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TMCS1108 3% Functional Isolation Hall-Effect Current Sensor With ±100-V Working Voltage
1 Features
- Total error: ±1% typical, ±3% maximum, –40°C to 125°C – Sensitivity error: ±0.9% – Offset error: 40 mA – Offset drift: 0.2 mA/°C – Linearity error: 0.5%
- Multiple sensitivity options: – TMCS1108A1B/U: 50 mV/A – TMCS1108A2B/U: 100 mV/A – TMCS1108A3B/U: 200 mV/A – TMCS1108A4B/U: 400 mV/A
- Zero drift internal reference
- Bidirectional and unidirectional current sensing
- Operating supply range: 3 V to 5.5 V
- Signal bandwidth: 80 kHz
- Robust 100-V galvanic isolation
2 Applications
- Motor and load control
- Inverter and H-bridge current measurements
- Power factor correction
- Overcurrent protection
- DC and AC power monitoring
3 Description
The TMCS1108 is a galvanically isolated Hall-effect current sensor capable of DC or AC current measurement with high accuracy, excellent linearity, and temperature stability. A low-drift, temperature- compensated signal chain provides <3% full-scale error across the device temperature range. The input current flows through an internal 1.8-m Ω conductor that generates a magnetic field measured by an integrated Hall-effect sensor. This structure eliminates external concentrators and simplifies design. Low conductor resistance minimizes power loss and thermal dissipation. Inherent galvanic insulation provides a 100-V functional isolation between the current path and circuitry. Integrated electrical shielding enables excellent common-mode rejection and transient immunity. The output voltage is proportional to the input current with multiple sensitivity options. Fixed sensitivity allows the TMCS1108 to operate from a single 3-V to 5.5-V power supply, eliminates ratiometry errors, and improves supply noise rejection. The current polarity is considered positive when flowing into the positive input pin. Both unidirectional and bidirectional sensing variants are available. The TMCS1108 draws a maximum supply current of 6 mA, and all sensitivity options are specified over the operating temperature range of –40°C to +125°C. Device Information (1) PART NUMBER PACKAGE BODY SIZE (NOM) TMCS1108 SOIC (8) 4.90 mm × 3.90 mm (1) For all available packages, see the package option addendum at the end of the data sheet. Bridge DriverV+ Controller LoadsTMCS1108 TMCS1108 Current Sense Current SenseControl Typical Application www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 1 Product Folder Links: TMCS1108 TMCS1108 SBOSA36 – JANUARY 2021 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA.
13.3 Receiving Notification of Documentation Updates..32
14 Mechanical, Packaging, and Orderable
4 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version. DATE REVISION NOTES January 2021 * Initial Release TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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5 Device Comparison
Table 5-1. Device Comparison PRODUCT SENSITIVITY ZERO CURRENT OUTPUT VOLTAGE, IIN LINEAR MEASUREMENT RANGE(1) ΔVOUT / ΔIIN+, IN– VOUT,0A VS = 5 V VS = 3.3 V TMCS1108A1B 50 mV/A 0.5 × VS ±46 A(2) ±29 A(2) TMCS1108A2B 100 mV/A ±23 A(2) ±14.5 A TMCS1108A3B 200 mV/A ±11.5 A ±7.25 A TMCS1108A4B 400 mV/A ±5.75 A -- TMCS1108A1U 50 mV/A 0.1 × VS TMCS1108A2U 100 mV/A –4.5 A → 43A(2) –2.8 A → 27.7 A(2) TMCS1108A3U 200 mV/A –2.25 A → 21.5 A(2) –1.4 A → 13.85 A TMCS1108A4U 400 mV/A –1.12 A → 10.75 A -- (1) Linear range limited by swing to supply and ground. (2) Current levels must remain below both allowable continuous DC/RMS and transient peak current safe operating areas to not exceed device thermal limits. See Safe Operating Area section.
6 Pin Configuration and Functions
3IN± 6 NC 4IN± 5 GND Not to scale Figure 6-1. D Package 8-Pin SOIC Top View Table 6-1. Pin Functions PIN I/O DESCRIPTION NO. NAME
1 IN+ Analog input Input current positive pin
2 IN+ Analog input Input current positive pin
3 IN– Analog input Input current negative pin
4 IN– Analog input Input current negative pin
5 GND Analog Ground
6 NC No Connect No connect. Pin can tolerate a capacitive or resistive connection to GND or VS (recommend short to GND if acceptable).
7 VOUT Analog output Output voltage
8 VS Analog Power supply
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7 Specifications
7.1 Absolute Maximum Ratings
over operating free-air temperature range (unless otherwise noted)(1) MIN MAX UNIT VS Supply voltage GND – 0.3 6 V NC Input NC GND – 0.3 (VS) + 0.3 V Analog output VOUT GND – 0.3 (VS) + 0.3 V TJ Junction temperature –65 150 °C Tstg Storage temperature –65 150 °C VIN+,VIN- (2) Input Voltage IN+, IN- –120 120 V (1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. (2) V IN+ and VIN– are the voltages at the IN+ and IN– pins, relative to pin 5 (GND).
7.2 ESD Ratings
V(ESD) Electrostatic discharge Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001(1) ±2000 VCharged-device model (CDM), per JEDEC specification JESD22- C101(2) ±1000 (1) JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. (2) JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process.
7.3 Recommended Operating Conditions
over operating free-air temperature range (unless otherwise noted) MIN NOM MAX UNIT VIN+,VIN– (1) Input voltage –100 100 VPK VS Operating supply voltage, TMCS1108A1B/U-A3B/U 3 5 5.5 V VS Operating supply voltage, TMCS1108A4B/U 4.5 5 5.5 V TA (2) Operating free-air temperature –40 125 °C (1) V IN+ and VIN– refer to the voltage at input current pins IN+ and IN–, relative to pin 5 (GND). (2) Input current safe operating area is constrained by junction temperature. Recommended condition based on the TMCS1108EVM . Input current rating is derated for elevated ambient temperatures. TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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7.4 Thermal Information
THERMAL METRIC(1) TMCS1108(2) UNITD (SOIC)
8 PINS
RθJA Junction-to-ambient thermal resistance 36.6 °C/W RθJC(top) Junction-to-case (top) thermal resistance 50.7 °C/W RθJB Junction-to-board thermal resistance 9.6 °C/W ΨJT Junction-to-top characterization parameter –0.1 °C/W ΨJB Junction-to-board characterization parameter 11.7 °C/W RθJC(bot) Junction-to-case (bottom) thermal resistance N/A °C/W (1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report. (2) Applies when device mounted on TMCS1108EVM . For more details, see the Safe Operating Area section.
7.5 Power Ratings
VS = 5.5 V, TA = 125℃, TJ = 150℃, device soldered on TMCS1108EVM . PARAMETER TEST CONDITIONS MIN TYP MAX UNIT PD Maximum power dissipation (both sides) 673 mW PD1 Maximum power dissipation (current input, side-1) IIN = 16 A 640 mW PD2 Maximum power dissipation by (side-2) VS = 5.5 V, IQ = 6 mA, no VOUT load 33 mW www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 5 Product Folder Links: TMCS1108
7.6 Electrical Characteristics
at TA = 25°C, VS = 5 V (unless otherwise noted) PARAMETERS TEST CONDITIONS MIN TYP MAX UNIT OUTPUT Sensitivity(7) TMCS1108A1B 50 mV/A TMCS1108A2B 100 mV/A TMCS1108A3B 200 mV/A TMCS1108A4B 400 mV/A TMCS1108A1U 50 mV/A TMCS1108A2U 100 mV/A TMCS1108A3U 200 mV/A TMCS1108A4U 400 mV/A Sensitivity error 0.05 V ≤ VOUT ≤ VS – 0.2 V, TA= 25ºC ±0.4% ±1.2% TMCS1108A1U, 0.05 V ≤ VOUT ≤ 3 V, Sensitivity error, including lifetime and environmental drift (5) 0.05 V ≤ VOUT ≤ VS – 0.2 V, TA= 25ºC ±0.7% ±1.8% Sensitivity error 0.05 V ≤ VOUT ≤ VS – 0.2 V, TA= –40ºC to +85ºC ±0.7% ±1.8% TMCS1108A1U, 0.05 V ≤ VOUT ≤ 3 V, TA= –40ºC to +85ºC ±0.7% ±1.8% 0.05 V ≤ VOUT ≤ VS – 0.2 V, TA= –40ºC to +125ºC ±0.9% ±2.25% TMCS1108A1U, 0.05 V ≤ VOUT ≤ 3 V, TA= –40ºC to +125ºC ±0.9% ±2.25% Nonlinearity error VOUT = 0.5 V to VS – 0.5 V ±0.5% TMCS1108A1U, VOUT = 0.5 V to 3 V ±0.5% VOE Output voltage offset error(1) TMCS1108A1B ±2 ±8 mV TMCS1108A2B ±2 ±10 mV TMCS1108A3B ±3 ±12 mV TMCS1108A4B ±5 ±30 mV TMCS1108A1U ±2 ±8 mV TMCS1108A2U ±2 ±10 mV TMCS1108A3U ±5 ±12 mV TMCS1108A4U ±15 ±30 mV Output voltage offset drift TMCS1108A1B, TA= –40ºC to +125ºC ±10 ±30 µV/℃ TMCS1108A2B, TA= –40ºC to +125ºC ±10 ±40 µV/℃ TMCS1108A3B, TA= –40ºC to +125ºC ±15 ±80 µV/℃ TMCS1108A4B, TA= –40ºC to +125ºC ±40 ±170 µV/℃ TMCS1108A1U, TA= –40ºC to +125ºC ±10 ±30 µV/℃ TMCS1108A2U, TA= –40ºC to +125ºC ±10 ±40 µV/℃ TMCS1108A3U, TA= –40ºC to +125ºC ±20 ±80 µV/℃ TMCS1108A4U, TA= –40ºC to +125ºC ±50 ±170 µV/℃ TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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at TA = 25°C, VS = 5 V (unless otherwise noted) PARAMETERS TEST CONDITIONS MIN TYP MAX UNIT IOS Offset error, RTI(1) (3) TMCS1108A1B ±40 ±160 mA TMCS1108A2B ±20 ±100 mA TMCS1108A3B ±15 ±60 mA TMCS1108A4B ±12.5 ±75 mA TMCS1108A1U ±40 ±160 mA TMCS1108A2U ±20 ±100 mA TMCS1108A3U ±25 ±60 mA TMCS1108A4U ±37.5 ±75 mA Offset error temperature drift, RTI(3) TMCS1108A1B, TA= –40ºC to +125ºC ±200 ±600 µA/°C TMCS1108A2B, TA= –40ºC to +125ºC ±100 ±400 µA/°C TMCS1108A3B, TA= –40ºC to +125ºC ±75 ±400 µA/°C TMCS1108A4B, TA= –40ºC to +125ºC ±100 ±425 µA/°C TMCS1108A1U, TA= –40ºC to +125ºC ±200 ±600 µA/°C TMCS1108A2U, TA= –40ºC to +125ºC ±100 ±400 µA/°C TMCS1108A3U, TA= –40ºC to +125ºC ±100 ±400 µA/°C TMCS1108A4U, TA= –40ºC to +125ºC ±125 ±425 µA/°C PSRR Power-supply rejection ratio VS = 3 V to 5.5 V, TA= –40ºC to +125ºC ±1 ±6.5 mV/V TMCS1108A4B/U, VS = 4.5 V to 5.5 V, TA= –40ºC to +125ºC ±1 ±6.5 mV/V CMTI Common mode transient immunity 50 kV/µs CMRR Common mode rejection ratio, RTI(3) DC to 60Hz 5 uA/V Zero current VOUT (1) TMCS1108AxU 0.1*VS V/V TMCS1108AxB 0.5*VS V/V Noise density, RTI(3) TMCS1108A1B 380 μA/√Hz TMCS1108A2B 330 μA/√Hz TMCS1108A3B 300 μA/√Hz TMCS1108A4B 225 μA/√Hz TMCS1108A1U 380 μA/√Hz TMCS1108A2U 330 μA/√Hz TMCS1108A3U 300 μA/√Hz TMCS1108A4U 225 μA/√Hz INPUT RIN Input conductor resistance IN+ to IN– 1.8 mΩ Input conductor resistance temperature drift TA= –40ºC to +125ºC 4.4 μΩ/°C G Magnetic coupling factor TA= 25ºC 1.1 mT/A IIN,max Allowable continuous RMS current (4) TA= 25ºC 30 A TA= 85ºC 25 A TA= 105ºC 22.5 A TA= 125ºC 16 A NC (Pin 6) input impedance Over allowable range, GND < VNC < VS 1 MΩ VOLTAGE OUTPUT ZOUT Closed loop output impedance f = 1 Hz to 1 kHz 0.2 Ω f = 10 kHz 2 Ω Maximum capacitive load No sustained oscillation 1 nF Short circuit output current VOUT short to ground, short to VS 90 mA www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 7 Product Folder Links: TMCS1108
at TA = 25°C, VS = 5 V (unless otherwise noted) PARAMETERS TEST CONDITIONS MIN TYP MAX UNIT Swing to VS power-supply rail RL = 10 kΩ to GND, TA= –40ºC to +125ºC VS – 0.02 VS – 0.1 V Swing to GND RL = 10 kΩ to GND, TA= –40ºC to +125ºC VGND + 5 VGND + 10 mV FREQUENCY RESPONSE BW Bandwidth(6) –3-dB Bandwidth 80 kHz SR Slew rate(6) Slew rate of output amplifier during single transient step. 1.5 V/µs tr Response time(6) Time between the input current step reaching 90% of final value to the sensor output reaching 90% of its final value, for a 1V output transition. 6.5 µs tp Propagation delay(6) Time between the input current step reaching 10% of final value to the sensor output reaching 10% of its final value, for a 1V output transition. 4 µs tr,SC Current overload response time(6) Time between the input current step reaching 90% of final value to the sensor output reaching 90% of its final value. Input current step amplitude is twice full scale output range. 5 µs tp,SC Current overload propagation delay(6) Time between the input current step reaching 10% of final value to the sensor output reaching 10% of its final value. Input current step amplitude is twice full scale output range. 3 µs Current overload recovery time Time from end of current causing output saturation condition to valid output 15 µs POWER SUPPLY IQ Quiescent current TA = 25ºC 4.5 5.5 mA TA = –40ºC to +125ºC 6 mA Power on time Time from VS > 3 V to valid output 25 ms (1) Excludes effect of external magnetic fields. See the Accuracy Parameters section for details to calculate error due to external magnetic fields. (2) Excluding magnetic coupling from layout deviation from recommended layout. See the Layout section for more information. (3) RTI = referred-to-input. Output voltage is divided by device sensitivity to refer signal to input current. See the Parameter Measurement Information section. (4) Thermally limited by junction temperature. Applies when device mounted on TMCS1108EVM . For more details, see the Safe Operating Area section. (5) Lifetime and environmental drift specifications based on three lot AEC-Q100 qualification stress test results. Typical values are population mean+1σ from worst case stress test condition. Min/max are tested device population mean±6σ; devices tested in AEC- Q100 qualification stayed within min/max limits for all stress conditions. See Lifetime and Environmental Stability section for more details. (6) Refer to the Transient Response section for details of frequency and transient response of the device. (7) Centered parameter based on TMCS1108EVM PCB layout. See Layout section. Device must be operated below maximum junction temperature. TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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7.7 Typical Characteristics
Temperature (°C) Sensitivty Error (%) -50 -25 0 25 50 75 100 125 150 -1.5 -1.2 -0.9 -0.6 -0.3 0.3 0.6 0.9 A1B/U A2B/U A3B/U A4B/U Figure 7-1. TMCS1108 Sensitivity Error vs Temperature Temperature (°C) Input Current Offset (mA) -50 -25 0 25 50 75 100 125 150 -200 -160 -120 -80 -40 120 160 200 A1B/U A2B/U A3B/U A4B/U Figure 7-2. TMCS1108 Input Offset Current vs Temperature Frequency (Hz) Gain (dB) 10 100 1k 10k 100k 1M All gains 80kHz -3dB Figure 7-3. Sensitivity vs Frequency, All Gains Normalized to 1 Hz Frequency (Hz) Phase (°) -180 -150 -120 -90 -60 -30 10 100 1k 10k 100k Figure 7-4. Phase vs Frequency, All Gains VS (VS) 0.5 – (VS) 1 – (VS) 1.5 – (VS) 2 – (VS) 2.5 (VS) 3 – Output Voltage Swing (V) GND + 3 GND + 2.5 GND + 2 GND + 1.5 GND + 1 GND + 0.5 GND Output Current (mA) 0 20 40 60 80 100 120 140 160 Figure 7-5. Output Swing vs Output Current Frequency (Hz) Closed-loop Output Impedance (:) 10 100 1k 10k 100k 1M 0.1 100 Figure 7-6. Output Impedance vs Frequency www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 9 Product Folder Links: TMCS1108
Temperature (°C) Quiescent Current (mA) -50 -25 0 25 50 75 100 125 150 4.2 4.4 4.6 4.8 5.2 A1B/U A2B/U A3B/U A4B/U Figure 7-7. Quiescent Current vs Temperature Frequency (Hz) Referred-to-Input Current Noise (uA/Hz) 150 200 250 300 350 400 10 100 1k 10k 100k A4 Figure 7-8. Input-Referred Noise vs Frequency Time (4Ps/div) Input Current (A) Output Voltage (V) -15 0.5 0 1 15 1.5 30 2 45 2.5 60 3 75 3.5 90 4 IIN Figure 7-9. Voltage Output Step, Rising Time (4Ps/div) Input Current (A) Output Voltage (V) -15 0.5 0 1 15 1.5 30 2 45 2.5 60 3 75 3.5 90 4 IIN V2 Figure 7-10. Voltage Output Step, Falling Time (4Ps/div) Input Current (A) Output Voltage (V) -10 -2 0 -1 10 0 20 1 30 2 40 3 50 4 60 5 70 6 IIN VOUT Figure 7-11. Current Overload Response Figure 7-12. Startup Transient Response TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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Temperature (°C) RIN (m:) -50 -25 0 25 50 75 100 125 150 1.4 1.5 1.6 1.7 1.8 1.9 2.1 2.2 2.3 2.4 Figure 7-13. Input Conductor Resistance vs Temperature
7.7.1 Insulation Characteristics Curves
Ambient Temperature (°C) Safety Limiting Current (A) 0 20 40 60 80 100 120 140 160 Figure 7-14. Thermal Derating Curve for Safety- Limiting Current, Side 1 Ambient Temperature (°C) Safety Limiting Current (A) 0 20 40 60 80 100 120 140 160 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Figure 7-15. Thermal Derating Curve for Safety- Limiting Current, Side 2 Ambient Temperature (°C) Saftey Limiting Power (W) 0 20 40 60 80 100 120 140 160 0.5 1.5 2.5 3.5 Figure 7-16. Thermal Derating Curve for Safety-Limiting Power www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 11 Product Folder Links: TMCS1108
8 Parameter Measurement Information
8.1 Accuracy Parameters
The ideal first-order transfer function of the TMCS1108 is given by Equation 1, where the output voltage is a linear function of input current. The accuracy of the device is quantified both by the error terms in the transfer function parameters, as well as by nonidealities that introduce additional error terms not in the simplified linear model. See Section 10.1.1 for example calculations of total error, including all device error terms. VOUT = S × IIN + VOUT,0A (1) where
- V OUT is the analog output voltage.
- S is the ideal sensitivity of the device.
- I IN is the isolated input current.
- V OUT,0A is the zero current output voltage for the device variant.
8.1.1 Sensitivity Error
Sensitivity is the proportional change in the sensor output voltage due to a change in the input conductor current. This sensitivity is the slope of the first-order transfer function of the sensor, as shown in Figure 8-1 . The sensitivity of the TMCS1108 is tested and calibrated at the factory for high accuracy. VOUT (V) IIN (A)IFS± S = Slope (V/A) VOUT, 0 A IFS+ best fit linear 0.1xVS (AxU) VOUT, 0 A VOE VNL VOUT, 0 A + VFS+ VOUT, 0 A ± VFS± 0.5xVS (AxB) Figure 8-1. Sensitivity, Offset, and Nonlinearity Error Deviation from ideal sensitivity is quantified by sensitivity error, defined as the percent variation of the best-fit measured sensitivity from the ideal sensitivity. When specified over a temperature range, this is the worst-case sensitivity error at any temperature within the range. eS = [(Sfit – Sideal) / Sideal] × 100% (2) where
- e S is the sensitivity error.
- S fit is the best fit sensitivity.
- S Ideal is the ideal sensitivity.
8.1.2 Offset Error and Offset Error Drift
Offset error is the deviation from the ideal output voltage with zero input current through the device. Offset error can be referred to the output as a voltage error V OE or referred to the input as a current offset error I OS. Offset error is a single error source, however, and must only be included once in error calculations. TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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The output voltage offset error of the TMCS1108 is the deviation of the measured V OUT with zero input current from the ideal value of the zero current output voltage. This ideal voltage is either 10% of V S for unidirectional devices (AxU) or 50% of VS for bidirectional devices (AxB), as shown in Equation 3 and Equation 4, respectively. OE OUT,0A SV V V * 0.1 (3) OE OUT,0A SV V V * 0.5 (4) where
- V OUT,0A is the device output voltage with zero input current. The offset error includes errors in the internal reference, the magnetic offset of the Hall sensor and any offset voltage errors of the signal chain. The input referred (RTI) offset error is the output voltage offset error divided by the sensitivity of the device, shown in Equation 5. Refer the offset error to the input of the device to allow for easier total error calculations and direct comparison to input current levels. No matter how the calculations are done, the error sources quantified by VOE and IOS are the same, and should only be included once for error calculations. OS OEI V / S (5) Offset error drift is the change in the input-referred offset error per degree Celsius change in ambient temperature. This parameter is reported in µA/°C. To convert offset drift to an absolute offset for a given change in temperature, multiply the drift by the change in temperature and convert to percentage, as in Equation 6. q OS OS,25 C OS,drift I , T IN AI I T Ce % I (6) where
- I OS,drift is the specified input-referred device offset drift.
- ΔT is the temperature range from 25°C.
8.1.3 Nonlinearity Error
Nonlinearity is the deviation of the output voltage from a linear relationship to the input current. Nonlinearity voltage, as shown in Figure 8-1 , is the maximum voltage deviation from the best-fit line based on measured parameters, calculated by Equation 7. VNL = VOUT,MEAS – (IMEAS × Sfit + VOUT,0A) (7) where
- V OUT,MEAS is the voltage output at maximum deviation from best fit.
- I MEAS is the input current at maximum deviation from best fit.
- S fit is the best-fit sensitivity of the device.
- V OUT,0A is the device zero current output voltage. Nonlinearity error (e NL) for the TMCS1108 is the nonlinearity voltage specified as a percentage of the full-scale output range (VFS), as shown in Equation 8. NL NL FS Ve 100% * V (8) www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 13 Product Folder Links: TMCS1108
8.1.4 Power Supply Rejection Ratio
Power supply rejection ratio (PSRR) is the change in device offset due to variation of supply voltage from the nominal 5 V. The error contribution at the input current of interest can be calculated by Equation 9. S PSRR IN PSRR * (V 5) Se (%) I (9) where
- V S is the operational supply voltage.
- S is the device senstivity.
8.1.5 Common-Mode Rejection Ratio
Common-mode rejection ratio (CMRR) quantifies the effective input current error due to a varying voltage on the isolated input of the device. Due to magnetic coupling and galvanic isolation of the current signal, the TMCS1108 has very high rejection of input common-mode voltage. Percent error contribution from input common-mode variation can be calculated by Equation 10. CM CMRR IN CMRR * Ve (%) I (10) where
- V CM is the maximum operational AC or DC voltage on the input of the device.
8.1.6 External Magnetic Field Errors
The TMCS1108 does not have stray field-rejection capabilities, so external magnetic fields from adjacent high- current traces or nearby magnets can impact the output measurement. The total sensitivity (S) of the device is comprised of the initial transformation of input current to magnetic field quantified as the magnetic coupling factor (G), as well as the sensitivity of the Hall element and the analog circuitry that is factory calibrated to provide a final sensitivity. The output voltage is proportional to the input current by the device sensitivity, as defined in Equation 11. Hall VS G * S * A (11) where
- S is the TMCS1108 sensitivity in mV/A.
- G is the magnetic coupling factor in mT/A.
- S Hall is the sensitivity of the Hall plate in mV/mT.
- A V is the calibrated analog circuitry gain in V/V. An external field, BEXT, is measured by the Hall sensor and signal chain, in addition to the field generated by the leadframe current, and is added as an extra input term in the total output voltage function: OUT EXT Hall V IN Hall V OUT,0AV B * S * A I * G * S * A V (12) Observable from Equation 12 is that the impact of an external field is an additional equivalent input current signal, IBEXT, shown in Equation 13. This effective additional input current has no dependence on Hall or analog circuitry sensitivity, so all gain variants have equivalent input-referred current error due to external magnetic fields. TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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B BI G (13) This additional current error generates a percentage error defined by Equation 14. EXT EXT B IN B Ge (%) I (14)
8.2 Transient Response Parameters
The transient response of the TMCS1108 is impacted by the 250 kHz sampling rate as defined in Section 9.3.2.3. Figure 8-2 shows the TMCS1108 response to an input current step sufficient to generate a 1-V output change. The typical 4-µs sampling window can be observed as a periodic step. This sampling window dominates the response of the device, and the response will have some probabilistic nature due to alignment of the input step and the sampling window interval. Time (4Ps/div) Input Current (A) Output Voltage (V) -15 0.5 0 1 15 1.5 30 2 45 2.5 60 3 75 3.5 90 4 IIN Figure 8-2. Transient Step Response
8.2.1 Slew Rate
Slew rate (SR) is defined as the VOUT rate of change for a single integration step’s output transition, as shown in Figure 8-3 . Because the device often requires two sampling windows to reach a full 90% settling of its final value, this slew rate is not equal to the 10%-90% transition time for the full output swing. tr Input Current 10% 90% tp SR VOUT response tr Input Current 10% 90% tp SR VOUT response 1V tr Input Current 10% 90% tp SR VOUT response s Sample Window 4 s Sample Window 4 s Sample Window Figure 8-3. Small Current Input Step Transient Response
8.2.2 Propagation Delay and Response Time
Propagation delay is the time period between the input current waveform reaching 10% of its final value and VOUT reaching 10% of its final value. This propagation delay is heavily dependent upon the alignment of the input current step and the sampling period of the TMCS1108, as shown for several different sampling window cases in Figure 8-3. Response time is the time period between the input current reaching 90% of its final value and the output reaching 90% of its final value, for an input current step sufficient to cause a 1-V transition on the output. Figure 8-3 shows the response time of the TMCS1108 under three different time cases. Unless a step input occurs directly during the beginning of one sampling window the response time will include two sampling intervals. www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 15 Product Folder Links: TMCS1108
8.2.3 Current Overload Parameters
Current overload response parameters are the transient behavior of the TMCS1108 to an input current step consistent with a short circuit or fault event. Tested amplitude is twice the full scale range of the device, or 10V / Sensitivity in V/A. Under these conditions, the TMCS1108 output will respond faster than in the case of a small input current step due to the higher input amplitude signal. Response time and propagation delay are measured in a similar manner to the case of a small input current step, as shown in Figure 8-4. tr Input Current 10% 90% tp SR VOUT response ûIIN =
10 V / S
Figure 8-4. Current Overload Transient Response Current overload recovery time is the required time for the device output to exit a saturated condition and return to normal operation. The transient response of the device during this recovery period from a current overload is shown in Figure 7-11.
8.2.4 CMTI, Common-Mode Transient Immunity
CMTI is the capability of the device to tolerate a rising/falling voltage step on the input without disturbance on the output signal. The device is specified for the maximum common-mode transition rate under which the output signal will not experience a greater than 200-mV disturbance that lasts longer than 1 µs. Higher edge rates than the specified CMTI can be supported with sufficient filtering or blanking time after common-mode transitions.
8.3 Safe Operating Area
The input current safe operating area (SOA) of the TMCS1108 is constrained by self-heating due to power dissipation in the input conductor. Depending upon use case, the SOA is constrained by multiple conditions, including exceeding maximum junction temperature, Joule heating in the leadframe, or leadframe fusing under extremely high currents. These mechanisms depend on pulse duration, amplitude, and device thermal states. Current SOA strongly depends on the thermal environment and design of the system-level board. Multiple thermal variables control the transfer of heat from the device to the surrounding environment, including air flow, ambient temperature, and PCB construction and design. All ratings are for a single TMCS1108 device on the TMCS1108EVM, with no air flow in the specified ambient temperature conditions. Device use profiles must satisfy both continuous conduction and short-duration transient SOA capabilities for the thermal environment under which the system will be operated.
8.3.1 Continuous DC or Sinusoidal AC Current
The longest thermal time constants of device packaging and PCB are on the order of seconds; therefore, any continuous DC or sinusoidal AC periodic waveform with a frequency higher than 1 Hz can be evaluated based on the rms continuous-current level. The continuous-current capability has a strong dependence upon the operating ambient temperature range expected in operation. Figure 8-5 shows the maximum continuous current- handling capability of the device on the TMCS1108EVM. Current capability falls off at higher ambient temperatures because of the reduced thermal transfer from junction-to-ambient and increased power dissipation in the leadframe. By improving the thermal design of an application the SOA can be extended to higher currents at elevated temperatures. Using larger and heavier copper power planes, providing air flow over the board, or adding heat sinking structures to the area of the device can all improve thermal performance. TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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Ambient Temperature (qC) Maximum Continuous RMS Current (A) -55 -35 -15 5 25 45 65 85 105 125 D012 Figure 8-5. Maximum Continuous RMS Current vs Ambient Temperature
8.3.2 Repetitive Pulsed Current SOA
For applications where current is pulsed between a high current and no current, the allowable capabilities are limited by short-duration heating in the leadframe. The TMCS1108 can tolerate higher current ranges under some conditions, however, for repetitive pulsed events, the current levels must satisfy both the pulsed current SOA and the rms continuous current constraint. Pulse duration, duty cycle, and ambient temperate all impact the SOA for repetitive pulsed events. Figure 8-6, Figure 8-7, Figure 8-8, and Figure 8-9 illustrate repetitive stress levels based on test results from the TMCS1108EVM under which parametric performance and isolation integrity was not impacted post-stress for multiple ambient temperatures. At high duty cycles or long pulse durations, this limit approaches the continuous current SOA for a rms value defined by Equation 15. IN , RMS IN , PI I * D (15) where
- I IN,RMS is the RMS input current level
- I IN,P is the pulse peak input current
- D is the pulse duty cycle Current Pulse Duration (s) Allowable Current (A) 0.001 0.01 0.1 1 10 100 150 200 250 D016 10% 25% 50% 75% TA = 25°C Figure 8-6. Maximum Repetitive Pulsed Current vs Pulse Duration Current Pulse Duration (s) Allowable Current (A) 0.001 0.01 0.1 1 10 100 120 140 160 D017 10% 25% 50% 75% TA = 85°C Figure 8-7. Maximum Repetitive Pulsed Current vs Pulse Duration www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 17 Product Folder Links: TMCS1108
Current Pulse Duration (s) Allowable Current (A) 0.001 0.01 0.1 1 10 100 120 140 D018 10% 25% 50% 75% TA = 105°C Figure 8-8. Maximum Repetitive Pulsed Current vs Pulse Duration Current Pulse Duration (s) Allowable Current (A) 0.001 0.01 0.1 1 10 100 120 D019 10% 25% 50% 75% TA = 125°C Figure 8-9. Maximum Repetitive Pulsed Current vs Pulse Duration
8.3.3 Single Event Current Capability
Single higher-current events that are shorter duration can be tolerated by the TMCS1108, because the junction temperature does not reach thermal equilibrium within the pulse duration. Figure 8-10 shows the short-circuit duration curve for the device for single current-pulse events, where the leadframe resistance changes after stress. This level is reached before a leadframe fusing event, but should be considered a upper limit for short duration SOA. For long-duration pulses, the current capability approaches the continuous rms limit at the given ambient temperature. Pulse Duration (s) Fuse Current (A) 0.001 0.01 0.1 1 10 100 1000 D004 D004 TA = 25°C TA = 125°C Figure 8-10. Single-Pulse Leadframe Capability TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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9 Detailed Description
9.1 Overvdciew
The TMCS1108 is a precision Hall-effect current sensor, featuring a 100-V functional isolation working voltage, < 3% full-scale error across temperature, and device options providing both unidirectional and bidirectional current sensing. Input current flows through a conductor between the isolated input current pins. The conductor has a 1.8-mΩ resistance at room temperature for low power dissipation and a 20-A RMS continuous current handling capability up to 105°C ambient temperature on the TMCS1108EVM. The low-ohmic leadframe path reduces power dissipation compared to alternative current measurement methodologies, and does not require any external passive components, isolated supplies, or control signals on the high-voltage side. The magnetic field generated by the input current is sensed by a Hall sensor and amplified by a precision signal chain. The device can be used for both AC and DC current measurements and has a bandwidth of 80 kHz. There are multiple fixed-sensitivity device variants for a wide option of linear sensing ranges, and the TMCS1108 can operate with a low voltage supply from 3 V to 5.5 V. The TMCS1108 is optimized for high accuracy and temperature stability, with both offset and sensitivity compensated across the entire operating temperature range.
9.2 Functional Block Diagram
IN– Hall Element Bias Temperature Compensation Offset Cancellation VOUTPrecision Amplifier Output Amplifier VS GND GND VS
9.3 Feature Description
9.3.1 Current Input
Input current to the TMCS1108 passes through the isolated side of the package leadframe through the IN+ and IN– pins. The current flow through the package generates a magnetic field that is proportional to the input current, and measured by a galvanically isolated, precision, Hall sensor IC. As a result of the electrostatic shielding on the Hall sensor die, only the magnetic field generated by the input current is measured, thus limiting input voltage switching pass-through to the circuitry. This configuration allows for direct measurement of currents with high-voltage transients without signal distortion on the current-sensor output. The leadframe conductor has a nominal resistance of 1.8 m Ω at 25°C, and has a typical positive temperature coefficient as defined in Electrical Characteristics.
9.3.2 High-Precision Signal Chain
The TMCS1108 uses a precision, low-drift signal chain with proprietary sensor linearization techniques to provide a highly accurate and stable current measurement across the full temperature range of the device. The device is fully tested and calibrated at the factory to account for any variations in either silicon or packaging process variations. The full signal chain provides a fixed sensitivity voltage output that is proportional to the current through the leadframe of the isolated input.
9.3.2.1 Lifetime and Environmental Stability
The same compensation techniques utilized in the TMCS1108 to reduce temperature drift also greatly reduce lifetime drift due to aging, stress, and environmental conditions. Typical magnetic sensors suffer from up to 2% to www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 19 Product Folder Links: TMCS1108
3% of sensitivity drift due to aging at high operating temperatures. The TMCS1108 has greatly improved lifetime drift, as defined in the Electrical Characteristics table for total sensitivity error measured after the worst-case stress test during a three lot AEC-Q100 qualification. All other stress tests prescribed by an AEC-Q100 qualification caused lower than the specified sensitivity error, and were within the bounds specified within the Electrical Characteristics table. Figure 9-1 shows the total sensitivity error after the worst case stress test, a Highly Accelerated Stress Test (HAST) at 130°C and 85% relative humidity (RH), while Figure 9-2 and Figure 9-3 show the sensitivity and offset error drift after a 1000 hour, 125°C high temperature operating life stress test as specified by AEC-Q100. This test mimics typical device lifetime operation, and shows the likely device performance variation due to aging is vastly improved compared to typical magnetic sensors. Sensitivity Drift (%) Unit Count 100 120 140 160 D020 Figure 9-1. Sensitivity Error After 130°C, 85% RH HAST Sensitivity Drift (%) Unit Count 100 120 140 160 180 200 D021 Figure 9-2. Sensitivity Error Drift After AEC-Q100 High Temperature Operating Life Stress Test IOS Drift (mA) Unit Count 100 120 -50 -40 -30 -20 -10 0 10 20 30 40 50 D022 Figure 9-3. Input-Referred Offset Drift After AEC-Q100 High Temperature Operating Life Stress Test
9.3.2.2 Frequency Response
The TMCS1108 signal chain has a spectral response atypical of a linear analog system due to its discrete time sampling. The 250-kHz sampling interval implies an effective Nyquist frequency of 125 kHz, which limits spectral response to below this frequency. Higher frequency content than this frequency will be aliased down to lower spectrums. The TMCS1108 bandwidth is defined by the –3-dB spectral response of the entire signal chain which is constrained by the sampling frequency. Normalized gain and phase plots across frequency are shown below in Figure 9-4 and Figure 9-5, all variants have the same bandwidth and phase response. Signal content beyond the 3-dB bandwidth level will still have significant fundamental frequency transmission through the signal chain, but at increasing distortion levels. TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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Frequency (Hz) Gain (dB) 10 100 1k 10k 100k 1M All gains 80kHz -3dB Figure 9-4. Normalized Gain, All Variants Frequency (Hz) Phase (°) -180 -150 -120 -90 -60 -30 10 100 1k 10k 100k Figure 9-5. Normalized Phase, All Variants
9.3.2.3 Transient Response
The TMCS1108 signal chain includes a precision analog front end followed by a sampled integrator. At the end of each integration cycle, the signal propagates to the output. Depending on the alignment of a change in input current relative to the sampling window, the output might not settle to the final signal until the second integration cycle. Figure 9-6 shows a typical output waveform response to a 10-kHz sine wave input current. For a slowly varying input current signal, the output is a discrete time representation with a phase delay of the integration sampling window. Adding a first order filter of 100 kHz effectively smooths the output waveform with minimal impact to phase response. Time (s) Output Voltage (V) Input Current (A) 0 -5 0.5 -4 1 -3 1.5 -2 2 -1 2.5 0 3 1 3.5 2 4 3 4.5 4 5 5 5.5 6 D015 VOUT Input Current VOUT, 100 kHz Filter Figure 9-6. Response Behavior to 10-kHz Sine Wave Input Current Figure 9-7 shows two transient waveforms to an input-current step event, but occurring at different times during the sampling interval. In both cases, the full transition of the output takes two sampling intervals to reach the final output value. The timing of the current event relative to the sampling window determines the proportional amplitude of the first and second sampling intervals. www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 21 Product Folder Links: TMCS1108
Time (4Ps/div) Input Current (A) Output Voltage (V) -15 0.5 0 1 15 1.5 30 2 45 2.5 60 3 75 3.5 90 4 IIN Figure 9-7. Transient Response to Input-Current Step Sufficient for 1-V Output Swing The output value is effectively an average over the sampling window; therefore, a large-enough current transient can drive the output voltage to near the full scale range in the first sample response. This condition is likely to be true in the case of a short-circuit or fault event. Figure 9-8 shows an input-current step twice the full scale measurable range with two output voltage responses illustrating the effect of the sampling window. The relative timing and size of the input current transition determines both the time and amplitude of the first output transition. In either case, the total response time is slightly longer than one integration period. Time (4Ps/div) Input Current (A) Output Voltage (V) -10 -2 0 -1 10 0 20 1 30 2 40 3 50 4 60 5 70 6 IIN Figure 9-8. Transient Response to a Large Input Current Step
9.3.3 Internal Reference Voltage
The device has an internal resistor divider from the analog supply V S that determines the zero-current output voltage, VOUT,0A. This zero-current output level, along with sensitivity, determines the measurable input current range of the device and allows for unidirectional or bidirectional sensing as described in Absolute Maximum Ratings. The TMCS1108AxB variants have a zero-current output set by Equation 16, while the TMCS1108AxU devices have a zero-current output voltage set by Equation 17. VOUT,0A = VS × 0.5 (16) VOUT,0A = VS × 0.1 (17) These respective reference voltages enable a bidirectional measurable current range for the TMCS1108A2B devices and a unidirectional measurement range for the TMCS1108A2U devices, as shown in Figure 9-9. TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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Input Current (A) Output Voltage (V) -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 0.5 1.5 2.5 3.5 4.5 A2B A2U Figure 9-9. Output Voltage Relationship to Input Current for TMCS1108A2B and TMCS1108A2U
9.3.4 Current-Sensing Measurable Ranges
The TMCS1108 measurable input current range depends on the device variant, as well as the analog supply V S. The output voltage is limited by V OUT swing to either supply or ground. The linear output swing range to both V S and GND is calculated by Equation 18 and Equation 19. VOUT,max = VS – SwingVS (18) VOUT,min = SwingGND (19) Rearranging the transfer function of the device to solve for input current and substituting V OUT,max and V OUT,min yields maximum and minimum measurable input current ranges described by Equation 20 and Equation 21. IIN,MAX+ = (VOUT,max – VOUT,0A) / S (20) IIN,MAX- = (VOUT,0A – VOUT,min) / S (21) where
- I IN,MAX+ is the maximum linear measurable positive input current.
- I IN,MAX- is the maximum linear measurable negative input current.
- S is the sensitivity of the device variant.
- V OUT,0A is the appropriate zero current output voltage. TMCS1108AxB variants accommodate bidirectional current sensing by creating zero-current output voltage equal to half of the supply (V S) potential, while TMCS1108AxU variants provide most of the measurable range for positive currents.
9.4 Device Functional Modes
9.4.1 Power-Down Behavior
As a result of the inherent galvanic isolation of the device, very little consideration must be paid to powering down the device, as long as the limits in the Absolute Maximum Ratings table are not exceeded on any pins. The isolated current input and the low-voltage signal chain can be decoupled in operational behavior, as either can be energized with the other shut down, as long as the isolation barrier capabilities are not exceeded. The low- voltage power supply can be powered down while the isolated input is still connected to an active high-voltage signal or system. www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 23 Product Folder Links: TMCS1108
Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes, as well as validating and testing their design implementation to confirm system functionality.
10.1 Application Information
The key feature sets of the TMCS1108 provide significant advantages in any application where an isolated current measurement is required.
- Galvanic isolation provides a high isolated working voltage and excellent immunity to input voltage transients.
- Hall based measurement simplifies system level solution without the need for a power supply on the high voltage (HV) side.
- An input current path through the low impedance conductor minimizes power dissipation.
- Excellent accuracy and low temperature drift eliminate the need for multipoint calibrations without sacrificing system performance.
- A wide operating supply range enables a single device to function across a wide range of voltage levels. These advantages increase system-level performance while minimizing complexity for any application where precision current measurements must be made on isolated currents. Specific examples and design requirements are detailed in the following section.
10.1.1 Total Error Calculation Examples
Total error can be calculated for any arbitrary device condition and current level. Error sources considered should include input-referred offset current, power-supply rejection, input common-mode rejection, sensitivity error, nonlinearity, and the error caused by any external fields. Compare each of these error sources in percentage terms, as some are significant drivers of error and some have inconsequential impact to current error. Offset (Equation 22), PSRR (Equation 23), CMRR (Equation 24), and external field error (Equation 25) are all referred to the input, and so, are divided by the actual input current I IN to calculate percentage errors. For calculations of sensitivity error and nonlinearity error, the percentage limits explicitly specified in the Electrical Characteristics table can be used. OS OS I IN Ie (%) I (22) S PSRR IN PSRR * (V 5) Se (%) I (23) CM CMRR IN CMRR * Ve (%) I (24) EXT EXT B IN B Ge (%) I (25) When calculating error contributions across temperature, only the input offset current and sensitivity error contributions vary significantly. For determining offset error over a given temperature range ( ΔT), use Equation 26 to calculate total offset error current. Sensitivity error is specified for both –40°C to 85°C and –40°C to 125°C. The appropriate specification should be used based on application operating ambient temperature range. TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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q OS OS,25 C OS,drift I , T IN AI I T Ce % I (26) To accurately calculate the total expected error of the device, the contributions from each of the individual components above must be understood in reference to operating conditions. To account for the individual error sources that are statistically uncorrelated, a root sum square (RSS) error calculation should be used to calculate total error. For the TMCS1108, only the input referred offset current (I OS), CMRR, and PSRR are statistically correlated. These error terms are lumped in an RSS calculation to reflect this nature, as shown in Equation 27 for room temperature and Equation 28 for across a given temperature range. The same methodology can be applied for calculating typical total error by using the appropriate error term specification. OS EXT 2 2 2 2 RSS I PSRR CMRR B S NLe (%) e e e e e e (27) OS, T EXT 2 2 2 2 RSS, T I PSRR CMRR B S, T NLe (%) e e e e e e '' ' (28) The total error calculation has a strong dependence on the actual input current; therefore, always calculate total error across the dynamic range that is required. These curves asymptotically approach the sensitivity and nonlinearity error at high current levels, and approach infinity at low current levels due to offset error terms with input current in the denominator. Key figures of merit for any current-measurement system include the total error percentage at full-scale current, as well as the dynamic range of input current over which the error remains below some key level. Figure 10-1 illustrates the RSS maximum total error as a function of input current for a TMCS1108A2B at room temperature and across the full temperature range with VS of 5 V. Input Current (A) RSS Max Total Error (%) 0 5 10 15 20 25 RSS Max Error, 25°C RSS Max Error, -40°C to 85°C RSS Max Error, -40°C to 125°C Figure 10-1. RSS Error vs Input Current
10.1.1.1 Room Temperature Error Calculations
For room-temperature total-error calculations, specifications across temperature and drift are ignored. As an example, consider a TMCS1108A1B with a supply voltage (V S) of 3.3 V and a worst-case common-mode excursion of 100 V to calculate operating-point-specific parameters. Consider a measurement error due to an external magnetic field of 30 µT, roughly the Earth's magnetic field strength. The full-scale current range of the device in specified conditions is slightly greater than 28 A; therefore, calculate error at both 25 A and 12.5 A to highlight error dependence on the input-current level. Table 10-1 shows the individual error components and RSS maximum total error calculations at room temperature under the conditions specified. Relative to other errors, the additional error from CMRR is negligible, and can typically be ignored for total error calculations. www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 25 Product Folder Links: TMCS1108
Table 10-1. Total Error Calculation: Room Temperature Example ERROR COMPONENT SYMBOL EQUATION % TOTAL ERROR AT IIN = 25 A % TOTAL ERROR AT IIN = 12.5 A Input offset error eIos OS OS I IN PSRR error ePSRR S PSRR IN PSRR * (V 5) Se (%) I 0.88% 1.77% CMRR error eCMRR CM CMRR IN External Field error eBext EXT EXT B IN B Sensitivity error eS Specified in Electrical Characteristics 1.2% 1.2% Nonlinearity error eNL Specified in Electrical Characteristics 0.5% 0.5% RSS total error eRSS OS EXT 2 2 2 2 RSS I PSRR CMRR B S NLe (%) e e e e e e 2.01% 3.32%
10.1.1.2 Full Temperature Range Error Calculations
To calculate total error across any specific temperature range, Equation 27 and Equation 28 should be used for RSS maximum total errors, similar to the example for room temperatures. Conditions from the example in Section 10.1.1.1 have been replaced with their respective equations and error components for a –40°C to 85°C temperature range below in Table 10-2. Table 10-2. Total Error Calculation: –40°C to 85°C Example ERROR COMPONENT SYMBOL EQUATION % MAX TOTAL ERROR AT IIN = 25 A % MAX TOTAL ERROR AT IIN = 12.5 A Input offset error eIos,ΔT q OS OS,25 C OS,drift I , T IN AI I T Ce % I 0.80% 1.59% PSRR error ePSRR S PSRR IN PSRR * (V 5) CMRR error eCMRR CM CMRR IN External Field error eBext EXT EXT B IN B Sensitivity error eS,ΔT Specified in Electrical Characteristics 1.8% 1.8% Nonlinearity error eNL Specified in Electrical Characteristics 0.5% 0.5% RSS total error eRSS,ΔT OS, T EXT 2 2 2 2 RSS, T I PSRR CMRR B S, T NLe (%) e e e e e e '' ' 2.51% 3.83% TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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10.2 Typical Application
Inline sensing of inductive load currents, such as motor phases, provides significant benefits to the performance of a control systems, allowing advanced control algorithms and diagnostics with minimal postprocessing. A primary challenge to inline sensing is that the current sensor is subjected to full HV supply-level PWM transients driving the load. The inherent isolation of an in-package Hall-effect current sensor topology helps overcome this challenge, providing high common-mode immunity, as well as isolation between the high-voltage motor drive levels and the low-voltage control circuitry. Figure 10-2 illustrates the use of the TMCS1108 in such an application, driving the inductive load presented by a three phase motor. TMCS1108 IN+ IN– VOUT VS GND 5 V TMCS1108 TMCS1108 Figure 10-2. Inline Motor Phase Current Sensing
10.2.1 Design Requirements
For current sensing of a three-phase motor application, make sure to provide linear sensing across the expected current range, and make sure that the device remains within working thermal constraints. A single TMCS1108 for each phase can be used, or two phases can be measured, and the third phase calculated on the motor- controller host processor. For this example, consider a nominal supply of 5 V but a minimum of 4.9 V to include for some supply variation. Maximum output swings are defined according to TMCS1108 specifications, and a full-scale current measurement of ±20 A is required. Table 10-3. Example Application Design Requirements DESIGN PARAMETER EXAMPLE VALUE VS,nom 5 V VS,min 4.9 V IIN,FS ±20 A
10.2.2 Detailed Design Procedure
The primary design parameter for using the TMCS1108 is selecting the correct sensitivity variant, and because positive and negative current must be measured a bidirectional variant should be selected (A1B-A4B). Further consideration of noise and integration with an ADC can be explored, but is beyond the scope of this application design example. The TMCS1108AxB transfer function is effectively a transimpedance with a variable offset set by VOUT,0A, which is internally set to half of the analog supply as defined by Equation 29. VOUT = IIN × S + VOUT,0A = IIN × S + VS × .05 (29) Design of the sensing solution focuses on maximizing the sensitivity of the device while maintaining linear measurement over the expected current input range. The TMCS1108 has a slightly smaller linear output range to www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 27 Product Folder Links: TMCS1108
the supply than to ground; therefore, the measurable current range is always constrained by the positive swing to supply, SwingVS. To account for the operating margin, consider the minimum possible supply voltage V S,min. With the previous parameters, the maximum linear output voltage range is the range between V OUT,max and VOUT,0A, as defined by Equation 30. VOUT,max – VOUT,0A = VS,min – SwingVS – 0.5 × VS,min (30) Design parameters for this example application are shown in Table 10-4 along with the calculated output range. Table 10-4. Example Application Design Parameters DESIGN PARAMETER EXAMPLE VALUE SwingVS 0.2 V VOUT,max 4.7 V VOUT,0A at VS,min 2.45 V VOUT,max – VOUT,0A 2.25 V These design parameters result in a maximum positive linear output voltage swing of 2.25 V. To determine which sensitivity variant of the TMCS1108 most fully uses this linear range, calculate the maximum current range by Equation 31 for a bidirectional current (IB,MAX). IB,max = (VOUT,max - VOUT,0A) / SA<x> (31) where
- S A<x> is the sensitivity of the relevant A1-A4 variant. Table 10-5 shows such calculation for each gain variant of the TMCS1108 with the appropriate sensitivities. Table 10-5. Maximum Full-Scale Current Ranges With 2.25-V Positive Output Swing SENSITIVITY VARIANT SENSITIVITY IB,MAX TMCS1108A1B 50 mV/A ±45 A TMCS1108A2B 100 mV/A ±22.5 A TMCS1108A3B 200 mV/A ±11.25 A TMCS1108A4B 400 mV/A ±5.6 A In general, the highest sensitivity variant that provides for the desired full-scale current range is selected. For the design parameters in this example, the TMCS1108A2B with a sensitivity of 0.1 V/A is the proper selection because the maximum calculated ±22.5-A linear measurable range is sufficient for the desired ±20-A full-scale current. TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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10.2.3 Application Curve
The transfer function of the TMCS1108 linear sensing range for the nominal design parameters is shown in Figure 10-3. Input Current (A) Output Voltage (V) -25 -20 -15 -10 -5 0 5 10 15 20 25 0.5 1.5 2.5 3.5 4.5 -24.5 A, 0.05 V 0 A, 2.5 V 23 A, 4.8 V D001 Figure 10-3. Application Example Design Transfer Curve
11 Power Supply Recommendations
The TMCS1108 only requires a power supply (V S) on the low-voltage isolated side, which powers the analog circuitry independent of the isolated current input. V S determines the full-scale output range of the analog output VOUT, and can be supplied with any voltage between 3 V and 5.5 V. The TMCS1108 zero-current output voltage is derived from VS using a resistor divider; therefore, take care to optimize the power supply path for both noise and stability across temperature to provide the highest precision measurement. To filter noise in the power- supply path, place a low-ESR decoupling capacitor of 0.1 µF between V S and GND pins as close as possible to the supply and ground pins of the device. To compensate for noisy or high-impedance power supplies, add more decoupling capacitance. The TMCS1108 power supply V S can be sequenced independently of current flowing through the input. However, there is a typical 25 ms delay between V S reaching the recommended operating voltage and the analog output being valid. Within this delay V OUT transfers from a high impedance state to the active drive state, during which time the output voltage could transition between GND and V S. If this behavior must be avoided, a stable supply voltage to VS should be provided for longer than 25 ms prior to applying input current. www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 29 Product Folder Links: TMCS1108
12 Layout
12.1 Layout Guidelines
The TMCS1108 is specified for a continuous current handling capability on the TMCS1108EVM, which uses 3-oz copper pour planes. This current capability is fundamentally limited by the maximum device junction temperature and the thermal environment, primarily the PCB layout and design. To maximize current-handling capability and thermal stability of the device, take care with PCB layout and construction to optimize the thermal capability. Efforts to improve the thermal performance beyond the design and construction of the TMCS1108EVM can result in increased continuous-current capability due to higher heat transfer to the ambient environment. Keys to improving thermal performance of the PCB include:
- Use large copper planes for both input current path and isolated power planes and signals.
- Use heavier copper PCB construction.
- Place thermal via farms around the isolated current input.
- Provide airflow across the surface of the PCB. The TMCS1108 senses external magnetic fields, so make sure to minimize adjacent high-current traces in close proximity to the device. The input current trace can contribute additional magnetic field to the sensor if the input current traces are routed parallel to the vertical axis of the package. Figure 12-1 illustrates the most optimal input current routing into the TMCS1108. As the angle that the current approaches the device deviates from 0° to the horizontal axis, the current trace contributes some additional magnetic field to the sensor, increasing the effective sensitivity of the device. If current must be routed parallel to the package vertical axis, move the routing away from the package to minimize the impact to the sensitivity of the device. Terminate the input current path directly underneath the package lead footprint, and use a merged copper input trace for both the IN+ and IN– inputs. IIN,} IIN,0 1IN+ 8 VS 2IN+ 7 VOUT 3IN± 6 NC 4IN± 5 GND IIN,} IIN,0 } Figure 12-1. Magnetic Field Generated by Input Current Trace TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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In addition to thermal and magnetic optimization, make sure to consider the PCB design required creepage and clearance for system-level isolation requirements. Maintain required creepage between solder stencils, as shown in Figure 12-2, if possible. If not possible to maintain required PCB creepage between the two isolated sides at board level, add additional slots or grooves to the board. If more creepage and clearance is required for system isolation levels than is provided by the package, the entire device and solder mask can be encapsulated with an overmold compound to meet system-level requirements. VOUT NC Cu Plane Cu Plane IN+ IN± VS GND Solder Mask Creepage Cu Plane Cu Plane Figure 12-2. Layout for System Creepage Requirements
12.2 Layout Example
An example layout, shown in Figure 12-3 , is from the TMCS1108EVM. Device performance is targeted for thermal and magnetic characteristics of this layout, which provides optimal current flow from the terminal connectors to the device input pins while large copper planes enhance thermal performance. Figure 12-3. Recommended Board Top (Left) and Bottom (Right) Plane Layout www.ti.com TMCS1108 SBOSA36 – JANUARY 2021 Copyright © 2021 Texas Instruments Incorporated Submit Document Feedback 31 Product Folder Links: TMCS1108
13 Device and Documentation Support
13.1 Device Support
13.1.1 Development Support
For development tool support see the following:
- TMCS1108EVM
- TMCS1108 TI-TINA Model
- TMCS1108 TINA-TI Reference Design
13.2 Documentation Support
13.2.1 Related Documentation
For related documentation see the following:
- Texas Instruments, TMCS1108EVM users's guide
- Texas Instruments, Enabling Precision Current Sensing Designs with Nonratiometric Magnetic Current Sensors
- Texas Instruments, Low-Drift, Precision, In-Line Isolated Magnetic Motor Current Measurements
13.3 Receiving Notification of Documentation Updates
To receive notification of documentation updates, navigate to the device product folder on ti.com. Click on Subscribe to updates to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document.
13.4 Support Resources
TI E2E™ support forums are an engineer's go-to source for fast, verified answers and design help — straight from the experts. Search existing answers or ask your own question to get the quick design help you need. Linked content is provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use.
13.5 Trademarks
TI E2E™ is a trademark of Texas Instruments. All trademarks are the property of their respective owners.
13.6 Electrostatic Discharge Caution
This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications.
13.7 Glossary
TI Glossary This glossary lists and explains terms, acronyms, and definitions.
14 Mechanical, Packaging, and Orderable Information
The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. TMCS1108 SBOSA36 – JANUARY 2021 www.ti.com
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www.ti.com 27-Jan-2021 Addendum-Page 1 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Qty Eco Plan (2) Lead finish/ Ball material (6) MSL Peak Temp (3) Op Temp (°C) Device Marking (4/5) Samples TMCS1108A1BQDR ACTIVE SOIC D 8 2500 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A1B TMCS1108A1BQDT ACTIVE SOIC D 8 250 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A1B TMCS1108A1UQDR ACTIVE SOIC D 8 2500 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A1U TMCS1108A1UQDT ACTIVE SOIC D 8 250 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A1U TMCS1108A2BQDR ACTIVE SOIC D 8 2500 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A2B TMCS1108A2BQDT ACTIVE SOIC D 8 250 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A2B TMCS1108A2UQDR ACTIVE SOIC D 8 2500 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A2U TMCS1108A2UQDT ACTIVE SOIC D 8 250 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A2U TMCS1108A3BQDR ACTIVE SOIC D 8 2500 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A3B TMCS1108A3BQDT ACTIVE SOIC D 8 250 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A3B TMCS1108A3UQDR ACTIVE SOIC D 8 2500 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A3U TMCS1108A3UQDT ACTIVE SOIC D 8 250 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A3U TMCS1108A4BQDR ACTIVE SOIC D 8 2500 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A4B TMCS1108A4BQDT ACTIVE SOIC D 8 250 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A4B TMCS1108A4UQDR ACTIVE SOIC D 8 2500 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A4U TMCS1108A4UQDT ACTIVE SOIC D 8 250 RoHS & Green SN Level-2-260C-1 YEAR -40 to 85 M08A4U (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device.
www.ti.com 27-Jan-2021 Addendum-Page 2 (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based flame retardants must also meet the <=1000ppm threshold requirement. (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. (6) Lead finish/Ball material - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead finish/Ball material values may wrap to two lines if the finish value exceeds the maximum column width. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
*All dimensions are nominal Device Package Type Package Drawing Pins SPQ Reel Diameter (mm) Reel Width W1 (mm) (mm) (mm) (mm) (mm) W (mm) Pin1 Quadrant PACKAGE MATERIALS INFORMATION www.ti.com 28-Jan-2021 Pack Materials-Page 1
*All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) TMCS1108A1BQDR SOIC D 8 2500 350.0 350.0 43.0 TMCS1108A1BQDT SOIC D 8 250 350.0 350.0 43.0 TMCS1108A1UQDR SOIC D 8 2500 350.0 350.0 43.0 TMCS1108A1UQDT SOIC D 8 250 350.0 350.0 43.0 TMCS1108A2BQDR SOIC D 8 2500 350.0 350.0 43.0 TMCS1108A2BQDT SOIC D 8 250 350.0 350.0 43.0 TMCS1108A2UQDR SOIC D 8 2500 350.0 350.0 43.0 TMCS1108A2UQDT SOIC D 8 250 350.0 350.0 43.0 TMCS1108A3BQDR SOIC D 8 2500 350.0 350.0 43.0 TMCS1108A3BQDT SOIC D 8 250 350.0 350.0 43.0 TMCS1108A3UQDR SOIC D 8 2500 350.0 350.0 43.0 TMCS1108A3UQDT SOIC D 8 250 350.0 350.0 43.0 TMCS1108A4BQDR SOIC D 8 2500 350.0 350.0 43.0 TMCS1108A4BQDT SOIC D 8 250 350.0 350.0 43.0 TMCS1108A4UQDR SOIC D 8 2500 350.0 350.0 43.0 TMCS1108A4UQDT SOIC D 8 250 350.0 350.0 43.0 PACKAGE MATERIALS INFORMATION www.ti.com 28-Jan-2021 Pack Materials-Page 2
www.ti.com PACKAGE OUTLINE C .228-.244 TYP [5.80-6.19] .069 MAX [1.75] 6X .050 [1.27] 8X .012-.020 [0.31-0.51] .150 [3.81] .005-.010 TYP [0.13-0.25] 0 - 8 .004-.010 [0.11-0.25] .010 [0.25].016-.050 [0.41-1.27] 4X (0 -15 ) A .189-.197 [4.81-5.00] NOTE 3 B .150-.157 [3.81-3.98] NOTE 4 4X (0 -15 ) (.041) [1.04] SOIC - 1.75 mm max heightD0008A SMALL OUTLINE INTEGRATED CIRCUIT 4214825/C 02/2019 NOTES: 1. Linear dimensions are in inches [millimeters]. Dimensions in parenthesis are for reference only. Controlling dimensions are in inches. Dimensioning and tolerancing per ASME Y14.5M. 2. This drawing is subject to change without notice. 3. This dimension does not include mold flash, protrusions, or gate burrs. Mold flash, protrusions, or gate burrs shall not exceed .006 [0.15] per side. 4. This dimension does not include interlead flash. 5. Reference JEDEC registration MS-012, variation AA. 1 8 .010 [0.25] C A B PIN 1 ID AREA SEATING PLANE .004 [0.1] C SEE DETAIL A DETAIL A TYPICAL SCALE 2.800
www.ti.com EXAMPLE BOARD LAYOUT .0028 MAX [0.07] ALL AROUND .0028 MIN [0.07] ALL AROUND (.213) [5.4] 6X (.050 ) [1.27] 8X (.061 ) [1.55] 8X (.024) [0.6] (R.002 ) TYP [0.05] SOIC - 1.75 mm max heightD0008A SMALL OUTLINE INTEGRATED CIRCUIT 4214825/C 02/2019 NOTES: (continued) 6. Publication IPC-7351 may have alternate designs. 7. Solder mask tolerances between and around signal pads can vary based on board fabrication site. METAL SOLDER MASK OPENING NON SOLDER MASK DEFINED SOLDER MASK DETAILS EXPOSED METAL OPENING SOLDER MASK METAL UNDER SOLDER MASK SOLDER MASK DEFINED EXPOSED METAL LAND PATTERN EXAMPLE EXPOSED METAL SHOWN SCALE:8X SYMM 4 5 SEE DETAILS SYMM
www.ti.com EXAMPLE STENCIL DESIGN 8X (.061 ) [1.55] 8X (.024) [0.6] 6X (.050 ) [1.27] (.213) [5.4] (R.002 ) TYP [0.05] SOIC - 1.75 mm max heightD0008A SMALL OUTLINE INTEGRATED CIRCUIT 4214825/C 02/2019 NOTES: (continued) 8. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate design recommendations. 9. Board assembly site may have different recommendations for stencil design. SOLDER PASTE EXAMPLE BASED ON .005 INCH [0.125 MM] THICK STENCIL SCALE:8X SYMM SYMM 4 5
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