104211

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104211_en_00 PHOENIX CONTACT 2 2T a b l e o f c o n t e n t s

104211_en_00 PHOENIX CONTACT 3 Description Type Order No. Pcs. / Pkt. Uninterruptible power supply with integrated power supply unit, 4 A, in combination with MINI-BAT/12/DC 1.6 Ah or 2.6 Ah MINI-DC-UPS/12DC/4 2866598 1 Accessories Type Order No. Pcs. / Pkt. Rechargeable battery module, 12 V DC, 1.6 Ah, for use with DC-UPS/4A MINI-BAT/12DC/1.6AH 2866572 1 Rechargeable battery module, 12 V DC, 2,6 Ah, for use with DC-UPS/4A MINI-BAT/12DC/2.6AH 2866569 1 Input data Input nominal voltage range 100 V AC ... 240 V AC AC input voltage range 85 V AC ... 264 V AC Buffer period (Depending on the storage medium, e.g. 20 min / 4A) Current consumption Approx. 0.5 A / 0.65 A (for 230 V AC) Approx. 1.15 A / 1.35 A (for 120 V AC) Inrush current limitation < 34 A I2t < 1.1 A2s Power failure bypass (refer to the diagram) Typical response time 100 ms Power factor (cos phi) Approx. 0.5 Protective circuitry Varistor Input fuse, integrated 3.15 A (slow-blow, internal) Recommended backup fuse for mains protection 6 A (characteristic B)

10 A (characteristic B)

16 A (characteristic B)

Nominal output voltage 12 V DC (AC input voltage available: 10 to 16 V DC, AC input voltage not available: 13.8 to 9.6 V DC) Setting range of the output voltage 10 V DC ... 16 V DC (AC input voltage available, AC input voltage not available: Output current 4 A Derating From +60°C to 70°C: 2.5% per Kelvin Output current limit max. 7 A Charge current max. 1 A Max. capacitive load Unlimited Control deviation < 1 % (change in load, static 10% ... 90%) Efficiency > 82 % Ascent time < 100 ms Residual ripple < 50 mV PP Peak switching voltages < 100 mVPP Connection in parallel No Surge protection against internal surge voltages Yes, < 35 V DC Resistance to reverse feed 35 V DC 3O r d e r i n g d a t a The MINI-DC-UPS/12DC/4 is supplied without battery module. Please order a battery module separately (see accessories).

4 Technical data

104211_en_00 PHOENIX CONTACT 4 Power consumption Maximum power dissipation idling 3.8 W Power loss nominal load max. 10.5 W Power dissipation battery operation 2.9 W Alarm Output description Relay output Voltage ≤ 12 V Status display LED red / Malfunct ion/alarm: LED permanently lit Battery charge Output description Relay output Voltage ≤ 12 V Status display LED yellow, flas hing / Battery charge/battery is being charged: LED flashing Battery mode Output description Relay output Voltage ≤ 12 V Status display Yellow LED / Battery mode/buffer mode: LED permanently lit General data Insulation voltage input/output 2 kV (routine test) 4 kV (type test) Degree of protection IP20 Class of protection II (in an enclosed control cabinet) MTBF > 500 000 h in acc. with IEC 61709 (SN 29500) Type of housing Polyamide PA, color: green Dimensions W / H / D (state of delivery) 67.5 mm / 99 mm / 115 mm Weight 0.45 kg Ambient conditions Ambient temperature (operation) -25 °C ... 70 °C (> 60 °C derating) Ambient temperature (storage/transport) -40 °C ... 80 °C Max. permissible relative humidity (operation) 95 % (at 25 °C, no condensation) Vibration (operation) < 15 Hz, amplitude ±2.5 mm in acc. with IEC 60068-2-6 Shock 30g in all directions in acc. with IEC 60068-2-27 Pollution degree in acc. with EN 50178 2 Climatic class 3K3 (in acc. with EN 60721)

104211_en_00 PHOENIX CONTACT 5 Standards Electrical Equipment for Machinery EN 60204 Safety transformers for power supply units EN 61558-2-17 Electrical safety (of information technology equipment) EN 60950/VDE 0805 (SELV) EN 61558-2-17 Electronic equipment for use in electrical power installations EN 50178/VDE 0160 (PELV) SELV EN 60950 (SELV) EN 60204 (PELV) Safe isolation DIN VDE 0100-410 DIN VDE 0106-1010 Protection against electric shock, basic requirements for safe isolation in electrical equipment DIN VDE 0106-101 Approvals UL approvals UL Listed UL 508 UL/C-UL Recognized UL 60950 Conformance with EMC guideline 2004/108/EC and for low-voltage guideline 2006/95/EC Noise immunity according to EN 61000-6-2 Electrostatic discharge EN 61000-4-2 Housing Level 3 Contact discharge 6 kV Discharge in air 8 kV Comments Criterion B Electromagnetic HF field EN 61000-4-3 Housing Level 3 Frequency range 80 MHz ... 2 GHz Field intensity 10 V/m Comments Criterion A Fast transients (burst) EN 61000-4-4 Input 4 kV (level 4 - asymmetrical: conductor to ground) Output 2 kV (level 3 - asymmetrical: conductor to ground) Signal 1 kV (level 2 - asymmetrical: conductor to ground) Comments Criterion B Surge current loads (surge) EN 61000-4-5 Input 4 kV (level 4 - asymmetrical: conductor to ground) 2 kV (level 4 - symmetrical: conductor to conductor) Output 2 kV (Level 3 - asymmetrical) 1 kV (Level 3 - symmetrical) Signal 2 kV (Level 3 - asymmetrical) 1 kV (Level 3 - symmetrical) Comments Criterion B Conducted interference EN 61000-4-6 Input/Output/Signal Level 3 Frequency range 10 kHz ... 80 MHz Voltage 10 V Comments Criterion A

104211_en_00 PHOENIX CONTACT 6 Voltage dips EN 61000-4-11 Input (mains buffering > 20 ms) Comments Criterion B Emitted interference in acc. with EN 61000-6-3 Radio interference voltage in acc. with EN 55011 EN 55011 (EN 5 5022) Class B, area of application: Industry and residential Emitted radio interference in acc. with EN 55011 EN 55011 (EN 55022) Class B, area of application: Industry and residential Conformance with EMC guideline 2004/108/EC and for low-voltage guideline 2006/95/EC (Continued) Noise immunity according to EN 61000-6-2

104211_en_00 PHOENIX CONTACT 7 5S t r u c t u r e OFFBat.- Charge Bat.- Mode10-16V DC tm in max[] Alarm ON Remote O U TD C1 2 V 4 A INAC 100- 240 V L(+) N(-) Battery 0,5 1 AlarmBat.-M ode Bat.-C harge Power inOKOverload 51015 MINI DC-UPS 4 5 6

1 AC input

2 DC output

3 Rechargeable battery connection

4 Active relay output: Alarm

5 Active relay output: Battery Mode

6 Active relay output: Battery Charge

7 Potentiometer 10 V DC ... 16 V DC

8 Remote shutdown (R1, R2)

9 Red control lamp: Alarm

10 Yellow control lamp: Battery Mode/Battery Charge

11 Green control lamp: Power In OK/Overload

12 Buffer time setting 0.5 min ... 30 min and permanently [mm2] AWG [Nm] solid stranded Torque Input data Input nominal voltage range 100 V AC ... 240 V AC AC input voltage range 85 V AC ... 264 V AC Input fuse, integrated 3.15 A (slow-blow, internal) Recommended backup fuse for mains protection 6 A (characteristic B) Type of connection Pluggable COMBICON screw connections, Stripping length 8 mm Output data Nominal output voltage 12 V DC (AC input voltage available: 10 to 16 V DC, AC input voltage not available: 13.8 to 9.6 V DC) Setting range of the output voltage 10 V DC ... 16 V DC (AC input voltage available, AC input voltage not V DC) Output current 4 A Type of connection Pluggable COMBICON screw connections, Stripping length 8 mm

104211_en_00 PHOENIX CONTACT 8 6B l o c k d i a g r a m L(+) N(-) 1 2V4A Alarm Remote On/Off Bat.-ModeBattery Bat.-Charge t...[min] PS Output DC 7S a f e t y a n d w a r n i n g n o t e s DANGER The device contains dangerous live elements and high levels of stored energy. Never carry out work when the power is turned on. Depending on the ambient temperature and the load, the housing can become very hot! WARNING Before startup please ensure: The mains connection has been carried out by a competent person and protection against electric shock is guaranteed! The device can be disconnected outside the power supply unit in accordance with the regulations as in EN 60950 (e.g. through primary side line protection)! All feed lines are sufficiently protected and dimensioned! All output lines are dimensioned according to the maximum output current of the device or separately protected! Sufficient convection is guaranteed! CAUTION The power supply units are built-in devices. The device may only be installed and put into operation by qualified personnel. The corresponding national regulations must be observed.

8 Installation

In order for the device to function in the manner intended. it is not necessary to observe any minimum spacing to other devices. The power supply unit can be snapped onto all DIN rails in acc. with EN 60715. They must be mounted horizontally (connecting terminal blocks top and bottom).

104211_en_00 PHOENIX CONTACT 9

9 Installation position

67,5 OFF Bat.- Charge Bat.- Mode 10-16 VD C t minmax[] Alarm ON RemoteO U TD C1 2 V4 A INAC 100- 240 V L(+) N(-) Battery 0,5 1 2 Alarm Bat.-Mode Bat.-Charge Power in OK Overload 1520 MINI DC-UPS 115 110

10 Mounting on DIN rails

To mount on a DIN rail, snap the device straight onto the DIN rail. Removing To remove from the DIN rail, press the base latch outward and pull the device off of the DIN rail.

104211_en_00 PHOENIX CONTACT 10 11 Connection, network form s 100...240 V AC networks TN-S TN-C TT iT L N PE LN L PEN LN - + LN L N L N The 100...240 V AC connection is made using the L and N screw connections. The device can be connected to 1-phase AC networks or to two of the phase conductors of three-phase systems (TN, TT or For operation on two of the phase conductors of a three-phase system, an isolating facility for all poles must be provided.

12 Input

OFFBat.- Charge Bat.- Mode 10-16V DC tm in max[] Alarm ON Remote OUT DC 12V INAC 100- 240 V L(+) N(-) Battery R20,5 1 Alarm Bat.-M odeBat.-C hargePower inOKOverload 1015 MINI DC-UPS The 100 ... 240 V AC connection is established using the L and N screw connections. The device must be installed in acc. with the regulations as in EN 60950. It must be possible to disconnect the device using a suitable isolating facility outside the power supply. The primary side line protection, for example, is suitable. For device protection, there is an internal fuse. Additional device protection is not necessary. CAUTION If an internal fuse is triggered, there is a device malfunction. In this case, the device must be inspected in the factory.

104211_en_00 PHOENIX CONTACT 11

13 Output

OFFBat.- Charge Bat.- Mode 10-16V DC tm in max[] Alarm ON Remote OUT DC 12V INAC 100- 240 V L(+) N(-) Battery R20,5 1 Alarm Bat.-ModeBat.-C hargePower inOKOverload 1015 MINI DC-UPS Signaling outputs The connection is established through the "OUT DC 12 V, +, –" screw connections. The set output voltage is 12 V DC at the time of delivery. The output voltage from 10 V DC to 16 V DC can be set on the potentiometer. Signal outputs are connected using "Alarm", "Bat.-Mode" and "Bat.-Charge" terminal blocks. Three control lamps and three active switching outputs are provided for function monitoring. CAUTION Make sure that all output lines are dimensioned according to the maximum output current or are separately protected. The cables on the secondary side must have sufficiently large cross sections in order to keep the voltage drops on the lines as low as possible.

14 Signaling

State Power In OK Battery mode/ Battery charge Alarm Supply voltage OK, rechargeable battery is being charged LED on LED is flashing; Battery mode output: 0 V, Battery charge: 12 V LED off; output: 0 V Supply voltage OK, rechargeable battery charged (normal mode) LED on LED off; Battery mode / Battery charge output: 0 V LED off; output: 0 V Buffer mode LED off LED on; Battery mode output: 12 V, Battery charge: 0 V LED off; output: 0 V Battery discharged, UBAT <

10.2 V DC

LED off LED on; Battery mode / Battery charge output: 0 V LED on; output: 12 V Rechargeable battery test negative LED on LED off; Battery mode / Battery charge output: 0 V LED on; output: 12 V Buffer time over and remote shutdown activated LED off LED off; Battery mode / Battery charge output: 0 V LED off; output: 0 V

104211_en_00 PHOENIX CONTACT 12

15 Rechargeable battery module

0 0,5 11 ,5 22 ,5 3 3,5 1 4 = 1,6Ah = 2,6Ah Time [min Time [h] Current [A] The rechargeable battery module is connected to the power supply unit through the "Battery +" and the "Battery –" terminal blocks. The fuse of the rechargeable battery module must be removed when installing or replacing the module. We recommend to use the following battery modules: 1. MINI-BAT 12DC/1.6Ah (Order No. 2866572) 2. MINI-BAT 12DC/2.6Ah (Order No. 2866569) The buffer mode might be terminated after the preset time or due to an external shutdown. If the device is to be switched off after a certain period, the time for it is set using the selector switch at the front of the device. The device can be switched on in the buffer mode again after reconnecting the power supply.

16 Remote shutdown ("Remote")

The device has a remote shutdown with a UPS function for deliberate shutdown. Remote shutdown must be deactivated for the device to switch over to the buffer mode in the event of a supply voltage failure. Remote shutdown inactive The "Remote shutdown R1" and "Remote shutdown R2" terminal points are short-circuited (e.g., with a plug-in bridge) OR 12 V DC is present at the "Remote shutdown R2" terminal point. – The power supply unit switches over to the buffer mode in the event of a supply voltage failure. Remote shutdown active The "Remote shutdown R1" and "Remote shutdown R2" terminal points are not short-circuited (e.g., with a plug-in bridge) OR 0 V is present at the "Remote shutdown R2" terminal point. – All LEDs are off. – The power supply does not switch over to the buffer mode in the event of a supply voltage failure; the device switches off. The rechargeable battery module is charged when the supply voltage is reconnected, but the device remains switched off until the remote shutdown is activated. – The connected consumers are fed as long as the supply voltage is available. OFFBat.- Charge Bat.- Mode 10-16V DC tm in max[] Alarm ON Remote OUT DC 12V INAC 100- 240 V L(+) N(-) Battery R20,5 1 Alarm Bat.-M odeBat.-C hargePower inOKOverloa d 1015 MINI DC-UPS

104211_en_00 13PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany • Phone: +49-(0) 5235-3-00 PHOENIX CONTACT • P.O.Box 4100 • Harrisburg • PA 17111-0100 • USA • Phone: +717-944-1300 www.phoenixcontact.com

17 Function

OFFBat.- Charge Bat.- Mode 10-16V DC tm in max[] Alarm ON Remote OUT DC 12V INAC 100- 240 V L(+) N(-) Battery R20,5 1 Alarm Bat.-ModeBat.-C hargePower inOKOverload 1015 MINI DC-UPS Setting the output voltage In the normal mode, the output voltage of the device conforms to the setting on the potentiometer (10 V DC ... 16 V DC). If the supply voltage fails, the buffer mode is activated without any interruption and the output voltage is supplied by the rechargeable battery module. The output voltage is now directly dependent on the battery voltage and is U BAT - 0.5 V. An alarm signal is triggered if the output voltage drops below 10.2 V in the buffer mode. If the output voltage drops to 9.6 V due to a completely discharged rechargeable battery module, the device switches off and remains switched off. The device switches on automatically only after reconnecting the power supply. The device is electronically protected against short- circuits and no-load operation. Buffer time setting The buffer mode might be terminated after the preset time or due to an external shutdown. If the device is to be shut down after a specific time has elapsed, the time can be set via the selector switch on the front of the device. The device can be switched on in the buffer mode again after reconnecting the power supply.