TCW FRANCEJOINT | Alldatasheet
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|| SEAL DESIGN Tolerance for the outside diameter of the seal (ØD) Bore diameter ØD1 (mm) Apparent metal cage Rubber coating Coating with grooves Roundness tolerance Bore diameter ØD1 (mm) Apparent metal cage Rubber coating ØD1 ≤ 50.0 0.18 0.25 50.0 < ØD1 ≤ 80.0 0.25 0.35 80.0 < ØD1 ≤ 120.0 0.30 0.50 120.0 < ØD1 ≤ 180.0 0.40 0.65 180.0 < ØD1 ≤ 300.0 0.25% of the outside diameter 0.80 300.0 < ØD1 ≤ 500.0 0.25% of the outside diameter 1.00 Tolerance for the inside diameter of the seal (Ød) Free and without constraint, the inside diameter of the sealing lip is always smaller than the diameter of the shaft. The pre-tightening or interference denotes the difference between these two values. Depending on the shaft diameter, the diameter of the sealing lip is generally considered to be less, between 0.8 and 3.5 mm. Pumping leads Clockwise Anti-clockwise Bi-directional R L H0 Other types of pumping leads can be created according to your specifications. Please contact our experts. |DESCRIPTION The TCW profile is a shaft seal composed of a single metal cage with rubber grooves on the outside of the cage, a primary sealing lip with integrated spring and an additional anti-pollution lip. |ADVANTAGES Very good static sealing Very good thermal expansion compensation Greater roughness is allowed in the housing Reduced risk of corrosion Easy to assemble with very limited bounce-back effect Sealing for low and high viscosity fluids Modern primary sealing lip with low radial forces Protection against undesirable air contaminants |APPLICATIONS Shaft sealing Engines Pumps Transmissions |MATERIALS Rubber ACM 70 - 75 Shore A EPDM 70 - 75 Shore A FKM 70 - 75 Shore A HNBR 70 - 75 Shore A NBR 70 - 75 Shore A Metal cage Steel - AISI 1010 Spring Steel - AISI 1070 - 1090 Stainless steel - AISI 316 STANDARD SHAFT SEALS TCW ROTARY SEALS | STANDARD SHAFT SEALS | TCW QUALITY & EXPERTISE FOR YOUR SEALING NEEDS
Maximum temperature depending on the materials ACM AEM EPDM FKM HNBR NBR VMQ Mineral oils Oils for motors +130°C +130°C – +170°C +130°C +100°C +150°C Oils for gearboxes +120°C +130°C – +150°C +110°C +80°C +130°C Oils for hypoid gears +120°C +130°C – +150°C +110°C +80°C – ATF oils +120°C +130°C – +170°C +130°C +100°C – Hydraulic oils +120°C +130°C – +150°C +130°C +90°C – Greases – +130°C – – +100°C +90°C – Fire-resistant fluids HFA group - Emulsion with more than 80% water – – – – +70°C +70°C +60°C HFB group - Opposite solution (water in oil) – – – – +70°C +70°C +60°C HFC group - Polymer aqueous solution – – +60°C – +70°C +70°C – HFD group - Water-free synthetic fluids – – – +150°C – – – Other fluids EL + L heating oil – – – – +100°C +90°C – Water for washing – – +130°C +100°C +100°C +90°C – Temperature range || TECHNICAL DATA Speed 20 40 60 80 100 120 140 160 180 200 500 1000 1500 2000 2500 3000 3500 4500 400050006000700090001500030000 800010000 Shaft diameter (mm) Shaft speed (r.p.m) Peripheral shaft speed (m/s) FKM / VMQ ACM / AEM / HNBR NBR PTFE The shaft seals with an additional protective lip are limited to a speed of 8 m/sec. Linear speed calculation: s (m/s) = [shaft Ø (mm) x speed (rpm) x π] 60,000 Pressure The standard shaft seals are generally used in unpressurised environments, or for pressures between 0.02 and 0.05 MPa maximum. Higher pressures are acceptable, following testing, for standard NBR or FKM shaft seals used on a shaft of less than 30 mm. 0,05 0,1 0,15 0,2 10 20 30 Shaft diameter (mm) Max. pressure (MPa) 1 m/s 1,5 m/s 2 m/s 2,5 m/s ROTARY SEALS | STANDARD SHAFT SEALS | TCW www.francejoint.com
10° / 20° R2 max 20° / 30° Ø D1 H8 Ø d1 h11 Ø d3 R || SHAFT DESIGN Shaft hardness Rotation speed Hardness in HRC s ≤ 4.0 m/sec 45 HRC 4.0 < s ≤ 10.0 m/s 55 HRC s > 10.0 m/sec 60 HRC Surface roughness Ra * 0.2 to 0.8 µm Rz 1.0 to 4.0 µm Rmax ≤6.3 µm *Ra = 0.1 µm for demanding applications Shaft tolerance Shaft diameter Ød1 (mm) Tolerance h11 (mm) Ød1 ≤ 3.0 -0.060 / 0 10.0 < Ød1 ≤ 18.0 -0.110 / 0 18.0 < Ød1 ≤ 30.0 -0.130 / 0 30.0 < Ød1 ≤ 50.0 -0.160 / 0 50.0 < Ød1 ≤ 80.0 -0.190 / 0 80.0 < Ød1 ≤ 120.0 -0.220 / 0 120.0 < Ød1 ≤ 180.0 -0.250 / 0 180.0 < Ød1 ≤ 250.0 -0.290 / 0 250.0 < Ød1 ≤ 315.0 -0.320 / 0 315.0 < Ød1 ≤ 400.0 -0.360 / 0 400.0 < Ød1 ≤ 500.0 -0.400 / 0 Chamfer and radius Shaft diameter Ød1 (mm) Chamfer diameter Ød3 (mm) Radius R (mm) Ød1 ≤ 10.0 Ød1 - 1.50 2.00 10.0 < Ød1 ≤ 20.0 Ød1 - 2.00 2.00 20.0 < Ød1 ≤ 30.0 Ød1 - 2.50 3.00 30.0 < Ød1 ≤ 40.0 Ød1 - 3.00 3.00 40.0 < Ød1 ≤ 50.0 Ød1 - 3.50 4.00 50.0 < Ød1 ≤ 70.0 Ød1 - 4.00 4.00 70.0 < Ød1 ≤ 95.0 Ød1 - 4.50 5.00 95.0 < Ød1 ≤ 130.0 Ød1 - 5.50 6.00 130.0 < Ød1 ≤ 240.0 Ød1 - 7.00 8.00 240.0 < Ød1 ≤ 500.0 Ød1 - 11.00 12.00 Shaft run out Shaft speed (r.p.m) 0,1 0,2 0,3 0,4 PTFE NBR - HNBR - ACM - AEM - FKM VMQ 1000 2000 3000 4000 5000 6000 Shaft run-out (mm) Eccentricity Shaft diameter (mm) Eccentricity (mm) 25 50 100 200150 25075 125 175 225 275 0,1 0,2 0,3 0,4 ROTARY SEALS | STANDARD SHAFT SEALS | TCW www.francejoint.com
Ra 1.6 to 6.3 µm Rz 10.0 to 25.0 µm Rmax ≤25.0 µm Housing tolerance Bore diameter ØD1 (mm) Tolerance H8 (mm) 10.0 < ØD1 ≤ 18.0 0 / +0.027 18.0 < ØD1 ≤ 30.0 0 / +0.033 30.0 < ØD1 ≤ 50.0 0 / +0.039 50.0 < ØD1 ≤ 80.0 0 / +0.046 80.0 < ØD1 ≤ 120.0 0 / +0.054 120.0 < ØD1 ≤ 180.0 0 / +0.063 180.0 < ØD1 ≤ 250.0 0 / +0.072 250.0 < ØD1 ≤ 315.0 0 / +0.081 315.0 < ØD1 ≤ 400.0 0 / +0.089 400.0 < ØD1 ≤ 500.0 0 / +0.097 500.0 < ØD1 ≤ 630.0 0 / +0.110 Housing radius and width Height H1 (mm) Width Radius R2 max (mm)L2min (H1 x 0.85) L1min (H1 x +0.3) 7.00 5.95 7.30 0.508.00 6.80 8.30 10.00 8.50 10.30 12.00 10.30 12.30 0.7015.00 12.75 15.30 20.00 17.00 20.30 || HOUSING DESIGN 10° / 20° R2 max 20° / 30° Ø D1 H8 Ø d1 h11 Ø d3 R ROTARY SEALS | STANDARD SHAFT SEALS | TCW www.francejoint.com
|| DIMENSIONS Part number Shaft diameter Ød1 h11 Bore diameter ØD1 H8 Seal height TCW 8 x 16 x 5 8.00 16.00 5.00 TCW 17 x 27 x 6 17.00 27.00 6.00 TCW 19 x 32 x 7 19.00 32.00 7.00 TCW 20 x 32 x 5.5 20.00 32.00 5.50 TCW 20 x 32 x 6 20.00 32.00 6.00 TCW 20 x 32 x 7 20.00 32.00 7.00 TCW 20 x 35 x 5.5 20.00 35.00 5.50 TCW 20 x 52 x 7.5 20.00 52.00 7.50 TCW 22 x 40 x 8 22.00 40.00 8.00 TCW 25 x 35 x 7 25.00 35.00 7.00 TCW 25 x 40 x 7 25.00 40.00 7.00 TCW 25 x 45 x 8 25.00 45.00 8.00 TCW 25 x 47 x 7 25.00 47.00 7.00 TCW 25 x 47 x 10 25.00 47.00 10.00 TCW 26 x 42 x 8 26.00 42.00 8.00 TCW 27 x 37 x 7 27.00 37.00 7.00 TCW 27 x 43 x 8 27.00 43.00 8.00 TCW 27 x 47 x 7 27.00 47.00 7.00 TCW 28 x 38 x 6 28.00 38.00 6.00 TCW 28 x 38 x 7 28.00 38.00 7.00 TCW 28 x 42 x 5 28.00 42.00 5.00 TCW 28 x 42 x 7 28.00 42.00 7.00 TCW 28 x 44 x 6 28.00 44.00 6.00 TCW 28 x 56 x 7 28.00 56.00 7.00 TCW 28 x 70 x 10 28.00 70.00 10.00 TCW 30 x 40 x 7 30.00 40.00 7.00 TCW 30 x 42 x 6 30.00 42.00 6.00 TCW 30 x 42 x 7 30.00 42.00 7.00 TCW 30 x 45 x 5 30.00 45.00 5.00 TCW 30 x 52 x 7 30.00 52.00 7.00 TCW 30 x 55 x 10 30.00 55.00 10.00 TCW 30 x 72 x 8 30.00 72.00 8.00 TCW 32 x 42 x 7 32.00 42.00 7.00 TCW 32 x 46 x 6 32.00 46.00 6.00 TCW 32 x 47 x 8 32.00 47.00 8.00 TCW 32 x 47 x 10 32.00 47.00 10.00 TCW 34 x 47 x 7 34.00 47.00 7.00 TCW 34 x 47 x 8 34.00 47.00 8.00 TCW 35 x 47 x 7 35.00 47.00 7.00 TCW 35 x 47 x 8 35.00 47.00 8.00 TCW 35 x 48 x 10 35.00 48.00 10.00 TCW 35 x 50 x 7 35.00 50.00 7.00 TCW 35 x 50 x 10 35.00 50.00 10.00 TCW 35 x 52 x 8 35.00 52.00 8.00 TCW 35 x 55 x 9 35.00 55.00 9.00 TCW 35 x 57 x 9 35.00 57.00 9.00 TCW 35 x 62 x 10 35.00 62.00 10.00 TCW 36 x 50 x 7 36.00 50.00 7.00 TCW 36 x 57 x 10 36.00 57.00 10.00 TCW 36 x 62 x 7 36.00 62.00 7.00 TCW 37 x 57 x 10 37.00 57.00 10.00 TCW 37 x 61 x 10 37.00 61.00 10.00 TCW 38 x 50 x 6 38.00 50.00 6.00 TCW 38 x 52 x 6 38.00 52.00 6.00 TCW 38 x 52 x 7 38.00 52.00 7.00 TCW 38 x 60 x 8 38.00 60.00 8.00 TCW 38 x 62 x 8 38.00 62.00 8.00 TCW 39 x 57 x 9.7 39.00 57.00 9.70 TCW 39 x 72 x 8 39.00 72.00 8.00 TCW 40 x 52 x 7 40.00 52.00 7.00 TCW 40 x 52 x 8 40.00 52.00 8.00 TCW 40 x 54 x 6.8 40.00 54.00 6.80 Part number Shaft diameter Ød1 h11 Bore diameter ØD1 H8 Seal height TCW 40 x 55 x 7 40.00 55.00 7.00 TCW 40 x 55 x 10 40.00 55.00 10.00 TCW 40 x 56 x 7 40.00 56.00 7.00 TCW 40 x 58 x 10 40.00 58.00 10.00 TCW 40 x 60 x 10 40.00 60.00 10.00 TCW 40 x 76 x 7 40.00 76.00 7.00 TCW 42 x 53 x 7 42.00 53.00 7.00 TCW 42 x 54 x 6 42.00 54.00 6.00 TCW 42 x 55 x 7 42.00 55.00 7.00 TCW 42 x 55 x 9 42.00 55.00 9.00 TCW 42 x 56 x 7 42.00 56.00 7.00 TCW 42 x 62 x 7 42.00 62.00 7.00 TCW 42 x 66 x 6 42.00 66.00 6.00 TCW 42 x 66 x 8 42.00 66.00 8.00 TCW 44 x 72 x 8 44.00 72.00 8.00 TCW 45 x 60 x 9 45.00 60.00 9.00 TCW 45 x 62 x 7 45.00 62.00 7.00 TCW 45 x 62 x 8 45.00 62.00 8.00 TCW 45 x 62 x 10 45.00 62.00 10.00 TCW 45 x 65 x 7 45.00 65.00 7.00 TCW 45 x 67 x 8 45.00 67.00 8.00 TCW 46 x 58 x 7 46.00 58.00 7.00 TCW 48 x 68 x 8 48.00 68.00 8.00 TCW 48 x 72 x 8 48.00 72.00 8.00 TCW 49 x 60 x 7 49.00 60.00 7.00 TCW 50 x 65 x 8 50.00 65.00 8.00 TCW 50 x 68 x 10 50.00 68.00 10.00 TCW 51 x 65 x 7 51.00 65.00 7.00 TCW 52 x 68 x 8 52.00 68.00 8.00 TCW 52 x 68 x 10 52.00 68.00 10.00 TCW 55 x 80 x 10 55.00 80.00 10.00 TCW 55 x 90 x 10 55.00 90.00 10.00 TCW 57 x 73 x 8 57.00 73.00 8.00 TCW 58 x 72 x 8 58.00 72.00 8.00 TCW 58 x 80 x 8 58.00 80.00 8.00 TCW 60 x 80 x 7.5 60.00 80.00 7.50 TCW 60 x 80 x 10 60.00 80.00 10.00 TCW 62 x 80 x 12 62.00 80.00 12.00 TCW 65 x 85 x 10 65.00 85.00 10.00 TCW 65 x 90 x 10 65.00 90.00 10.00 TCW 70 x 87 x 8.5 70.00 87.00 8.50 TCW 70 x 88 x 8 70.00 88.00 8.00 TCW 70 x 90 x 10 70.00 90.00 10.00 TCW 70 x 100 x 10 70.00 100.00 10.00 TCW 70 x 120 x 10 70.00 120.00 10.00 TCW 72 x 92 x 9.5 72.00 92.00 9.50 TCW 74 x 88 x 8 74.00 88.00 8.00 TCW 75 x 90 x 8 75.00 90.00 8.00 TCW 75 x 95 x 8 75.00 95.00 8.00 TCW 75 x 95 x 12 75.00 95.00 12.00 TCW 75 x 107 x 8 75.00 107.00 8.00 TCW 76 x 92 x 9.5 76.00 92.00 9.50 TCW 76 x 108 x 8.5 76.00 108.00 8.50 TCW 78 x 110 x 8.5 78.00 110.00 8.50 TCW 79 x 97 x 10 79.00 97.00 10.00 TCW 80 x 100 x 8 80.00 100.00 8.00 TCW 80 x 100 x 10 80.00 100.00 10.00 TCW 80 x 100 x 12 80.00 100.00 12.00 TCW 80 x 110 x 12 80.00 110.00 12.00 TCW 85 x 100 x 9 85.00 100.00 9.00 TCW 85 x 105 x 9 85.00 105.00 9.00 TCW 85 x 105 x 11 85.00 105.00 11.00 ROTARY SEALS | STANDARD SHAFT SEALS | TCW www.francejoint.com
Ød1 h11 Bore diameter ØD1 H8 Seal height TCW 85 x 105 x 12 85.00 105.00 12.00 TCW 85 x 110 x 10 85.00 110.00 10.00 TCW 85 x 117 x 8 85.00 117.00 8.00 TCW 85 x 119 x 8 85.00 119.00 8.00 TCW 85 x 119 x 8.5 85.00 119.00 8.50 TCW 88 x 104 x 8.5 88.00 104.00 8.50 TCW 88 x 108 x 11 88.00 108.00 11.00 TCW 90 x 104 x 11 90.00 104.00 11.00 TCW 90 x 110 x 7 90.00 110.00 7.00 TCW 90 x 110 x 8 90.00 110.00 8.00 TCW 90 x 110 x 11 90.00 110.00 11.00 TCW 90 x 110 x 12 90.00 110.00 12.00 TCW 90 x 120 x 11 90.00 120.00 11.00 TCW 92 x 108 x 9.5 92.00 108.00 9.50 Part number Shaft diameter Ød1 h11 Bore diameter ØD1 H8 Seal height TCW 92 x 110 x 7 92.00 110.00 7.00 TCW 92 x 110 x 9.5 92.00 110.00 9.50 TCW 92 x 125 x 12 92.00 125.00 12.00 TCW 93 x 114 x 13 93.00 114.00 13.00 TCW 95 x 115 x 12 95.00 115.00 12.00 TCW 95 x 120 x 13 95.00 120.00 13.00 TCW 96 x 116 x 9 96.00 116.00 9.00 TCW 100 x 110 x 7 100.00 110.00 7.00 TCW 100 x 130 x 13 100.00 130.00 13.00 TCW 110 x 130 x 13 110.00 130.00 13.00 TCW 115 x 135 x 10 115.00 135.00 10.00 TCW 125 x 143 x 13 125.00 143.00 13.00 TCW 140 x 160 x 10 140.00 160.00 10.00 TCW 150 x 172 x 18 150.00 172.00 18.00 ROTARY SEALS | STANDARD SHAFT SEALS | TCW FRANCE JOINT SAS Zone Artisanale Le Mortier - B.P . 50009 - Cugand - 85613 Montaigu Cedex - France Ph. +33 (0)2 51 42 13 76 - Fax +33 (0)2 51 43 61 14 - Email: contact@francejoint.fr - Website: www.francejoint.com