101501

101501 PHOENIX | Alldatasheet

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QUINT POWER provides: Preventive function monitoring through professional signaling Global use due to a wide range input A high level of operational safety even in complex global networks Reliable startup of heavy loads due to POWER BOOST The reliability of a power supply determines the availability of individual components in a system and whether complex systems can function safely. The globalization of markets increases the demands placed on the power supply. A wide range input and a high level of availability are required. These requirements are met by Generation 2 QUINT POWER. 1. Short Description The QUINT POWER product range offers universal DC power supplies from 60 - 960 W. Depending on the type, regulated and adjustable output voltages of

12 V DC, 24 V DC or 48 V DC are available for output

currents of 2.5 A, 5 A, 10 A, 20 A, 30 A, and 40 A. These devices, which are designed as primary switched-mode regulators, operate with a high level of efficiency so that the heat loss is kept to a minimum. The high level of operational safety is also ensured in complex global networks. QUINT POWER also operates in applications where static voltage dips, transient power supply failures or phase failure are common. Large capacitors ensure mains buffering of more than 20 ms at full load. All 3-phase QUINT POWER units provide the complete output power even in the event of a continuous phase failure. Reliable startup of heavy loads is ensured by a power reserve of up to 50% - the POWER BOOST. Preventive function monitoring diagnoses an impermissible operating state and minimizes downtimes in your system. An active transistor output and an electrically isolated relay contact are provided for remote monitoring of this state. This signal not only provides information on the device function, but also indicates a system overload at an early stage. 2. Area of Application QUINT POWER can be used globally due to the consistent provision of a wide range input. In this way, your entire system can be tested at any production location in the world and can be delivered to any location in the world without faulty switching of the input voltage. This reduces storage costs and logistical effort. An international approval package including CB Scheme, UL 60950 for IT equipment, and UL 508 for industrial control equipment enables the device to be used globally. Safe operation in adverse conditions is emphasized by the approval of all QUINT POWER units with 24 V output voltage by Germanischer Lloyd. Power Supply, Primary Switch Mode for Universal Use QUINT-PS-100-240AC/48DC/5 Phoenix Contact GmbH & Co. KG • 32823 Blomberg, Germany Phone +49 52 35 3-0 0 • Fax +49 52 35 3-4 12 00 • www.phoenixcontact.com Local Contact: www.phoenixcontact.com/salesnetwork

PHOENIX CONTACT page 2 of 10 solid flexible torque [mm ]A WG [Nm] [Ib in.]

Description

Primary switch mode for universal use Technical Data Input Data Nominal input voltage Input voltage range Frequency Current consumption (for nominal values) Inrush current limiting/I t (+25°C [+77°F]) Mains buffering for a nominal load (typical) Switch-on time after applying the mains voltage Transient surge voltage protection Input fuse, internal Recommended fuse Discharge current for PE Output Data Nominal output voltage U N /tolerance Setting range for the output voltage Output current (continuous) during convection cooling and nominal values POWER BOOST I BOOST -25°C to +40°C (-13°F to +104°F) Nominal output current I N -25°C to +60°C (-13°F to +140°F) Derating Short-circuit current limit Startup of capacitive loads System deviation on: Load change static 10 - 90% Load change dynamic 10 - 90% Input voltage change ±10% Maximum power loss No load/nominal load Efficiency Response time U OUT (10% - 90%) Residual ripple/switching peaks (20 MHz) Can be connected in parallel Internal surge voltage protection Resistance to return supply Signal Output Data DC OK (active) out > 0.9 x U N high signal) DC OK (electrically isolated) out > 0.9 x U N contact closed) LED out < 0.9 x U N LED flashing) QUINT 48 V DC/5 A 1 AC UUUU uuuu BBBB Type Order No. Pcs. Pkt. QUINT-PS-100-240AC/48DC/5 28 66 25 5 100 - 240 V AC (wide range input) 85 - 264 V AC 90 - 350 V DC 45 - 65 Hz 0 Hz 2.2 A (120 V AC)/1.2 A (230 V AC), approximately

15 A, approximately/1 A

s, approximately 50 ms < 1 s Varistor

6.3 AT (device protection)

Circuit breaker 10 A or 16 A Characteristic B (EN 60 898) < 3.5 mA

48 V DC ±1%

7.5 A (U

= 48 V DC)

5 A (U

= 48 V DC) From +60°C (+140°F), 2.5% per Kelvin I BOOST

16 A, approximately

< 1%, typical < 4%, typical < 0.1%, typical

2 W/244 W, approximately

91% (for 230 V AC and nominal values) < 2 ms, typical < 100 mV pp (for nominal values) To increase redundancy and power Yes, limited to 63 V DC, approximately

63 V DC

+24 V DC signal (with regard to the device weight) 40 mA, maximum 60 V AC/DC, maximum; 0.5 A, maximum Green LED CBSchem 130 mm (5.118 in.) 85 mm (3.346 in.) 125 mm (4.921 in.) PE DC OK L (+) N (– ) PFC active Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/5 A 3. Technical Data

PHOENIX CONTACT page 3 of 10 Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/5 A General Data Insulation voltage: Input/output Input/PE Output/PE Approval package Electrical equipment of machines Safety transformers for switched-mode power supply units Electrical safety (of IT equipment) Industrial control equipment Equipping high voltage installations with electronic equipment Safety extra-low voltage Safe isolation Protection against electric shock Protection against dangerous shock currents, basic requirements for safe isolation in electrical equipment Limitation of harmonic line currents Mounting position Can be mounted with spacing - Vertical Horizontal Degree of protection Class of protection MTBF Housing version Dimensions (W x H x D) + DIN rail Weight Climatic Data Ambient temperature Operation Storage Humidity Vibration according to IEC 68-2-6 Shock according to IEC 68-2-27 Degree of pollution Climatic category c Conforms to the EMC Directive 89/336/EEC and the Low Voltage Directive 73/23/EEC EMC (Electromagnetic Compatibility) Noise Immunity According to EN 61000-6-2: Electrostatic discharge (ESD) EN 61000-4-2 Housing Contact discharge: Air discharge: Electromagnetic HF field EN 61000-4-3 Housing Frequency: Field strength: Fast transients (burst) EN 61000-4-4 Input: Output: Signal: Surge current loads EN 61000-4-5 Input: Output: Signal: Conducted interference EN 61000-4-6 I/O/S: Frequency: U Voltage dips EN 61000-4-11 Input: Simulation of radiophone EN 50204 Frequency: Field strength: Noise Emission According to EN 50081-2: Radio interference EN 55011 Radio interference EN 55011 EN 55011 corresponds to CISPR11/EN 55022 corresponds to CISPR22 EN 61000 corresponds to IEC 1000 Criterion A: Normal operating characteristics within the specified limits. Criterion B: Temporary adverse effects on the operating characteristics that the device corrects independently. 4 kV AC (type test)/2 kV AC (routine test) 3.5 kV AC (type test)/2 kV AC (routine test)

500 V DC (routine test)

B EN 60 204 (Surge Voltage Category III) EN 61 558-2-17 EN 60950/VDE 0805, UL/C-UL Recognized UL 60 950 u UL/C-UL Listed UL 508 EN 50 178 (VDE 0160) PELV (EN 60 204) SELV (EN 60 950) VDE 0100-410 DIN 57100-410 DIN VDE 0106-101 According to EN 61000-3-2 On horizontal NS 35 DIN rail according to EN 50022 5 cm (1.969 in.) 0 cm IP 20 Ι , with PE connection > 500 000 h according to IEC 1709 (SN 29 500) AluNox (AlMg1), closed Default upon delivery: Rotated 90°: (85 x 130 x 125 mm [3.346 x 5.118 x 4.921 in.])(122 x 130 x 88 mm [4.803 x 5.118 x 3.465 in.]) 1.24 kg, approximately -25°C to +70°C (-13°F to +158°F) (> +60°C [+140°F] derating) -40°C to +85°C (-40°F to +185°F) Up to 95% at +25°C (+77°F), no condensation < 15 Hz, amplitude ±2.5 mm/15 Hz - 150 Hz, 2.3 g, 90 minutes in resonant frequency 30 g all space directions 2 (according to EN 50 178) 3K3 (according to EN 60 721) Requirements EN 61 000-6-2 QUINT-PS-100-240AC/48DC/5 4 kV 8 kV Level 4 8 kV 15 kV 80 - 1000 MHz

10 V/m

80 - 1000 MHz/1.4 - 2.0 GHz 4 kV (Level 4) 2 kV (Level 3) 1 kV (Level 2) 2 kV asymmetrical 1 kV symmetrical 0.5 kV asymmetrical 0.5 kV symmetrical 1 kV asymmetrical 4 kV (Level 4) 2 kV (Level 4) 0.5 kV (Level 1) 0.5 kV (Level 1) 1 kV (Level 2) asymmetrical 0.15 - 80 MHz 10 V Level 3 0.15 - 80 MHz 10 V 30% reduction of the input voltage for 0.5 periods See input data: Mains buffering > 20 ms Not required 900 MHz/1800 MHz

20 V/m

EN 55011 (EN 55022) Class B Class A EN 55011 (EN 55022) Class B symmetrical: Cable to cable asymmetrical: Cable to ground Class A: Industrial application Class B: Industrial and domestic applications CBSchem U LISTED

PHOENIX CONTACT page 4 of 10 1111 AC input: Input voltage 85 - 264 V AC Frequency 45 - 65 Hz (0.2 mm to 2.5 mm solid) (0.2 mm to 2.5 mm flexible) (25 - 14 AWG) Internal fuse 6.3 AT Recommended fuse 10 A or 16 A c.b./Characteristic B 2222 DC output: Output voltage 48 V DC (default), can be set from 40 -56 V DC using a potentiometer (0.2 mm to 2.5 mm solid) (0.2 mm to 2.5 mm flexible) (25 - 14 AWG) The device is idling-proof and short-circuit-proof. 3333 DC OK output active 4444 DC OK output electrically isolated 5555 Potentiometer (covered) 40 - 56 V DC 6666 DC OK LED 7777 Universal DIN rail adapter UTA 107 5. Safety and Warning Instructions To ensure that the device can be operated safely and all functions can be used, please read these instructions carefully. Caution: Never carry out work when the power is turned on, this is highly dangerous. Figure 04 Output DC 48V 5A+ + – – DC OK 13 14 DC O K Adjust 40-56V InputAC 100-240V LN QUINT POWER 13 14 DCOK + + – – U INDUSTRIAL CONTROL EQUIPMENT 43KALISTED APPROVALS Read installation instructions before connecting to mains www.interface.phoenixcontact.com - 25 … + - 13 … + 140 –25 EN 60950 EN 60204 EN 61558-2-17 BEN 61000-6-2 EN 50081-1 C 48V 5A– – DC 13 14 DCOK + + – – Output DC 4 + + DC OK 13 14 2222 1111 4444 3333 5555 6666 7777 Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/5 A 4. Device View, Connections, and Control Elements QUINT POWER is a built-in device. Installation and startup must only be carried out by qualified personnel. The relevant country-specific regulations (e.g., VDE, DIN) must also be observed. Before startup it is particularly important to ensure that:

• The mains have been connected correctly and protection is provided against electric shock.
• The device can be switched off outside the power supply according to EN 60950 regulations (e.g., by the line protection on the primary side).
• The protective conductor is connected.
• All supply lines have sufficient fuse protection and are the correct size.
• All output cables are the correct size for the maximum device output current or have separate fuse protection.
• Sufficient convection is ensured. The housing temperature can reach high values depending on the ambient temperature and the load of the device. The device contains dangerous live components and high levels of stored energy.

PHOENIX CONTACT page 8 of 10 Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/5 A Output DC 48V 5A + + – – DCOK 13 14 DC OK Adjust 40-56V QUINT POW ER U APP 13 14 DCOK + + – – Figure 11 2222 5555 4444 3333 Figure 12 DC OK + + – – Output 48V DC DC OK13 14 max. 60 V AC/DC, max. 0,5 A 6.6. Output (Figure 11) The 48 V DC connection is made using the "+" and "–" screw connections on the screwconnection 2222. The output voltage set upon delivery is 48 V DC. The output voltage can be adjusted from 40 to 56 V DC on the potentiometer 5555. Protecting the Secondary Side: The device is electronic short-circuit-proof and idling- proof. In the event of an error, the output voltage is limited to a maximum of 63 V DC. It should be ensured that all output cables are the correct size for the maximum output current or have separate fuse protection. The secondary side cables should have large cross sections to keep voltage drops on the cables to a minimum. Signaling Both DC OK outputs are used for preventive function monitoring of the power supply. An electrically isolated signal contact 4444 and an active DC OK signal 3333 are available. In addition, the DC OK LED 6666 can be used to evaluate the function of the power supply directly at the installation location. Electrically Isolated Contact (Figure 12) When opened, the electrically isolated signal contact indicates that the output voltage has fallen more than 10% below the set value. Signals and ohmic loads up to a maximum of 60 V and currents up to a maximum of 0.5 A can be switched. With heavy inductive loads, e.g., a relay, a suitable protective circuit (e.g., free-wheeling diode) is required. Active Signal Output (Figure 13) The 24 V DC signal is between the "DC OK" and "–" connection terminal blocks and can be loaded with 40 mA maximum. This signal output indicates that the output voltage has fallen more than 10% below the set value when "active high" changes to "low". The DC OK signal is isolated from the power output. This ensures that a separate supply does not enter from devices connected in parallel. The 24 V DC signal can be connected directly to a logic input for evaluation. Green "DC OK" LED ON Flashing OFF Active DC OK switching output (with reference to "-") U = 24 V U = 0 V U = 0 V Electrically isolated DC OK output Closed Open Open Meaning Output voltage greater than 90% of the set voltage Output voltage less than 90% of the set voltage No voltage at the output Description Output voltage and current OK QUINT POWER operating, but:

• Error at the load
• Current consumption greater than I BOOST
• Output short circuit QUINT POWER not operating, because:
• No mains voltage present
• Primary side fuse is blown
• Device is faulty Figure 13 DC OK + + – – Output 48V DC DC OK13 14

24 V DC

max. 40 mA

PHOENIX CONTACT page 9 of 10 Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/5 A DC OK + + – – Output 48V DC DC OK13 14 + + – – Output 48V DC DC OK13 14 max. 40 mA Figure 14 Device 1 Device 2 Figure 15 IBOOST UOUT [V] IOUT [A] IN 7,5

360 W240 W

< 40 °C< 60 °C UN Signal Loop (Figure 14) The two signal outputs mentioned above can be combined easily. Example: Monitoring two devices Use the active alarm output of device 1 and loop in the electrically isolated alarm output of device 2. In the event of an error, a group error message is generated. It is possible to loop any number of devices. This signal combination saves on wiring costs and logic inputs. DC OK LED The green DC OK LED enables local function evaluation in the control cabinet. 7. Function 7.1. Output Characteristic Curve At ambient temperatures Tamb < +40°C (+104°F), the device can continuously supply 7.5 A with a

48 V DC output voltage (P

out = 360 W). With heavy loads, the working point demonstrates the U/I characteristic curve shown in Figure 14. The output current is limited to I BOOST. The secondary voltage is reduced until the short circuit on the secondary side is removed. The U/I characteristic curve ensures that both heavy capacitive loads and devices with DC/DC converters can be supplied by QUINT POWER in the input circuit without any problems. Connected fuses are reliably tripped. The selectivity in your system configuration is ensured at all times. 7.2. Temperature Response At an ambient temperature of up to +40°C (+104°F) the device continuously supplies an output current of 7.5 A. The device can supply a nominal output current of 5 A up to an ambient temperature of +60°C (+140°F). The output power must be decreased by 2.5% per Kelvin temperature increase for ambient temperatures above +60°C (+140°F). At ambient temperatures above +70°C (+158°F) or in the event of a thermal overload, the device does not switch off. The output power is decreased so low that device protection is provided. Once the device has cooled, the output power is increased again. LED ON Normal operation of the power supply LED flashing The output voltage has fallen by more than 10%. There is a secondary load short circuit or overload outside the POWER BOOST area. LED OFF No mains voltage is present or there is a device fault. 40 6020 Figure 16 Output current [A] 7.5 Ambient temperature [°C] UOUT = 48 V

PHOENIX CONTACT page 10 of 10 7.3. Parallel Operation Devices of the same type can be connected in parallel to increase both redundancy and power. The default setting does not have to be adjusted. If the output voltage is adjusted, an even current distribution can be ensured by precisely setting all power supplies that are operated in parallel to the same output voltage. To ensure symmetrical current distribution we recommend that all cable connections from the power supply to the DIN rail are the same length and have the same cross section. Depending on the system, for parallel connection of more than two power supplies a protective circuit should be installed at each individual device output (e.g., decoupling diode or DC fuse). This means that in the event of a secondary device fault high return currents are avoided. 7.4. Redundancy Operation (Figure 17) Redundant connections are designed for supplying systems, which place particularly high requirements on operational safety. If a fault occurs in the primary circuit of device 1, device 2 automatically takes over the complete power supply without interruption and vice versa. For this purpose, the power supplies to be connected in parallel must be large enough that the total current requirements of all loads can be fully met by one power supply. External decoupling diodes are required for 100% redundancy. 7.5. Power Increase (Figure 18) The output current can be increased to n x I N where n is the number of devices connected in parallel. The parallel connection for power increase can be used to extend existing systems. A parallel connection is recommended if the power supply does not cover the current consumption of the most powerful load. Otherwise, the loads should be divided over independent individual devices. A maximum of five devices can be connected in parallel. Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/5 A Figure 17 + – + – QUINT QUINT Σ =

5 A 5 A

+ – + – QUINT QUINT Σ = TNR: 101501-00-en/01.05.05  Phoenix Contact 2005