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Document overview

  • Manufacturer or author: Provided By ALLDATASHEET.COM(FREE DATASHEET DOWNLOAD SITE)
  • PDF pages: 10

Technical content

rev. page date page date DESCRIPTION: chassis mount dc-dc converter 1 of 10 PART NUMBER: VHK200W

features

  • 132-200W isolated output
  • Efficiency to 87%
  • RoHS Compliant
  • 4:1 input range
  • Regulated output
  • Continuous short circuit protection
  • Metal enclosure with integrated heatsink
  • Rugged design
  • Over-temperature shutdown

description

The VHK200W series of rugged DC-DC converters are designed for high reliability applications, featuring integral heat sink, over-temperature protection, over-current protection and input transient voltage protection. With an external input fuse, the converter can protect accidental input polarity reversal. The wide 4:1 input range (10-36V or 18- 75V) is very useful to stabilize an input source like batteries in various discharging and charging conditions. Additionally, high efficiency, fast response, tight regulations, remote sense and remote On/Off control make these converters very useful in many industrial and communications applications. MODEL input voltage output output input current efficiency nominal range voltage current 1 no load full load typ. (V dc) (V dc) (V dc) (A) (mA) (mA) (%) VHK200W-Q24-S12 24 10~36 12 16.7 100 9710 84 VHK200W-Q24-S15 24 10~36 15 13.3 100 9670 84 VHK200W-Q24-S24 24 10~36 24 8.3 100 9540 84 VHK200W-Q24-S28 24 10~36 28 7.14 100 9521 87 VHK200W-Q24-S48 24 10~36 48 4.2 100 6720 87 VHK200W-Q48-S12 48 18~75 12 16.7 60 4744 86 VHK200W-Q48-S15 48 18~75 15 13.3 60 4723 86 VHK200W-Q48-S24 48 18~75 24 8.3 60 4716 86 VHK200W-Q48-S28 48 18~75 28 7.14 60 4706 87 VHK200W-Q48-S48 48 18~75 48 4.2 30 4730 88 notes: 1. see output derating curve (page 4) *V-Infinity reserves the right to make changes to its products or to discontinue any product or service without notice, and to advise customers to verify the most up-to- date product information before placing orders. V-Infinity assumes no liability or responsibility for customer’s applications u sing V-Infinity products other than repair or replacing (at V-I’s option) V-Infinity products not meeting V-I’s published specifications. Nothing will be covered outside of standard product warranty. INPUT parameter conditions/description min nom max units input voltage range 10 24 36 V dc 18 48 75 V dc under voltage lockout 24 Vin power up 8.8 V dc

24 Vin power down 8 V dc

24 Vin power up (48V output) 9.5 V dc 24 Vin power down (48V output) 8.5 V dc

48 Vin power up 17 V dc

48 Vin power down 16 V dc

remote on/off control 2 section 15 in the application notes input filter PI type notes: 2. add suffix “N” to the model number for negative logic on/off control

DESCRIPTION: chassis mount dc-dc converter 2 of 10 PART NUMBER: VHK200W OUTPUT parameter conditions/description min nom max units voltage accuracy 12V, 15V & 24V ±1 % 28V & 48V ±1.5 % transient response 25% step load change 500 μ sec external trim adj. range ±10 % ripple & noise (20MHz BW) 12V & 15V 60 mV RMS 150 mV p-p 24V 100 mV RMS 240 mV p-p 28V 100 mV RMS 280 mV p-p 48V 150 mV RMS 480 mV p-p temperature coefficient ±0.03 %/°C short circuit protection continuous line regulation 3 ±0.2 % load regulation 4 ±0.2 % over voltage protection trip range, % Vo nom. 12V, 15V & 24V 115 140 % 28V & 48V 90 110 % over current protection nominal output 110 160 % GENERAL SPECIFICATIONS parameter conditions/description min nom max units switching frequency 12V, 15V & 24V 300 KHz 28V & 48V 250 KHz operating ambient temp. 5 -40 100 °C storage temperature -55 105 °C thermal shutdown case temp. 110 °C case material aluminum / steel ISOLATION SPECIFICATIONS parameter conditions/description min nom max units isolation voltage input/output 1500 V dc input/case 1500 V dc output/case 1500 V dc isolation resistance 100 M Ω notes: 3. measured from high line to low line at full load 4. measured from full load to zero load at nominal input 5. see output derating curve (page 4) *V-Infinity reserves the right to make changes to its products or to discontinue any product or service without notice, and to advise customers to verify the most up-to- date product information before placing orders. V-Infinity assumes no liability or responsibility for customer’s applications u sing V-Infinity products other than repair or replacing (at V-I’s option) V-Infinity products not meeting V-I’s published specifications. Nothing will be covered outside of standard product warranty.

B B B B REV. DESCRIPTION DATE A NEW DRAWING 4/22/2008 B dimension updates 8/27/2008 *DIN rail mounting kit available (part# VHK-DIN) + V out Case Remote Trim - S - V out ±0.3mm UNLESS OTHERWISE + S - V in + V in Terminal # Material TOLERANCE: SPECIFIED B Website: www.cui.com RoHS 20050 SW 112th Ave. Tualatin, OR 97062 Phone: 503-612-2300 800-275-4899 Fax: 503-612-2383 Aluminum/Steel VHKXXW Series VHK COPYRIGHT 2008 BY CUI INC. TITLE: MM [INCHES] SCALE: VHKXXW Series PC FILE NAME: APPROVED BY:DRAWN BY: UNITS:PART NO. ZRJ 1:2 REV: 107.5 4.23286.3 3.398 (TYP) 0.614 101.76 4.006 15.6 38.0 1.496 69 8 7 12 3 B 26.50 18.75 0.382 (TYP) 1.043 (2 PLCS) (2 PLCS) 0.738 2.756 3.58391.0 70.0 9.70 9.5 0.374 (TYP)

DESCRIPTION: chassis mount dc-dc converter 4 of 10 PART NUMBER: VHK200W APPLICATION NOTES 1. OUTPUT DE-RATING The operating ambient temperature range for VHK200W is -40 ~ +100°C, with the actual output power subject to the following de-rating curves at free-air convection and at forced air conditions. To ensure long-term reliability, it is important to ensu re proper cooling at the worst operating conditions. FIGURE 1a. OUTPUT DERATING (24 V) VHK200W-Q24 Power Derating Curves @ Nominal Input 0.00% 20.00% 40.00% 60.00% 80.00% 100.00% 120.00% 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature - degrees C Relative Output Power - % of nominal output Natural Convection 0.5 m/S (100LFM)1.0 m/S (200LFM)1.5 m/S (300LFM)2.0 m/S (400LFM)2.5 m/S (500LFM)3.0 m/S (600LFM)3.5 m/S (700LFM)

FIGURE 1b. OUTPUT DERATING (48 V) 2. INPUT VOLTAGE RANGE It is important to ensure the input voltage measured at the converter input pins is within the range for that converter. Make sure wire losses and voltage ripples are accounted for. One possible problem is driving the converter with a linear unregulated power su pply. For example, if the average voltage measured by a DMM is 9V, with a voltage ripple of 3Vpp, the actual input can swing from 7.5 V to 10.5V. This will be outside the specified input range of 10-36V and the converter may not function properly. On the other end, make sure the actual input voltage does not exceed the highest voltage of 36V or 75V. 3. LEAD WIRES Make sure the input and output wires are of adequate AWG size to minimize voltage drop, and ensure the voltage across the input terminals is above the converter's rated minimum voltage at all times. It is recommended to have the wire pairs twisted, respe ctively for the input pair and the output pair, so as to minimize noise pickup. page date DESCRIPTION: chassis mount dc-dc converter 5 of 10 PART NUMBER: VHK200W VHK200W-Q48 Power Derating Curves @ Nominal Input 20% 40% 60% 80% 100% 120% - 4 0 1 52 02 53 03 54 04 55 05 56 06 57 07 58 08 5 Ambient Temperature - degrees C Relative Output Power - % of nominal output Natural Convection 0.5 m/S (100LFM) 1.0 m/S (200LFM) 1.5 m/S (300LFM) 2.0 m/S (400LFM) 2.5 m/S (500LFM) 3.0 m/S (600LFM) 3.5 m/S (700LFM)

source current is recommended to be: Ipeak = 150% * 200 / (86% * 10) = 34.88A . age, as shown in this equation: Ipeak = 150%*Pout/( ηη*Vmin) . be suitable for this application. Make sure the fuse voltage rating is higher than the maximum input voltage. conduct a large amount of current that may trip the input fuse. Without the input fuse, the converter may suffer permanent dam ages. When the fuse is open, replace it with one of same type and ratings.

  1. INPUT REVERSAL PROTECTION

drop which is no more than 1V. With an external input fuse connected, the fuse will open and thus remove power from the conver ter. type and rating. Without the input fuse, the converter may suffer permanent damages. FIGURE 2. REMOTE SENSE

  1. REMOTE OUTPUT ON/OFF CONTROL

resulting in the converter non-isolated.

  1. INPUT FILTERING AND EMI INTERFERENCE

EMI standard. Refer to FIGURE 10 (next page) for a reference circuit. FIGURE 8. REMOTE ON/OFF CONTROL FIGURE 9. REMOTE ON/OFF CONTROL