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Industrial Connectors For Harsh Environments

Specialised Capability and Innovation Deutsch is well known for its high performance connectors and has built a solid reputation world wide in the wire termination and custom integrated interconnection market. Our expertise has developed over many years of involvement with

  • Building and Construction equipment
  • Heavy goods vehicles
  • Off road and marine equipment
  • Agricultural tractors and farm machinery
  • Special purpose vehicles
  • Coaches, buses and commercial vehicles In all cases the environments can be tough and life expectancy is long term. Special attention is paid to connector material choice, the operating environments, temperature ranges and above all sealability. Specific applications such as engine management systems, hydraulic controls, chassis and engine wiring, cab bulkhead through connections, vehicle ABS & EBS, diagnostic and multiplexing are well understood. Deutsch design and development ensures that the right product is offered when working closely with our customers. Special interfaces are continually being developed for sensors, solenoids, switches, lights, electronic enclosures and fuel systems. In these areas particular attention has to be paid to vibration, through pin sealing and high electrical integrity.

No. of Basic Grey Orange Black Green Grey Orange Black Green

2 DT06-2S -P004 -C015 W2S -P012 -CE06 W2S-P012 -EP04 -CE01 W2S -EP06 -CE05 W2S-P012

3 DT06-3S -P004 -C015 W3S -P012 -CE06 W3S-P012 -EP04 -CE01 W3S -EP06 -CE05 W3S-P012

4 DT06-4S -P004 -C015 W4S -P012 -CE06 W4S-P012 -EP04 -CE01 W4S -EP06 -CE05 W4S-P012

6 DT06-6S -P004 -C015 W6S -P012 -CE06 W6S-P012 -EP04 -CE01 W6S -EP06 -CE05 W6S-P012

8 DT06-8SA* -P004 -C015 W8S -EP07 -CE10 W8S-P012 -EP04 -CE01 W8S -EP08 -CE11 W8S-P012

12 DT06-12SA*-P004 -C015 W12S -EP07 -CE10 W12S-P012 -EP04 -CE01 W12S -EP08 -CE11 W12S-P012

No. of Basic Grey Black Grey Black Green

2 DT04-2P -P004 -C015 -E004 -CE02 -EP04 -CE01 -E005 -CE03 W2P

3 DT04-3P -P004 -C015 -E004 -CE02 -EP04 -CE01 -E005 -CE03 W3P

4 DT04-4P -P004 -C015 -E004 -CE02 -EP04 -CE01 -E005 -CE03 W4P

6 DT04-6P -P004 -C015 -E004 -CE02 -EP04 -CE01 -E005 -CE03 W6P

8 DT04-8PA* -P004 -C015 -E004 -CE02 -EP04 -CE01 -E005 -CE03 W8P

12 DT04-12PA* -P004 -C015 -E004 -CE02 -EP04 -CE01 -E005 -CE03 W12P

Deutsch DT Series of environmentally sealed connectors designed for wire to wire applications on engine, transmission, chassis and cab. There are two versions identified by different colours:- Grey - Plug with orange wedge lock, Receptacle with green wedge lock. Black (preferred) - With enhanced seal retention and green secondary locks. Note: Component parts are not intermountable but in the fully assembled condition, both grey and black parts are intermateable and in terchangeable thus maintaining the higher levels of sealability expected within the Construction, Off-road, Heavy Goods vehicle and Agricultu ral market. Wire Sealing Range Part Nos. - Plugs With End Cap Standard With End CapPart Nos. - Receptacles DT Series Standard Products *Available with B, C & D Keyways in Black, Green & Brown respectively. *Available with B, C & D Keyways in Black, Green & Brown respectively.

35.50 55.00 4.30 45.00 24.00 outline for panel cut out 3.71 25.5 36.5 21.5 Radius 5.85 13.5 35.50 3.71 55.00 4.30 45.00 24.00 outline for panel cut out 34.5 22.5 18.5 10.5 4.32outline for panel cut 25.40 30.35 40.51 3.18 31.75 22.45 outline for panel cut out 30.35 40.51 22.4531.75 4.32 3.18 10.5 19.96 21.2 Radius 5.84

12 WAY8 WAY

4 WAY3 WAY

No. of Basic Grey Black Green Ways Part No. Std. Thin wall Std. Thin wall W edge

3 DT04-3P -L012 -CL03 -LE14 -CL06 W3P

4 DT04-4P -L012 -CL03 -LE14 -CL06 W4P

*6 DT04-6P -L012 -CL03 -LE14 -CL06 W6P

8 DT04-8PA -L012 -CL03 -LE14 -CL06 W8P

12 DT04-12PA -L012 -CL03 -LE14 -CL06 W12P

Part Nos. - Receptacles OnlyThe DT Flanged Receptacle Series of sealed connectors is available in grey and black with standard or thin wall wire seals. Each receptacle requires a secondary contact lock - e.g. W3P through to W12P coloured green. Wire Sealing Range Standard - 2.24mm - 3.68mm wire insulation diameter Thin wall - 1.35mm - 3.05mm wire insulation diameter *Note: Contact Sales Office for 6 Way Drawing DT Series Flanges

43.21 20.83 19.74 21.79 44.14 1 2 40.92 17.35 16.56 C A B 24.56 40.67 20.08

8 WAY4 WAY

3 WAY2 WAY

No. of Basic Grey Orange Black Green Ways Part No. Std. Thin wall W edge Std. Thin wall W edge

2 DT06-2S -E008 -CE04 W2S -EP11 -CE13 W2S -P012

3 DT06-3S -E008 -CE04 W3S -EP11 -CE13 W3S -P012

4 DT06-4S -E008 -CE04 W4S -EP11 -CE13 W4S -P012

8 DT06-8SA -E008 -CE04 W8S -EP11 -CE12 W8S -P012

12 DT06-12SA -E008 -CE04 W12S -EP11 -CE12 W12S -P012

Part Nos. - Plugs No. of Basic Grey Black W edgesWays Part No. Std. Thin wall Std. Thin wall

2 DT04-2P -E008 -CE04 -EE01 -CE09 W2P

3 DT04-3P -E008 -CE04 -EE01 -CE09 W3P

4 DT04-4P -E008 -CE04 -EE01 -CE09 W4P

8 DT04-8PA -E008 -CE04 -EE01 -CE09 W8P

12 DT04-12PA -E008 -CE04 -EE01 -CE09 W12P

Part Nos. - Receptacles To meet the application requirements where wires are to be protected, the DT Series maybe supplied with boot adaptors. These will accept shaped boots / sleeves or shrink tubing. Parts for standard or thin wall wire are available. Wire Sealing Range Standard - 2.24mm - 3.68mm wire insulation diameter Thin wall - 1.35mm - 3.05mm wire insulation diameter DT Series Boot Adaptors

The Deutsch range of Conduit Adaptors are designed to snap fix onto the full range of Standard DT Connectors (i.e. without end caps). They are available for both plugs and receptacles and the options include Straight and Right Angled Adaptors for 2, 3, 4, 6, 8 & 12 way, plus a Strain Releif version for Jacketed Cables in 2, 3, 4 & 6 way. Type: a b L H Art.-No. -X -Y 2R 180º 18 17 54.5 - 61031- -23 -33 2R 90º 18 17 41 37 61031- -24 -34 2P 180º 14 17 45.5 - 61031- -25 -35 2P 90º 14 17 31 37 61031- -26 -36 3R 180º 25 23 64.5 - 61051- -23 -33 3R 90º 25 23 44 48 61051- -24 -34 3P 180º 21 23 56 - 61051- -25 -35 3P 90º 21 23 36 48 61051- -26 -36 4R 180º 22 22 59.5 - 61048- -23 -33 4R 90º 22 22 43 45 61048- -24 -34 4P 180º 20 22 55 - 61048- -25 -35 4P 90º 20 22 33.5 45 61048- -26 -36 6R 180º 26.5 22 62 - 61057- -23 -33 6R 90º 26.5 22 46.5 49 61057- -24 -34 6P 180º 24 22 53.5 - 61057- -25 -35 6P 90º 24 22 38 49.5 61057- -26 -36 8R 180º 27.5 28 62 - 61049- -33 8R 90º 27.5 28 47.5 50.5 61049- -34 8P 180º 24.5 28.5 57 - 61049- -35 8P 90º 24.5 28.5 39.5 49 61049- -36 12R180º 26 35.5 63.5 - 61052- -33 12R 90º 26 35.5 54 50.5 61052- -34 12P 180º 23 36 57.5 - 61052- -35 12P 90º 23 36 43.5 50.5 61052- -36 Part Nos. - Plugs 2-way 3-way 4-way 6-way 8-way 12-way NW6 L+ 16 L+ 18 L+ 16 L+ 18 NW 7.5 L+ 16 L+ 18 L+ 16 L+ 18 NW 8.5 L+ 10 L+ 12.5 L+ 10 L+ 12.5 L+ 20 NW 10 L+ 5 L+ 7 L+ 5 L+ 7 L+ 14 L+ 24.5 NW 13 L+ 8 L+ 16 NW 17 L+ 10 T ube sizes and length additions (mm added to the tube length for each backshell) 2-, 4- and 6 W ay R P

3 W ay

R P R P R = Receptacle side P = Plug side -X = with strain relief for jacketed cable -Y = without strain relief Conduit Adaptors

The 48, 60 or 102 way high density bulkhead connectors are provided with 3 basic parts, a central bulkhead flange and two independent plug and socket assemblies complete with contact secondary locks Insert arrangements use multiple sizes of contacts from the standard range and may be mounted in either environmental or non environmental versions. Plug and receptacle mate with a single sturdy jack screw. No specific tools are required for either insertion or extraction of contacts DRB Series Bulkhead Special Products Bussing Connectors These sealed standard DT receptacles feature internal pin type contact buss bar arrangements which eliminate the need for wire splicing. 3 to 12 ways in either nickel or gold plate are available. All will mate with the appropriate DT connectors. Boxes Environmentally sealed with either 12 or 24 way DTM interfaces. The flanged header features 90º pins. Enclosure: EEC - 325X4A (Black with vent hole). EEC - 325X4B (Black without vent hole). EEC - 325X4B - E016 (Clear without vent hole). 12 Pin Receptacle - DTM13 - 12PA - R008.

24 Pin Receptacle - DTM13 - 12PA - 12PB - R008

Modules with moulded in semi conductor devices can be mated with the DT Series providing a fully sealed and compact package. Peak reverse voltages up to 600 volts and average forward current up to 4 amps. 2 way: DT04 - 2P - RT01 or RT02. 4 way: DT04 - 4P - RT01 or RT03

Part Nos. eg. A 23 way plug and receptacle suitable for size 16AWG contacts. Plug - for standard wires. HDP26 - 24 - 23S N - L015 - for thin wall European wires. HDP26 - 24 - 23S E - L015 Receptacle - for standard wires. HDP24 - 24 - 23P N - L015 - for thin wall European wires. HDP24 - 24 - 23P E - L015 Part No. - L017 e.g. Typical Part No. HDP26 - 24 - 23SE - L017 For further details please refer to the HD and HDP Connector Brochure which includes conduit backshells. The composite circular connectors may be supplied with threaded or plain adaptors which are colour coded according to wire sealing capability. Green: Standard (N) Blue: Thin Wall (E) HDP Series -L015 and -L017 45.77 2.54 26.16 12.83 40.16 45.29 Blackshell Adaptor -L0171.6875-18 UNEF thd Conduit Adaptor Special Products 49.53 55.45 42.44 M35 x 1.75 thd. -L015 PLUG AND RECEPTACLE Multiplex Connectors J1939 & ISO/CD 11783-2 A range of components designed to be compatible with the requirements of the 250k bits/sec control and communications networking for Trucks, Buses, Tractors and Agricultural Machinery. Parts include flange mounted and polarised connectors, ‘T’ splitters and bus terminators. Both shielded and unshielded twisted pair cable can be accommodated. Further details from our sales office. PCB Flangeless Connectors The DTF Series flangeless headers are designed to be potted into PCB enclosures where space is limited. Parts are environmentally sealed when mated to the Deutsch DT06 plugs. 2, 3, 4, 6 & 12 way will be available (13 amp). DTMF15-48P is a compact PCB connector with 4 banks of 12 way in A, B, C & D keyway. (7 amp).

Step 1: Choose the correct AWG for the contact being used. (See chart). Step 2: Measure from the end of the wire (A) the recommended strip length according to the contact size. (See chart). Step 3: Place the wire into the stripping tool at the recommended strip length. Strip the wire according to the stripping tool instructions. Step 4: After stripping, a small piece of insulation should come off (B). Step 5: Check for any broken strands or for a dent in the wire. If either exist, the wire is damaged and should be cut and stripped again. Step 6: Measure the exposed strands to be sure the crimp length is correct (C). How to Strip a Wire for use with the HDT48-00 Crimp T ool A B C Contact Size & Wire Gauge Range Recommended Hand Production Part Number Type Strip Length Crimp T ool Crimp T ool Solid Contacts

Step 1: Strip insulation from wire. Please refer to the instructions ‘How to Strip a Wire for the HDT48-00 Crimp T ool’ on page 9. Step 2: Raise selector knob and rotate until arrow is aligned with wire gauge to be crimped. (A). Step 3: Loosen lock nut, turn adjusting screw in until it stops. (B). Step 4: Insert contact (See C for insertion point), turn adjusting screw clockwise out until contact is flush or a bit above flush with indentor cover. Tighten lock nut. Step 5: Insert wire in contact (D). Contact must be centered between indicators. Close handles until the handles stop. Step 6: Release handles and remove crimped contact. Step 7: When completed, correct assembly can be checked visually. The removed insulation should expose a conductor length that will pass beyond the inspection hole in the contact. There should be about .025” to .100” of conductor between the contact and the insulation of the wire. The following should be checked for after crimping: 1. Damaged wire strands. 2. Missing wire strands. 3. Wire strands not entering the contact barrel or splayed wires. 4. Wire not inserted to the correct depth in the contact, i.e. not visible through inspection hole. If any of the above conditions exist, please discard the contact, re-cut and strip the wire and start the crimping process over. How to Crimp with the HDT48-00 Hand T ool B C D A Correct Crimp Conductor strands must be visible through the inspection hole Lock Nut Adjusting Screw Insertion Point Crimp centered between the inspection hole and crimp barrel end.025 - .100 (.63- 2.54) Insulation Gap

Contact Size & Wire Gauge Range Insulation O.D. Recommended Hand Production Part Number Type Strip Length Crimp T ool Crimp T ool The Deutsch range of Stamped & Formed contacts are designed primarily for use where wire termination costs are of primary concern without sacrificing the reliability and maintainability of the normal operating electrical circuits. Design and Materials Selection Deutsch engineers have combined the process of superior material selection with outstanding mechanical Cad-Cam Designs to present stamped & formed contacts that exceed the demands of today’s truck, bus and off-highway electrical systems. The selection of copper alloys, finished after forming with nickel plating provides superior durability, performance, corrosion and oxidation resistance. To achieve air-tight crimps that eliminate the need to solder after wire terminations, Deutsch engineers have specified that the core-wing ends be formed in the direction of the crimp, thus assuring resistance to crimp relaxation and displacement of metal,crimp after crimp. True to all Deutsch terminals, the split socket (female) tines, protected by a closed entry stainless steel sleeve, ensure controlled contact pressure for maximum conductivity with minimum surface wear. In keeping with the Deutsch commitment to quality, all stamped & formed contacts are manufactured using SPC controls and are subjected to extensive programs of rigid testing, including field performance feedback. Features Benefits Stainless Steel Socket Sleeve Provides closed entry design preventing probe damage. Contact Tines are in Socket Member, Not Pin T erminal contact points are protected from handling and assembly damage. No Lances / Tangs Contact retention is designed in the connector body, eliminating retention problems during handling and rework. Bullet (Rounded) Pin Nose Prevents mismating and bent pins. Nickel Plating Reduces oxidations, thus improving conductivity performance. Plated After Forming No base metal is exposed to corrosion. Optional Gold Plating Available for dry circuit application. No Individual wire Seal Grommets Wire seals are designed as an integral component of the connector, thus reducing wire terminating costs. Pre-Bent Core Wings Provides an air-tight crimp joint. Improved Die Stop Gap Allows application die to position wire for proper crimp length. Off-Set Configuration Provides centre wire alignment between conductor and insulation. Copper Alloy Materials Prevents material relaxation over time, providing reliable crimp joints and increased durability Stamped & Formed Contacts Stamped & Formed Contacts Bare Wire Strands Extended From Conductor Crimp Insulation Spaced From Conductor Crimp Area All Strands Captivated Recommended Strip Length See Table Below

DEUTSCH DISTRIBUTION NETWORK Contact your local distribution outlet for sales and further information: GERMANY Compagnie Deutsch GMBH Fraunhoferstrabe.11b

82152 Martinsried

Tel: +49 89 89 91 570 ISRAEL Deutsch ECM P .O. Box 5010 Ashkelon 78150 Southern Industrial Zone ISRAEL Tel: +972 8 671 0903 AUSTRALIA EP&DE 401a Lal Lal Street Ballarat, VIC 3350 AUSTRALIA Tel: +61 3 5331 4700 JAPAN Deutsch Japan Ltd. 44-10 Ohyamakanai-cho Itabashi-ku Tokyo 173-0024 JAPAN Tel: +81 3 5995 5192 ITALY Deutsch Italia

9 Piazzale Lugano

20158 Milano

Tel: +39 0239 322 240 UNITED KINGDOM Deutsch UK Stanier Road St Leonards on Sea East Sussex TN38 9RF UK Tel: +44 (0) 1424 852722 USA Deutsch IPD

3850 Industrial Ave

Tel: +1 951 765 2250 Stanier Road, St Leonards on Sea East Sussex TN38 9RF UK Tel: +44 (0) 1424 852722 Fax: +44 (0) 1424 855979 Email: waterproof@deutsch.net www.deutsch.net SB1K08