WA23

WA23 ETC | Alldatasheet

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WA23 HEAVY DUTY PNEUMATIC DIS Berge CORPORATION an Sen hen eta Ae SEE PAGE 3 FOR IMPORTANT INFORMATION CONCERNING LIMITED WARRANTY, AND LIMITATION OF LIABILITY. HOW TO USE THE DANIELS WA23 PNEUMATIC CRIMP TOOL AND RELATED DIE ASSEMBLIES/LOCATORS TOOL BOCDY—_ GENERAL INFORMATION

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jesigned to produce four—indent crimps on contacts, I Gi sizes 8 thru 4/0 AWG. Various sizes and types of cecil pA NAN contacts are accommodated by changing indenter die a) N assemblies and locators. ‘ Q \\ 2. This precision crimp tool is designed to operate on a <> \\ a Mg supply of regulated and filtered air or inert gas RQ AN rs a within o pressure range of 90-120 psi. 9) Si | 3. This tool is supplied with o standard pneumatic S wy connector for most opplications. The air inlet is \\ tapped to accommodate 1/4 NPT fittings. \\ BASIC OPERATION \\ Read carefully all caution labels before installing \\ y any die assembly and locator. \\ yl CAUTION: DISCONNECT AIR SUPPLY BEFORE INSTALLING ) } \\ OR REMOVING DIES AND LOCATORS. INDENTER DIE ASSEMBLY INSTALLATION OF LOCATOR 1. Unscrew the retainer ring and remove die assembly, if installed. Insert the locator in the center hole, FIG. 1. cap (RED) 2. Verify that the flange on the locator is seated in the counterbore, and the notch on the flange, FIG.2, FIG. 1 is aligned with the locator alignment pin, FIG. 3. —— INSTALLATION OF THE DIE ASSEMBLY 1. Place the indenter die assembly, as shown in Fig.1, ‘onto the tool frame. The die assembly alignment FLANGE ~ pin, FIG. 3, must fit into the corresponding hole in the die assembly. Place the retainer ring over the die assembly Fig. 1, and tighten to hold the assembly flush with the tool body. 2. Connect the air supply. Adjust the air pressure to 90-120 psi. Without contact or wire in place, press FIG. 2 the trigger to activate the tool. NOTCH 3. Confirm that the indenters move freely. GAGING THE DIE ASSEMBLY 1. The GO and NO-GO dimensions are marked on the face of each die assembly. The appropriate gage COUNTERBORE pins are available from DMC. 2. To check the die closure of the mounted die assembly, press the trigger and hold it in place. 3. Insert the GO gage pin between the closed indenters. The gage pin must pass between the indenter tips. aT 4. With the indenters still in the closed position, try to 4 —> insert the NO-GO gage pin between the tips. Wf |/A\\ The NO-GO gage must not pass through the opening. | VAN CAUTION: DO NOT CRIMP GAGE PIN. THIS WILL VN <q] \\\\, == _ DAMAGE THE TOOL AND VOID WARRANTY. [) \\ CRIMPING THE CONTACT Li <j : 1. Assemble the contact and the wire to be crimped, \\ and insert into the tool. Push the contact in until it js bottoms on the locator. Press the trigger to cycle XS) D the tool, and release. \\ vy 2. Remove the crimped contact assembly. Visually in— \\\\ > spect the crimp to verify crimp quality and location. NS: J, WARNING: DURING THE CRIMP CYCLE KEEP FINGERS \\ «, of = AWAY FROM THE DIE OPENING AREA. LOCATOR wo RESETTING THE TOOL ALIGNMENT PIN SS 1. The WA23 tool is equipped with an internal reset DIE ASSEMBLY switch. If, for any reason, the tool fails to cycle ALIGNMENT PIN fully, remove the three screws that hold the handle FIG. 3 cover, and press the black button on the left side. amd 2. When the tool is reset, replace the cover. DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USA, PHONE 407/855-6161, FAX 407/855-6884 12/05 REV. E PAGE 1 WA23-DS

SAFETY SIGNAGE. | hak ee 1. Safety signs ore placed on the WA23 power crimp tool to moke WARNING p you aware that this tool could seriously injure or maim you if p KEEP FINGERS CLEAR care is not used while operating it. }$ OF DIE AREA A 2. These signs are intended as a constant reminder of the potential OPERATING TT LTT LF AL / risks involved. These signs should never be removed and should bo rplaced oe needed PRESSURE must be properly trained in the use of the equipment ond be WARNING aware of the risks involved. While using the tool, it is important DISEONNECT AE Pressure¥ to be alert and avoid distractions. 6 BEFORE CHANGING Es OL a / LIFTING HANDLE i crf g 1. The DMC WA23 tool is designed to be able to be moved from ee repute rx Bes location to location when necessary. The WA23 is not intended BSH | a enereenarem @ ee to be a hand tool and carried constantly. a ee 2. To move the tool, make sure thot the indentor area is free of aes Es contacts. Disconnect the air supply from the tool. Lift the tool | / \\__] using the lifting handle provided. 3. The WA23 is 18.74lb (8.5Kg) ond is easily lifted by one person using the lifting handle provided. MIL—C—22520 TOOL, DIE ASSEMBLY, AND LOCATOR LIST MILITARY, DMC an” ™ ” CRIMP_TOOL - : M22520/23-02 |" Die ASSEMBLY 8 | WA23-2 [830 | i36 | c693 | | M22520/23-03 | DIE ASSEMBLY 6 | WAZ3-3_ [6 ii tv | cea | M22520/23-04 DIE ASSEMBLY 4 wa23s-4 [4 | 195 | 202, «| ~—G695 M22520/23-05 | DIE ASSEMBLY 1/0 WA23-6 697 M22520/23-07 | DIE ASSEMBLY 4/0 WA23—7 6698 M22520/23-09 LOCATOR 8 wa23s-9 | 8 | LOCATOR 6, 6N, 66 WA23-10 _| 6, ON, 66 M22520/23-11 M22520/23-14 | LOCATOR 1/0, 1/0N 770, 170N M22520/23-16 | LOCATOR 4/0, 4/0N WA23-16 PAGE 2

It is a good practice to keep indenter tips free of residual color band deposits and other debris. A small wire brush may be used for this purpose. We strongly recommend that you: 1. DO NOT immerse tools in cleaning solution. 2. DO NOT spray oil into tool to lubricate. 3. DO NOT attempt to disassemble tool or make repairs. This is a precision crimp tool and should be handled as such. DMC offers complete refurbishing and recalibration services. DMC specially engineers and manufactures complete tool kits to satisfy individual customer requirements, such as total aircraft support, general shop maintenance or production, on board ship and vehicle service, etc. LIMITATION OF LIABILITY DANIELS MANUFACTURING CORPORATION IS NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KIND RESULTING FROM THE USE, OR MISUSE, OF ANY OF ITS PRODUCTS. OWNERS AND USERS OF DMC PRODUCTS ASSUME FULL RESPONSIBILITY FOR INSTRUCTING THEIR EMPLOYEES IN THE PROPER AND SAFE USE OF SUCH PRODUCTS. LIMITED WARRANTY DMC (Daniels Manufacturing Corporation) worrants each new product sold by it to be free from defects in material and workmanship under normal use and service. DMC’s obligation under this warranty is limited to the free correction or, at DMC’s option, the refund of the purchase price of ‘ny such product which proves defective in normal service within ninety (90) days ofter delivery to the first user, provided that the product is returned to DMC with all transportation charges prepaid ond which shall oppear to DMC’s sotisfaction, after DMC’s inspection, to have been defective in material or workmanship, it being understood that DMC products are not consumer products. This warranty shall not cover any damage to any product which, in the opinion of DMC, was caused by normal wear, misuse, improper operation, tampering, neglect or accident. This warranty is in lieu of all other warranties express ‘or implied. No warranty, express or implied, is made or authorized to be made or assumed with respect to products of Daniels Manufacturing Corporation other than those herein set forth. PAGE 3