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© PHOENIX CONTACT - 2012-05-03103246_en_01 MACX MCR-S-MUX Data sheet 1D e s c r i p t i o n The MACX MCR-S-MUX HART multiplexer is used for the digital connection of up to 32 HART-capable field devices to a PC. HART field devices are connected in point-to-point mode via a HART connection board and communicate with the HART multiplexer via the HART protocol. These HART signals are superimposed on the analog standardized signals (4 ... 20 mA) of the process variables. The HART multiplexer communicates with a connected PC via an RS-485 bus. The configuration and diagnostics of the connected HART field devices are implemented by the HART/OPC server or standard software tools, such as Cornerstone, AMS (Version 6.2 or later), PDM, PRM, FieldCare or PACTware. Conformance The MACX MCR-S-MUX HART multiplexer meets the following standards and directives: – Directive 94/9/EC – EN 61326 – VDE 0110 – HART Field Communication Protocol Rev. 6.0 WARNING: Risk of electric shock Observe the safety notes on page 4. Make sure you always use the latest documentation. It can be downloaded at www.phoenixcontact.net/catalog HART multiplexer

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4 Technical data

Description Type Order No. Pcs. / Pkt. HART multiplexer, 32-channel, including two 14-wire flat-ribbon cables MACX MCR-S-MUX 2865599 1 Accessories Description Type Order No. Pcs. / Pkt. The HART transfer board is used to operate the MACX MCR-S-MUX HART multiplexer. The signals from the HART-capable signal converters are applied to the terminal strip of the transfer board where they are then transmitted to the multiplexer via an FLK. MACX MCR-S-MUX-TB 2308124 1 Interface converter, for conversion from RS-232 to RS-422 and RS-485, with electrical isolation, 2 channels, DIN-rail mountable PSM-ME-RS232/RS485-P 2744416 1 Repeater, for electrical isolation and increasing the range in RS-485 2-wire bus systems, 3-way isolation, DIN-rail mountable (required if there are more than 32 multiplexers on one interface) PSM-ME-RS485/RS485-P 2744429 1 Ex-i motherboard for accommodating 16 x PI-Ex supply, input or output isolating amplifier modules. With interface for connecting to HART multiplexer and D-SUB pin strip for connecting the analog signals to the control system level. PI-EX-MB-S/16-01-2/D-SUB 2865214 1 FL COMSERVER BASIC..., serial devices server to convert a serial RS-232/ 422/485 interface to Ethernet, supports TCP, UDP applications, incl. CD-ROM with Com Port Redirector Software and user documentation (PDF). FL COMSERVER BASIC 232/422/ 485 2313478 1 Only use original accessories and original replacement parts from Phoenix Contact. Field device interface (HART) Channels 16 or 32; can be set via a switch Connection method Flat-ribbon cable, 14-pos. (included) Signal HART FSK HART specification HART Field Communication Protocol Rev. 6.0 (backwards compatible up to Rev. 4.0); FSK Physical Layer Specification (Rev. 8.1) Data transmission indicator 2 ye llow "Tx" and "Rx" LEDs: "HART" Error indicator Red "ERR" LED (flashes in the event of an error on the HART bus) RS-485 interface Connection method 9-pos. D-SUB socket Signal RS-485 Data flow control/protocols Compatible wi th OPC HART server, AMS, PDM, and PRM Number of HART multiplexers per bus segment 31, maximum Address setting 0 ... 127; via rotary switch on the front Data rate 9600/19200/38400/57600 [bps]; via rotary switch on the front Transmission length ≤ 1200 m Indicator 2 yellow "Tx" and "Rx" LEDs: "RS-485" General data Supply voltage range 20 V DC ... 30 V DC Nominal supply voltage 24 V DC Current consumption 55 mA Power consumption 1.35 W Operating voltage indicator Green "PWR" LED Undervoltage monitoring Yes (no faulty module/output states)

103246_en_01 PHOENIX CONTACT 4 5B l o c k d i a g r a m 6S a f e t y n o t e s Electrical isolation of HART signal/RS-485 350 V AC Electrical isolation of HART signals from one another 100 V DC (capacitive) Electrical isolation of HART signal/supply 350 V AC Electrical isolation of RS-485/supply 350 V AC Error monitoring Processor e rror: "PWR" LED flashes; HART communication error: "ERR" LED flashes Width x height x length 35.2 x 99 x 114.5 mm General data [...] Ambient conditions Ambient temperature (operation) -20°C ... 60°C Ambient temperature (storage/transport) -40°C ... 80°C Humidity ≤ 95% (no condensation) Conformance/approvals Conformance CE-compliant µC RS-485 Trans. FSK modem +5V GND data control 24 V FLK 14 connector RS-485 24 V HART CH 1...32 RS-232 Safe area E.g., PSM-ME-RS232/RS485-P PC HART connection board WARNING: Risk of electric shock Please observe the following notes during installation and operation: – Observe all national assembly and installation regulati ons (e.g., EN 60079-14), national safety and accident prevention regulations, generally recognized technical regulations, as well as the safety notes in the operating instructions. – Install the HART multiplexer outside potentially explosive areas. – Use the module for its intended purpose, i.e. , only for its approved application (see page 1). – Incorrect or improper use or failure to observe the notes in the operating instructions invalidates the warranty. – Modifications and changes to the module are not permitted. – The module must only be inst alled and operated when in an undamaged, dry, and clean state.

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7 Structure

1 FLK connection

2 D-SUB connection

3 "PWR" LED, power 4 "ERR" LED, error 5 "HART-Tx"/"HART-Rx" LEDs, data transmission

6 Rotary switch for RS-485 address

7 Rotary switch for number of channels and transmission

8 "RS485-Tx"/"RS485-Rx" LEDs

9 Universal snap-on foot for EN DIN rails

The HART multiplexer is supplied with power by the HART connection board, e.g.,MACX MCR-S-MUX-TB, which is connected via the 14-pos. flat-ribbon cable.

9 Installation

The assignment of the connection terminal blocks is shown in the block diagram. The module can be snapped onto all 35 mm DIN rails according to EN 60715.

  • Push the module onto the DIN rail from below (A). Push the module from the front toward the mounting surface until it engages with a click (B).
  • Pull the base latch up using a screwdriver, needle-nose pliers or similar (C). Pull the top edge of the module away from the mounting surface and pull the module diagonally downward away from the DIN rail (D). HART Multiplexer HART Motherboard MACX MCR-S-MUX Ord.-No.: 28 65 59 9 Serial No. XXXXXXXX A- +5 V GND controldata 24 V 24 V HART CH.1...32 FLK 14 Connector PC RS485 www.interface.phoenixcontact.com RS485 Trans. µC FSK modem 8653 16 CH 32 CH 19k2 A 9k6 A 57k6 57k638k4 38k4 19k2 19k2 9k6 9k6 5678 0123 5678 0123 5678 0123 100 ADDRESS MACX MCR-S-MUX A B D C WARNING: Danger if installed incorrectly Install the HART multiplexer outside potentially explosive areas.

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10 Settings

10.1 RS-485 address

Each HART multiplexer that is installed is assigned an address. This is set directly on the front of the multiplexer. Figure 1 Rotary switches Example: Address 103

10.2 Number of channels/transmission speed

The number of channels and transmission speed are set in the same way. Figure 2 Rotary switch Example: 16 channels, 9600 bps *) Select these settings ("19k2 A", "9k6 A") when connecting the HART multiplexer to PRM (ARCOM protocol). Select the "9k6" setting when operating the HART multiplexer with AMS (Version 6.2). Please note that the setting is not indicated by the slot for the screwdriver, but by a small slot on the edge of the rotary switch. 5 67 8901234 5 67 8901234 5 67 8901234 100 ADDRESS 1 = Units 10 = Tens 100 = Hundreds Settings are only applied after a software reset or module restart.

16 CH 32 CH

16 CH = 16 channels 32 CH = 32 channels

19k2 = 19.2 kbps *) 9k6 = 9.6 kbps 9k6 = 9.6 kbps 19k2 = 19.2 kbps 19k2 = 19.2 kbps 38k4 = 38.4 kbps 38k4 = 38.4 kbps 57k6 = 57.6 kbps 57k6 = 57.6 kbps 9k6 A = 9.6 kbps *)

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11 Startup

11.1 Starting the HART multiplexer

  • Connect the flat-ribbon cable (supplied as standard with the module) to the HART connection board, e.g., MACX MCR-S-MUX-TB.
  • Connect the HART connection board, e.g., MACX MCR-S-MUX-TB, to the 24 V DC supply voltage. The HART multiplexer scans all 32 channels (default setting) for connected HART field devices (CMD 0).

11.2 LED indicators on startup

(See also "Troubleshooting" on page 15)

11.3 Communication with field devices

Once scanning is complete, the HART multiplexer establishes communication with the HART field devices that are found. The "HART-Tx" and "HART-Rx" LEDs light up alternately. If no field devices are found when the HART multiplexer is started, both LEDs remain off. If modules are added later, they must be located and added using the PC software (e.g., in Cornerstone using "Learn" or "Add instrument"). HART communication is only possible if the control circuit resistance is between 230 Ωand 600 Ω. An additional resistor may be required. 250 Ω is sufficient in most cases.

12 Operating states

Des. Color Indicator PWR Green Steady light: Supply voltage present, operation OK Flashing: Module error; switch module off/on again HART-Tx Yellow Flashing briefly: Request to field device HART-Rx Yellow Flashing briefly: Confirmation from field device; communication OK ERR Red Flashing briefly: No confirmation from field device An RS-485 bus is not required for communication with field devices. Des. Color Indicator PWR Green Steady light: Supply voltage present, operation OK HART-Tx HART-Rx Yellow Lit alternately: Communication with HART field devices OK RS485-Rx RS485-Tx Yellow Lit alternately: Communication with the PC via the RS-485 interface OK

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13 Connection examples

Various connection boards and transmission options are available for connecting the field devices to the HART multiplexer. If one board is not sufficient, the connection board can be extended with a second board. – "Example 1 - HART multiplexer with connection board and interface converter" on page 8 – "Example 2 - HART multiplexer with connection board and FL COMSERVER" on page 10 – "Example 3 - Several HART multiplexer with connection board and FL COMSERVER" on page 12 – "Example 4 - HART multiple xer with motherboard and interface converter or FL COMSERVER" on page 13

13.1 Example 1 - HART multiplexer with connection board and interface converter

Figure 3 MACX MCR-S-MUX HART multiplexer with MACX MC R-S-MUX-TB connection board and interface converter For a detailed description of the installation of the HART multiplexer and additional information, please refer to the user manual at www.phoenixcontact.net/catalog. FLK 14 FLK 14 RS-485 RS-232 16 CH

32 CH19k2 A9k6 A57k6

56789 012 3 456789 012 3 456789 012 3 4 110100 ADDRESS X2 MACX MCR-S-MUX 16 ... 32 ... or MACX MCR-S-MUX-TB MACX MCR-S-MUX-TB US1 20 ... 30 V DC PC MACX MCR-S-MUX Interface converter, RS-485 to RS-232

103246_en_01 PHOENIX CONTACT 9 The following components are required: –F i e l d d e v i c e HART-capable Ex-certified, if necessary –S i g n a l c o n v e r t e r HART-penetrable Ex-certified, if necessary, for explosion protection through energy limitation (EX-i) of the circuit for the field device. For example, a repeater power supply that supplies the field device and forwards the process signal (4 ... 20 mA) with electrical isolation to a controller. – If required, a suitable terminal block in order to route the signal to the connection board. – HART connection board Here, a maximum of 16 channels are connected per board. An FLK plug can be used to extend this to 32 channels by adding a board. – HART multiplexer Accepts the HART signal, which was previously decoupled capacitively, and forwards it via an RS-485 interface. A maximum of 32 field devices in succession can therefore communicate bidirectionally via a HART multiplexer. The flat-ribbon cable for connection to the connection board is supplied as standard. – Interface converter, RS-485 to RS-232 – If necessary, a resistor for the signal cable A termination resistor may be required in the signal cable. According to the HART specification, a resistance value of between 230 and 600Ω is required for the transmission of the HART signal. – Power supply The converter, connection board, signal converter, and, if necessary, the field device must be supplied with 24 V. Software The following may be required: – Standard software tools, such as Cornerstone, AMS (Version 6.2 or later), PDM, PRM, FieldCare or PACTware – HART OPC server (HCF server - the program can be purchased from the HCF (HART Communication Foundation))

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13.2 Example 2 - HART multiplexer with connection board and FL COMSERVER

The HART multiplexer organizes bidirectional data exchange between a maximum of 32 field devices and a separate PC or controller. Figure 4 MACX MCR-S-MUX HART multiplexer with MACX MCR-S-MUX-TB connection board and FL COMSERVER The following components are required: –F i e l d d e v i c e HART-capable Ex-certified, if necessary –S i g n a l c o n v e r t e r HART-penetrable Ex-certified, if necessary, for explosion protection through energy limitation (EX-i) of the circuit for the field device. For example, a repeater power supply that supplies the field device and forwards the process signal (4 ... 20 mA) with electrical isolation to a controller. – If required, a suitable terminal block in order to route the signal to the connection board. – HART connection board Here, a maximum of 16 channels are connected per board. An FLK plug can be used to extend this to 32 channels by adding a board. – HART multiplexer Accepts the HART signal, which was previously decoupled capacitively, and forwards it via an RS-485 interface. A maximum of 32 field devices in succession can therefore communicate bidirectionally via a HART multiplexer. The flat-ribbon cable for connection to the connection board is supplied as standard. – FL COMSERVER Has an RJ45 interface for the Ethernet connection. – Ethernet cable – If necessary, a resistor for the signal cable A termination resistor may be required in the signal cable. According to the HART specification, a resistance value of between 230 and 600Ω is required for the transmission of the HART signal. – Power supply The converter, connection board, signal converter, and, if necessary, the field device must be supplied with 24 V. 4 5 PWR 1.11 .2 2.12 .2 3.13 .2 4.14 .2 5.15 .2 M ACX MCR X-SL- RPSS I-I PWR 1.11 .2 2.12 .2 3.13 .2 4.14 .2 5.15 .2 M ACX MCR X-SL- RPSS I-I PWR 1.11 .2 2.12 .2 3.13 .2 4.14 .2 5.15 .2 M ACX MCR X-SL- RPSS I-I PWR 1.11 .2 2.12 .2 3.13 .2 4.14 .2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.11 .2 2.12 .2 3.13 .2 4.14 .2 5.15 .2 M ACX MCR X-SL- RPSS I-I PWR 1.11 .2 2.12 .2 3.13 .2 4.14 .2 5.15 .2 M ACX MCR X-SL- RPSS I-I PWR 1.11 .2 2.12 .2 3.13 .2 4.14 .2 5.15 .2 M ACX MCR X-SL- RPSS I-I PWR 1.11 .2 2.12 .2 3.13 .2 4.14 .2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.11 .2 2.12 .2 3.13 .2 4.14 .2 5.15 .2 M ACX MCR X-SL- RPSS I-I PWR 1.11 .2 2.12 .2 3.13 .2 4.14 .2 5.15 .2 M ACX MCR X-SL- RPSS I-I PWR 1.11 .2 2.12 .2 3.13 .2 4.14 .2 5.15 .2 M ACX MCR X-SL- RPSS I-I PWR 1.11 .2 2.12 .2 3.13 .2 4.14 .2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.11 .2 2.12 .2 3.13 .2 4.14 .2 5.15 .2 M ACX MCR X-SL- RPSS I-I PWR 1.11 .2 2.12 .2 3.13 .2 4.14 .2 5.15 .2 M ACX MCR X-SL- RPSS I-I MACX MCR-S-MUXMACX MCR-S-MUX 4...20m A 4...20m A FL COMSERVER Ethernet 32 signal converters HART connection boards HART multiplexer Temperature transducers

103246_en_01 PHOENIX CONTACT 11 Software The following may be required: – CommPort Redirector (Version 2.2/3 in the example) The CommPort Redirector program, which is supplied as standard with the FL COMSERVER, provides a virtual COM port on the PC, because the HART OPC server expects a COM interface. Version 2.2/3 can be used up to Windows XP. Version 4.3 is available for Windows XP or later. – Browser for configuring the FL COMSERVER – Standard software tools, such as Cornerstone, AMS (Version 6.2 or later), PDM, PRM, FieldCare or PACTware – HART OPC server (HCF server - the program can be purchased from the HCF (HART Communication Foundation))

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13.3 Example 3 - Several HART multiplexer with connection board and FL COMSERVER

Several HART multiplexer can be connected in parallel so that, in theory, up to 4000 channels can be visualized on a PC via the interface. Figure 5 Several MACX MCR-S-MUX HART multiplexer with MACX MCR-S-MUX-TB connection board and FL COMSERVER PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.12 .2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.13 .2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.13 .2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.12 .2 3.1 3.2 4.1 4.2 5.15 .2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.12 .2 3.1 3.2 4.1 4.2 5.15 .2 M ACX MCR X-SL- RPSS I-I PWR 1.1 1.2 2.12 .2 3.1 3.2 4.1 4.2 5.1 5.2 M ACX MCR X-SL- RPSS I-I MACX MCR-S-MUXMACX MCR-S-MUX MACX MCR-S-MUXMACX MCR-S-MUX MACX MCR-S-MUXMACX MCR-S-MUX MACX MCR-S-MUXMACX MCR-S-MUX HART multiplexer HART connection board FL COMSERVER Ethernet up to 125 modules up to 4000 signals up to 4000 signals PLC/IOs 4...20mA

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13.4 Example 4 - HART multiplexer with motherbo ard and interface converter or FL COMSERVER

Figure 6 MACX MCR-S-MUX HART multiplexer with two PI -EX-MB-S/16-01-2/D-SUB (2 x 16 channels) HART connection boards and PSM-ME-RS232/RS485-P interface converter or FL COMSERVER FLK FLK RS-485 RS-232 16 CH 56789 012 3 456789 012 3 456789 012 3 4 110100 ADDRESS X2 MACX MCR-S-MUX 16 ... 16 ... Ex area Ex area or or Motherboard 1 Motherboard 2 HART multiplexer Interface converter, RS-485 to RS-232 or FL COMSERVER Controller PC UB1 20 ... 30 V DC UB2 20 ... 30 V DC

103246_en_01 PHOENIX CONTACT 14 The following components are required: –F i e l d d e v i c e HART-capable Ex-certified, if necessary –S i g n a l c o n v e r t e r HART-penetrable Ex-certified, if necessary, for explosion protection through energy limitation (EX-i) of the circuit for the field device. For example, a repeater power supply that supplies the field device and forwards the process signal (4 ... 20 mA) with electrical isolation to a controller. – If required, a suitable terminal block in order to route the signal to the connection board. – HART connection board, PI-EX-MB-S/16-01-2/D- SUB Here, a maximum of 16 channels are connected per board. An FLK plug can be used to extend this to 32 channels by adding a board. – HART multiplexer Accepts the HART signal, which was previously decoupled capacitively, and forwards it via an RS-485 interface. A maximum of 32 field devices in succession can therefore communicate bidirectionally via a HART multiplexer. The flat-ribbon cable for connection to the connection board is supplied as standard. – Interface converter, RS-485 to RS-232 or FL COMSERVER – Ethernet cable (for FL COMSERVER only) – If necessary, a resistor for the signal cable A termination resistor may be required in the signal cable. According to the HART specification, a resistance value of between 230 and 600Ω is required for the transmission of the HART signal. – Power supply The converter, connection board, signal converter, and, if necessary, the field device must be supplied with 24 V. – Software, see "Software" on page 11

103246_en_01 15PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany • Phone: + 49 5235 3-00 www.phoenixcontact.com

14 Repair and maintenance

We recommend that you only allow us to repair our modules. In exceptional cases, repairs can also be made by another approved body. The modules are maintenance free. Troubleshooting If the approaches described prove unsuccessful, please contact our nearest sales center. For a quick response, make sure you have the following information to hand: – Type and serial number –P u r c h a s e d a t a – Error description – Application (especially input/output circuit) Error detection Possible error cause Error removal "PWR" LED off Auxiliary voltage failure or module fuse faulty Check aux iliary voltage supply. If fuse is faulty, return the module for repair. "PWR" LED flashing Internal module error Swi tch module off/on. If LED keeps flashing, return the module for repair. "ERR" LED flashes briefly No HART field device found Connect HART field device and check connection. "HART" LEDs off No HART field device found Connect HART field device and check connection. "RS485" LEDs off No RS-485 bus connected. RS-485 interface not active. Connect RS-485 interface and check connection.