuit 21 mA 21 mA 21 mA 21 mA 10.5 V 10.5 V 5.25 V 5.25 V D Cable break 0 mA 0 mA 4 mA 4 mA 0 V 0 V 0 V 1 V Overrange 20 mA 20 mA 20 mA 20 mA 10 V 10 V 5 V 5 V •• Underrange 0 mA 0 mA 4 mA 4 mA 0 V 0 V 0 V 1 V Short circuit 0 mA 0 mA 4 mA 4 mA 0 V 0 V 0 V 1 V Upscale Cable break, overrange, un derrange, short circuit = 21.5 mA • Downscale Cable break, overrange, underrange, short circuit = 3.5 mA •• 0 mA Cable break, overrange, underrange, short circuit = 0 mA •• Up/downscale Cable break, short circuit = 3.5 mA
- ••Overrange, underrange = 21.5 mA Sensor type Pt 100 (IEC 751) Pt 1000 (IEC 751) •
105446_en_00 14PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany www.phoenixcontact.com
8.3 Configuration via software (FDT/DTM)
Figure 7 Connection for programming adapter Software configuration provides advantages such as 13 dif- ferent sensor types, customer-specific characteristic curves, free adjustment of signal output, temperature ranges, and error indication. The software consists of the FDT framework application and a driver (DTM) for every device. The software is available free of charge on the Internet at www.phoenixcontact.com.
- Enter the order number of your measuring transducer in the search field. The installation packages can be found under Downloads.
- If you are already using an FDT framework application, only download the DTMs.
- In any other case, download the IFS-CONF software package. It contains both the framework application and the pre-installed DTMs. ANALOG-CONF standard software
- If you do not require an FDT/DTM-based software solu- tion, you can use the ANALOG-CONF standard software. This software also allows for performing all the settings on the device. The software is available free of charge on the Internet at www.phoenixcontact.com. 9D i a g n o s t i c i n d i c a t o r The red LED indicates the following error states: – LED flashes at 2.8 Hz: sensor error or invalid DIP switch configuration – LED flashes at 1.4 Hz: simulation mode – LED is permanently on: internal device error Use the IFS-USB-PROG-ADAPTER (Order No.: 2811271) for connecting the device to the PC. The USB driver for the programming adapter is part of the IFS-CONF, ANALOG-CONF, and of the DTM installation package.