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Document overview
- PDF pages: 31
Technical content
Features
- A Controller and a high-voltage driver are integrated in a single package. Sine-wave PWM drive or wide-angle commutation drive is selectable.
- IGBTs are arranged in three-phase bridge unit.
- Built-in oscillator circuit (carrier frequency = fosc/252 (Hz))
- Bootstrap circuitry: Built-in bootstrap diode
- Built-in overcurrent protection, thermal shutdown, undervoltage lockout, and motor-lock detection.
- Internal voltage regulator circuit (VREG = 5 V (typ.), 30 mA (max), Vrefout = 5 V (typ.), 35 mA (max))
- Operating power supply voltage range: VCC = 13.5 to 16.5 V
- Motor power supply operating voltage range: VBB = 50 to 450 V Start of commercial production 2019-12 P-HSSOP34-0918-0.80-001 Weight: 0.74 g (typ.) © 2019 Toshiba Electronic Devices & Storage Corporation
(5V) 27 18 (Controller) (Driver) UH UL VH VL WH WL Output circuit Input/Output circuit Control circuit System clock generator Under voltage lockout Voltage Regulator (5V) 28 23 4 5 Under voltage lockout Lock detection FG CW/CCW VSP FGC HUM HVP HWP HWM HUP HVM LA SS SGND Idc PGND IS2 IS1 IS3 Vrefout VREG VBB VCC TR OSCR BSV BSU BSW U V W NC NC NC EPAD Voltage Regulator (5V) Voltage Regulator (5V) Voltage Regulator (5V) Under voltage lockout Under voltage lockout Under voltage lockout
Note: Die pad on the package surface and EPAD pin (a pin number is 1 .) are connected. When using the heat sink, handle it not to short with the IC pins. HVP HVM FGC Idc VREG NC HUP VCC NC SS PGND IS2 HWP HWM 33 32 31 30 29 28 27 26 25 24 22 20 19 18 21 CW/CCW NC TR EPAD HUM OSCR IS3 FG VSP SGND VBB BSW LA IS1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Vrefout 17 16 23 W V BSV U BSU (Die pad)
Pin No. Symbol Description Function
9 FG FG signal output
FGC = H: FG = output 1 ppr FGC = M: FG = output 2.4 ppr FGC = L: FG = output 3 ppr *ppr : one pulse per one electrical angle 8 VSP Voltage command input This pin has a pull-down resistor. (150 kΩ)
7 LA Lead angle control input
This pin has a pull-down resistor. (200 kΩ) Input voltage range: 0 to 5.0V SS=H: 0 to 28° in 16 steps. SS=L: 0 to 58° in 32 steps. 5 OSCR Resistor for oscillation Connect a resistor for internal clock oscillation. 4 TR Motor lock detection Connect a capacitor for motor lock detection oscillation or connect to GND.
3 HUP U-phase hall input+
When the hall signal inputs (UVW) ar e all Highs or all Lows, the gate block protection becomes active. Built-in digital filter (≈1.6 μs)
2 HUM U-phase hall input-
34 HVP V-phase hall input+
33 HVM V-phase hall input-
32 HWP W-phase hall input+
31 HWM W-phase hall input-
30 FGC FG output signal switch
This pin has a pull-down resistor. (100 kΩ) H: FG=output 1 ppr M: FG=output 2.4 ppr L: FG=output 3 ppr *ppr : one pulse per one electrical angle 28 Vrefout Reference voltage output 5 V (typ.), 35 mA (max), Connecting a capacitor for voltage stability.
29 SS Switch for commutation
This pin has a pull-down resistor. (100 kΩ) H: Wide-angle commutation (150° commutation) L: Sine-wave PWM drive (180° commutation)
26 CW/CCW Forward/Reverse
This pin has a pull-down resistor. (100 kΩ) H: Forward L: Reverse
27 Idc Current limit input
This pin has a pull-up resistor. (200 kΩ) DC link input Reference potential of 0.5 V. This pin has a RC filter ( ≈ 1 μs) and a digital filter (≈ 0.6 μs). 6 SGND Ground pin Signal ground. Connect with PGND and EPAD pin. 23 VREG Reference voltage output 5 V (typ.), 30 mA (max). Connecting a capacitor for voltage stability.
25 VCC Power supply pin for the
power stage 15 V (typ.)
22 PGND Ground pin Power ground
Connect with SGND and EPAD pin.
17 U U-phase output pin ―
16 BSU Bootstrap supply
(phase U) For connecting a bootstrap capacitor to the U-phase output. 19 IS1 U-phase IGBT emitter For connecting a detecting resistor for motor coil current to the PGND pin. 18 IS2 V-phase IGBT emitter For connecting a detecting resistor for motor coil current to the PGND pin.
15 BSV Bootstrap supply
(phase V) For connecting a bootstrap capacitor to the V-phase output.
14 V V-phase output pin ―
11 VBB High-voltage power
supply pin Power supply pin for driving a motor.
13 BSW Bootstrap supply
(phase W) For connecting a bootstrap capacitor to the W-phase output.
12 W W-phase output pin ―
10 IS3 W-phase IGBT emitter For connecting a detecting resistor for motor coil current to the PGND pin. 20/21/24 NC Non connection pin ― 1 EPAD Die pad connected pin This pin is connected with die pad on surface. Connect with PGND and SGND.
Input/Output Equivalent Circuits Equivalent circuit diagrams may be partially omitted or simplified for explanatory purposes. Pin Input/Output Signal Internal Circuit HUP HUM HVP HVM HWP HWM Analog / Digital Hysteresis: ±7.5 mV (typ.) Digital filter time constant: 1.6 μs (typ.) VSP Analog VSP voltage range: 0 to 10 V Internal pull-down resistor: 150 kΩ CW/CCW SS Digital L : 0.8 V (max) H: Vrefout - 1 V (min) Internal pull-down resistor: 100 kΩ LA Analog LA voltage range: 0 to 5.0 V Internal pull-down resistor: 200 kΩ Idc Analog Analog filter time constant: 1.0 μs (typ.) Digital filter time constant: 0.6 μs (typ.) Internal pull-up resistor: 200 kΩ FGC Digital L : 0.8 V (max) M: 2.0 V(min), 3.0 V(max) H: Vrefout - 1 V (min) Internal pull-down resistor: 100 kΩ 160 kΩ 140 kΩ 224 kΩ Vrefout Vrefout 76 kΩ 100 kΩ 100 kΩ Vrefout Vrefout Vrefout 200 kΩ 5 pF 200 kΩ 0.5 V Vrefout 50 kΩ 50 kΩ Vrefout 100 kΩ Vrefout Vrefout
Pin Input/Output Signal Internal Circuit FG Digital Push-pull output: ±2 mA (max) FGC=H: 1 ppr FGC=M: 2.4 ppr FGC=L: 3 ppr U V W IS1 IS2 IS3 U,V,W-phase output pin U,V,W-phase IGBT emitter pin VBB U V W IS1 IS2 IS3 Vrefout Vrefout
Absolute Maximum Ratings (Ta = 25°C) Characteristics Symbol Rating Unit Power supply voltage VBB 600 V VCC 18 Input voltage Vin (1) - 0.3 to VCC (Note 1) V Vin (2) - 0.3 to Vrefout +0.3 (Note 2) Output current (DC) IOUT 2 A Output current (pulse 1ms) IOUTP 3 (Note 3) A VREG current Ireg 30 mA Vrefout current Irefout 35 mA Power dissipation PD 35 (Note 4) W Operating temperature Topr - 30 to 115 (Note 5) °C Storage temperature Tstg - 55 to 150 °C Note: Absolute maximum ratings The maximum rating is the rating that should never be exceeded, even for a shortest of moments. If the maximum rating is exceeded, it could result in damage and/or deterioration of the IC as well as other devices beside the IC. Regardless of the operating conditions, please design so that the maximum rating is never exceeded. Please use within the specified operating range. Note 1: Vin (1) pin: VSP and LA Note 2: Vin (2) pin: HUP, HUM, HVP, HVM, HWP, HWM, SS, FGC, CW/CCW, and Idc. Note 3: Apply pulse Note 4: Package thermal resistance (θ j-c = 1°C/W) with an infinite heat sink at Ta = 25°C Note 5: The operating temperature range is determined according to the ‘PD MAX – Ta characteristics’. Operating Conditions (Ta = 25°C) Characteristics Symbol Min Typ. Max Unit Power supply voltage VBB 50 280 450 V VCC 13.5 15 16.5 Oscillation frequency fosc 3.5 5 6.4 MHz Output current Iout ― ― 2 A Operating temperature Topr - 30 (Note) ― 115 (Note) °C Note: The operating temperature range is determined according to the ‘PD MAX - Ta characteristics’.
PD MAX – Ta Ambient temperature Ta (°C) Power dissipation PD MAX (W) (1) (2) (3) 25 0 150 100 125 (4) (1) Infinite heat sink :Rθj-c = 1°C/W (2) Mounting on PCB (74.2 × 114.3 × 1.6 mm, Cu20%)、heat sink (10 × 10 × 1 mm, Cu) :Rθj-a = 21°C/W (3) Mounting on PCB without heat sink (74.2 × 114.3 × 1.6 mm, Cu20%) :Rθj-a = 37°C/W (4) IC only :Rθj-a = 68°C/W
Electrical Characteristics (Ta = 25°C) Characteristics Symbol Test Condition Min Typ. Max Unit Current dissipation IBB VBB = 450 V ― ― 0.5 mA ICC VCC = 15 V ― 5 10 Current consumption of bootstrap IBS (ON) VBS = 5 V, high-side ON ― 90 150 μA IBS (OFF) VBS = 5 V, high-side OFF ― 80 140 Input current IIN(LA) Vin = 5 V, LA ― 25 50 μA IIN(VSP) Vin = 5 V, VSP ― 35 70 IIN(Idc) Vin = GND, Idc ― -25 -50 IIN(1) Vin = 5 V, CW/CCW, FGC, SS ― 50 100 Input voltage VIN1 H CW/CCW, SS Vrefout − 1 ― Vrefout V L 0 ― 0.8 VIN2 H FGC 4 ― Vrefout V M 2 ― 3 L 0 ― 1 VSP(H) T Test mode for motor shipping SS=H 8.2 ― 10 V H PWM ON duty 95% SS=H 5.1 5.4 5.7 M Refresh → Start motor operation, SS=H 1.8 2.1 2.4 L Turned-off → Refresh SS=H 0.7 1.0 1.3 VSP(L) T Test mode for motor shipping SS=L 8.2 ― 10 V H PWM ON duty 92% SS=L 5.1 5.4 5.7 M Refresh → Start motor operation, SS=L 1.8 2.1 2.4 L Turned-off → Refresh SS=L 0.7 1.0 1.3 PWM oscillation frequency (Carrier frequency) FC (20) OSC/R = 68 kΩ 18 20 22 kHz FC (18) OSC/R = 75 kΩ 16.2 18 19.8 Motor lock detection TONTR T R = 0 . 0 1 μ F D r i v i n g t i m e ( N o t e ) 3.33 5 8.33 s TOFFTR TR=0.01 μF Turn off time (Note ) 20 30 46.15 s FTR TR=0.01 μF frequency 65 100 150 Hz Lead angle offset (LA) TLAH(0) LA = 0 V or Open, Hall IN = 100 Hz SS=H ― 0 ― ° TLAH(2.5) LA = 2.5 V, Hall IN = 100 Hz SS=H 11.25 15 18.75 TLAH (5) LA = 5 V, Hall IN = 100 Hz SS=H 26.25 28.125 ― Lead angle offset TLAL(0) LA = 0 V or Open, Hall IN = 100 Hz SS=L ― 0 ― ° TLAL (2.5) LA = 2.5 V, Hall IN = 100 Hz SS=L 26 30 33 TLAL (5) LA = 5 V, Hall IN = 100 Hz SS=L 52 57 60 Hall device input Input sensitivity VS Difference input 40 ― ― mVpp In-phase range VW ― 0.5 ― 4.0 V Input hysteresis VH(1) (Note) ±1.5 ±7.5 ±13.5 mV
H HUP, HVP, HWP: HUM, HVM, HWM = Vrefout/2 Vrefout − 1 ― Vrefout V L 0 ― 0.8 Current detection Vdc Idc 0.475 0.5 0.525 V Output voltage VFG (H) IOUT = 2 mA FG 4 ― ― V VFG (L) IOUT = −2 mA FG ― ― 1 Vrefout1 IOUT = 15 mA Vrefout 4.7 5.0 5.3 Vrefout2 IOUT = 35 mA Vrefout 4.5 5.0 5.3 VREG IOUT = 30 mA VREG 4.5 5.0 5.5 Output saturated voltage VCEsatH VCC = 15 V, IC = 1 A, High side ― 2.3 3.2 V VCEsatL VCC = 15 V, IC = 1 A, Low side ― 2.3 3.2 Forward voltage of FRD VFH IF = 1 A, High side ― 2.1 3.1 V VFL IF = 1 A, Low side ― 2.1 3.1 Thermal shutdown threshold TSD (Note ) 135 ― 185 TSDhys ― 50 ― VCC Undervoltage lockout (Driver) VCC (H) Undervoltage positive-going threshold 10.5 11.5 12.5 V VCC (L) Undervoltage negative-going threshold 10 11 12 VBS Undervoltage lockout (Driver) VBS (H) Undervoltage positive-going threshold 2.5 3.5 4.5 V VBS (L) Undervoltage negative-going threshold 2 3 4 Output delay time ton VBB = 280 V, VCC = 15 V, IC = 1 A ― 2 3.5 μs toff VBB = 280 V, VCC = 15 V, IC = 1 A ― 2 3.5 Input delay time TDC Idc (fosc = 5 MHz) ― 4.4 ― μs FRD reverse recovery time trr VBB = 280 V, VCC = 15 V, IC = 1 A ― 150 ― ns Note: No shipping inspection.
- Basic Operation The motor is driven by 120° commutation at startup. When the hall signal detects the motor rotating at the frequency of 1 Hz or higher, the rotor position is estimated and the motor is driven with the lead angle based on the LA input voltage. From start to 1 Hz: Driven by square wave (120° commutation)
1 Hz or higher: Driven by sine-wave PWM (180° commutation) or wide-angle commutation
(150° commutation) When fosc = 5 MHz, approx. 1 Hz. *: When f is 1 Hz or higher, the motor is driven by the command of the LA pin. When f is 1 Hz or less or the motor is driven with reverse rotation direction ( according to the timing chart), it is driven by 120° commutation (lead angle is 0°). Driven system (sine-wave PWM or wide-angle commutation) can be switched by the SS pin. Setting of lead angle is different between these driving systems. SS Driving system Lead angle L Sine-wave PWM drive (180° commutation) 0 to 58° / 32 steps H Wide-angle commutation (150° commutation) 0 to 28° / 16 steps 2. Voltage Command (VSP) Signal and Bootstrap Voltage Regulation SS=L (1) When VSP ≤ 1.0 V: The commutation signal outputs are disabled (i.e., gate protection is activated). (2) When 1.0 V < VSP ≤ 2.1 V: The low-side transistors are turned on at a regular (PWM carrier) frequency. (ON duty: 18/fosc) (3) When 2.1 V < VSP ≤ 7.3 V: During sine -wave PWM drive, the commutation signals directly appear externally. During square-wave drive, the low -side transistors are forced on at a regular (PWM carrier) frequency. (ON duty: 18/fosc) In stop state (Forward: 1Hz or less, Reverse: 5 Hz or less), commutation signals are outputted after VSP (VSP > 2.1 V) is inputted and the refresh function operates for 1.5ms ( typ.). In operation state (Forward: more than 1Hz, Reverse: more than 5 Hz), commutation signals are outputted after V SP (VSP > 2.1 V) is inputted. Note: In startup, low-side transistor should be turned on (1.0 V < VSP ≤ 2.1 V) for a certain period to charge gate power supply of high-side transistors. (4) When 8.2 V ≤ VSP ≤ 10 V (test mode for motor shipping): The TB67B000FG drives in sine -wave drive mode with lead angle of zero. However, it drives in square-wave mode in detecting reverse rotation. When VSP reaches 7.9 V (typ.), lead angle switches to zero. The PWM duty cycle is calculated as PWM carrier period × 92% (typ.) and kept the constant value at the following condition; 5.4 V (typ.) ≤ VSP. (1) (2) (3) 92% 2.1 V 1.0 V 5.4 V VSP (4) 7.3 V 8.2 V 10 V PWM Duty
SS=H (1) When VSP ≤ 1.0 V: The commutation signal outputs are disabled (i.e., gate protection is activated). (2) When 1.0 V < VSP ≤ 2.1 V: The low -side transistors are turned on at a regular frequency (PWM carrier frequency). (ON duty: 18/fosc) (3) When 2.1 V < VSP ≤ 7.3 V: During wide-angle commutation, the commutation signals directly appear externally. During square-wave drive, the low -side transistors are forced on at a regular (PWM carrier) frequency. (ON duty: 18/fosc) In stop state (Forward: 1Hz or less, Reverse: 5 Hz or less ), commutation signals are outputted after VSP (VSP > 2.1 V) is inputted and the refresh function operates for 1.5 ms (typ.). In operation state (Forward: more than 1Hz, Reverse: more than 5 Hz), commutation signals are outputted after V SP (VSP > 2.1 V) is inputted. Note: In startup, low-side transistor should be turned on (1.0 V < VSP ≤ 2.1 V) for a certain period to charge gate power supply of high-side transistors. (4) When 8.2 V ≤ VSP ≤ 10 V (test mode for motor shipping): The TB67B000FG drives in wide-angle commutation mode with lead angle of zero. However, it drives in square-wave mode in detecting reverse rotation. When VSP reaches 7.9 V (typ.), lead angle switches to zero. The PWM duty cycle is calculated as PWM carrier period × 95% (typ.) and kept the constant value at the following condition; 5.4 V (typ.) ≤ VSP. *: Maximum ON duty: Ton = 95% (typ.) when VSP = 5.4 V (typ.) Maximum ON duty may be 100% due to the influence of the filter inside the IC. Ex.: When fosc = 5 MHz, maximum ON time = 48 μs (typ.) (fc = 19.8 kHz) minimum ON time = 1.2 μs (typ.) (fc = 19.8 kHz) (1) (2) (3) 2.1 V 1.0 V 5.4 V VSP (4) 7.3 V 8.2 V 10 V PWM Duty (Upper phase) *95% (typ.) *2.4% (typ.)
- Dead Time Insertion (cross conduction protection) To prevent a short -circuit between low -side and high -side power devices during sine-wave PWM drive, a dead time is digitally inserted between the turn -on of one side and the turn -off of the other side. (The dead time is also implemented at the full duty cycle during square-wave drive.) Td = 9/fosc When fosc = 5 MHz, Td ≈ 1.8 μs (9/fosc) fosc = reference clock (CR oscillation frequency) When input voltage (VSP) is more than 2.1 V and the hall signal frequency is 1 Hz or less, the upper phase (UH, VH, and WH) operates PWM drives (according to V SP) with120° commutation. And the lower phase (UL, VL, and WL) operates with 120° commutation. It refreshes in off timing. (In case of reverse direction drive, the operation is the same as forward direction drive.) TSP: Changeable by VSP. (The condition in this figure: VSP = 5.4 V (typ.)), Ton = 18/fosc, Td = 9/fosc. *: Lead angle offset (LA pin) is not activated when hall signal frequency is 1 Hz or less. The lead angle is also deactivated in detecting of reverse rotation. 4. Lead Angle Control The lead angle can be adjusted between 0° and 58° according to the induced voltage level on the LA input. SS=L LA analog input (0 to 5 V in 32 separate steps.)
0 V = 0°
5 V = 58° (A lead angle of 58° is assumed when the LA voltage exceeds 5 V .) SS=H LA analog input (0 to 5 V in 16 separate steps). 5 V = 28° (A lead angle of 28° is assumed when the LA voltage exceeds 5 V .) Enhanced UH UL VH VL WH WL Output waveform (Image) Ton Td WH WL Td TSP UH (VH, WH) Td Td UL (VL, WL)
- PWM Carrier Frequency The triangular waveform generator provides a carrier frequency of fosc/252 necessary for PWM generation. (The triangular wave is also used to force the switch-on of low-side transistors during square-wave drive.) Carrier frequency: FC = fosc/252 (Hz), where fosc = reference clock (CR oscillator) frequency 6. Position Detecting Pin <Hall device input> <Hall IC input> Usage conditions: HUP, HVP, and HWP = GND to Vrefout HUM, HVM, and HWM = Vrefout / 2 7. Rotating Pulse Output The TB67B000FG outputs rotating pulse based on the hall signal. FGC pin can switch one pulse per electrical angle , 3 pulses per electrical angle , or 2.4 pulses per electrical angle . One pulse per electrical angle is generated from the hall signal of U phase. 3 pulses per electrical angle are generated by combining each rising and falling edge of U, V, and W phases. When the pulse is outputted at 2.4 pulses per electrical ang le (FGC=M), FG pin outputs L level under the condition that the direction of motor rotating is forward or reverse at 1 Hz or less. It is outputted regardless of the input voltage of VSP. FGC FG H 1 pulse per electrical angle M 2.4 pulses per electrical angle (2 pulses per 5/6 electrical angle) L 3 pulses per electrical angle Timing Chart of FG Signal HWM HVP HWP HUP HVM HUM FGC = L FGC = H FGC = M VH HUM HUP VS = 40 mV or more VS VH = 7.5 mV (typ.) VH
- Protection-related Functions (1) Overcurrent protection (Idc pin) If the DC -link current exceeds the corresponding internal reference voltage, the gate block is activated and the commutation signals (U, V , and W) are forced off. Overcurrent protection is disabled after every carrier period. Reference voltage = 0.5 V (typ.) (2) Abnormal hall signal protection When the hall signals (internal hall amplifier outputs) are all Highs or all Lows, or hall input signals (HUP , HUM, HVP , HVM, HWP , and HWM) are all open, the commutation outputs (U, V, and W) are forced off. When these inputs are then set to any other combination, the commutation output s are re-enabled. (3) Undervoltage lockout (VCC) While the power supply voltage is outside the rated range during power -on or power -off, the commutation outputs (U, V , and W) are forced off to stop the motor operation. The motor operation in power recovery is not guaranteed because the state of the circuit becomes unstable by power on sequence. <VCC> (4) Monitor for VBS bootstrap power supply When VBS power supply falls, high-side of IGBT output is turned off. (5) Thermal shutdown circuit When the IC temperature rises high abnormally because of internal or external heat generation, all outputs of IGBT are tuned off. TSD = 135°C (min), 185°C (max) TSDhys = 50°C (typ.) Recovery temperature after TSD is activated: TSD -TSDhys Output OFF Drive output Supply voltage 11.5 V (typ.) 11.0 V (typ.) GND VBB VCC: 15V(typ.) Output OFF Output drive Output OFF Output OFF High-side IGBT VBS (Output-BS) 3.5 V (typ.) 3 V (typ.) Output drive
- Motor-lock Detection When hall signal detects below state, intermitted operation (drive period: stop period = 1: 6) is repeated. <Description of motor-lock detection> When VSP exceeds 2.1 V , the detection period starts. In this time, the counter for the m otor lock detection starts counting. When direction of the motor rotation corresponds to the pin configuration (forward direction: sine-wave PWM mode or wide -angle commutation mode), lock detection is activated with 120° commutation (square-wave drive) under the condition that frequency of the hall signal is about 1 Hz or less (when fosc = 5 MHz). When direction of motor rotation is opposed against pin setting direction (reverse direction: reverse hall input in 120° commutation mode ), lock detection is activated under the condition that frequency of the hall signal is about 5 Hz or less (when fosc = 5 MHz). When lock detection enables, operation is turned off (output drive is OFF) during stop period. When VSP is set 1.0 V or less, counter is reset and the stop mode is released . Then, when VSP is set 2.1 V or more again, counter starts counting from the initial state. Table of lock detection CW/CCW pin VSP pin > 2.1V VSP pin ≤2.1V Direction of motor rotation ― CW CCW H (CW) Hall ≤ 1 Hz (Rotating direction: set of CW/CCW pin = motor) Hall ≤ 5 Hz (Rotating direction: set of CW/CCW pin ≠ motor) Inactive L (CCW) Hall ≤ 5 Hz (Rotating direction: set of CW/CCW pin ≠ motor) Hall ≤ 1 Hz (Rotating direction: set of CW/CCW pin = motor) Inactive <Setting method> Detection period and output-off period can be determined by an external capacitor (C1) of TR pin. ・Setting period Drive period Ton[s] =C1× (VH―VL) × 2/I × 500 counts Stop period Toff[s] =C1× (VH―VL) × 2/I × 3000 counts (Note 1) and Toff[s] =30 s (typ.). Note 1: Bootstrap capacitor does not charge (refresh) during stop period. To charge bootstrap capacitor in recovery, V SP should be set by voltage command input as follows; 1.0 V < VSP ≤ 2. 1 V. Note 2: When TR pin is open, the operation moves to stop mode (drive output OFF) by open detection. Note 3: Counter is not activated by applying fixed voltage (GND) to the TR pin. Then, the drive mode can be continued because the motor lock detection is turned off. 120° commutation →wide-angle commutation 120° commutation→sine-wave drive (Hall > 1 Hz) Hall U Hall V Hall W Counter Oscillation Open detection by TR pin Counter reset TR Drive output control Counter start Counter reset VSP VSP>2.1V (typ.) VSP<1V (typ.)
CW/CCW SS Hall input (frequency) Drive method No. H H CW (1 Hz or less) Square-wave drive (120° commutation) 5 CW (1 Hz or higher) Wide-angle commutation (150° commutation) 3 CCW Square-wave drive (120° commutation) 6 L CW (1 Hz or less) Square-wave drive (120° commutation) 5 CW (1 Hz or higher) Sine-wave PWM drive (180° commutation) 1 CCW Square-wave drive (120° commutation) 6 L H CW Square-wave drive (120° commutation) 8 CCW (1 Hz or less) Square-wave drive (120° commutation) 7 CCW (1 Hz or higher) Wide-angle commutation (150° commutation) 4 L CW Square-wave drive (120° commutation) 8 CCW (1 Hz or less) Square-wave drive (120° commutation) 7 CCW (1 Hz or higher) Sine-wave PWM drive (180° commutation) 2
Timing Chart 1: Output waveform of sine-wave PWM drive (CW/CCW = H, SS = L, LA = GND, Non-inverted hall signal inputs) Note: The above timing chart is simplified to illustrate the function and behavior of the device. Modulaed signal Carrier frequency U (IC internal) Vrefout (typ.) GND U VBB GND VBB GND V VBB GND W Output waveform HWM HVP HWP HUM HVM HUP (Noninverted hall signal inputs)
Timing Chart 2: Output waveform of sine-wave PWM drive (CW/CCW = L, SS = L, LA = GND, Inverted hall signal inputs) Note: The above timing chart is simplified to illustrate the function and behavior of the device. U (IC internal) Vrefout (typ.) GND U VBB GND VBB V W GND GND Output waveform HWM HVP HWP HUP HVM HUM (Inverted hall signal inputs) Modulaed signal Carrier frequency VBB
Timing Chart 3: Output waveform of wide-angle commutation (CW/CCW = H, SS = H, LA = GND, Non-inverted hall signal inputs) Note: The above timing chart is simplified to illustrate the function and behavior of the device. indicates the high -impedance state. Output waveform U VBB HWM HVP HWP HUM HVM HUP (Noninverted hall signal inputs) V W PWM generation (IC internal) VSP input voltage Carrier frequency GND GND GND VBB VBB VBB VBB VBB VBB
Timing Chart 4: Output waveform of wide-angle commutation (CW/CCW = L, SS = H, LA = GND, Inverted hall signal inputs) Note: The above timing chart is simplified to illustrate the function and behavior of the device. indicates the high-impedance state. PWM generation (IC internal) Output waveform U GND GND GND VBB VBB VBB VBB VBB VBB VBB V W HWM HVP HWP HUP HVM HUM (Inverted hall signal inputs) VSP input voltage Carrier frequency
Timing Chart 5: Output waveform of square-wave drive (CW/CCW = H, LA = GND, Non-inverted hall signal inputs) Note: The above timing chart is simplified to illustrate the function and behavior of the device. indicates the high -impedance state. PWM generation (IC internal) Output waveform U VBB V W HWM HVP HWP HUM HVM HUP (Noninverted hall signal inputs) VSP input voltage Carrier frequency GND GND GND VBB VBB VBB VBB VBB VBB
Timing Chart 6: Output waveform of square-wave drive (CW/CCW = H, LA = GND, Inverted hall signal inputs) Note: The above timing chart is simplified to illustrate the function and behavior of the device. indicates the high -impedance state. PWM generation (IC internal) Output waveform U VBB HWM HVP HWP HUP HVM HUM (Inverted hall signal inputs) V W VSP input voltage Carrier frequency GND GND GND VBB VBB VBB VBB VBB VBB
Timing Chart 7: Output waveform of square-wave drive (CW/CCW = L, LA = GND, Inverted hall signal inputs) Note: The above timing chart is simplified to illustrate the function and behavior of the device. indicates the high-impedance state. PWM generation (IC internal) Output waveform U VBB V W HWM HVP HWP HUP HVM HUM (Inverted hall signal inputs) VSP input voltage Carrier frequency GND GND GND VBB VBB VBB VBB VBB VBB
Timing Chart 8: Output waveform of square-wave drive (CW/CCW = L, LA = GND, Non-inverted hall signal inputs) Note: The above timing chart is simplified to illustrate the function and behavior of the device. indicates the high -impedance state. PWM generation (IC internal) Output waveform U VBB HWM HVP HWP HUM HVM HUP (Noninverted hall signal inputs) V W VSP input voltage Carrier frequency GND GND GND VBB VBB VBB VBB VBB VBB
Application Circuit Example Utmost care is necessary in the design of board layout since the IC may be destroyed and cause smoke or ignition by short-circuiting between outputs, air contamination faults, or faults due to improper grounding, or by short-circuiting between contiguous pins. Specially, in the design of the output, VBB, U, V , W, IS1, IS2, IS3, BSU, BSV , BSW and GND lines which have high voltage and high current, utmost care is necessary. Add overcurrent protection such as a fuse not to allow large current continuing to flow in case of over current generation or IC breakdown. EPAD NC NC NC SGND Vrefout FG CW/CCW Low-side driver VREG Input protection logic Thermal shutdown BSV BSU VBB BSW U V W High-side level shift driver Voltage Regulator (5V) C10
27 Idc
(Controller) (Driver) VSP IS1 IS3 TR FGC HUM HVP HWP OSCR HWM HUP HVM UH UL VH VL WH WL Output circuit LA Input/Output circuit 29 SS Control circuit System clock generator Under voltage lockout Voltage Regulator (5V) 28 23 4 5 Under voltage lockout Lock detection Vrefout Vrefout MCU Vrefout Vrefout Vrefout Voltage Regulator (5V) Voltage Regulator (5V) Voltage Regulator (5V) Under voltage lockout Under voltage lockout Under voltage lockout
Symbol Purpose Recommended value Note R1 Internal clock generation 68 kΩ (Note 1) C1 Motor lock detection 10 V / 0.01 μF (Note 2) C2 Vrefout oscillation protection 10 V / 0.1 μF to 1.0 μF (Note 3) VREG power supply stability
25 V / 1 μF
(Note 3) C4 25 V / 1000 pF Noise absorber
10 V / 1000pF
(Note 4) R2 5.1 kΩ R3 Overcurrent detection 0.62 Ω ± 1% (1 W) (Note 5) VCC power supply stability
25 V / 10 μF
(Note 3) C7 25 V / 0.1 μF C8, C9, C10 Bootstrap capacitor 25 V / 2.2 μF (Note 6) Note 1: For carrier frequency and dead time, determine the resistor to set the oscillation frequency of 6.4 MHz or less. Note 2: This component sets the output stop period and output drive period of motor lock detection. When this function is not u sed, connect it to GND. As for detailed descriptions, please refer to the section of “Motor-lock Detection” in this document. Note 3: This component is used as a capacitor for power supply stability. Adjust it to the application environment as required. In mounting, place it as close as possible to the base of the leads of this product to improve the noise elimination. Note 4: These components are used as a low-pass filter for noise absorption. Test to confirm noise filtering, then determine its constant number. Note 5: This component is used to set the value for overcurrent detection. Iout (max) = Vdc / R3 (Vdc = 0.5 V (typ.)) Note 6: The required bootstrap capacitance value varies depending on the motor drive conditions. The voltage stress for the capacitor equals to the value of VCC.
P-HSSOP34-0918-0.80-001 Unit: mm Weight: 0.74g (typ.) Note: Die pad on the package surface and EPAD pin (a pin number is 1 .) are connected. When using the heat sink, handle it not to short with the IC pins. Note: Die pad on the package surface and each lead pin may have burr made of mold resin. It has no influence on the product’s characteristics to use.
- Block Diagrams Some of the functional blocks, circuits, or constants in the block diagram may be omitted or simplified for explanatory purposes. 2. Equivalent Circuits The equivalent circuit diagrams may be simplified or some parts of them may be omitted for explanatory purposes. 3. Timing Charts Timing charts may be simplified for explanatory purposes. 4. Application Circuits The application circuits shown in this document are provided for reference purposes only. Thorough evaluation is required, especially at the mass production design stage. Providing these application circuit examples does not grant a license for industrial property rights. 5. Test Circuits Components in the test circuits are used only to obtain and confirm the device characteristics. These components and circuits are not guaranteed to prevent malfunction or failure from occurring in the application equipment. IC Usage Considerations Notes on handling of ICs [1] The absolute maximum ratings of a semiconductor device are a set of ratings that must not be exceeded, even for a moment. Do not exceed any of these ratings. Exceeding the rating(s) may cause the device breakdown, damage or deterioration, and may result injury by explosion or combustion. [2] Use an appropriate power supply fuse to ensure that a large current does not continuously flow in case of over current and/or IC failure. The IC will fully break down when used under conditions that exceed its absolute maximum ratings, when the wiring is routed improperly or when an abnormal pulse noise occurs from the wiring or load, causing a large current to continuously flow and the breakdown can lead smoke or ignition. To minimize the effects of the flow of a large current in case of breakdown, appropriate settings, such as fuse capacity, fusing time and insertion circuit location, are required. [3] If you r design includes an inductive load such as a motor coil, incorporate a protection circuit into the design to prevent device malfunction or breakdown caused by the current resulting from the inrush current at power ON or the negative current resulting from the back electromotive force at power OFF. IC breakdown may cause injury, smoke or ignition. Use a stable power supply with ICs with built -in protection functions. If the power supply is unstable, the protection function may not operate, causing IC breakdown. IC breakdown may cause injury, smoke or ignition. [4] Do not insert devices in the wrong orientation or incorrectly. Make sure that the positive and negative terminals of power supplies are connected properly. Otherwise, the current or power consumption may exceed the absolute maximum rating, and exceeding the rating(s) may cause the device breakdown, damage or deterioration, and may result injury by explosion or combustion. In addition, do not use any device that is applied the current with inserti ng in the wrong orientation or incorrectly even just one time. Utmost care is necessary in the design of board layout since the IC may be destroyed and cause smoke or ignition by short-circuiting between outputs, air contamination faults, or faults due to improper grounding, or by short -circuiting between contiguous pins. Specially, in the design of the output, V BB, U, V, W, IS1, IS2, IS3 , BSU, BSV, BSW, and GND lines which have high voltage and high current, utmost care is necessary. [5] Die pad on the package surface and EPAD pin (a pin number is 1.) are connected. When using the heat sink, handle it not to short with the IC terminals. When applying the different potential with GND level to the heat sink, insulate with die pad and the heat sink.
Points to remember on handling of ICs (1) Over current Protection Circuit Over current protection circuits (referred to as current limiter circuits) do not necessarily protect ICs under all circumstances. If the over current protection circuits operate against the over current, clear the over current status immediately. Depending on the method of use and usage conditions, such as exceeding absolute maximum ratings can cause the over current protection circuit to not operate properly or IC breakdown before oper ation. In addition, depending on the method of use and usage conditions, if over current continues to flow for a long time after operation, the IC may generate heat resulting in breakdown. (2) Thermal Shutdown Circuit Thermal shutdown circuits do not nec essarily protect ICs under all circumstances. If the thermal shutdown circuits operate against the over temperature, clear the heat generation status immediately. Depending on the method of use and usage conditions, such as exceeding absolute maximum ratings can cause the thermal shutdown circuit to not operate properly or IC breakdown before operation. (3) Heat Radiation Design In using an IC with large current flow such as power amp, regulator or driver, please design the device so that heat is appropriately radiated, not to exceed the specified junction temperature (T j) at any time and condition. These ICs generate heat even during normal use. An inadequate IC heat radiation design can lead to decrease in IC life, deterioration of IC characteristics or I C breakdown. In addition, please design the device taking into considerate the effect of IC heat radiation with peripheral components. (4) Back-EMF When a motor rotates in the reverse direction, stops or slows down abruptly, a current flow back to the mot or’s power supply due to the effect of back -EMF. If the current sink capability of the power supply is small, the device’s motor power supply and output pins might be exposed to conditions beyond absolute maximum ratings. To avoid this problem, take the effect of back-EMF into consideration in system design.
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