102981_EN

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Technical content

© PHOENIX CONTACT 2016-02-12102981_en_05 BC... Data sheet

1 Description

The installation component housings of the BC... series are suitable for use in common installation distributor boxes and comply with the standard DIN 43880. The component housings are available in five different de- sign widths, from the width of one horizontal pitch (1TE = 17.8 mm) up to nine horizontal pitches (9TE = 161.6 mm). Starting with the design width 2TE (35.6 mm), the installa- tion space for PCB connection technology is available in two different installation depths: – The connection technology for BC...U11 has 11 mm of space. This is ideal for the use of connection technolo- gy with small pitch dimensions (e.g. COMBICON com- pact) – The installation space for connection technology with BC...U22 has been maximized to 22 mm of space. For instance, double-level connection terminal blocks or RJ45 connectors can be mounted. With BC 161,6 modular, the side panels in each of the six segments on each side of the housing can be arranged in three different positions. When the side panel is located at the innermost position, the installation space for connection technology is maximized to 22 mm. The installation space for connection technology is 11 mm for the middle side panel position. When the side panel is located at the outer- most position, the installation space for connection technol- ogy is closed off. The PCBs can be installed parallel or perpendicular to the DIN rail starting at 2TE. The perpendicular PCBs can, how- ever, be aligned either parallel or transverse to the DIN rail. In all cases the PCBs can be snapped in at different loca- tions. The cover is available in two versions: – Transparent, hinged and can be sealed – In the same light gray color as the housing, permanently snapped onto the upper housing part The component housings are mounted on an NS 35 DIN rail. Optionally, a 16-pos. DIN rail connector can be inserted in the DIN rail. This serves to establish automatic contact from device to device. With the bus connector, data and energy transmission can be serial or parallel (4 x power, 2 x serial, 10 x parallel). Individual devices can be easily plugged in or unplugged without breaking up the group of modules. The 3D housing data can be found at phoenixcontact.net/products. Make sure you always use the latest documentation. It can be downloaded at phoenixcontact.net/products. This data sheet is valid for all products listed on the following page: Installation component housing of the BC... series

BC... installation component housing Overview of BC Products 102981_en_05 PHOENIX CONTACT 2 Table of contents

6.3 Circuit diagram of DIN rail connector with

6.4 Dimensional drawing of connector for DIN rail

7.2 Circuit board dimensions for PCB 1, horizontal . 17

7.3 Circuit board dimensions for PCB 2 to 8, horizontal

7.4 Circuit board dimensions for PCB 9, horizontal . 26

7.5 Perpendicular PCBs – transverse to the DIN rail 30

8.3 Circuit board dimensions for PCB 1, horizontal . 34

8.4 Circuit board dimensions for PCB 2 to 8, horizontal

8.5 Circuit board dimensions for PCB 9, horizontal . 40

9.2 Dimensional drawing of connector for DIN rail

2 Overview of BC Products

Housing cover, transparent with fitted cover Upper housing part U22 Upper housing part U11 Housing cover, light gray Lower housing part DIN rail connector HBUS... Powerplug Filler plug U22 Filler plug U11

BC... installation component housing Overview of BC Products 102981_en_05 PHOENIX CONTACT 3 Figure 2 Overview of design widths with corresponding DIN rail connector HBUS BC 35,6… (2TE) BC 53,6… (3TE) BC 71,6… (4TE) BC 107,6… (6TE) BC 17,8… (1TE) HBUS 35,6…1S… HBUS 53,6…1S… HBUS 71,6…1S… HBUS 35,6…2S… HBUS 53,6…3S… BC 161,6… (9TE) HBUS 107,6…1S… HBUS 161,6…1S…

BC... installation component housing Ordering data 102981_en_05 PHOENIX CONTACT 4

3 Ordering data

3.1 Ordering data (1TE to 9TE)

Design width 17.8 mm (1TE) Description Type Order No. Pcs. / Pkt. Lower housing part BC 17,8 UT HBUS BK 2896241 10 Upper housing part, for horizontal PCB connection with 3.5 mm or 5 mm pitch BC 17,8 OTU MKDSO KMGY 2279732 10 Housing cover, permanently snapped onto the upper housing part, in the same light gray color as the housing BC 17,8 DKL R KMGY 2896144 10 Housing cover, hinged, can be sealed, transparent, including fitted cover BC 17,8 DKL S TRANS 2896102 10 Accessories PCB terminal block, for soldering onto PCB, 3.5 mm pitch, number of positions: 4 Left Right MKDSO 1,5/ 4-L-3,5 KMGY MKDSO 1,5/ 4-R-3,5 KMGY 2278432 2278429 PCB terminal block, for soldering onto PCB, 5 mm pitch, number of positions: 3 Left Right MKDSO 2,5/3-L KMGY MKDSO 2,5/3-R KMGY 2854102 2854092 DIN rail connector, 16-pos., 18-pos. slots to the PCB 2 Slots

3 Slots

HBUS 35,6-16P-2S BK HBUS 53,6-16P-3S BK 2896319 2896322 Power plug for DIN rail connector, with 16 free cable ends with a cross section of 0.25 mm², 500 mm long Socket strip Pin strip BL2-2,54/16-ST SL2-2,54/16-ST 2896335 2896348 Cover cap set, 3-piece, for protecting empty DIN rail connectors HBUS-B SET BK 2278173 10 Filler plug for empty terminal space ME 17,5 OTU-MKDSO KMGY 2854115 50 Design width 35.6 mm (2TE) Description Type Order No. Pcs. / Pkt. Lower housing part BC 35,6 UT HBUS BK 2896254 10 Upper housing part, with vents, terminal installation depth 11.1 mm BC 35,6 OT U11 KMGY 2896034 10 Upper housing part, with vents, terminal installation depth 22.35 mm BC 35,6 OT U22 KMGY 2896047 10 Housing cover, permanently snapped onto the upper housing part, in the same light gray color as the housing BC 35,6 DKL R KMGY 2896157 10 Housing cover, hinged, can be sealed, transparent, including fitted cover BC 35,6 DKL S TRANS 2896115 10 Accessories DIN rail connector, 16-pos., 18-pos. slot to the PCB 1 Slot HBUS 35,6-16P-1S BK 2896283 10 Power plug for DIN rail connector, with 16 free cable ends with a cross section of 0.25 mm², 500 mm long Socket strip Pin strip BL2-2,54/16-ST SL2-2,54/16-ST 2896335 2896348 Cover cap set, 3-piece, for protecting empty DIN rail connectors HBUS-B SET BK 2278173 10 Filler plug for empty terminal space, 17.6 mm design width, for terminal installation depth 11 mm 22 mm BC 17,6 BS U11 KMGY BC 17,6 BS U22 KMGY 2896186 2896199 Filler plug for empty terminal space, 35.6 mm design width, for terminal installation depth 11 mm 22 mm BC 35,6 BS U11 KMGY BC 35,6 BS U22 KMGY 2896209 2896212

BC... installation component housing Ordering data 102981_en_05 PHOENIX CONTACT 5 Design width 53.6 mm (3TE) Description Type Order No. Pcs. / Pkt. Lower housing part BC 53,6 UT HBUS BK 2896403 10 Upper housing part, with vents, terminal installation depth 11.1 mm BC 53,6 OT U11 KMGY 2896416 10 Upper housing part, with vents, terminal installation depth 22.35 mm BC 53,6 OT U22 KMGY 2896429 10 Housing cover, permanently snapped onto the upper housing part, in the same light gray color as the housing BC 53,6 DKL R KMGY 2896432 10 Housing cover, hinged, can be sealed, transparent, including fitted cover BC 53,6 DKL S TRANS 2896445 10 Accessories DIN rail connector, 16-pos., 18-pos. slot to the PCB 1 Slot HBUS 53,6-16P-1S BK 2896458 10 Power plug for DIN rail connector, with 16 free cable ends with a cross section of 0.25 mm², 500 mm long Socket strip Pin strip BL2-2,54/16-ST SL2-2,54/16-ST 2896335 2896348 Cover cap set, 3-piece, for protecting empty DIN rail connectors HBUS-B SET BK 2278173 10 Filler plug for empty terminal space, 17.6 mm design width, for terminal installation depth 11 mm 22 mm BC 17,6 BS U11 KMGY BC 17,6 BS U22 KMGY 2896186 2896199 Filler plug for empty terminal space, 35.6 mm design width, for terminal installation depth 11 mm 22 mm BC 35,6 BS U11 KMGY BC 35,6 BS U22 KMGY 2896209 2896212 Filler plug for empty terminal space, 53.6 mm design width, for terminal installation depth 11 mm 22 mm BC 53,6 BS U11 KMGY BC 53,6 BS U22 KMGY 2896225 2896238 Design width 71.6 mm (4TE) Description Type Order No. Pcs. / Pkt. Lower housing part BC 71,6 UT HBUS BK 2896267 10 Upper housing part, with vents, terminal installation depth 11.1 mm BC 71,6 OT U11 KMGY 2896050 10 Upper housing part, with vents, terminal installation depth 22.35 mm BC 71,6 OT U22 KMGY 2896063 10 Housing cover, permanently snapped onto the upper housing part, in the same light gray color as the housing BC 71,6 DKL R KMGY 2896160 10 Housing cover, hinged, can be sealed, transparent, including fitted cover BC 71,6 DKL S TRANS 2896128 10 Accessories DIN rail connector, 16-pos., 18-pos. slot to the PCB 1 Slot HBUS 71,6-16P-1S BK 2896296 10 Power plug for DIN rail connector, with 16 free cable ends with a cross section of 0.25 mm², 500 mm long Socket strip Pin strip BL2-2,54/16-ST SL2-2,54/16-ST 2896335 2896348 Cover cap set, 3-piece, for protecting empty DIN rail connectors HBUS-B SET BK 2278173 10 Filler plug for empty terminal space, 17.6 mm design width, for terminal installation depth 11 mm 22 mm BC 17,6 BS U11 KMGY BC 17,6 BS U22 KMGY 2896186 2896199 Filler plug for empty terminal space, 35.6 mm design width, for terminal installation depth 11 mm 22 mm BC 35,6 BS U11 KMGY BC 35,6 BS U22 KMGY 2896209 2896212

BC... installation component housing Ordering data 102981_en_05 PHOENIX CONTACT 6 Design width 107.6 mm (6TE) Description Type Order No. Pcs. / Pkt. Lower housing part BC 107,6 UT HBUS BK 2896270 10 Upper housing part, with vents, terminal installation depth 11.1 mm BC 107,6 OT U11 KMGY 2896076 10 Upper housing part, with vents, terminal installation depth 22.35 mm BC 107,6 OT U22 KMGY 2896089 10 Housing cover, permanently snapped onto the upper housing part, in the same light gray color as the housing BC 107,6 DKL R KMGY 2896173 10 Housing cover, hinged, can be sealed, transparent, including fitted cover BC 107,6 DKL S TRANS 2896131 10 Accessories DIN rail connector, 16-pos., 18-pos. slot to the PCB 1 Slot HBUS 107,6-16P-1S BK 2896306 10 Power plug for DIN rail connector, with 16 free cable ends with a cross section of 0.25 mm², 500 mm long Socket strip Pin strip BL2-2,54/16-ST SL2-2,54/16-ST 2896335 2896348 Cover cap set, 3-piece, for protecting empty DIN rail connectors HBUS-B SET BK 2278173 10 Filler plug for empty terminal space, 17.6 mm design width, for terminal installation depth 11 mm 22 mm BC 17,6 BS U11 KMGY BC 17,6 BS U22 KMGY 2896186 2896199 Filler plug for empty terminal space, 35.6 mm design width, for terminal installation depth 11 mm 22 mm BC 35,6 BS U11 KMGY BC 35,6 BS U22 KMGY 2896209 2896212 Filler plug for empty terminal space, 53.6 mm design width, for terminal installation depth 11 mm 22 mm BC 53,6 BS U11 KMGY BC 53,6 BS U22 KMGY 2896225 2896238 Design width 161.6 mm (9TE) Description Type Order No. Pcs. / Pkt. Lower housing part BC 161,6 UT HBUS BK 2278500 10 Upper housing part, with vents, terminal installation depth 11.1 mm BC 161,6 OT U11 KMGY 2278513 10 Upper housing part, with vents, terminal installation depth 22.35 mm BC 161,6 OT U22 KMGY 2278526 10 Housing cover, permanently snapped onto the upper housing part, in the same light gray color as the housing BC 161,6 DKL R KMGY 2278539 10 Housing cover, hinged, can be sealed, transparent, including fitted cover BC 161,6 DKL S TRANS 2278542 10 Accessories DIN rail connector, 16-pos., 18-pos. slot to the PCB 1 Slot HBUS 161,6-16P-1S BK 2278555 10 Power plug for DIN rail connector, with 16 free cable ends with a cross section of 0.25 mm², 500 mm long Socket strip Pin strip BL2-2,54/16-ST SL2-2,54/16-ST 2896335 2896348 Cover cap set, 3-piece, for protecting empty DIN rail connectors HBUS-B SET BK 2278173 10 Filler plug for empty terminal space, 17.6 mm design width, for terminal installation depth 11 mm 22 mm BC 17,6 BS U11 KMGY BC 17,6 BS U22 KMGY 2896186 2896199 Filler plug for empty terminal space, 35.6 mm design width, for terminal installation depth 11 mm 22 mm BC 35,6 BS U11 KMGY BC 35,6 BS U22 KMGY 2896209 2896212 Filler plug for empty terminal space, 53.6 mm design width, for terminal installation depth 11 mm 22 mm BC 53,6 BS U11 KMGY BC 53,6 BS U22 KMGY 2896225 2896238

BC... installation component housing Ordering data 102981_en_05 PHOENIX CONTACT 7

3.2 Order key for BC 161,6 modular – upper part

With BC 161,6 modular, the side panel for each segment on each side of the housing can be arranged in three different positions. – When the side panel is located at the innermost posi- tion, the installation space for connection technology is maximized to 22 mm (see Figure 3, pos. 1 and 2). – In the middle side panel position there is 11 mm of space on the outside for the connection technology (see Figure 3, pos. 3 and 4). – The maximum mounting surface for the PCB is avail- able when the side panel of the upper housing part is flush with the outside edge of the lower housing part (see Figure 3, pos. 5 and 6) Figure 3 Positions for order key Example for Figure 3: BC 161,6 OT 221100 KMGY Side panel – Locations 1 and 2: inside – Locations 3 and 4: middle – Locations 5 and 6: outside Ordering data for example configurations The corresponding lower housing part and the accessories can be found in the ordering data for design width 161.6 mm (9TE) (see page 6). Location xxxxxxx / BC 161,6 OT / 1 / 2 / 3 / 4 /5 / 6 /KMGY No. is as- signed by Phoenix Contact after receipt of the order Side panel 0 = outside 1 = middle 2 = inside Housing color: light gray Ordering data for upper part of BC 161,6 modular Description Type Order No. Pcs. / Pkt. Upper housing part, with vents, 1 x terminal installation depth of 22 mm at pos. 5, all other termi- nal spaces closed BC 161,6 OT

000020 KMGY

Upper housing part, with vents, 1 x terminal installation depth of 22 mm at pos. 3, all other termi- nal spaces closed BC 161,6 OT

002000 KMGY

Upper housing part, with vents, 2 x terminal installation depth of 22 mm at pos. 5 and 6, all other terminal spaces closed BC 161,6 OT

000022 KMGY

BC... installation component housing Ordering data 102981_en_05 PHOENIX CONTACT 8

3.3 Selecting the right connection technology

17,8 BC 35,6 BC 53,6 BC 71,6 BC 107,6 BC 161,6 U11 U22 U11 U22 U11 U22 U11 U22 U11 U22 MKDS 1,5/... HT – XXXXXXXXXX MKDSN 2,5/... HT – X X X X X X X X X X MKDS 3/... HT – XXXXXXXXXX MKDS 1,5/... – X X X X X X X X X X MKDSP 1,5/… – XXXXXXXXXX MKDSN 2,5/... – X X X X X X X X X X MKDS 3/... – XXXXXXXXXX MKDSP 3/… – X X X X X X X X X X MKKDSH 3/… – XXXXXXXXXX GMKDS 1,5/… – X X X X X X X X X X GMKDS 3/… – XXXXXXXXXX GMKDSP 3/… – X X X X X X X X X X SPTA 1/...-3,5 – XXXXXXXXXX SPTA 1/...-5,0 – X X X X X X X X X X ZFKKDS 1,5C-5,0 – – X – X – X – X – X FK-MPT 0,5/...-3,5-H – XXXXXXXXXX FK-MPT 0,5/…ST-3,5 – X X X X X X X X X X PTSA 0,5/...-2,5-Z – XXXXXXXXXX PTSA 0,5/...-2,5-F – X X X X X X X X X X PTSA 1,5/...-3,5-Z – XXXXXXXXXX PTSA 1,5/...-3,5-F – X X X X X X X X X X PTS 1,5/...-5,0-H – XXXXXXXXXX PT 1,5/...-5,0-H – X X X X X X X X X X PT 1,5/...-PH-5,0 – XXXXXXXXXX PT 1,5/...-5,0-H – X X X – X X X X X X PT 2,5/4-7,5-H – XXXXXXXXXX PTDA 1,5/...-PH-3,5 – – X – X – X – X – X PTDA 1,5/...-PH-5,0 – – X – X – X – X – X PT 2,5/...-PVH-5,0 – – X – X – X – X – X PST 1,3/...-LH-5,0 – – X – X – X – X – X PST 1,3/...-LV-5,0 – – X – X – X – X – X PST 1,0/...-3,5 – XXXXXXXXXX PST 1,3/...-5,0 – X X X X X X X X X X VS-08-BU-RJ45… – – X – X – X – X – X

BC... installation component housing Technical data 102981_en_05 PHOENIX CONTACT 9

4 Technical data

Power dissipation PV at 20°C in the horizontal mounting position, aligned with- out distance BC 17,8 BC 35,6 BC 53,6 BC 71,6 BC 107,6 BC 161,6 2.95 W 4.78 W 7.21 W 11.95 W 13.08 W 16.95 W DIN rail connector HBUS 60 V DIN rail connector HBUS, current carrying capacity for each contact 3 A, maximum total current 25 A Housing version Insulation material Polycarbonate Inflammability class according to UL 94 V0 Color of lower housing part Black Color of upper housing part Light gray

BC... installation component housing Housing dimensions 102981_en_05 PHOENIX CONTACT 10

5 Housing dimensions

5.1 Dimensions of housing

Figure 6 Exterior and interior dimensions Dimensions and tolerances acc. to DIN 43880 62,2 89,7 11,1 11,1 62,2 89,7 22,3522,35 17,5 15,1 50 50 50 50 50 50 32 32 Interior dimensions, top view Exterior dimensions, front view

BC... installation component housing Housing dimensions 102981_en_05 PHOENIX CONTACT 11

5.2 Dimensions of DIN rail connector

Figure 7 Dimensions of DIN rail connector HBUS and DIN rail NS 35 EN 50022, NS 35 x 7,5 37,1 3,27,6 a 4,7 Dimensions for a HBUS 35,6-16P-1S BK 35.6 mm HBUS 35,6-16P-2S BK 35.6 mm HBUS 53,6-16P-1S BK 53.6 mm HBUS 53,6-16P-3S BK 53.6 mm HBUS 71,6-16P-1S BK 71.6 mm HBUS 161,6-16P-1S BK 161.6 mm

BC... installation component housing PCB arrangement for BC 17,8 (1TE) 102981_en_05 PHOENIX CONTACT 12

6 PCB arrangement for BC 17,8 (1TE)

6.1 PCB dimensions

Figure 8 Upper side – mounting side of BC 17,8 PCB thickness Maximum 1.5 mm Locked area, no components at these positions 28,8 6,9 3,355,55 18,1523,05 35,65 42,0543,8 38,4 37,5 42,3 57,6 62,4 47,6 84,3

BC... installation component housing PCB arrangement for BC 17,8 (1TE) 102981_en_05 PHOENIX CONTACT 13 Figure 9 Lower side – soldering side of BC 17,8 MKDSO 2,5/3 R MKDSO 2,5/3 L 0,5 30° R 1,2 45° R 1,2 R1 , 2 R 1,2 R1 , 2 A A PCB surface, when no fitted cover is used PCB thickness Maximum 1.5 mm Locked area, no components at these positions

BC... installation component housing PCB arrangement for BC 17,8 (1TE) 102981_en_05 PHOENIX CONTACT 14

6.2 Inner dimensions

Figure 10 Inner dimensions BC 17,8 1,5 11,08 2,53

BC... installation component housing PCB arrangement for BC 17,8 (1TE) 102981_en_05 PHOENIX CONTACT 15 Figure 11 Circuit diagram HBUS 35,6-16P-2S BK Figure 12 Circuit diagram for HBUS 53,6-16P-3S BK Figure 13 Dimensional drawing of connector on perpen- dicular PCB (in BC 17,8) for contacting in the DIN rail connector Contacts Contact 1 ... 4 Power Contact 5 ... 16 Signal Air and creepage distances Current carrying capacity for each contact

3 A, maximum total current 25 A

A Pin strip, max. 2 x 9-pos. □ 0.63 x 0.63 mm or ø 0.7 – 0.8 mm 2.54 mm pitch Gold-plated surface max. 1,8 min. 6,82,1 1,31 ±0,3 A

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 16

7 PCB arrangement for BC 2TE – 9TE

7.1 Plug-in positions for horizontal PCBs

Figure 14 Overview of the PCB plug-in positions A circuit board at PCB 9 is only possible when a fitted cover is not used. The fitted cover is supplied as standard with the transparent cover. PCB thickness PCB 2 – 8 Maximum 1.8 mm PCB 9 Maximum 1.8 mm PCB 9 PCB 8 PCB 7 PCB 6 PCB 5 PCB 4 PCB 3 PCB 2 PCB 1 3,55 8,6 13,6518,723,7526,327,630,45

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 17

7.2 Circuit board dimensions for PCB 1, horizontal

Circuit board dimensions for PCB 1, horizontal (BC 35,6...) An overview of the arrangement of the horizontal circuit boards PCB 1 – 9 can be found on page 16. Figure 15 Dimensions of PCB 1 (BC 35,6) A Contour for filler plug PCB thickness Maximum 1.8 mm Locked area, no components at these positions 31,7 15,8 27,4 18,2 1,5 1,5 1,251,63 1,5 1,61,6 0,8 4567,586,4 3,88 2,54 20,3215,2410,165,08 0,75 5,3 4,9 0,93 2,43 0,95 13,1 R1 , 2 BC 35,6 OT-U22 BC 35,6 OT-U11 2,2 R1 , 2 Upper side Lower side A

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 18 Circuit board dimensions for PCB 1, horizontal (BC 53,6...) An overview of the arrangement of the horizontal circuit boards PCB 1 – 9 can be found on page 16. Figure 16 Dimensions of PCB 1 (BC 53,6) A Contour for filler plug PCB thickness Maximum 1.8 mm Locked area, no components at these positions 49,7 5,3 33,8 31,1 12,7 2,2 0,95 2,43 0,75 4,9 4,9 0,93 1,6 0,8 67,5 2,543,88 18,2 1,51,5 1,25 1,5 1,6 42 20,3215,2410,165,08 R 1,2 BC 53,6 OT-U22 BC 53,6 OT-U11 R 1,2 45 86,4 45,4 Upper side Lower side A

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 19 Circuit board dimensions for PCB 1, horizontal (BC 71,6...) An overview of the arrangement of the horizontal circuit boards PCB 1 – 9 can be found on page 16. Figure 17 Dimensions of PCB 1 (BC 71,6) – upper side A Contour for filler plug PCB thickness Maximum 1.8 mm Locked area, no components at these positions 30,7 15,8 1,6 0,8 4567,5 3,88 2,54 20,3215,2410,165,08 0,75 5,3 4,9 0,932,43 0,95 13,1 R1 , 2 BC 71,6 OT-U22 BC 71,6 OT-U11 2,2 R1 , 2 67,7 51,8 49,1 5,3 4,9 86,4 R1 , 2 4,3 1,9 2,4 10,7 R1 , 2 1,1 A

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 20 Figure 18 Dimensions of PCB 1 (BC 71,6) – lower side PCB thickness Maximum 1.8 mm Locked area, no components at these positions 18,2 1,5 1,5 1,25 1,63 1,5 1,6 63,4 4,3

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 21 Circuit board dimensions for PCB 1, horizontal (BC 107,6...) An overview of the arrangement of the horizontal circuit boards PCB 1 – 9 can be found on page 16. Figure 19 Dimensions of PCB 1 (BC 107,6) – upper side A Contour for filler plug PCB thickness Maximum 1.8 mm Locked area, no components at these positions 87,8 85,1 66,7 51,8 49,1 30,7 15,8 2,2 0,95 13,1 5,3 4,9 5,3 4,9 5,3 4,9 0,932,43 0,8 1,6 45 67,5 R1 , 2 0,75 R1 , 2 86,442 20,3215,2410,165,08 3,88 2,54 R1 , 2 2,4 1,1 4,3 10,7 BC 107,6 OT-U11 BC 107,6 OT-U22 1,9R1 , 2 A

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 22 Figure 20 Dimensions of PCB 1 (BC 107,6) – lower side PCB thickness Maximum 1.8 mm Locked area, no components at these positions 103,7 99,4 18,2 4,3 1,5 1,63 1,5 1,25 1,6 1,5

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 23 Circuit board dimensions for PCB 1, horizontal (BC 161,6...) An overview of the arrangement of the horizontal circuit boards PCB 1 – 9 can be found on page 16. Figure 21 Dimensions of PCB 1 (BC 161,6) – upper side PCB thickness Maximum 1.8 mm Locked area, no components at these positions 20,3215,2410,165,08 3,88 2,54 105,8 141,8 69,8 33,8 2,2 0,95 156,2 R1 , 2 0,8 1,6 12,7 31,7 48,7 67,1 84,7 103,1 4,9 0,93 2,43 67,5 120,7 139,1 86,4 4,9 BC 161,6 OT-U11 BC 161,6 OT-U22

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 24 Figure 22 Dimensions of PCB 1 (BC 161,6) – lower side PCB thickness Maximum 1.8 mm Locked area, no components at these positions 153,4 126,2 109,5 93,07 18,2 1,5 1,6 1,5 1,25 1,25 1,5 1,5 1,25 1,63 1,63 1,631,51 1,51 157,5 2,4 10,7 4,3 1,1 R 1,2 R1 , 2

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 25

7.3 Circuit board dimensions for PCB 2 to 8, hori-

An overview of the arrangement of the horizontal circuit boards PCB 1 – 9 can be found on page 16. Figure 23 Dimensions of PCB 2 Figure 24 Dimensions of PCB 3 Figure 25 Dimensions of PCB 4 Figure 26 Dimensions of PCB 5 Figure 27 Dimensions of PCB 6 Figure 28 Dimensions of PCB 7 Figure 29 Dimensions of PCB 8 24,9 3,91,5 1,25 R 1,2 0,95 39,8 (U11) 62,3 (U22) a 62,3 39,8 35,7 62,3 39,8 28,5 62,3 39,8 32,1 Dimensions for a BC 35,6 UT 30.3 BC 53,6 UT 48.3 BC 71,6 UT 66.3 BC 71,6 UT 102.3 BC 161,6 UT 156.3 PCB thickness Maximum 1.8 mm 62,3 39,8 35,7 50,8 39,8 24,9 39,8 30,8 R1 , 228,4 0,95 1,25 a

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 26

7.4 Circuit board dimensions for PCB 9, horizontal

A circuit board at PCB 9 is only possible when a fitted cover is not used. The fitted cover is supplied as standard with the transparent cover. An overview of the arrangement of the horizontal circuit boards PCB 1 – 9 can be found on page 16. Circuit board dimensions for PCB 9, horizontal (BC 35,6...) Figure 30 Dimensions of PCB 9 (BC 35,6) Circuit board dimensions for PCB 9, horizontal (BC 53,6...) Figure 31 Dimensions of PCB 9 (BC 53,6) 22,832,2 24,85 Upper side Lower side PCB thickness Maximum 1.8 mm Locked area, no components at these positions 50,2 42,85 40,8 23,24,8 Upper side Lower side

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 27 Circuit board dimensions for PCB 9, horizontal (BC 71,6...) An overview of the arrangement of the horizontal circuit boards PCB 1 – 9 can be found on page 16. Figure 32 Dimensions of PCB 9 (BC 71,6) PCB thickness Maximum 1.8 mm Locked area, no components at these positions 0,65 0,6 1,95 68,2 60,857,25 1,95 58,841,222,85,2 3 ø 7 0,9 41,7 Upper side Lower side

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 28 Circuit board dimensions for PCB 9, horizontal (BC 107,6...) An overview of the arrangement of the horizontal circuit boards PCB 1 – 9 can be found on page 16. Figure 33 Dimensions of PCB 9 (BC 107,6) PCB thickness Maximum 1.8 mm Locked area, no components at these positions 104,296,85 94,877,2 Upper side Lower side

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 29 Circuit board dimensions for PCB 9, horizontal (BC 161,6...) An overview of the arrangement of the horizontal circuit boards PCB 1 – 9 can be found on page 16. Figure 34 Dimensions of PCB 9 (BC 161,6) PCB thickness Maximum 1.8 mm Locked area, no components at these positions 150,8561,2542,85 148,8131,2112,895,2 76,8 59,2 54 Upper side Lower side

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 30

7.5 Perpendicular PCBs – transverse to the DIN rail

Figure 37 Cross-sectional view - perpendicular PCBs PCB thickness Maximum 1.8 mm Locked area, no components at these positions A PCB surface, when no fitted cover is used BC...U11 64,2 0,75 30,05 38,4 1,65 26,425,5 R1 , 2 30° 100° R1 , 2 A BC...U22 0,75 41,7 3131,8 R 1,2 30,05 30° 38,4 A 1,85 2,23 11,03 20,23 29,03

BC... installation component housing PCB arrangement for BC 2TE – 9TE 102981_en_05 PHOENIX CONTACT 31

7.6 Perpendicular PCBs – parallel to the DIN rail

Figure 38 Perpendicular PCBs arranged parallel to the DIN rail Figure 39 Dimensions for perpendicular PCBs 24,9 7,3 1,5 Dimensions for a BC 35,6 UT 30.3 BC 53,6 UT 48.3 BC 71,6 UT 66.3 BC 71,6 UT 102.3 BC 161,6 UT 156.3 PCB thickness Maximum 1.8 mm Locked area, no components at these positions A PCB surface, when no fitted cover is used 0,55 1,25 30 39 0,954,9 1,5 3,9 21,25 R 1,2 a A

BC... installation component housing PCB arrangement for BC 161,6 modular 102981_en_05 PHOENIX CONTACT 32

8 PCB arrangement for BC 161,6 modular

8.1 Plug-in positions for horizontal PCBs

Figure 40 Overview of the plug-in positions for horizontal PCBs PCB thickness PCB 1 Maximum 1.8 mm PCB 2 – 8 Maximum 1.8 mm PCB 9 Maximum 1.8 mm PCB 8 PCB 9 PCB 6 PCB 7 PCB 4 PCB 5 PCB 2 PCB 3 PCB 1 3,55 8,6 13,65 18,723,7526,327,6130,46

BC... installation component housing PCB arrangement for BC 161,6 modular 102981_en_05 PHOENIX CONTACT 33

8.2 Versions for the terminal installation space

Figure 41 Terminal installation depth 0, 1 and 2 Version Terminal installation depth 0 0 mm 1 11 mm 2 22 mm

BC... installation component housing PCB arrangement for BC 161,6 modular 102981_en_05 PHOENIX CONTACT 34

8.3 Circuit board dimensions for PCB 1, horizontal

An overview of the arrangement of the horizontal circuit boards PCB 1 – 9 can be found on page 32. Figure 42 Upper side – mounting side of BC modular 161,6 (example BC 161,6 OT 010122) A Contour for filler plug PCB thickness Maximum 1.8 mm Locked area, no components at these positions Surface of the main PCB approx. 13000 mm² (mounting side) 48,7 12,7 3,9 3,9 4,9 5,3 4,9 2,2 33,8 27,15 12,7 31,1 48,7 24,35 26,1 1,1 1,250,75 1,6 0,932,43 0,93 0,95 2,43 33,75 45 86,4 0,8 A R1,2

BC... installation component housing PCB arrangement for BC 161,6 modular 102981_en_05 PHOENIX CONTACT 35 Figure 43 Lower side – soldering side of BC modular 161,6 (example BC 161,6 OT 010122) PCB thickness Maximum 1.8 mm Locked area, no components at these positions 5,08 1,6 10,16 15,2420,32 0,3 2,3 1,5 1,5 2,4 4,3 1,63 18,11 49,7 108 157,7 10,71,1 1,5 24,4 156,2 4,3 2,54 3,88 R1,2 R1,2 R1,2 R1,2 R1,2

BC... installation component housing PCB arrangement for BC 161,6 modular 102981_en_05 PHOENIX CONTACT 36 An overview of the arrangement of the horizontal circuit boards PCB 1 – 9 can be found on page 32. Figure 44 Dimensions of PCB 2 (example BC 161,6 OT 010122) Figure 45 Dimensions of PCB 3 (example BC 161,6 OT 010122) 24,9 41,7531,15 1,5 1,5 3,9 1,250,95 0,95 156,3 24,9 3,9 1,25 52,2551,35 39,8 R1,2 R1,2 R1,2 R1,2 R1,2 R1,2 156,3 3,9 1,535,7 39,8 0,95 51,35 1,25 52,25 35,7 41,7531,15 1,5 3,9 1,250,95 R1,2 R1,2 R1,2 R1,2 R1,2 R1,2

BC... installation component housing PCB arrangement for BC 161,6 modular 102981_en_05 PHOENIX CONTACT 39 Figure 50 Dimensions of PCB 8 (example BC 161,6 OT 010122) 1,25 30,8 39,8 156,3 0,95 R1,2 R1,2

BC... installation component housing PCB arrangement for BC 161,6 modular 102981_en_05 PHOENIX CONTACT 40

8.5 Circuit board dimensions for PCB 9, horizontal

An overview of the arrangement of the horizontal circuit boards PCB 1 – 9 can be found on page 32. Figure 51 Dimensions of PCB 9 (BC 161,6) PCB thickness Maximum 1.8 mm Locked area, no components at these positions 150,8561,2542,85 148,8131,2112,895,2 76,8 59,2 54 Upper side Lower side

BC... installation component housing PCB arrangement for BC 161,6 modular 102981_en_05 PHOENIX CONTACT 41

8.6 Perpendicular PCBs (BC 161,6 modular)

PCBs transverse to the DIN rail Figure 52 Terminal installation depth 0, 1 and 2 (example BC 161,6 OT 010122) Version Terminal installation depth 0 0 mm 1 11 mm 2 22 mm

BC... installation component housing PCB arrangement for BC 161,6 modular 102981_en_05 PHOENIX CONTACT 42 Dimensions for perpendicular PCBs transverse to the DIN rail An overview of the arrangement of the perpendicular circuit boards that are arranged transverse to the DIN rail can be found on page 41. Figure 53 Terminal installation depth 0 mm PCB thickness Maximum 1.8 mm Locked area, no components at these positions A PCB surface, when no fitted cover is used 43,2 30° 20,85 30,05 21,9 7,2 9,6 22,76 19,2 1,4 R1,2 R1,2 R128 A

BC... installation component housing PCB arrangement for BC 161,6 modular 102981_en_05 PHOENIX CONTACT 43 Figure 54 Terminal installation depth 11 mm 32,1 30,05 9,7 25,526,4 20,85 19,2 30° 0,75 0,5° 100° R1,2 R1,2 A PCB thickness Maximum 1.8 mm Locked area, no components at these positions A PCB surface, when no fitted cover is used

BC... installation component housing 102981_en_05 45PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany phoenixcontact.com

9 DIN rail connector with 1 slot (2TE – 9TE)

9.1 Circuit diagram of DIN rail connector

Figure 57 Circuit diagram HBUS...-16P-1S BK Figure 58 Dimensional drawing of connector on perpen- dicular PCB (all except for BC 17,8) for con- tacting in the DIN rail connector Contacts Contact 1 ... 4 Power Contact 5 ... 16 Signal Air and creepage distances Current carrying capacity for each contact 15 A Pin strip, max. 2 x 9-pos. □ 0.63 x 0.63 mm or ø 0.7 – 0.8 mm 2.54 mm pitch Gold-plated surface 5,2 max. +0,3 4,63 A