WAD150W

WAD150W_14 P-DUKE | Alldatasheet

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Technical content

1 www.PDUKE.com 2014/05/19 WAF150W WAD150W SERIES DC-DC CONVERTER WAF150W WAD150W 4:1 ULTRA WIDE INPUT RANGE UP TO 200Watts FEATURES APPLICATIONS

• NO MINIMUM LOAD REQUIRED
• 2250VDC INPUT TO OUTPUT INSULATION
• CV+CC MODE
• BUILT-IN EN55011 & EN55022 CLASS A FILTER
• SIX-SIDED CONTINUOUS SHIELD
• WALL MOUNT APPLICATION
• TOP SIDE AND BOTTOM SIDE HEAT DISSIPATION
• ADJUSTABLE OUTPUT VOLTAGE
• INPUT REVERSE PROTECTION
• UL60950-1, EN60950-1, IEC60950-1, & EN50155 SAFETY APPROVALS
• CE MARKED
• COMPLIANT TO RoHS II & REACH
• RAILWA Y SYSTEM
• WIRELESS NETWORK
• TELECOM/DATACOM
• INDUSTRY CONTROL SYSTEM
• DISTRIBUTED POWER ARCHITECTURES
• SEMICONDUCTOR EQUIPMENT
• BATTERY CHARGER 2250VDC ISOLATION REMOTE CONTROL UVP OCP SCP OVP OTP TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25 ℃ otherwise noted Input Range Output Voltage Output Current @Full Load Input Current @ No Load Efficiency Maximum Capacitor Load Model Number VDC VDC A mA % µF WAF(D)150-24S12W 9 ~ 36 12 12.5 70 86 40000 WAF(D)150-24S15W 9 ~ 36 15 10 80 86 26000 WAF(D)150-24S24W 9 ~ 36 24 6.3 95 87 10000 WAF(D)150-24S28W 9 ~ 36 28 5.4 120 87 7600 WAF(D)150-24S48W 9 ~ 36 48 3.2 130 86 2600 WAF(D)150-48S12W 18 ~ 75 12 12.5 50 88 40000 WAF(D)150-48S15W 18 ~ 75 15 10 60 89 26000 WAF(D)150-48S24W 18 ~ 75 24 6.3 60 89 10000 WAF(D)150-48S28W 18 ~ 75 28 5.4 70 89 7600 WAF(D)150-48S48W 18 ~ 75 48 3.2 70 88 2600 WAF(D)150-110S12W 43 ~ 160 12 12.5 25 88 40000 WAF(D)150-110S15W 43 ~ 160 15 10 25 89 26000 WAF(D)150-110S24W 43 ~ 160 24 6.3 25 89 10000 WAF(D)150-110S28W 43 ~ 160 28 5.4 25 89 7600 WAF(D)150-110S48W 43 ~ 160 48 3.2 35 88 2600 PART NUMBER STRUCTURE WAF150 WAD150 - 24 S 12 W - N F HC Series Name Input Output Output Input Remote Control Filter Heat-sink Voltage Quantity Voltage Range Option Option (VDC) (VDC) Option 24: 9~36 S: Single 12: 12 4:1 /filetall/filetall /filetall/filetall:Positive logic /filetall/filetall /filetall/filetall:NC /filetall/filetall /filetall/filetall:NC 48: 16.5~75 15: 15 N:Negative logic F: With EMI filter module HC: H=0.670” Horizontal, 7G-0058A-F 110: 43~160 24: 24 28: 28 48: 48 (1) EMI filter meet EN55022 Class B. This EMI filter is used for WAD150-24S /filetall/filetallW and WAD150-48S /filetall/filetallW only, not for other items. (Ex: WAD150-24S24W-F)

2 www.PDUKE.com 2014/05/19 INPUT SPECIFICATIONS Parameter Conditions Min. Typ. Max. Unit Operating input voltage range 24Vin(nom) 48Vin(nom) 110Vin(nom) 110 160 VDC Start-up voltage 24Vin(nom) 48Vin(nom) 110Vin(nom) VDC Shutdown voltage 24Vin(nom) 48Vin(nom) 110Vin(nom) 7.9 15.6 33.0 8.5 16.8 36.0 VDC Start up time Constant resistive load Power up Remote ON/OFF 35 ms Input surge voltage 1 second, max. 24Vin(nom) 48Vin(nom) 110Vin(nom) 100 185 VDC Input filter Pi type Positive logic (Standard) DC-DC ON DC-DC OFF Open or 3 ~ 12VDC Short or 0 ~ 1.2VDC Referred to –Vin pin Negative logic (Option) DC-DC ON DC-DC OFF Short or 0 ~ 1.2VDC Open or 3 ~ 12VDC Remote ON/OFF Input current of Ctrl pin -0.5 1 mA Remote off input current 3.5 mA OUTPUT SPECIFICATIONS Parameter Conditions Min. Typ. Max. Unit Voltage accuracy -1.0 +1.0 % Line regulation Low Line to High Line at Full Load -0.2 +0.2 % Load regulation No Load to Full Load -0.4 +0.4 % Voltage adjustability Use a resistor across on the Trim1 and Trim2 to adjust the output voltage. +20 % Ripple and noise Measured by 20MHz bandwidth 12Vout, 15Vout 24Vout, 28Vout 48Vout 100 200 350 mVp-p Temperature coefficient -0.02 +0.02 %/ ℃ Transient response recovery time 25% load step change 200 µs Over voltage protection % of Vout(nom); Hiccup mode 125 140 % Over load protection % of Iout rated; CC Mode 105 120 % Short circuit protection Continuous, automatics recovery GENERAL SPECIFICATIONS Parameter Conditions Min. Typ. Max. Unit Isolation voltage 1 minute Input to Output Input (Output) to Case 2250 1600 VDC Isolation resistance 500VDC 1 G Ω Isolation capacitance 3500 pF 24VDC input 48Vout 248 275 303 Others 270 300 330 48VDC input 48Vout 248 275 303 Others 270 300 330 Switching frequency 110VDC input All 203 225 248 kHz Safety approvals UL60950-1 EN60950-1 IEC60950-1 EN50155 Case material Aluminum Base material Aluminum Potting material Silicone (UL94 V-0) Weight WAF150 WAD150 225g (7.94oz.) 220g (7.76oz.) MTBF MIL-HDBK-217F, Full load 4.954 x 10 5 hrs

3 www.PDUKE.com 2014/05/19 ENVIRONMENTAL SPECIFICATIONS Parameter Conditions Min. Typ. Max. Unit Operating case temperature -40 +100 ℃ Maximum case temperature +100 Over temperature protection +110 ℃ Storage temperature range -55 +125 ℃ Thermal impedance (1) Vertical direction by natural convection (20LFM) Only mount on the iron base-plate Mount on the iron base-plate and top side with 7G-0058A Heat-sink 2.55 2.0 ℃ /W Thermal shock MIL-STD-810F Shock EN61373, MIL-STD-810F Vibration EN61373, MIL-STD-810F Relative humidity 5% to 95% RH EMC SPECIFICATIONS Parameter Conditions Level EMI (2) EN55011, EN55022 DC-DC module Class A ESD EN61000-4-2 Air ± 8kV and Contact ± 6kV Perf. C riteria A Radiated immunity EN61000-4-3 10 V/m Perf. Criteria A Fast transient (3) EN61000-4-4 ± 2kV Perf. Criteria A Surge (3) EN61000-4-5 EN55024 ±1kV and EN50155 ±2kV Perf. Cr iteria A Conducted immunity EN61000-4-6 10 Vr.m.s Perf. Criteria A Note: 1. (1)The iron base-plate dimension is 19” * 3.5” * 0.063” (The height is EIA standard 2U). (2)The heat-sink is optional and P/N is 7G-0058A-F. 2. The standard modules meet EMI Class A without external components. 3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Power Mate suggest: WAF(D)150-24S /filetall/filetallW : Nippon chemi-con KY series, 470 µF/50V. WAF(D)150-24S /filetall/filetallW :: Nippon chemi-con KY series, 220 µF/100V. WAF(D)150-110S /filetall/filetallW : Nippon chemi-con KXJ series, 150 µF/200V. CAUTION: This power module is not internally fused; an input line fuse must always be used. If the load was having sourcing capability (Ex: Battery or Super Capacitor), an output line fuse must always be used. CHARACTERISTIC CURVE WAF(D)150-48S24W Derating Curve (Note 1) WAF(D)150-48S24W Derating Curve (Note 1) With Heat-sink WAF(D)150-48S24W Efficiency vs. Input Voltage WAF(D )150-48S24W Efficiency vs. Output Load

4 www.PDUKE.com 2014/05/19 CHARACTERISTIC CURVE (CONTINUED) WAF(D)150-/filetall/filetallS12W Vout vs. Iout WAF(D)150-/filetall/filetallS15W Vout vs. Iout WAF(D)150-/filetall/filetallS24W Vout vs. Iout WAF(D)150-/filetall/filetallS28W Vout vs. Iout WAF(D)150-/filetall/filetallS48W Vout vs. Iout MODE DESCRIPTION CONDITION CV Region In normal operation. The output current i n datasheet Resistance Load > Vout / Iout (CC Point ) CC Region If the output load current are over ratin g. The output current will keep in a constant value. And output voltage will fall. Resistance Load < Vout / Iout (CC Point) Hiccup Protection If the output resistance is become short. It will operate in hiccup protection. WAF(D)150-/filetall/filetallS12W, WAF(D)150-/filetall/filetallS15W: Vout < 4.3V (typ.) to Output Short. WAF(D)150-/filetall/filetallS24W, WAF(D)150-/filetall/filetallS28W: Vout < 8.0V(typ.) to Output Short. WAF(D)150-/filetall/filetallS48W: Vout < 13V(typ.) to Output Short.

5 www.PDUKE.com 2014/05/19 MECHANICAL DRAWING WAF WAD TERMINAL CONNECTION PIN DEFINE WIRE GAUGE RECOMMENDATIONS 1 +Vin 14~16AWG 2 +Vin 14~16AWG 3 -Vin 14~16AWG 4 -Vin 14~16AWG

5 Ctrl 14~24AWG

6 +Vout 14~16AWG 7 -Vout 14~16AWG

8 Trim 1 14~24AWG

9 Trim 2 14~24AWG

Output can be externally trimmed by using the method shown below. 1. All dimensions in inch (mm) x.xxx±0.01 (x.xx±0.25) 3. Pole pitch tolerance ±0.01 (0.25) 4. Screw locked torque: MAX 5.0kgf-cm(0.49N-m) 5. Terminal screw locked torque: MAX 2.5kgf-cm(0.25N-m)

6 www.PDUKE.com 2014/05/19 MECHANICAL DRAWING (CONTINUED) WAD150-24S /filetall/filetall /filetall/filetall/filetall/filetall /filetall/filetallW-F WAD150-48S /filetall/filetall /filetall/filetall/filetall/filetall /filetall/filetallW-F TERMINAL CONNECTION PIN DEFINE WIRE GAUGE RECOMMENDATIONS 1 +Vin 14~16AWG 2 +Vin 14~16AWG 3 -Vin 14~16AWG 4 -Vin 14~16AWG 6 +Vout 14~16AWG 7 -Vout 14~16AWG Output can be externally trimmed by using the method shown below. 1. All dimensions in inch (mm) x.xxx±0.01 (x.xx±0.25) 3. Pole pitch tolerance ±0.01 (0.25) 4. Screw locked torque: MAX 5.0kgf-cm(0.49N-m) 5. Terminal screw locked torque: MAX 2.5kgf-cm(0.25N-m) HEAT-SINK OPTION Heat-sink Part No: 7G-0058A-F, Suffix:-HC 1. All dimensions in inch (mm) x.xxx±0.01 (x.xx±0.25)