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Technical content

Ultrasonic Sensors with TEACH-Mode Programming

  • Fast, easy-to-use TEACH-Mode programming; no potentiometer adjustments
  • Program both outputs together or independently, with either an upward or a downward analog output slope
  • Remote TEACH for security and convenience
  • Choose models with 150 mm to 1 m range (5.9 in to 39.4 in) or 300 mm to 2 m range (11.8 in to 78.7 in)
  • Wide operating range of –20 °C to +70 °C (–4 °F to +158 °F)
  • Choose models with NPN or PNP discrete output, plus 0 to 10V dc or 4 to 20 mA sourcing analog output
  • LED indicators for Power ON/OFF; Signal Strength; and Analog/Discrete Outputs Conducting
  • Choose models with integral unterminated 2 m (6.5 ft) or 9 m (30 ft) cable, or with M12/Euro-style quick-disconnect connection
  • Compact, self-contained sensor package
  • Rugged design for use in demanding sensing environments; rated IEC IP67, NEMA 6P WARNING:
  • Do not use this device for personnel protection
  • Using this device for personnel protection could result in serious injury or death.
  • This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A device failure or malfunction can cause either an energized (on) or de-energized (off) output condition. Models—Proximity Mode Models Range and Frequency Cable1 Supply Voltage Discrete Output Analog Output Response Time T30UINA 150 mm to 1 m (5.9 in to 39 in) 228 kHz 2 m (6.5 ft)

12 V dc to 24 V dc

T30UINAQ 5-pin Euro quick- disconnect T30UIPA 2 m (6.5 ft) PNP T30UIPAQ 5-pin Euro quick- disconnect T30UUNA 2 m (6.5 ft)

15 V dc to 24 V dc

T30UUNAQ 5-pin Euro quick- disconnect T30UUPA 2 m (6.5 ft) PNP T30UUPAQ 5-pin Euro quick- disconnect T30UINB 300 mm to 2 m (11.8 in to 79 in) 128 kHz 2 m (6.5 ft) T30UINBQ 5-pin Euro quick- disconnect T30UIPB 2 m (6.5 ft) PNP T30UIPBQ 5-pin Euro quick- disconnect T30UUNB 2 m (6.5 ft) T30UUNBQ 5-pin Euro quick- disconnect T30UUPB 2 m (6.5 ft) PNP T30UUPBQ 5-pin Euro quick- disconnect Overview The U-GAGE is an easy-to-use ultrasonic sensor, ideal for demanding environments. Simple push-button programming provides flexibility for a variety of applications. Excellent for measurement applications such as sensing of liquid levels in a tank or, for example, determining box heights for sorting purposes. Each sensor includes both an analog and a discrete output, which may be programmed independently with different window limits or together with identical limits. Each output has the option of being set with a sensing distance set point centered within a 10-mm window. 1 • To order the 9 m (30 ft) PVC cable model, add the suffix "W/30" to the cabled model number. For example, T30UINA/30.

  • Models with a quick disconnect require a mating cordset. U-GAGE® T30 Series with Analog and Discrete Outputs Original Document 57438 Rev. D

10 May 2019

Figure 1. U-GAGE T30 Series sensor programming push buttons and indicators Note: All LED indicators momentarily turn off when the sensor changes state between Program and Run modes. indicates the operating status of the sensor. There are two modes of indication for the LED indicators: Run Mode and Program Mode.

Shield* *It is recommended that the shield wire be connected to either earth ground or DC common. 12-24V dc 4-20 mA or 0-10V 100 mA Maximum

5 Remote

Shield* *It is recommended that the shield wire be connected to either earth ground or DC common. 12-24V dc 4-20 mA or 0-10V 100 mA Maximum Cabled wiring diagrams are shown. Quick disconnect wiring diagrams are functionally identical. Configuring a Sensor Window Limits Window limits can be taught to the sensor in several ways, using either the push buttons on the back of the sensor or remote input. Note: When the sensor changes state between PROGRAM and RUN modes, all of the LED indicators turn OFF momentarily, before the appropriate LEDs come ON as described below. The sensing window limits expand temporarily to full scale (max range) during PROGRAM mode. Remote Input To program the sensor remotely or to disable the keypad, use the Remote Programming function. In addition to programming the sensor, use the remote input to disable the buttons for security, preventing unauthorized or accidental programming changes. Connect the gray wire of the sensor to +12 V dc to 24 V dc, with a remote programming switch connected between them. Note: The impedance of the remote teach input is 55 kΩ. Programming is accomplished by following the sequence of input pulses. The duration of each pulse (corresponding to a push button “click”), and the period between multiple pulses, are defined as: 0.04 seconds < T < 0.8 seconds. Note: To exit PROGRAM mode without saving any changes, hold the Remote line high > 2 seconds (before teaching the second limit). The sensor reverts to the last saved program. U-GAGE® T30 Series with Analog and Discrete Outputs P/N 57438 Rev. D www.bannerengineering.com - Tel: + 1 888 373 6767 3

Figure 2. Timing programs for remote TEACH programming

  • The sensor returns to Run mode if the first TEACH condition is not registered within 120 seconds.
  • After the first limit is taught, the sensor remains in Program mode until the TEACH sequence is finished.
  • To exit PROGRAM mode without saving any changes, press and hold the programming push button > 2 seconds or hold the Remote line high > 2 seconds (before teaching the second limit). The sensor reverts to the last saved program. Configuring Limits for Either Analog or Discrete Output Note: To exit PROGRAM mode without saving any changes, press and hold the programming push button > 2 seconds or hold the Remote line high > 2 seconds (before teaching the second limit). The sensor reverts to the last saved program. 1. Choose the output for the first set of window limits (analog or discrete). Method Action Result Push Button Press and hold the corresponding button (analog or discrete) until the green Power LED turns Off and the appropriate amber Output LED turns On. Power LED: Off Output LED: On The sensor is waiting for the first limit. Remote Input2 No action required; sensor is ready for first limit teach. None 2. Configure the first limit. Method Action Result Push Button a. Position the target for the first limit. b. Briefly press the same button. Output LED: On flashing The sensor is waiting for the second limit. The first limit is configured. Remote Input a. Position the target for the first limit. b. Configure the first limit.
  • To configure the first discrete limit, pulse the remote input one time.
  • To configure the first analog limit, pulse the remote input two times. c. Wait > 0.8 seconds. The first limit is configured. 3. Teach the second limit. Method Action Result Push Button a. Position the target for the second limit. b. Press the button again. The second limit is configured. Power LED: On Output LED: Off The sensor returns to Run mode. Remote Input a. Position the target for the second limit (no time out). b. Pulse the remote input one time to configure the second limit for either discrete or analog. The second limit is configured. 4. Repeat for the other output (analog or discrete) if a second output is desired. 2 0.04 seconds < T < 0.8 seconds U-GAGE® T30 Series with Analog and Discrete Outputs 4 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 57438 Rev. D

Configure Analog or Discrete Limits Using the Auto-Zero Feature For some applications, a sensing distance set point centered within a minimum sensing window may be required. The TEACH procedure for this application is simple: configuring the same limit twice causes the sensor to program a 10-mm window centered on the position taught (position ±5 mm). Note: The sensor allows for some forgiveness in this procedure. If the two limits are not exactly the same (but closer than the minimum 10-mm window required), the sensor places the set point at the average of the two limits. Configuring Identical Limits for Both Analog and Discrete Outputs Simultaneously To set both the analog and the discrete outputs at exactly the same limits, both may be set simultaneously. 1. Enter PROGRAM mode. Method Action Result Push Button a. Press and hold either the analog or discrete button until Output LED turns On. b. Press and hold the other button (analog or discrete) until its Output LED turns On. Both Output LEDs: On The sensor is waiting for the first limit. Remote Input3 No action required; sensor is ready for first limit teach. None 2. Configure the first limit. Method Action Result Push Button a. Position the target for the first limit. b. Press either the analog or the discrete button. Both Output LEDs: On flashing The sensor is waiting for the second limit. The first limit is configured. Remote Input a. Position the target for the first limit. b. Pulse the remote input three times to configure the first limit. The first limit is configured. 3. Teach the second limit. Method Action Result Push Button a. Position the target for the second limit. b. Press either the analog or the discrete button. Power LED: On Both Output LEDs: On, if the outputs are conducting within the window limits The sensor returns to Run mode. The second limit is configured. Remote Input a. Position the target for the second limit. b. Pulse the remote input one time to configure the second limit. The second limit is configured. Push Button Lockout Push Button Remote Wire 0.04 sec. < T < 0.8 sec. Procedure Result Procedure Result Not available via push button Not applicable

  • Four-pulse the remote line T TT T
  • Push buttons are either enabled or disabled, depending on previous condition Analog Output The U-GAGE T30 Series series sensor may be configured for either a positive or a negative output slope, based on which condition is taught first (see Figure 3 on page 6). If the near limit is taught first, the slope is positive; if the far limit is taught first, the slope is negative. Banner’s scalable analog output automatically distributes the output signal over the width of the programmed sensing window. The U-GAGE T30 Series also features a 2-second hold upon loss of the received analog signal, which is useful for harsh and unstable applications. In the event of analog signal loss for longer than 2 seconds, the analog output goes to 3.6 mA or 0 V dc, which may be used to trigger an alarm. 3 0.04 seconds < T < 0.8 seconds U-GAGE® T30 Series with Analog and Discrete Outputs P/N 57438 Rev. D www.bannerengineering.com - Tel: + 1 888 373 6767 5

Figure 3. Positive and Negative Output Slopes Note: The analog current output tracks slightly past each window limit (from 3.8 to 20.5 mA). the sensor may be corrupt. Contact Banner Engineering for further information. at 25 ºC under fixed sensing conditions. programmed separately, or together. Objects passing inside the specified near limit will produce a false response. meets IEC 60947-5-2 (Shock: 30G 11 ms duration, half sine wave) requirements.

All measurements are in mm. SMB30A

  • Right-angle bracket with curved slot for versatile orientation
  • Clearance for M6 (¼ in) hardware
  • Mounting hole for 30 mm sensor
  • 12-ga. stainless steel

69 A B

C Hole center spacing: A to B=40 Hole size: A=ø 6.3, B= 27.1 x 6.3, C=ø 30.5 SMB1815SF

  • Swivel with set screws for mounting sensors by the cable hub
  • Black reinforced thermoplastic polyester
  • Stainless steel swivel locking hardware and hex wrench included B A 25 Hole center spacing: A = 36.0 Hole size: A = ø 5.0, B = ø 15.0 SMB30C
  • 30 mm split clamp, black PBT bracket
  • Stainless steel mounting hardware included
  • Mounting hole for 30 mm sensor 66 A B Hole center spacing: A=ø 45 Hole size: B=ø 27.2 SMB30SC
  • Swivel bracket with 30 mm mounting hole for sensor
  • Black reinforced thermoplastic polyester
  • Stainless steel mounting and swivel locking hardware included B A Hole center spacing: A=ø 50.8 Hole size: A=ø 7.0, B=ø 30.0 Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. For patent information, see www.bannerengineering.com/patents. U-GAGE® T30 Series with Analog and Discrete Outputs © Banner Engineering Corp. All rights reserved