SS72012

Amphenol CIT.

The Wire & Cable Book

Manufacturer: Amphenol CIT.

Document: 144 Pages / 3Mb

Request Quote Download Datasheet Read online HTML view

Read SS72012 online.

MX100Q-22 ACIT | Alldatasheet

Document overview

Manufacturer or author: Provided By alldatasheet.com(free datasheet download site)
PDF pages: 144

Technical content

Wire&Cable Book Aerospace | Military | Transportation | Industrial | Specialty

i Aerospace | Military | Transportation | Industrial | Specialty Thermaxhasbeenattheforefrontoftechnologysince th e 1950s as a pioneer in the use of high-temperature fluoropolymersinwireinsulationandcablejackets. Fiftyyearslater,thistechnologyremainsthebackbone of the military and aerospace market and has been successfully used in applications within the Telecommunication, Automotive, Medical, and Sensor markets, and in other areas where temperature resistanceiscriticalthroughouttheworld. Our reputation as a provider of solutions for high performancewireandcableapplicationskeepsusdriven to continuously raise the bar on innovative designs to meetyourchallenges. Whether your application is suited for a standard productorrequiresperformanceenhancementssuchas faster transmission speeds, lower loss characteristics, increasedmechanicaltoughness,resistancetoextreme temperatures,oranycombinationofdesiredattributes, Thermaxcanprovideyouwiththebestsolution. Today, Thermax continues to provide cutting-edge technology,settingusapartwithinnovativedesigns— such as a new composite tape construction using our Seamless Wrap PTFE tape technology—raising the bar againonwireperformance. Our large-scale commitment to operating world-class testandlabfacilitiesensuresthatourproductswillfulfill your requirements, no matter how tough. With five locations in the U.S. and Mexico, our first-class manufacturingcapacityandflexibilityhelpskeepyour programsandproductionuptospeed. Thermax is the wire and cable supplier you can count on to always apply the most advanced design and manufacturingexpertiseforyourapplication. Theevolutionofwireandcabletechnology

Aerospace | Military | Transportation | Industrial | Specialty Ourcommitmenttofirst-classtestcapability isunma tchedamongwireandcablemanufacturers: 1093˚ C (2,000˚ F) flame test of Thermazone (aircraft engine fire-resistant wire) insulation. HighTemperature•AbrasionResistant•SolventandFuel Resistan t•PTFE•Mineral-Filled•HighPower•LowLoss• CompositePower/Signal•MIL-Spec•CustomDesigns InstrumentationandAvionicsCables• PowerCables•In-FlightEntertainment Cables•FuelSystemCables•Engine ControlandMonitoringCables•SWAMP Wire•Low-LossCoaxialCable Arc track testing to ensure wire performance. Me cha nical and EnvironmentalElectrical

Flame Resistance
Flammability (60° Vertical Flam e test)
Accelerated Aging
Cold Bend
Wet / Dry Arc Propagation
TA Differential Scanning Calo rimeter
Thermal Shock
Humidity Resistance
Laser Mark Optical Contrast
Mark Durability
Forced Hydrolysis
Wire Separation
Flexure Endurance
Melt Flow Rate
Adhesion to Potting Compound
Circumferential Elongation
Torsion Testing
Kocour Testing
Solderability
Wire to Wire Abrasion
Insulation Resistance
Dynamic Cut-Through
Wicking
Immersion
Attenuation
VSWR
Impedance
Differential Impedance
Velocity of Propagation
Time Delay
Capacitance
Inductance
Corona Extinction
Low Noise Testing
Shielding Effectiveness
Crosstalk

Aerospace | Military | Transportation | Industrial | Specialty Nondestructivelasermarkingforwireinsulationandcable jackets ensuresabsolutepermanenceandsuperiorlegibility oncablesassmallas.6mm(.024")diameter. Even on irregular jacke t surfaces, laser marking is crisp and undistorted. Our Seamless Wrap PTFE tapeprovideswire insulationandcable jacketswiththelook, feel,andhandling characteristicsofan extrusion(seepage2 formoredetails). LTEextrudedexpanded PTFEpr ovideslow loss,lightweight,and increasedvelocityof propagation(seepage 3formoredetails).

Aerospace | Military | Transportation | Industrial | Specialty TechnologySpotlights High-PerformanceData andPowerCables MaxFliteIFE(In-FlightEntertainment)cables— foraerospaceandotherapplications AircraftEntertainmentSystemcables Low-Noisecables— foraerospaceandotherapplications Sensorcables Flighttestcables—foraerospaceapplications Thermocouplecables LeakyFeederradiatingcable LTEhigh-speedcables CellTecparallel-paircables High-PerformanceCoaxialCables LTE high-speedcoaxialcables MaxFormcable Hand-formablecablewiththeperformance MaxFlexcable Flexiblereplacementforsemi-rigidcables; MobileSolutionscable Low-loss,high-temperaturereplacementfor MobileSolutions 2cable CellTeccoaxialcable Miniature,high-velocitycablewith AerospaceWireandCable MIL-W-16878(NEMAHP3,HP4)wires General-purposehookupwireswith TypeE,EE,andETcables Shieldedandjacketedcableswith M22759(SAEAS22759)wires Severe-environmentwireswithawidevarietyof MIL-W-25038wires Wiresforextremehightemperatureenvironments, MIL-W-81381wires WireswithFEP/polyimideinsulationforenhanced MIL-DTL-27500(NEMAWC27500)cables Shieldedandjacketedcableswithawidevarietyof componentwiresandjackettypes MIL-W-81822(SAEAS81822)wires CommercialWireandCable Thermax750ultra-high-temperature, GlossaryofWireand IndexesbyPartNumber IndexbyThermaxand

Aerospace | Military | Transportation | Industrial | Specialty SeamlessWrap high-per formancePTFEtapetechnology Thermax SeamlessWrap PTFE wireinsulationand cablejacketoffersalltheadvantagesofatapewrap withthesmoothappearanceandinstallationcharac- teristicsofanextrusion. SeamlessWrap featuresanoutersurfacethat:

Looksandfeelslikeanextrudedjacket;
Reducesthepossibilityofdamageduring installationorre-routing(noseamstosnag);
YieldsamoreconsistentﬁnalO.D.forcleaner stripping,marking,andstriping;
Acceptsclear,permanentlasermarking. Becauseofitsuniformcrosssection, SeamlessWrap issuperiortoconventionalwrappedtapein:
Consistentwallthickness;
Increaseddielectricstrength;
Enhancedwetanddryarcpropagationresistance. Byeliminatingthemechanical“weakpoints”ofseams inconventionalwrappedtapes, SeamlessWrap:
Signiﬁcantlyimprovesabrasionresistance, particularlywire-to-wire;
Eliminatesdelaminatingofsinteredtapelayers;
HasenhancedcrackresistanceforuseinSWAMP andﬁrezoneapplications. WiresandcablesareavailablewithSeamlessWrap insulationand/orjacketsasnotedontheproduct pagesofthiscatalog. SeamlessWrap PT FEtape: ProvenTechnology SeamlessWrapinsulation cutsclean andsmooth withnounraveling. Clear,crisplasermarkingenhanced by smoothoutersurface. Seamless Wrap provid essuperiorabrasionresistance 300 2000 1500 Cycles to failure 1000 500 200 Weight (grams) 150 Standard tape wrapped wire ‘A’ Standard tape wrapped wire ‘B’ Thermax Seamless Wrap StandardtypesAandBarePTFEtapescommonlyutilizedin thec onstructionofM22579/80–/92wires. Testedusingthe“OscillatingRod”method.100samplesofeach typetested;chartindicatesaveragenumberofcyclestofailure foreachtype. RelativeAbrasionResults Seamless Wrap provides superiorhydrolyticresistance 336 672 1008 1344 1680 20160 Hours Under Test IR Reading (Average)1.E+07 1.E+08 1.E+09 1.E+10 1.E+11 1.E+12 1.E+13 T60 613ASeamless Wrap ForcedHydrolysis/Insulation Resi stance,PTFEoverOasisHNFilm

Aerospace | Military | Transportation | Industrial | Specialty LTE extrudedexpandedair-spacedPTFEdielectric

Velocityofpropagationupto85% ielectricconstantof1.38
Lowcapacitance
Increasedphasestability
Highairpercentagebyvolume
Spacesavingsupto40%
Velocityofpropagationupto85% ielectricconstantof1.38
Lowcapacitance
Increasedphasestability
Highairpercentagebyvolume
Spacesavingsupto40% LTEdielectric—highspeed,lowloss,lightweight. Thermax LTEis apatentedextrudedexpandedlow-densityPTFEdielectricofferingmultipleadvantages, notonlyoversolidPTFE,butotherair-spacedconstructionsaswell. Unlikeclosed-cellfoam,perforated-tape,orﬁlament/air-spacedtypes,LTEdoesnotlosemechanicalstrength athighpercentagesofair.Infact,LTEmaintainsstructuralintegrityatupto70%airbyvolume.Becausetheair isintroducedintothePTFEduringtheextrusionprocess,LTEhasahomogenousdispersionofairwithinits structure,providinghighly-consistentperformancefromlottolotandwithinalengthofcable. OtheradvantagesofLTEconstructioninclude:
50Ω,75Ω,and95Ωimpedancestandard; otherimpedancesavailable.
Lowercapacitanceatallimpedances.
Lowerattenuation.
260˚Ctemperaturerating,withstableperformanceatelevatedtemperatures.
Enhancedcableﬂexibility.
High-performancereplacementsforMIL-C-17cablessuchasRG-142,179,393,and400.
Twinaxialtypes,bothparallelandtwistedpair. Seepage4for100Base-TEthernetcableswithLTEinsulation;page14fortwinaxialandhigh-speed miniaturecableswithLTEdielectrics;andpage17forcoaxialLTEcables.Othercabletypesarealso availablewithLTEdielectrics;justcontactyourThermaxrepresentativewithyourrequirements.

Aerospace | Military | Transportation | Industrial | Specialty Thermax Differential Velocityof Capacitance Attenuation(dB/100ft.) NearEndCrosstalk TimeDelay Cat.5eAttenuation P/N Impedance Propagation (pF/ft) 10MHz 100MHz @100MHz (Ns/ft.) Budget(ft.) MX100Q-22 100Ω±10% 79% 13.0 1.7 6.0 <-32dB 1.29 350 MX100Q-24 100Ω±10% 79% 13.0 2.4 8.0 <-32dB 1.29 270 MX100Q-26 100Ω±10% 79% 13.0 3.0 10.5 <-32dB 1.29 200 MaxFlite high-per formance100Base-TEthernetcables MaxFlite data cablesarehigh-performance,high- speed100Base-TEthernetcablesdesignedforusein aircraftIFE(In-FlightEntertainment)systems.Theyare alsoidealforotherapplicationsusingIEEE1394, ARINC629,andsimilarprotocols. ThesecablesfeatureouradvancedLTEextruded expandedPTFEdielectricforincreasedvelocityof propagation,andareavailableasquad,ortwisted- pair(singleordouble)constructions. Theycanalsobeusedascomponentsinmore complexcableswithadditionalcomponentssuchas powerwires,coaxialcables,orothertypes. MaxFlitecablesmeettheﬂammabilityrequirements ofFAR25.853,andthesmokeandtoxicityrequire- mentsofBoeingandAirbusABD0031. Performance: Temperaturerating: 150˚C.Highertemperatureratings(upto 260˚C)availablewithplatingotherthantinonshieldwires. ConstructionDetails Jacket: TransparentblueFEP. Outershield: Roundtin-platedcopperbraid,85% minimumcoverage. Innershield: Flattin-platedcopperbraid,92% minimumcoverage. Componentwireinsulation: LTEextrudedexpandedPTFE withsinteredPTFEtapejacket. Componentwireconductor: StrandedSPCorSPCA. Identiﬁcation: Markertapeunderjacket. Options: Otherinsulationorshieldmaterialsand/or platingavailableonrequest. Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M).Allvaluesarenominalunlessotherwiseindicated. SPCA:S ilver-platedhigh-strengthcopperalloy. SPC: Silver-platedcopper. Allvaluesarenominalunlessotherwiseindicated. Conductor Insulation Filler Inner shield Outer shield Jacket1 2 4 MaxFlite100Base-TEthernetcable—Quad InsulationColor: Wir e1: Red; Wire2: Green; Wire3: Blue; Wire4: Yellow. Seenextpageforsingleanddoubletwisted-pairconstruction. Someproportionsalteredtoillustratedetail. Thermax InnerConductor Insulation InnerShield OuterShield Jacket Min.Bend Weigh tP/N AWG Strands Diameter Material Diameter Diameter Diameter Diameter Radius MX100Q-24 DimensionsandWeights ElectricalPerformance

Aerospace | Military | Transportation | Industrial | Specialty MaxFlite high-per formance100Base-TEthernetcables Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M).Allvaluesarenominalunlessotherwiseindicated. SPCA:S ilver-platedhigh-strengthcopperalloy. SPC: Silver-platedcopper. *Cablemaybebentinoneaxisonly,asindicatedindrawing. Allvaluesarenominalunlessotherwiseindicated. Seepreviouspageforquadconstruction. C D Bend Axis B Inner shield Outer shield Jacket A Conductor Insulation2 MaxFlite100Base-TEthernetcable—Twisted-Pair(Double) InsulationColor: Wir e1: Red; Wire2: Red/blackstripe; Wire3: Blue; Wire4: Blue/blackstripe. Someproportionsalteredtoillustratedetail. Thermax Differential Velocityof Capacitance Attenuation(dB/100ft.) NearEndCrosstalk TimeDelay Cat.5eAttenuation P/N Imp edance Propagation (pF/ft) 10MHz 100MHz @100MHz (Ns/ft.) Budget(ft.) MX100P-22 100Ω±10% 79% 13.0 2.0 6.5 <-32dB 1.29 300 MX100P-24 100Ω±10% 79% 13.0 2.4 7.5 <-32dB 1.29 280 Thermax InnerConductor Insulation OuterShield Jacket Min.Bend Weigh tP/N AWG Strands Diameter Material Diameter ABCD Radius* MX100P-24 DimensionsandWeights ElectricalPerformance Conductor Insulation Filler Inner shield Outer shield Jacket 1 2 MaxFlite100Base-TEthernetcable—Twisted-Pair(Single) InsulationColor: Wir e1: White; Wire2: Blue. Someproportionsalteredtoillustratedetail. Thermax Differential Velocityof Capacitance Attenuation(dB/100ft.) NearEndCrosstalk TimeDelay Cat.5eAttenuation P/N Impedance Propagation (pF/ft) 10MHz 100MHz @100MHz (Ns/ft.) Budget(ft.) MX100-22 100Ω±10% 79% 13.0 1.6 5.5 N/A 1.29 380 MX100-24 100Ω±10% 79% 13.0 2.1 7.1 N/A 1.29 285 Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M).Allvaluesarenominalunlessotherwiseindicated. SPCA:Silver-platedhigh-strengthcopperalloy. SPC: Silver-platedcopper. Allvaluesarenominalunlessotherwiseindicated. Thermax InnerConductor Insulation InnerShield OuterShield Jacket Min.Bend Weigh tP/N AWG Strands Diameter Material Diameter Diameter Diameter Diameter Radius MX100-24 DimensionsandWeights ElectricalPerformance

Aerospace | Military | Transportation | Industrial | Specialty AircraftEntertainmentSystemCables Ascommercialaircraftentertainmentsystems bec omeincreasinglysophisticated, thetechnology ofthecablesusedinthesystemsisanimportant factorincleansignaldelivery. Thermaxaircraftentertainmentsystemcablesare customdesignsthatarecomposedofmaterialsthat bestsuitnotonlytheelectricalandelectronic characteristicsofthespeciﬁcsystem,butmeet safetyandreliabilityrequirementsaswell. Thesecablestypicallyincludecoaxialand/orhigh- speedtwisted-pairtwinaxialdatacables(suchasthe MaxFlitecablesshownonpages4and5),alongwith othercomponentwiresforpowerandsignaltrans- mission. Thedata-transmissioncablecomponentscanalso besuppliedwithouruniqueLTEexpandedPTFE dielectricforincreaseddataspeedandlightweight (seepage3fordetails). Thematerialoptionslistedonthispagerepresent typicalchoicesforin-ﬂightenvironments. PleasecontactyourThermaxrepresentativewith yourspeciﬁcrequirements. ConstructionOptions Componentwires: Conductors: Tin-platedstrandedcopper.Alsoavailablein high-strengthcopperalloy.Nickelorsilver platingavailableforhighertemperature ratingthantinplating. Insulation: ExtrudedFEP. PTFE,compositetypes,and ETFEavailabledependingonapplication. Coaxialcables: Lightweight,low-losstypeswithLTEexpandedextruded PTFEdielectric forvelocityofpropagationupto80%;50or 75ohmimpedance(seepages13forstandardtypes). Silver-platedcoppershield,withextrudedFEPjackets; otherjacketmaterialsavailable. Twisted-pairdatacables: Conductors: 24AWG(19/36)silver-platedhigh-strength copperalloyconductors. PrimaryInsulation: LTEexpandedextrudedlow-density PTFE,orotherinsulationtypes. Shield: 38AWGnickel-platedcopper. Jacket: ExtrudedFEP. PTFE,compositetypes,and ETFEavailabledependingonapplication. ThesecablescanincludeourMaxFlite(100Base-T Ethernet)datacables—seepage4fordetails. Cabling: Componentwiresandcablesarecabledtogetherand jacketedwithFEP,ETFE,orhigh-densitypolyurethane. Identiﬁcation: Asrequired,includingpermanentlasermarking.

Aerospace | Military | Transportation | Industrial | Specialty Low-NoiseCables ThermaxLow-Noisecables minimize triboelectric noisegeneratedbycablemovement,aswellas providingsuperiorshieldingtoprotectsignalsfrom externalinterference. Thesecablesareidealforusewithpiezoelectric accelerometersorothersensitivetransducers,or otherapplicationswithlow-powersignalsand/or electricallynoisyenvironments. TheyarealsousedinairborneEVM(EngineVibration Monitoring)systems,withapprovalsfrommany majoraerospacemanufacturers. Thecablesshownbelowarejustafewexamplesof ourlow-noisecableexpertise.Manyothercombina- tionsofmaterialsandconstructioncanbeusedto producealow-noisecablethatwillfulﬁllyourneeds; pleasecontactyourThermaxrepresentativewith yourrequirements. ConstructionOptions Jacket: TapewrappedPTFE;extrudedjacketorourunique SeamlessWrap PTFEtapeoptional. Shield: Nickel-orsilver-platedcopper. Dielectric: TapewrappedPTFEwithsemiconductiveinner andouterPTFEtape.“SS”partnumbersfeature ourproprietaryeasy-strippingdesign. CenterConductor: Nickelorsilver-platedstrandedcopper. Options: Widevarietyofoptionsforconductorand shieldmaterialsandplatingandconﬁgurations oflow-noiselayeringavailable. Dimensionsininches(mm).Weightsinpounds/1000feet(Kg/1 0 00M).Allvaluesarenominalunlessotherwiseindicated. NPC: Nickel-platedcopper. SPC:Silver-platedcopper. SPCA:Silver-platedhigh-strengthcopperalloy. SPCW:Silver-platedcopper-coveredsteel(copperweld). Conductor Insulation Noise Barrier Shield Jacket Low-NoiseFour-ConductorShieldedandJacketedCable ThermaxP/N: LN34-MTTF-134(4)ST JE Conductor: SolidSPCA,34AWG,.0063(.16)diameter. Insulation: ExtrudedPTFE,.018(.46)diameter.Colors:Red,black,yellow,white. NoiseBarrier: Low-noisetapeovertwistedcore,.051(1.30)diameter. Shield: 40AWGsilver-platedcopperbraid,90%coverage,.063(1.60)diameter. Jacket: Blue SeamlessWrap PTFEtape,.076(1.93)diameter. Temperaturerating: -55to200˚C. Voltagerating: 160V. Low-NoiseTwinaxialCables—Dimensions,Materials, andWeights Thermax Conductor Insulation InnerShield Jacket OuterShield OuterJacket P/N A WG/Diameter Diameter Diameter Diameter Diameter Diameter Weight Stranding/Material AWG/Material Material AWG/Material Material

Aerospace | Military | Transportation | Industrial | Specialty SensorCables Thermaxsensorcablesaredesignedtomaintain critic allow-levelsignalsfromsophisticatedsensors, providingacleandatatransmissionthathelps preservetheinformationfromthesensor. Whetheryourapplicationcallsforthemeasurement ofweight,ﬂuidlevels,ﬂowrate,proximityorvibra- tion,wecandesignandbuildacabletomeeteven yourmostdemandingneedsinsuchapplicationsas:

PressureTransducers(LiquidLevel,FlowLevel, LoadCell);
PhotoelectricTransducers;
ProximityTransducers;
VibrationSensors. Wehaveextensiveexperiencemanufacturing ruggedcableconstructionssuitableforhostile environmentssuchasthosepresentinwastewater treatmentfacilities,municipaldrainagesumps,and well-monitoringapplications. Ourcablescanbedesignedwithmaterialssuitable fordemandingshortterm,longterm,orpermanent installations,eventhosewithextremeenvironments. Ourcablesarecapableofwithstandingtemperatures from-55°Cto+260°C. Thematerialoptionslistedonthispagerepresent typi calchoicesforsensorcables. PleasecontactyourThermaxrepresentativewith yourspeciﬁcrequirements. ConstructionOptions Typicalsensorcablematerials: Conductors: Strandedorsolidcopperorhigh-strength copperalloy.Silverornickelplated. Insulation: FEP;PVC;Nylon;PTFE;polyethylene; polypropylene. Anoptionalsecondary insulation ofNyloncanbeappliedoverthe primaryinsulationtoassurelowleakage current,evenunderenvironmentalextremesof moisture,chemicalsandmechanicalﬂexure. BreatherTubes: Polyethylene;Nylon. (For useinsubmersibleapplications whereairpressureregulationisrequired.) Shields: Aluminum/Mylarfoil;copperbraid,eitherﬂat or roundwires(nickel,silver,ortinplated); stainlesssteelbraidforincreasedmechanical strength.Customcombinationsofshieldtypes availableforenhancedshieldingandEMI resistance. Jackets: FEP;PFA;PVC;TPR;polyurethane;Surlyn; ® Tefzel.® DupontTefzel®andSurlyn®materialsare commonly usedwheretheirincreasedabrasion resistanceandinertchemicalproﬁleare desirableforthespeciﬁcapplication. Examplesareremediationwellsanddrinking watertanksthatareperiodicallysanitizedusing chemicalssuchassodiumhypochloritewithout removingthetransducer. StrengthMembers: Stainless steelorKevlar®strength memberscanbeincorporated intocablesrequiringenhanced longitudinalstrength.

Aerospace | Military | Transportation | Industrial | Specialty FlightTestCables Almostanywireorcableinthiscatalogcanbe suppliedas aFlightTestcable,withindustry- standardorangejacketforidentiﬁcation. Asaleaderinaerospacewireandcable,wecanapply ourtechnicalandmanufacturingexpertisetoyour mostdemandingapplicationsespeciallyinsevere environmentsandhightemperatures. Ourlow-noisedesignsareespeciallysuitedto ﬂighttestapplications.Besidesprovidingexcellent shielding,thedesignofthesecablesminimizes triboelectricnoiseproducedbycablemovement. Ourexpertiseinsensorcabledesignhelpsensure thatsensordataistransmittedcleanlytomonitoring orrecordingequipment. Flighttestcablescanbesuppliedwithourunique LTE expandedPTFEdielectricforincreasedsignal speedandlightweight(seepage3fordetails). Wehaveafullrangeofthermocouplecables designedtothenewSAEAS5419speciﬁcation. Thematerialoptionslistedonthispagerepresent typicalchoicesforhigh-performanceﬂighttest cables. PleasecontactyourThermaxrepresentativewith yourspeciﬁcrequirements. ConstructionOptions Typicalﬂighttestcablematerials: Conductors: Strandedorsolidcopper;high-strength copperalloy;copper-cladsteel. Nickel,silver,tin,or27%nickelplating. Insulation: ETFE; FEP;LTE;*PFA;PTFE;compositemica/glass. *LTEisourproprietaryexpandedextruded PTFEdielectricwithenhancedperformance suchasadielectricconstantof1.38,and velocityofpropagationupto85%(see page3formoredetails). Shields: Aluminum/Mylarfoil;copperorhigh-strength copperalloybraid,eitherﬂatorroundwires. Nickel,silver,ortinplated. Customcombinationsofshieldtypesavailable forenhancedshieldingandcrosstalkresistance. Jackets: ETFE;FEP;PFA;PTFE;glassbraid. PTFEjacketsavailablewithourunique Seamless Wrap PTFEtape(seepage2fordetails). Color:Orangewithoptionalwhitestripe.

Aerospace | Military | Transportation | Industrial | Specialty SAEAS5419ThermocoupleCables ThenewSAEAS5419 standard replacesthe cancelledMIL-W-5846speciﬁcation.Thisstandard deﬁnesthermocouplecableswithawidevarietyof insulation,shielding,andjacketmaterials. Thisstandardincludescableswithparallelorspiral laidcomponentwires.Ifshieldedand/orjacketed, theycanhavesingleordoubleshieldsandjackets. Partnumbersaregeneratedfromthedesired componentmaterialsandcableconstruction. VersionswithPTFEtapejacketsareavailablewith ourunique S eamlessWrap PTFEtape(seepage2 fordetails). Performance: Voltagerating: Dependentoncomponentwire. Temperatureratings: Dependentonlowest-ratedcomponentmaterial. ConstructionDetails Componentwireconductor: Positive:Stranded90%nickel,10%chromium. Negative:Stranded95%nickel,5%aluminum. Componentwireinsulation: AsusedonMIL-DTL-22759,25038,or81822wires (seepartnumberingchart). Shield: Flatorroundwiresofcopper,high-strength copperalloy,27%nickel-coatedcopper,orstainlesssteel; withnickel,silver,ortinplating(seepartnumberingchart). Jacket: Widevarietyofmaterials,tapeorextruded (seepartnumberingchart). Componentwirecolor: Positivewire:White. Negativewire:Green. Jacketcolor: Whiteornaturalmaterialcolor (seepartnumberingchart). AS5419 A 22 JF KXS N 06 Cable configuration and shield coverage (Table 1) Jacket type (Table 4) Component wire AWG (14 through 22 only) Shield type (Table 3) Component wire insulation type (Table 2) EMF Designator* SAEAS5419PartNumbering Table2—SAEAS5419ComponentWireInsulationCodes Componentwireshaveconductorsasnotedabove,withinsulationmatchingthatofthewiresshownbelow. InsulationType Code M22759/5 VA M22759/6 W A M22759/7 SA M22759/8 TA M22759/9 LE M22759/10 LH M22759/11 RC M22759/12 RE M22759/16 TE M22759/17 TF InsulationType Code M22759/80 WB M22759/81 WC M22759/82 WE M22759/84 WG M22759/85 WH M22759/86 WJ M22759/87 WK M22759/88 WL M22759/89 WM M22759/90 WN InsulationType Code M22759/91 WP M22759/92 WR M25038/1 JA M25038/3 JF M81381/7 MR M81381/8 MS M81381/9 MT M81381/10 MV M81381/11 MW M81381/12 MY InsulationType Code M81381/13 NA M81381/14 NB M81381/17 NE M81381/18 NF M81381/19 NG M81381/20 NH M81381/21 NK M81381/22 NL InsulationType Code M22759/18 TG M22759/19 TH M22759/20 TK M22759/21 TL M22759/22 TM M22759/23 TN M22759/28 JB M22759/29 JC M22759/30 JD M22759/31 JE Table1—SAEAS5419CableConﬁgurationandShieldcoverage 85%shiel dcoverage 90%shieldcoverage A:Spiral-laidcableconﬁguration C:S piral-laidcableconﬁguration B:Duplexparallelcableconﬁguration D:Duplexparallelcableconﬁguration Theselettersspecifybothwirelayandshieldcoverage. *EMFshall conformtoANSI/MC96.1;typeKPSandKNSareusedforstandardEMFlimits,typeKPHandKNHforspeciallimits. Seefollowingpageforshieldandjacketmaterialtables.

Aerospace | Military | Transportation | Industrial | Specialty SAEAS5419Cables —part numbering,continued Table4—SAEAS5419Jacket Codes Temperaturelimitsareforinformationonly;othercablecomponentsmaydeterminethetemperaturelimitfortheﬁnishedcable. Jacketmaterialandcolor Temp.limit,˚C Singlejacket Doublejacket Nojacket — 00 00 ETFE(EthyleneTetraﬂuoroethylene)jackets: ETFE,extruded,clear 150 15 65 ETFE,extruded,white 150 14 64 FEP(FluorinatedEthylenePropylene)jackets: FEP,extruded,clear 200 05 55 FEP,extruded,white 200 09 59 PFA(Perﬂuoroalkoxy)jackets: PFA,extruded,clear 260 21 71 PFA,extruded,white Polyesterjackets: Polyesterbraidimpregnatedwithhigh-temperatureﬁnishersoverpolyestertape 150 04 54 Polyimide/FEP(FluorinatedEthyleneProplyene)jackets: Naturalpolyimide/clearFEPtape,wrappedandheatsealed,withFEPoutersurface 200 11 61 Naturalpolyimide/FEPtape,wrappedandheatsealed,withpolyimideoutersurface 200 12 62 Opaquepolyimide/clearFEPtape,wrappedandheatsealed,withpolyimideoutersurface 200 22 72 PTFE(Polytetraﬂuoroethylene)jackets: PTFE,tapedandfused,white* 260 06 56 PTFEtape,white,wrappedoveratapelayerofnaturalpolyimide combinedwithFEPandheatsealed* 260 24 74 PTFE-coatedglassbraidimpregnatedwithPTFEﬁnisheroverpresinteredPTFEtape,white 260 07 57 Braidofaromaticpolyamidewithhigh-temperatureﬁnisheroverpresinteredPTFEtape 200 16 66 Table3—SAEAS5419ShieldCodes Whenbothdoubleshieldanddoublejacketarespeciﬁed,theinnerjacketisbetweenthetwolayersofshield. ShieldMaterial,Wireshape Temp eraturelimit,˚C Singleshield Doubleshield Noshield —U U Nickel-pla tedcopper,round 260 NY Silver-platedcopper,round 200 SW Tin-platedcopper,round 150 TV Nickel-cladcopper(27%),round 400 CR Stainlesssteel,round 400 FZ Nickel-platedhigh-strengthcopperalloy,round 260 PL Silver-platedhigh-strengthcopperalloy,round 200 MK Nickel-platedcopper,ﬂat 260 *# Silver-platedcopper,ﬂat 200 GA Tin-platedcopper,ﬂat 150 JD Nickel-platedhigh-strengthcopperalloy,ﬂat 260 EX Silver-platedhigh-strengthcopperalloy,ﬂat 200 HB Nickel-chromiumalloy,ﬂat 400 IQ *Thesecablescanbeprovidedwith S eamlessWrap PTFEtapejackets(seepage2fordetails). AS5419 A 22 JF KXS N 06 Cable configuration and shield coverage (Table 1) Jacket type (Table 4) Component wire AWG (14 through 22 only) Shield type (Table 3) Component wire insulation type (Table 2) EMF Designator* SAEAS5419PartNumbering *EMFshallconformtoANSI/MC96.1;typeKPSandKNSareusedforstandardEMFlimits,typeKPHandKNHforspeciallimits.

Aerospace | Military | Transportation | Industrial | Specialty AudioCables Whenyourhigh-endspeakerorinterconnectcable requir ementscallforthelatesthigh-performance materials,Thermax/CDTshouldbeyourﬁrstchoice. Ourexperienceincommercialaircraftcabincommu- nicationsandin-ﬂightentertainmentsystemsmeans wehavetheknowledgetodesignaudiocablesthat deliverclean,clearsignals. Wecanapplyourtechnicalandmanufacturing expertisetoyourmostdemandingapplications. Putourexpertisetoworkforyouinthedesignof audiocablesthatprovidecontrolledoroptimized impedanceand capacitance. Wealsoofferconstructionswithreducedinductance inordertominimizesignalloss,therebymaintaining signalintegrityevenoverlongcableruns. Ourlow-noisedesignsareespeciallysuitedtowired microphoneapplications.Besidesprovidingexcellent shielding,thedesignofthesecablesminimizes triboelectricnoiseproducedbycablemovement. AudiocablescanbesuppliedwithouruniqueLTE expanded PTFEdielectricforincreasedsignalspeed andlightweight(seepage3fordetails). Thematerialoptionslistedonthispagerepresent typicalchoicesforhigh-performanceaudiocables. PleasecontactyourThermaxrepresentativewith yourspeciﬁcrequirements. ConstructionOptions Typicalinterconnectandspeakercablematerials: Conductors: StrandedorsolidcopperorOFHCcopper. Silverortinplated. Insulation: FEP;LTE;*PTFE;PVC;polyethylene;polypropylene. *LTEisourproprietaryexpandedextruded PTFEdielectricwithenhancedperformance suchasadielectricconstantof1.38,and velocityofpropagationupto85%(see page3formoredetails). Shields: Aluminum/Mylarfoil;copperbraid,eitherﬂat orroundwires(silverortinplated);silver- platedcopperStripBraidorSpiralStrip. Customcombinationsofshieldtypesavailable forenhancedshieldingandcrosstalkresistance. Jackets: PVC,availableinvariousdurometersand custommatteﬁnishes.PVCisthestandard materialforaudiocablesbecauseofitsgreat ﬂexibility,butotherjacketmaterialscanbe suppliedaswell. Typicalmicrophonecablematerials: Conductors: StrandedorsolidcopperorOFHCcopper. Silverortinplated Insulation: LTE;*polyethylene;polypropylene;TPR. *LTEisourproprietaryexpandedextruded PTFEdielectricwithenhancedperformance suchasadielectricconstantof1.38,and velocityofpropagationupto85%(see page3formoredetails). Low-NoiseInsulation: SemiconductivePVCorPTFEtape. Shields: Aluminum/Mylarfoil;copperbraid,eitherﬂat orroundwires(silverortinplated);silver- platedcopperStripBraidorSpiralStrip. Customcombinationsofshieldtypesavailable forenhancedshieldingandcrosstalkresistance. Jackets: PVC,availableinvariousdurometersand custommatteﬁnishes.PVCisthestandard materialforaudiocablesbecauseofitsgreat ﬂexibility,butotherjacketmaterialscanbe suppliedaswell.

Aerospace | Military | Transportation | Industrial | Specialty LeakyFeederCables ThermaxLeakyFeedercable wor kslikeanantenna, enablingreliabletransmissionofdatatoandfrom placeswhereradiowavecannotreach. Thesecablesareidealforcommunicationsordata- transmissionapplicationsinsuchdemanding environmentsas:

Steel-framebuildings;
Undergroundmines;
Transportationtunnels;
Railwaylines;
Highwayandrailbridges;
Cargoships. Thecablesshownbelowaretypicalconstructions; pleasecontactyourThermaxrepresentativewith yourspeciﬁcrequirements. Approvals 75-ohm: U.S.DepartmentofLabor,MineSafetyandHealth AdministrationApproval#7K-SC-265072-MSHA; PennsylvaniaDepartmentofEnvironmental Protection,BureauofDeepMineSafetyApproval #P-7K-SC-265072-MSHA. 50-ohm: ULListedPowerLimitedCircuitCableTypeCL2P. Dimensionsininches(mm). Allvaluesarenominalunlessotherwiseindicated. BC :BareCopper. Conductor Dielectric Shield Binder Inner Jacket Outer Jacket 75-OhmDouble-JacketedLeakyFeederCoaxialCable ConstructionDetails Conduc tor: SolidannealedBC,.092(2.33)diameter. Dielectric: Semi-air-spacedpolyoleﬁn,.396(10.06)diameter. Shield: Spirally-wrappedsolidannealedBCwires, each.6mmdiameter. Binder: Adhesivepolyestertapewrap. InnerJacket: Blackpolyoleﬁn,.533(13.53)diameter. OuterJacket: YellowPVC,.627(15.93)diameter. Temperaturerating: 75˚C. Conductor Dielectric Shield Jacket Binder 50-OhmPlenumLeakyFeederCoaxialCable ConstructionDetails Conduc tor: SolidannealedBC,.092(2.33)diameter. Dielectric: Foamedﬂuoropolymer,.240(6.10)diameter. Shield: Spirally-wrappedsolidannealedBCwires, each.6mmdiameter. Binder: Adhesivepolyestertapewrap. Jacket: YellowPVDF,.340(8.64)diameter. Temperaturerating: 125˚C. Impedance Velo cityof Capacitance Attenuation@160MHz Attenuation@486MHz Propagation (pF/ft) dB/100ft. dB/100meters dB/100ft. dB/100meters ElectricalPerformance Impedance Velo cityof Capacitance Attenuation@160MHz Attenuation@486MHz Propagation (pF/ft) dB/100ft. dB/100meters dB/100ft. dB/100meters ElectricalPerformance

Aerospace | Military | Transportation | Industrial | Specialty LTEhigh-spe edtwinaxialcables—100 Ωparallelandtwistedpair LTE low-density,air-expandedPTFEdielectricgives these cablesveryfasttransmissionspeedsandlow lossinasmallsize,alongwithexceptionalﬂexibility. Thesecablesarejustsomeexamplesofthe performancelevelsprovidedbyLTEdielectric— manyotherconﬁgurationsarealsoavailable. Performance: Temperaturerating: 919series:90˚C. TC-746:150˚C. Velocityofpropagation: 83%. Timedelay: 1.23ns/footnominal. Seepage3formoreinformationonLTEdielectric. ConstructionDetails CenterConductor: 919series:Solidsilver-platedcopper. TC-746:Strandedsilver-platedhigh- strengthcopperalloy. PrimaryInsulation: LTE(extrudedexpanded low-densityPTFE). DrainWire: 919series:Sameasconductor. TC-746:None. Shield: 919series:Aluminum/polyethylene/aluminumtape. TC-746:AWG38nickel-platedcopper, 95%coverage. Jacket: 919series:ExtrudedPVC,white; TC-746:ExtrudedETFE,white. Options: Otherjacketcolors;otherconductormaterials, gaugesand/orstranding;otherimpedances; othertransmissionspeeds. Thermax ComponentWire ComponentWire Shield Jacket Weigh tP/N ConductorDiameter/Stranding Lay InsulationDiameter Diameter Diameter 919-28XV DimensionsandWeights Thermax Impedance Capacitance Attenuation(dB/100ft.) Operating DielectricStrength P/N (pF/f t) 100MHz 400MHz 700MHz 900MHz Voltage(V) (VACRMS) 919-26XV 100Ω ±10% 11.0 11.5 23 30 34 30 500 919-28XV 100Ω ±10% 11.0 14 28 37 42.5 30 500 TC-746 125Ω±10% 17.0 1.0dB@2MHz 30 1000 ElectricalPerformance Allvaluesarenominalunlessotherwiseindicated. Dimensions ininches(mm). Weightsinpounds/1000feet(Kg/1000M).Allvaluesarenominalunlessotherwiseindicated. SPC: Silver-platedcopper. SPCW:Silver-platedcopper-coveredsteel(copperweld). SPCA:Silver-platedhigh-strengthcopper(alloy135).

Aerospace | Military | Transportation | Industrial | Specialty LTEhigh-per formancetransmissioncable—75 Ωhigh-speedminiature Thermax InnerConductor Insulation Shield Jacket Weigh t Min.Bend P/N Diameter Stranding Diameter Diameter* Diameter Radius LTE low-density,air-expandedPTFEdielectric giv esthesecablesveryfasttransmission speedandlowlossinasmallsize,alongwith exceptionalﬂexibility. Thiscableisjustoneexampleofthe performancelevelsprovidedbyLTEdielectric— manyotherconﬁgurationsarealsoavailable. Performance: Temperaturerating: 200˚C. Impedance: 75±7 Ω. Velocityofpropagation: 84%nominal. Capacitance: 17pF/footnominal. Timedelay: 1.21ns/footnominal. DimensionsandWeight Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). SPC: Silv er-platedcopper. *Measuredoverdrainwire. ConstructionDetails Cen terConductor: Silver-platedcopper. PrimaryInsulation: LTE(extrudedexpanded low-densityPTFE). DrainWire: SolidSPC,32AWG,paralleltocomponentwire. Shield: Wrappedfoil/ﬁlmtape. Jacket: ExtrudedFEP,naturalcolor. Options: Otherjacketcolors;otherconductormaterials and/orstranding;otherimpedances.

Aerospace | Military | Transportation | Industrial | Specialty CellTec TM P arallel-PairCable ConstructionDetails Conduc tor: Solidorstrandedsilver-platedcopper. Insulation: CellTec. Shield: Aluminum/polyestertape. DrainWire: Solidorstrandedtin-platedcopper. Jacket: PVC. CellTec TM low-densityfoamdielectricdeliversthe stableperformancecharacteristicsrequiredforhigh- speeddifferentialsignaltransmission. Theselow-skewparallel-pairconstructionsare designedforuseincomputerinterconnectand telecommunicationsapplications,andarecom- patiblewith2mmand2.54mmbackplanesystems. Enhancedlow-skewversionsareavailableforsystem speedsto2.5Gbpsandbeyond. Thesecablesarejustsomeexamplesofthe performancelevelsprovidedbyCellTecdielectric— manyotherconﬁgurationsarealsoavailable. AWG Impedance Capacitanc e TimeDelay ConductorDCR(Ω /100ft.) Attenuation(dB/M@1.25GHz) (pF/ft) Skew( ps/ft.) Solid Stranded SolidConductor StrandedConductor Dimensionsininches(mm). SPC: Silver-platedcopper. TPC: Silver-platedcopper. Allvaluesarenominalunlessotherwiseindicated. Conductor Insulation DrainWire Jack etDimensionsAWG Type Diameter Diameter AWG Type PhysicalProperties ElectricalPerformance Typicaleye-patterntest.

Aerospace | Military | Transportation | Industrial | Specialty LTEhigh-per formancecoaxialcables(RGreplacement) Thermax Velocityof Capacitance Attenuation(dB/100ft.) TimeDelay P/N P ropagation (pF/ft) 100MHz 500MHz 1GHz 2GHz 5GHz ns/foot 900-142 Thermax InnerConductor Dielectric InnerShield OuterShield Jacket Weigh t Min.Bend P/N Diameter Stranding Diameter Diameter Diameter Diameter Radius 900-142 .051 LTE isapatentedlow-density,air-expandedPTFE dielec tricwhichprovidesreducedweightand increasedvelocityofpropagation(upto85%). LTEdielectricalsoexhibitslowlossandstable performancethroughoutitstemperaturerange. ThesecablesareidealreplacementsforMIL-C-17 cablesindemandingapplicationssuchasaerospace andhigh-reliabilitycommercialsystems. 875-892isareplacementforRG-179(M17/94). 900-142isareplacementforRG-142(M17/60,/158). 900-316isareplacementforRG-316(M17/113,/172). 900-393isareplacementforRG-393(M17/127,/174). Performance: Temperaturerating: 200˚C. Impedance: 875-892:75Ωnominal. Allothers:50Ω nominal. Seepage3formoreinformationonLTEdielectric. ElectricalPerformance DimensionsandWeights Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M).Allvaluesarenominalunlessotherwiseindicated. SPC: Silv er-platedcopper. SPCW:Silver-platedcopper-coveredsteel(copperweld). SPCA:Silver-platedhigh-strengthcopper(alloy135). ConstructionDetails Cen terConductor: Seetablebelow. Dielectric: LTE(extrudedlow-densityPTFE)or lowdensity/composite. InnerShield: 875-892:None. 900-142:Flatsilver-platedcopperbraid,95%coverage. 900-316:Flatsilver-platedcopperbraid,95%coverage. 900-393:Flatsilver-platedcopperbraid,92%coverage. OuterShield: Silver-platedcopperbraid,95% nominalcoverage.Canbeprovidedwith optionalshieldtypessuchasﬂatbraid,tape composites,orcombinations. Jacket: ExtrudedFEP. Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty MaxForm hand-for mablecable MaxForm cableisahand-formablealternativeto semi-r igidcable.Withits100%shieldcoverage,it providesequivalentperformancetoMIL-C-17semi- rigid,butcanbeformedbyhandwithouttheuseof bendingequipment.Cableassembliescanbemade toapproximateoveralllengthandbenttoﬁtwhen installingintoequipment. MaxFormcablecanbeusedwithconnectors designedforMIL-C-17semi-rigidcable,withno changeinassemblyprocedures. Performance: Temperaturerating: Nojacket:150˚C; FEPjacket:150˚C; PVCjacket:105˚C. ConstructionDetails Jacket: Whereindicated,FEPorPVC. Outershield: Copper-tincomposite,100%coverage. Dielectric: SolidPTFE. CenterConductor: SolidSPCorSPCW(seetable). Thermax Nominal Velocityof Capacitance Attenuation(dB/100ft.) Resistance(Ω/1000f t) P/N Impedance Propagation (pF/ft) 500MHz 1GHz 5GHz 10GHz 20GHZ Conductor Shield MIL-C-17 InnerConductor Dielectric OuterConductor Jacket Weight Min.Bend Thermax Equivalent Diameter/Type Diameter Diameter Material/Diameter Radius P/N M17/133 .020 DimensionsandWeights ElectricalPerformance Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). SPCW:S ilver-platedcopperweld(copper-coveredsteel). SPC: Silver-platedcopper. Allvaluesarenominalunlessotherwiseindicated. Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty MaxFlex high-per formanceﬂexiblecable ConstructionDetails CenterConductor: SolidSPCorSPCW. Dielectric: SolidPTFE. InnerShield: Spiral-wrappedsilver-platedcoppertape, 100%coverage. OuterShield: Silver-platedcopperbraid,90% minimumcoverage. Jacket: ExtrudedFEP(blue). Options: Strandedcenterconductorforenhanced ﬂexibility;LTE(expandedextrudedPTFE) dielectricforfastertransmissionspeed; otherjacketcolors. Thermax Velocityof Capacitance Attenuation(dB/100ft.) P/N P ropagation (pF/ft) 500MHz 1GHz 5GHz 10GHz 710-0201 69.5% 29 22 32 39 75 710-037 69.5% 29 12 18 23 46 710-0641 69.5% 29 7.8 11 14 31 MaxFlex cableisaﬂexiblealternativetosemi-rigid c able.Withits100%shieldcoverage,itprovides equivalentperformancetoMIL-C-17semi-rigid,butis asﬂexibleasmanyMIL-C-17ﬂexiblecoaxialcables. UsingMaxFlexcable,assembliescanbemadeto approximateoveralllengthandinstalledinto equipmentwithoutthetoolingrequiredfor bendingsemi-rigidcable. Performance: Temperaturerating: 200˚C. Impedance: 50±2Ω. Shieldingeffect: >100dB.ElectricalPerformance Thermax InnerConductor Dielectric InnerShield OuterShield Jacket Weigh t Min.Bend MIL-C-17 P/N Diameter Diameter Diameter Diameter Diameter Radius Equivalent 710-037 .037 DimensionsandWeights Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). SPC: Silv er-platedcopper. SPCW:Silver-platedcopperweld(copper-coveredsteel). Allvaluesarenominalunlessotherwiseindicated. Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty MobileSolutions low-loss coaxialcable MobileSolutions cable islow-loss,high- performancealternativetoMIL-C-17coaxialcables. Theextruded,expandedPTFEdielectric(solidPTFE forMS-100)givesMobileSolutionscablesenhanced power-handlingcapability,lowloss,andconsistent performancethroughoutitstemperaturerange. MS-195cablecanbeusedwithconnectorsdesigned forRG-142cable;MS-400cablecanbeusedwith connectorsdesignedforRG-213cable. Performance: Temperaturerating: 105˚C. Impedance: 50±2Ω. ConstructionDetails CenterConductor: Solidsilver-platedcopper(SPC) orsilver-platedcopper-clad aluminum(SCCA)—seetable. Dielectric: AllexceptMS-100:ExtrudedexpandedPTFE; MS-100:SolidPTFE. InnerShield: Aluminum/Mylar/aluminumtape, 100%coverage. OuterShield: Tin-platedcopperbraid,90% minimumcoverage. Jacket: ExtrudedPVC(black). Thermax InnerConductor Dielectric InnerShield OuterShield Jacket Weigh t Min.Bend P/N Diameter Diameter Diameter Diameter Diameter Radius MS-195 .037 DimensionsandWeights Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). SPC: Silv er-platedcopper. SCCA:Silver-platedcopper-cladaluminum. Allvaluesarenominalunlessotherwiseindicated. Thermax Velocityof Capacitance Attenuation(dB/100ft.) AveragePower(W),900MHz P/N P ropagation (pF/ft) 450MHz 900MHz 1.5GHz 2GHz 20˚C 80˚C MS-195 80% 25 7.5 10.7 13.9 16.1 150 110 MS-200 83% 25 7.0 9.9 12.9 15.0 180 130 MS-240 84% 25 5.3 7.6 9.9 11.5 260 190 MS-400 85% 25 2.7 3.9 5.1 6.0 580 430 ElectricalPerformance Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty MobileSolutions 2high-temp erature,low-losscable MS 2islow-loss,high-temperaturecablewith sup eriorelectricalandenvironmentalperformance forthemostdemandingaerospace,wireless,and microwaveapplications. Theair-spacedPTFEdielectricprovideslowloss andsavesweight,andthesophisticateddouble shieldingvirtuallyeliminatescrosstalk.Thisdielectric construction,andtheextrudedFEPjacket,ensure consistentperformancethroughoutMS 2’sextended temperaturerange. Performance: Temperaturerating: 200˚C. Impedance: 50±2Ω. ConstructionDetails CenterConductor: StrandedSPC. Dielectric: Air-spacedPTFEtape. InnerShield: Flatsilver-platedcopperbraid,95%coverage. OuterShield: Silver-platedcopperbraid,90% minimumcoverage. Jacket: ExtrudedFEP(yellow). Options: Otherjacketcolorsavailable. Thermax Velocityof Capacitance Attenuation(dB/100ft.) AveragePower(W), P/N P ropagation (pF/ft) 500MHz 1GHz 3GHz 5GHz 10GHz 18GHz @1GHz,20˚C ElectricalPerformance Thermax InnerConductor Dielectric InnerShield OuterShield Jacket Weigh t Min.Bend P/N Diameter Stranding Diameter Diameter Diameter Diameter Radius DimensionsandWeights Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). SPC: Silv er-platedcopper. Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty CellTec high-velo citycoaxialcable CellTec TM lo w-densityfoamﬂuoropolymerdielectric givesthesecoaxialcableshighvelocityofpropaga- tion,smallsize,andstableperformance. Theyareidealforuseincomputerinterconnect, telecommunications,andautomatedtestequipment. Thesecablesarejustsomeexamplesofthe performancelevelsprovidedbyCellTecdielectric— manyotherconﬁgurationsarealsoavailable, includingcompositeshieldedtypes. ConstructionDetails CenterConductor: Strandedsilver-plated copperalloy(SPCA). Dielectric: CellTec. Shield: Tin-orsilver-platedcopperbraid,95% minimumcoverage. Jacket: ExtrudedFEP.Otherjacketmaterialsavailable. AWG Impedance Capacitance(pF/ft) VelocityofPropagation Attenuation(dB/100feet @400MHz) 26 52 24 82% 15.5 28 52 24 82% 20.3 75 16 84% 11.6 30 75 16 84% 14.6 Allvaluesarenominalunlessotherwiseindicated. ElectricalPerformance Dimensionsininches(mm). SPC: Silv er-platedcopper. SPCA:Silver-platedcopperalloy. Conductor Insulation Shield Jack etDiameterAWG/Impedance Material Stranding Diameter Diameter Type PhysicalProperties

Aerospace | Military | Transportation | Industrial | Specialty Low-NoiseCoaxialCables ThermaxLow-Noisecables minimize triboelectric noisegeneratedbycablemovement,aswellas providingsuperiorshieldingtoprotectsignalsfrom externalinterference. Thesecablesareidealforusewithpiezoelectric accelerometersorothersensitivetransducers,or otherapplicationswithlow-powersignalsand/or electricallynoisyenvironments. TheyarealsousedinairborneEVM(EngineVibration Monitoring)systems,withapprovalsfrommany majoraerospacemanufacturers. Thecablesshownbelowarejustafewexamplesof ourlow-noisecoaxialcableexpertise.Manyother combinationsofmaterialsandconstructioncanbe usedtoproducealow-noisecablethatwillfulﬁll yourneeds;pleasecontactyourThermax representativewithyourrequirements. ConstructionOptions Jacket: TapewrappedPTFE;extrudedjacketorourunique SeamlessWrap PTFEtapeoptional. Shield: Nickel-orsilver-platedcopper. Dielectric: TapewrappedPTFEwithsemiconductiveinner andouterPTFEtape. CenterConductor: Nickelorsilver-platedstrandedcopper. Options: Widevarietyofoptionsforconductorand shieldmaterialsandplatingandconﬁgurations oflow-noiselayeringavailable. Low-NoiseCoaxialCable—Dimensions,Materials, andWeights Thermax Conductor Dielectric Shield Jacket P/N A WG/Diameter Diameter Diameter Diameter Weight Impedance Stranding/Material Material AWG/Material Material Dimensionsininches(mm).Weightsinpounds/1000feet(Kg/10 00M).Allvaluesarenominalunlessotherwiseindicated. NPC: Nickel-platedcopper. SPC:Silver-platedcopper. SPCA:Silver-platedhigh-strengthcopperalloy. SPCW:Silver-platedcopper-coveredsteel(copperweld).

Aerospace | Military | Transportation | Industrial | Specialty MIL-C-17coaxial andtwinaxialcables M17P/N Thermax Impedance/ Type ConductorType/ InsulationType/ BraidType/ JacketType/ WeightType Diameter Diameter Diameter Diameter M17/060-RG142 RGS-142 50 Ωcoaxial SolidSPCW ExtrudedPTFE Double36SPC ExtrudedFEP 41.2 (61.3) M17/093-RG178 RGS-178 50 Ωcoaxial 7/38SPCW ExtrudedPTFE Single38SPC ExtrudedFEP 5.41 (8.05) M17/093-00001 50-738CSPA 50 Ωcoaxial 7/38SPCW ExtrudedPTFE Single38SPC ExtrudedPFA 5.41 (8.05) M17/094-RG179 RGU-179 75 Ωcoaxial 7/38SPCW ExtrudedPTFE Single38SPC ExtrudedFEP 9.83 (14.6) M17/095-RG180 RGU-180 95 Ωcoaxial 7/38SPCW ExtrudedPTFE Single38SPC ExtrudedFEP 18.3 (27.2) M17/110-RG302 RGU-302 75 Ωcoaxial SolidSPCW ExtrudedPTFE Single36SPC ExtrudedFEP 37.7 (56.1) M17/111-RG303 RGS-303 50 Ωcoaxial SolidSPCW ExtrudedPTFE Single36SPC ExtrudedFEP 30.0 (44.6) M17/112-RG304 RGS-304 50 Ωcoaxial SolidSPCW ExtrudedPTFE Double34SPC ExtrudedFEP 89.1 (133) M17/113-RG316 RGS-316 50 Ωcoaxial 7/0067SPCW ExtrudedPTFE Single38SPC ExtrudedFEP 9.89 (14.7) M17/127-RG393 RGS-393 50 Ωcoaxial 7/.0312SPC ExtrudedPTFE Double34SPC ExtrudedFEP 160 (238) M17/128-RG400 RGS-400 50 Ωcoaxial 19/32SPC ExtrudedPTFE Double36SPC ExtrudedFEP 41.9 (62.4) M17/131-RG403 RGS-403 50 Ωtriaxial 7/38SPCW ExtrudedPTFE Double38SPC DoubleExt.FEP 14.3 (21.3) .012 (.057) .033 (.838) FEPInterlayer BraidInterlayer Inner .051(1.30) Inner .074(1.88) Outer .090(2.29) Outer .118(3.00) M17/132-RG404 RGU-404 50 Ωcoaxial 7/38SPCW ExtrudedPTFE Single38SPC ExtrudedFEP 5.46 (8.13) M17/136-00001 U75-738CSPA 75 Ωcoaxial 7/38SPCW ExtrudedPTFE Single38SPC ExtrudedPFA 9.83 (14.6) M17/137-00001 U95-738CSPA 95 Ωcoaxial 7/38SPCW ExtrudedPTFE Single38SPC ExtrudedPFA 18.3 (27.2) M17/138-00001 S50-7/0067CSPA 50 Ωcoaxial 7/0067SPCW ExtrudedPTFE Single38SPC ExtrudedPFA 9.89 (14.7) M17/139-00001 U95-738BCCBPA 95 Ωcoaxial 7/38SPBC ExtrudedPTFE Single38SPCADBR ExtrudedPFA 18.4 (27.4) M17/152-00001 S50-7/0067CSSXE 50 Ωcoaxial 7/0067SPCW ExtrudedPTFE Double38SPC ExtrudedFEP 15.7 (23.4) M17/158-00001 RGU-142 50 Ωcoaxial SolidSPCW ExtrudedPTFE Double36SPC ExtrudedFEP 41.2 (61.3) M17/169-00001 RGU-178 50 Ωcoaxial 7/38SPCW ExtrudedPTFE Single38SPC ExtrudedFEP 5.41 (8.05) M17/170-00001 RGU-303 50 Ωcoaxial SolidSPCW ExtrudedPTFE Single36SPC ExtrudedFEP 30.0 (44.6) M17/171-00001 RGU-304 50 Ωcoaxial SolidSPCW ExtrudedPTFE Double34SPC ExtrudedFEP 89.1 (133) M17/172-00001 RGU-316 50 Ωcoaxial 7/0067SPCW ExtrudedPTFE Single38SPC ExtrudedFEP 9.89 (14.7) M17/174-00001 RGU-393 50 Ωcoaxial 7/0312SPC ExtrudedPTFE Double34SPC ExtrudedFEP 160 (238) M17/175-00001 RGU-400 50 Ωcoaxial 19/32SPC ExtrudedPTFE Double36SPC ExtrudedFEP 41.9 (62.4) M17/176-00002 77-1936TF(2)TFPA 77Ωtwinax 19/36SPTF ExtrudedPTFE Single38SPTF ExtrudedPFA 15.8 (23.5) DimensionsandWeights Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominalunlessotherwiseindicated. FEP: F luorinatedEthylenePropylene.• PFA:Perﬂuoroalkoxy.• PTFE: Polytetraﬂuoroethylene.• SPC: Silver-platedcopper. SPCADBR: Silver-platedcadmiumbronze.• SPCW:Silver-platedcopperweld(copper-coveredsteel). SPTF: Silver-platedhigh-strengthcopperalloy.

Aerospace | Military | Transportation | Industrial | Specialty MIL-C-17coaxial andtwinaxialcables Capacitance Voltage Resistance Strength Extinction 100MHz 400MHz 1GHz 100MHz 400MHz 1GHz Conductor-Shield 160 (525) 300 1.00 Shield-Shield ElectricalPerformance CapacitanceinpF/foot(pF/meter). Resistancein Ω/100f eet(Ω/100meters). DielectricstrengthinKVRMS. CoronaextinctioninKVRMS. Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-16878wire MIL-W-16878 (NEMAHP3,HP4) wiresaregeneral-purpose,mediumandhigh-temperaturehookupwires, withPTFEorFEPinsulation.Eachinsulationtypeisavailableinthin,medium,orheavywallthickness,for voltageratingsfrom250to1,000volts. ConductorchoiceswithinMIL-W-16878aresolidorstrandedcopper,high-strengthcopperalloy,or copper-coveredsteel;withsilver,nickel,ortinplating. MIL-W-16878 Typ e Voltage Insulation Insulation Conductor Temperature PageSlantSheet Material WallThickness Plating Rating(Max.) MIL-W-16878/4 E 600 PTFE(Extruded) .010 Silver 200 27 MIL-W-16878/5 EE 1,000 PTFE(Extruded) .015 Silver 200 28 MIL-W-16878/6 ET 250 PTFE(Extruded) .006 Silver 200 29 MIL-W-16878/11 K 600 FEP(Extruded) .010 Silver 200 30* MIL-W-16878/12 KK 1,000 FEP(Extruded) .015 Silver 200 31* MIL-W-16878/13 KT 250 FEP(Extruded) .006 Silver 200 32* MIL-W-16878/20 — 250 PTFE(Tape) .006 Silver 200 MIL-W-16878/21 — 600 PTFE(Tape) .010 Silver 200 MIL-W-16878/22 — 1,000 PTFE(Tape) .015 Silver 200 MIL-W-16878/23 ET 250 PTFE(Extruded) .006 Nickel 260 MIL-W-16878/24 — 250 PTFE(Tape) .006 Nickel 260 MIL-W-16878/25 E 600 PTFE(Extruded) .010 Nickel 260 MIL-W-16878/26 — 600 PTFE(Tape) .010 Nickel 260 MIL-W-16878/27 EE 1,000 PTFE(Extruded) .015 Nickel 260 MIL-W-16878/28 — 1,000 PTFE(Tape) .015 Nickel 260 Constructioncharacteristics—MIL-W-16878wires Temperaturein˚C. Wallthicknessininches. Allvaluesarenominalunlessotherwiseindicated. Con tactfactoryforavailability. *Commercialequivalents(withtin-platedcopperconductor).MIL-specversionsavailable. MIL-W-16878 part numbering and example MIL-W-16878/5 B C B 903 Letter AWG A 32 B 30 C 28 D 26 E 24 F 22 G 20 H 18 J 16 K 14 L 12 Letter AWG M 10 N 8 P 6 R 4 S 2 T 1 U 0 W 2/0 Y 3/0 Z 4/0 Conductor size Letter Strands A 1 B 7 C 10 D 16 E 19 F 26 G 37 H 41 J 65 K 105 Letter Strands L 133 M 168 N 259 P 665 R 817 S 1045 T 1330 V 1672 W 2109 Conductor stranding Letter Material B Coated copper C Coated copper-clad steel D Coated high-strength □ copper alloy Conductor material Number Color

0 Black

1 Brown

2 Red

3 Orange

4 Yellow

5 Green

6 Blue

7 Violet

8 Gray

9 White

Insulation color, followed by color for up to two stripes.

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-16878/4(T ypeE)wire—medium-wallextrudedPTFEinsulation MIL-W-16878/4(typeE)wireshaveextrudedPTFE insulation(mediumwallthickness)forhigh- temperatureapplications. PTFEinsulationoffers highreliabilitywithexcellentthermalstabilityand chemicalresistance. Forheavy-wall(typeEE)versionsofthesewires,see M16878/5(followingpage);forthin-wall(typeET) versions,seeM16878/6(page29). Performance: Voltagerating: 600V. Temperaturerating: Silver-platedconductor:-55to200˚C; Nickel-platedconductor:-55to260˚C. ConstructionDetails Insulation: ExtrudedPTFE,wallthickness.010(.25mm). Conductor: Silver-platedcopper. Colors: ColorcodedtoMIL-STD-104 (Seepage26). Options: Nickel-platedcopperconductor;silverornickel- platedhigh-strengthcopperalloyconductor; sodiumnapthaleneetchedinsulationfor bondability.AlsoavailabletoNEMAHP-3-EX. M16878 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N** Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M16878/4 Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000m). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-104(seepage26). **ComplieswiththelatestissueofMIL-W-16878havingnosurfacemarking,andNEMA HP-3. (REF)indicatesalternateconstructionsconformingto,butnotspeciﬁcallycontainedin,MIL-W-16878. Allvaluesarenominalunlessotherwiseindicated. OrderingInformation: Sp ecifyThermaxpartnumber,M16878number,andcolor. Toorderwithoptionalconductormaterials: Forsilver-platedhigh-strengthcopperconductor,change TE inThermaxpartnumberto TETF . Fornickel-platedcopperconductor,change TE inThermaxpartnumberto TEN. Fornickel-platedhigh-strengthcopperconductor,change TE inThermaxpartnumberto TETFN .

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-16878/5(T ypeEE)wire—heavy-wallextrudedPTFEinsulation MIL-W-16878/5(typeEE)wireshaveextruded PTFEinsulation(heavywallthickness)forhigh- temperatureapplications.PTFEinsulationoffers highreliabilitywithexcellentthermalstabilityand chemicalresistance. Formedium-wall(typeE)versionsofthesewires, seeM16878/4(previouspage);forthin-wall(typeET) versions,seeM16878/6(nextpage). Performance: Voltagerating: 1,000V. Temperaturerating: Silver-platedconductor:-55to200˚C; Nickel-platedconductor:-55to260˚C. ConstructionDetails Insulation: Ex trudedPTFE,wallthickness.015(.38mm). Conductor: Silver-platedcopper. Colors: ColorcodedtoMIL-STD-104(Seepage26). Options: Nickel-platedcopperconductor;silverornickel- platedhigh-strengthcopperalloyconductor; sodiumnapthaleneetchedinsulationfor bondability.AlsoavailabletoNEMAHP-3-EEX. Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000m). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-104(seepage26). ComplieswiththelatestissueofMIL-W-16878havingnosurfacemarking,andNEMA HP-3. (REF)indicatesalternateconstructionsconformingto,butnotspeciﬁcallycontainedin,MIL-W-16878. Allvaluesarenominalunlessotherwiseindicated. OrderingInformation: Sp ecifyThermaxpartnumber,M16878number,andcolor. Toorderwithoptionalconductormaterials: Forsilver-platedhigh-strengthcopperconductor,change XT inThermaxpartnumberto XTTF . Fornickel-platedcopperconductor,change XT inThermaxpartnumberto XTN. Fornickel-platedhigh-strengthcopperconductor,change XT inThermaxpartnumberto XTTFN. M16878 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M16878/5

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-16878/6(T ypeET)wire—thin-wallextrudedPTFEinsulation MIL-W-16878/6(typeET)wireshaveextrudedPTFE insulation(thinwallthickness)forhigh-temperature applicationsandlightweight.PTFEinsulationoffers highreliabilitywithexcellentthermalstabilityand chemicalresistance. Formedium-wall(typeE)versionsofthesewires, seeM16878/4(page27);forheavy-wall(typeEE) versions,seeM16878/5(previouspage). Performance: Voltagerating: 250V. Temperaturerating: Silver-platedconductor:-55to200˚C; Nickel-platedconductor:-55to260˚C. ConstructionDetails Insulation: ExtrudedPTFE,wallthickness.006(.15mm). Conductor: Silver-platedcopper. Colors: ColorcodedtoMIL-STD-104(Seepage26). Options: Nickel-platedcopperconductor;silverornickel- platedhigh-strengthcopperalloyconductor; sodiumnapthaleneetchedinsulationfor bondability.AlsoavailabletoNEMAHP-3-ETX. M16878 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N** Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M16878/6 Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000m). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-104(seepage26). **ComplieswiththelatestissueofMIL-W-16878havingnosurfacemarking,andNEMA HP-3. (REF)indicatesalternateconstructionsconformingto,butnotspeciﬁcallycontainedin,MIL-W-16878. Allvaluesarenominalunlessotherwiseindicated. OrderingInformation: Sp ecifyThermaxpartnumber,M16878number,andcolor. Toorderwithoptionalconductormaterials: Forsilver-platedhigh-strengthcopperconductor,change MT inThermaxpartnumberto MTTF . Fornickel-platedcopperconductor,change MT inThermaxpartnumberto MTN. Fornickel-platedhigh-strengthcopperconductor,change MT inThermaxpartnumberto MTTFN.

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-16878/11(T ypeK) equivalent wire—extrudedFEPinsulation MIL-W-16878/11(typeK)equivalent wireshave extrudedFEPinsulation(mediumwallthickness)for high-temperatureapplications.Thesewireshavetin- platedcopperconductorsforeconomy.MIL-spec versions(silver-platedconductors)arealsoavailable. Forheavy-wall(typeKK)versionsofthesewires, seeM16878/12equivalent(followingpage);for thin-wall(typeKT)versions,seeM16878/13 equivalent(page32). Performance: Voltagerating: 600V. Temperaturerating: Tin-platedconductor:-55to150˚C; Silver-platedconductor:-55to200˚C; Nickel-platedconductor:-55to200˚C. ConstructionDetails Insulation: ExtrudedFEP,wallthickness.010(.25mm). Conductor: Tin-platedcopper. Colors: ColorcodedtoMIL-STD-104(Seepage26). Options: Silver-ornickel-platedcopperconductor; silverornickel-platedhigh-strengthcopperalloy conductor;sodiumnapthaleneetchedinsulation forbondability.AlsoavailabletoNEMAHP-4-K. AWGSize Stranding Conduc tor InsulationDiameter Weight Maximum Thermax Diameter Minimum Maximum Resistance P/N 10 37/26 Dimensions,Resistance,andWeights—M16878/11 equivalent—tin platedconductor Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000m). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. OrderingInformation: Sp ecifyThermaxpartnumberandcolor. Toorderwithoptionalconductormaterials: Forsilver-platedcopperconductor,change DXZ inThermaxpartnumberto DX. Forsilver-platedhigh-strengthcopperconductor,change DXZ inThermaxpartnumberto DXTF . Fornickel-platedcopperconductor,change DXZ inThermaxpartnumberto DXN. Fornickel-platedhigh-strengthcopperconductor,change DXZ inThermaxpartnumberto DXTFN .

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-16878/12(T ypeKK) equivalent wire—extrudedFEPinsulation MIL-W-16878/12(typeKK)equivalent wireshave extrudedFEPinsulation(heavywallthickness)for high-temperatureapplications.Thesewireshavetin- platedcopperconductorsforeconomy.MIL-spec versions(silver-platedconductors)arealsoavailable. Formedium-wall(typeK)versionsofthesewires, seeM16878/11equivalent(previouspage);for thin-wall(typeKT)versions,seeM16878/13 equivalent(nextpage). Performance: Voltagerating: 1,000V. Temperaturerating: Tin-platedconductor:-55to150˚C; Silver-platedconductor:-55to200˚C; Nickel-platedconductor:-55to200˚C. ConstructionDetails Insulation: ExtrudedFEP,wallthickness.015(.38mm). Conductor: Tin-platedcopper. Colors: ColorcodedtoMIL-STD-104(Seepage26). Options: Silver-ornickel-platedcopperconductor; silverornickel-platedhigh-strengthcopperalloy conductor;sodiumnapthaleneetchedinsulation forbondability.AlsoavailabletoNEMAHP-4-KK. AWGSize Stranding Conduc tor InsulationDiameter Weight Maximum Thermax Diameter Minimum Maximum Resistance P/N 4 133/25 Dimensions,Resistance,andWeights—M16878/12 equivalent—tin platedconductor Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000m). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. OrderingInformation: Sp ecifyThermaxpartnumberandcolor. Toorderwithoptionalconductormaterials: Forsilver-platedcopperconductor,change XDXZ inThermaxpartnumberto XDX . Forsilver-platedhigh-strengthcopperconductor,change XDXZ inThermaxpartnumberto XDXTF . Fornickel-platedcopperconductor,change XDXZ inThermaxpartnumberto XDXN . Fornickel-platedhigh-strengthcopperconductor,change XDXZ inThermaxpartnumberto XDXTFN .

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-16878/13(T ypeKT) equivalent wire—extrudedFEPinsulation MIL-W-16878/13(typeKT)equivalent wireshave extrudedFEPinsulation(thinwallthickness)for high-temperatureapplications.Thesewireshavetin- platedcopperconductorsforeconomy.MIL-spec versions(silver-platedconductors)arealsoavailable. Formedium-wall(typeK)versionsofthesewires, seeM16878/11equivalent(page30);for heavy-wall(typeKK)versions,seeM16878/12 equivalent(previouspage). Performance: Voltagerating: 250V. Temperaturerating: Tin-platedconductor:-55to150˚C; Silver-platedconductor:-55to200˚C; Nickel-platedconductor:-55to200˚C. ConstructionDetails Insulation: ExtrudedFEP,wallthickness.006(.15mm). Conductor: Tin-platedcopper. Colors: ColorcodedtoMIL-STD-104(Seepage26). Options: Silver-ornickel-platedcopperconductor; silverornickel-platedhigh-strengthcopperalloy conductor;sodiumnapthaleneetchedinsulation forbondability.AlsoavailabletoNEMAHP-4-KT. AWGSize Stranding Conduc tor InsulationDiameter Weight Maximum Thermax Diameter Minimum Maximum Resistance P/N 20 7/28 Dimensions,Resistance,andWeights—M16878/13 equivalent—tin platedconductor Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000m). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. OrderingInformation: Sp ecifyThermaxpartnumberandcolor. Toorderwithoptionalconductormaterials: Forsilver-platedcopperconductor,change MDXZ inThermaxpartnumberto MDX. Forsilver-platedhigh-strengthcopperconductor,change MDXZ inThermaxpartnumberto MDXTF . Fornickel-platedcopperconductor,change MDXZ inThermaxpartnumberto MDXN . Fornickel-platedhigh-strengthcopperconductor,change MDXZ inThermaxpartnumberto MDXTFN .

Aerospace | Military | Transportation | Industrial | Specialty TypeECables —MIL-W-16878/4c omponents TypeEcables are shieldedandjacketedcableswith extrudedFEPorPTFEtapejackets,incorporating MIL-W-16878/4wires.Thesecomponentwiresare insulatedwithextrudedPTFE,andhaveeithersilver- platedcopperornickel-platedcopperconductors. CableswithPTFEjacketsareavailablewithourunique SeamlessWrap PTFEtape(seepage2fordetails). Performance: Voltagerating: 600V. Temperatureratings: Silver-platedconductorsandeitherjacket:-55to200˚C. Nickel-platedconductorsandPTFEjacket:-55to260˚C. Nickel-platedconductorsandandFEPjacket:-55to200˚C. Seepage27forcomponentwiredimensions. ConstructionDetails Componentwireconductor: Silver-ornickel-platedcopper. Componentwireinsulation: ExtrudedPTFE. Shield: Silver-platedcopperbraid,85%coverage. Jacket: ExtrudedFEPorPTFEtape. Colors: ComponentwirescolorcodedtoMIL-STD-104; Jacketcolors:Whitepreferred;alsoavailablein 10basiccolors(seepage26). 10 - TE - 3726 (3) SXE Component□ wire AWG Component wire— TE:S ilver-plated copper TEN: Nickel-plated copper Jacket material—STJ : PTFE tape; SXE: extruded FEP Component wire stranding (see tables) Number of component wires ComponentWire Shield Jacket Weigh tAWG Stranding Diameter Diameter 12 19/25 DimensionsandWeight—1ConductorCables Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M).•Allvaluesnominalunlessotherwiseindicated.•Dimensionscalculatedusingacircumscribedcircle. ComponentWire Shield Jacket Weigh tAWG Stranding Diameter Diameter 12 19/25 DimensionsandWeight—2ConductorCables ComponentWire Shield Jacket Weigh tAWG Stranding Diameter Diameter 12 19/25 DimensionsandWeight—3ConductorCables ComponentWire Shield Jacket Weigh tAWG Stranding Diameter Diameter 12 19/25 DimensionsandWeight—4ConductorCables PartNumbers:

Aerospace | Military | Transportation | Industrial | Specialty TypeEECables —MIL-W-16878/5c omponents TypeEEcables ar eshieldedandjacketedcableswith extrudedFEPorPTFEtapejackets,incorporating MIL-W-16878/5wires.Thesecomponentwiresare insulatedwithextrudedPTFE,andhaveeithersilver- platedcopperornickel-platedcopperconductors. CableswithPTFEjacketsareavailablewithourunique SeamlessWrap PTFEtape(seepage2fordetails). Performance: Voltagerating: 1,000V. Temperatureratings: Silver-platedconductorsandeitherjacket:-55to200˚C. Nickel-platedconductorsandPTFEjacket:-55to260˚C. Nickel-platedconductorsandandFEPjacket:-55to200˚C. Seepage28forcomponentwiredimensions. ConstructionDetails Componentwireconductor: Silver-ornickel-platedcopper. Componentwireinsulation: ExtrudedPTFE. Shield: Silver-platedcopperbraid,85%coverage. Jacket: ExtrudedFEPorPTFEtape. Colors: ComponentwirescolorcodedtoMIL-STD-104; Jacketcolors:Whitepreferred;alsoavailablein 10basiccolors(seepage26). 10 - XT - 3726 (3) SXE Component□ wire AWG Component wire— XT:S ilver-plated copper XTN: Nickel-plated copper Jacket material—STJ : PTFE tape; SXE: extruded FEP Component wire stranding (see tables) Number of component wires ComponentWire Shield Jacket Weigh tAWG Stranding Diameter Diameter 10 37/26 DimensionsandWeight—1ConductorCables ComponentWire Shield Jacket Weigh tAWG Stranding Diameter Diameter 10 37/26 DimensionsandWeight—2ConductorCables ComponentWire Shield Jacket Weigh tAWG Stranding Diameter Diameter 10 37/26 DimensionsandWeight—3ConductorCables ComponentWire Shield Jacket Weigh tAWG Stranding Diameter Diameter 10 37/26 DimensionsandWeight—4ConductorCables Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M).•Allvaluesnominalunlessotherwiseindicated.•Dimensionscalculatedusingacircumscribedcircle. PartNumbers:

Aerospace | Military | Transportation | Industrial | Specialty TypeETCables —MIL-W-16878/6 components TypeETcables areshieldedandjacketedcableswith extrudedFEPorPTFEtapejackets,incorporating MIL-W-16878/4wires.Thesecomponentwiresare insulatedwithextrudedPTFE,andhaveeithersilver- platedcopperornickel-platedcopperconductors. CableswithPTFEjacketsareavailablewithourunique SeamlessWrap PTFEtape(seepage2fordetails). Performance: Voltagerating: 250V. Temperatureratings: Silver-platedconductorsandeitherjacket:-55to200˚C. Nickel-platedconductorsandPTFEjacket:-55to260˚C. Nickel-platedconductorsandandFEPjacket:-55to200˚C. Seepage28forcomponentwiredimensions. ConstructionDetails Componentwireconductor: Silver-ornickel-platedcopper. Componentwireinsulation: ExtrudedPTFE. Shield: Silver-platedcopperbraid,85%coverage. Jacket: ExtrudedFEPorPTFEtape. Colors: ComponentwirescolorcodedtoMIL-STD-104; Jacketcolors:Whitepreferred;alsoavailablein 10basiccolors(seepage26). 20 - MT - 1932 (3) SXE Component□ wire AWG Component wire— MT:S ilver-plated copper MTN: Nickel-plated copper Jacket material—STJ : PTFE tape; SXE: extruded FEP Number of component wires Component wire stranding (see tables) ComponentWire Shield Jacket Weigh tAWG Stranding Diameter Diameter 22 19/34 DimensionsandWeight—1ConductorCables ComponentWire Shield Jacket Weigh tAWG Stranding Diameter Diameter 22 19/34 DimensionsandWeight—2ConductorCables ComponentWire Shield Jacket Weigh tAWG Stranding Diameter Diameter 22 19/34 DimensionsandWeight—3ConductorCables ComponentWire Shield Jacket Weigh tAWG Stranding Diameter Diameter 22 19/34 DimensionsandWeight—4ConductorCables Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M).•Allvaluesnominalunlessotherwiseindicated.•Dimensionscalculatedusingacircumscribedcircle. PartNumbers:

Aerospace | Military | Transportation | Industrial | Specialty M22759 wire M22759(SAEAS22759)wires arehigh-performance,mediumandhigh-temperaturehookupwireswith extrudedPTFEorETFE,orPTFE/polyimidetapeinsulators,andstrandedconductors. Thesewiresaredesignedforsevere-environmentaerospaceapplications,suchasenginecontrolsand SWAMPareas.Sometypesareavailablewithhighlyabrasion-resistantinsulationand/orhigh-strength conductorsformaximumperformanceundermechanicalstresses. WiretypeswithPTFEtapeinsulationareavailablewithourunique SeamlessWrap PTFEtapeinsulation (seepage54fordetailsandpartnumbers). M22759 Insulation Material Conductor Temperature Voltage PageSlantSheet Plating Rating Rating MIL-W-22759/5 Extrudedmineral-ﬁlledPTFE* Silver 200 600 37 MIL-W-22759/6 Ex trudedmineral-ﬁlledPTFE* Nickel 260 600 37 MIL-W-22759/7 Extrudedmineral-ﬁlledPTFE(lightweight)* Silver 200 600 38 MIL-W-22759/8 Extrudedmineral-ﬁlledPTFE(lightweight)* Nickel 260 600 38 MIL-W-22759/9 ExtrudedPTFE Silver 200 1000 39 MIL-W-22759/10 ExtrudedPTFE Nickel 260 1000 39 MIL-W-22759/11 ExtrudedPTFE(mediumweight) Silver 200 600 40 MIL-W-22759/12 ExtrudedPTFE(mediumweight) Nickel 260 600 40 MIL-W-22759/16 ExtrudedETFE Tin 150 600 41 MIL-W-22759/17 ExtrudedETFE Silver 150 600 41 MIL-W-22759/18 ExtrudedETFE(lightweight) Tin 150 600 42 MIL-W-22759/19 ExtrudedETFE(lightweight) Silver 150 600 42 MIL-W-22759/20 ExtrudedPTFE Silver* 200 1000 43 MIL-W-22759/21 ExtrudedPTFE Nickel* 260 1000 43 MIL-W-22759/22 ExtrudedPTFE(lightweight) Silver* 200 600 44 MIL-W-22759/23 ExtrudedPTFE(lightweight) Nickel* 260 600 44 MIL-W-22759/28 ExtrudedPTFEwithpolyimidehardcoat* Silver 200 600 45 MIL-W-22759/29 ExtrudedPTFEwithpolyimidehardcoat* Nickel 260 600 45 MIL-W-22759/30 ExtrudedPTFEwithpolyimidehardcoat* Silver*** 200 600 46 MIL-W-22759/31 ExtrudedPTFEwithpolyimidehardcoat* Nickel* 260 600 46 MIL-DTL-22759/80 PTFE/polyimide/PTFEtapeandPTFEtape(lightweight) Tin 150 600 47 MIL-DTL-22759/81 PTFE/polyimide/PTFEtapeandPTFEtape(lightweight) Silver* 200 600 47 MIL-DTL-22759/82 PTFE/polyimide/PTFEtapeandPTFEtape(lightweight) Nickel* 260 600 47 MIL-DTL-22759/83 PTFE/polyimide/PTFEtapeandPTFEtape Silver 200 600 48 MIL-DTL-22759/84 PTFE/polyimide/PTFEtapeandPTFEtape Nickel 260 600 48 MIL-DTL-22759/85 PTFE/polyimide/PTFEtapeandPTFEtape Tin 150 600 48 MIL-DTL-22759/86 PTFE/polyimide/PTFEtapeandPTFEtape Silver 200 600 49 MIL-DTL-22759/87 PTFE/polyimide/PTFEtapeandPTFEtape Nickel 260 600 50 MIL-DTL-22759/88 PTFE/polyimide/PTFEtapeandPTFEtape Tin 150 600 51 MIL-DTL-22759/89 PTFE/polyimide/PTFEtapeandPTFEtape Silver* 200 600 52 MIL-DTL-22759/90 PTFE/polyimide/PTFEtapeandPTFEtape Nickel* 260 600 52 MIL-DTL-22759/91 PTFE/polyimide/PTFEtapeandPTFEtape(lightweight) Silver 200 600 53 MIL-DTL-22759/92 PTFE/polyimide/PTFEtapeandPTFEtape(lightweight) Nickel 260 600 53 Constructioncharacteristics—M22759wires M22759colorcoding Temperaturein˚C.•*Highabrasionresistance.• Av ailablewith SeamlessWrap PTFEtapeouterinsulation. *High-strengthandultra-high-strengthcopperalloyconductors. ColorcodingforM22759wiresconsistsofuptofournumbers addedt odesignatewirecoloranduptothreespiralstripecolors. Example:M22759/8-9045 isawhitewirewithblack,yellow,andgreenstripes. Number 01 2 3 45 67 8 9 Color Black Brown Red Orange Yellow Green Blue Violet Gray White MIL-DTL-22759identiﬁcation M22759wiresaresurfaceprintedwiththeMILpartnumberandmanufacturer’sCAGEcode(FSCMnumber).

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-22759/5,/6wire—miner al-ﬁlledPTFEinsulation MIL-W-22759/5and/6 wires havemineral-ﬁlled PTFEinsulationforhigh-temperatureapplications suchasaircraftengines,SWAMPzones,andothers whereincreasedabrasionresistanceisrequired. Forreduced-weightversionsofthesewires,see M22759/7and/8(followingpage). Performance: Voltagerating: 600V. Temperaturerating: /5:-55to200˚C /6:-55to260˚C ConstructionDetails Insulation: ExtrudedPTFEwithabrasion-resistant mineralﬁllers. Conductor: /5:Silver-platedcopper; /6:Nickel-platedcopper. Colors: ColorcodedtoMIL-STD-104. Identiﬁcation: toM22759. M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M22759/5 (silver-platedconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36). M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M22759/6 (nickel-platedconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36).

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-22759/7,/8wire—miner al-ﬁlledPTFEinsulation—mediumwall MIL-W-22759/7and/8 wires havereducedweight, mineral-ﬁlledPTFEinsulationforhigh- temperatureapplicationssuchasaircraftengines, SWAMPzones,andotherswhereincreasedabrasion resistanceisrequired.Thesewiresarereduced- weightversionsofMIL-W-22759/5and/6. Seepage68foraselectionofM27500shieldedand jacketedcablesincorporatingthesewires. Performance: Voltagerating: 600V. Temperaturerating: /7:-55to200˚C /8:-55to260˚C ConstructionDetails Insulation: ExtrudedPTFEwithabrasion-resistant mineralﬁllers. Conductor: /7:Silver-platedcopper; /8:Nickel-platedcopper. Colors: ColorcodedtoMIL-STD-104. Identiﬁcation: toM22759. M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M22759/7(silver-platedconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36). M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M22759/8 (nickel-platedconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36).

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-22759/9,/10wire—e xtrudedPTFEinsulation MIL-W-22759/9and/10wireshaveextrudedPTFE insulationforhigh-temperatureapplicationswhere theadditionalabrasionresistanceofmineral-ﬁlled PTFEinsulationisnotrequired.Thesewiresare especiallywell-suitedinapplicationswheresmoke emission,overloadstability,andﬂammabilityare majorconcerns. Forversionsofthesewireswiththinner-wall insulationand600Vvoltagerating,see M22759/11and/12(followingpage). Performance: Voltagerating: 1,000V. Temperaturerating: /9:-55to200˚C /10:-55to260˚C ConstructionDetails Insulation: ExtrudedPTFE. Conductor: /9:Silver-platedcopper; /10:Nickel-platedcopper. Colors: ColorcodedtoMIL-STD-104. Identiﬁcation: toM22759. M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M22759/9 (silver-platedconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36). M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M22759/10 (nickel-platedconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36).

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-22759/11,/12wire—e xtrudedPTFEinsulation MIL-W-22759/11and/12wireshaveextrudedPTFE insulationforhigh-temperatureapplicationswhere theadditionalabrasionresistanceofmineral-ﬁlled PTFEinsulationisnotrequired.Thesewiresare especiallywell-suitedinapplicationswheresmoke emission,overloadstability,andﬂammabilityare majorconcerns. ThesewiresaresimilartoMIL-W-22759/9and/10 wires,buthaveathinner-wallinsulationand600V voltagerating. Seepage69foraselectionofM27500shieldedand jacketedcablesincorporatingthesewires. Performance: Voltagerating: 600V. Temperaturerating: /11:-55to200˚C /12:-55to260˚C ConstructionDetails Insulation: Thin-wallextrudedPTFE. Conductor: /11:Silver-platedcopper; /12:Nickel-platedcopper. Colors: ColorcodedtoMIL-STD-104. Identiﬁcation: toM22759. M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M22759/11 (silver-platedconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36). M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M22759/12 (nickel-platedconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36).

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-22759/16,/17wire—e xtrudedETFEinsulation MIL-W-22759/16and/17wires haveextrudedETFE insulationforaerospaceandotherapplications requiringlightweight,tightdiametertolerances,and enhancedmechanicaltoughness. ETFEinsulationalsoprovidesexceptionalresistance toradiationandchemicals. Forversionsofthesewireswiththinner-wall insulationforlightweight,seeM22759/18and/19 (followingpage). Seepage70foraselectionofM27500shieldedand jacketedcablesincorporatingthesewires. Performance: Voltagerating: 600V. Temperaturerating: /16,/17:-55to150˚C ConstructionDetails Insulation: ExtrudedETFE. Conductor: /16:Tin-platedcopper; /17:Silver-plated,highstrengthcopperalloy. Colors: ColorcodedtoMIL-STD-104. Identiﬁcation: toM22759. M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M22759/16 (tin-platedcopperconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36). M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Break Thermax P/N Size Diameter Minimum Maximum Resistance Strength P/N Dimensions,Resistance,andWeights—M22759/17 (silver-platedcopperalloyconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Breakstrengthinpounds(Kg)minimum. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36).

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-22759/18,/19wire—e xtrudedthin-wallETFEinsulation MIL-W-22759/18and/19wires havethin-wall extrudedETFEinsulationforaerospaceandother applicationsrequiringlightweight,tightdiameter tolerances,andenhancedmechanicaltoughness. ETFEinsulationalsoprovidesexceptionalresistance toradiationandchemicals. Seepage71foraselectionofM27500shieldedand jacketedcablesincorporatingthesewires. Performance: Voltagerating: 600V. Temperaturerating: /18,/19:-55to150˚C ConstructionDetails Insulation: thin-wallextrudedETFE. Conductor: /18:Tin-platedcopper; /19:Silver-plated,highstrengthcopperalloy. Colors: ColorcodedtoMIL-STD-104. Identiﬁcation: toM22759. M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M22759/18 (tin-platedcopperconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36). M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Break Thermax P/N Size Diameter Minimum Maximum Resistance Strength P/N Dimensions,Resistance,andWeights—M22759/19 (silver-platedcopperalloyconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Breakstrengthinpounds(Kg)minimum. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36).

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-22759/20,/21wire—high-str engthconductor MIL-W-22759/20and/21wireshaveextruded PTFEinsulationandahigh-strengthcopperalloy conductorforgreaterbreakstrength.Theyareideal foraerospaceandotherapplicationsrequiringhigh reliabilityandbreakstrength,enhancedﬂexlife,and resistancetohightemperatures. Thesewiresareespeciallywell-suitedinapplications wheresmokeemission,overloadstability,and ﬂammabilityaremajorconcerns. Forversionsofthesewireswiththinner-wall insulationand600Vvoltagerating,see M22759/22and/23(followingpage). Performance: Voltagerating: 1,000V. Temperaturerating: /20:-55to200˚C /21:-55to260˚C ConstructionDetails Insulation: ExtrudedPTFE. Conductor: /20:Silver-plated,highstrengthcopperalloy; /21:Nickel-plated,highstrengthcopperalloy. Colors: ColorcodedtoMIL-STD-104. Identiﬁcation: toM22759. M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Break Thermax P/N Size Diameter Minimum Maximum Resistance Strength P/N Dimensions,Resistance,andWeights—M22759/21 (nickel-platedcopperalloyconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Breakstrengthinpounds(Kg)minimum. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36). Dimensions,Resistance,andWeights—M22759/20 (silver-platedcopperalloyconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Breakstrengthinpounds(Kg)minimum. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36). M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Break Thermax P/N Size Diameter Minimum Maximum Resistance Strength P/N

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-22759/22,/23wire—high-str engthconductor MIL-W-22759/22and/23 wireshavethin-wall extrudedPTFEinsulationandahigh-strength copperalloyconductorforgreaterbreakstrength. Theyareidealforaerospaceandotherapplications requiringhighreliabilityandbreakstrength, enhancedﬂexlife,andresistancetohigh temperatures. Thesewiresareespeciallywell-suitedinapplications wheresmokeemission,overloadstability,and ﬂammabilityaremajorconcerns. Performance: Voltagerating: 600V. Temperaturerating: /22:-55to200˚C /23:-55to260˚C ConstructionDetails Insulation: Thin-wallextrudedPTFE. Conductor: /22:Silver-plated,highstrengthcopperalloy; /23:Nickel-plated,highstrengthcopperalloy. Colors: ColorcodedtoMIL-STD-104. Identiﬁcation: toM22759. M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Break Thermax P/N Size Diameter Minimum Maximum Resistance Strength P/N Dimensions,Resistance,andWeights—M22759/23 (nickel-platedcopperalloyconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Breakstrengthinpounds(Kg)minimum. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36). M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Break Thermax P/N Size Diameter Minimum Maximum Resistance Strength P/N Dimensions,Resistance,andWeights—M22759/22 (silver-platedcopperalloyconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Breakstrengthinpounds(Kg)minimum. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage36).

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-22759/28,/29wire—PTF E/polyimideinsulation MIL-W-22759/28and/29 wireshaveextrudedPTFE insulationwithapolyimidehardcoatforincreased cut-throughandabrasionresistance. Thesewiresaredesignedforaerospaceandother applicationsrequiringexcellentthermalstability, tightdimensionaltolerances,andhighreliability. Thesewiresareespeciallywell-suitedinapplications wheresmokeemission,overloadstability,and ﬂammabilityaremajorconcerns. Forversionsofthesewireswithhigh-strength copperalloyconductor,seeM22759/30and/31 (followingpage). Performance: Voltagerating: 600V. Temperaturerating: /28:-55to200˚C /29:-55to260˚C ConstructionDetails Insulation: ExtrudedPTFEwithpolyimidehardcoat. Conductor: /28:Silver-platedcopper; /29:Nickel-platedcopper. Colors: ColorcodedtoMIL-STD-104(beforehardcoat). Identiﬁcation: toM22759. M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M22759/28 (silver-platedconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *Addcolorcoding(applicabletoinnerPTFEinsulationonly)perMIL-STD-104(seepage36). M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M22759/29 (nickel-platedconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *Addcolorcoding(applicabletoinnerPTFEinsulationonly)perMIL-STD-104(seepage36).

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-22759/30,/31wire—high-str engthconductor MIL-DTL-22759/30and/31 wireshaveextruded PTFEinsulationwithapolyimidepolyimidehardcoat forincreasedcut-throughandabrasionresistance, andahigh-strengthcopperalloyconductorfor greaterbreakstrength. Thesewiresaredesignedforaerospaceandother applicationsrequiringexcellentthermalstability, tightdimensionaltolerances,andhighreliability. Thesewiresareespeciallywell-suitedinapplications wheresmokeemission,overloadstability,and ﬂammabilityaremajorconcerns. Performance: Voltagerating: 600V. Temperaturerating: /30:-55to200˚C /31:-55to260˚C ConstructionDetails Insulation: ExtrudedPTFEwithpolyimidehardcoat. Conductor: /30:Silver-plated,highstrength copperalloy; /31:Nickel-plated,highstrength copperalloy. Colors: ColorcodedtoMIL-STD-104(beforehardcoat). Identiﬁcation: toM22759. Dimensions,Resistance,andWeights—M22759/31 (nickel-platedcopperalloyconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Breakstrengthinpounds(Kg)minimum. Allvaluesarenominalunlessotherwiseindicated. *Addcolorcoding(applicabletoinnerPTFEinsulationonly)perMIL-STD-104(seepage36). M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Break Thermax P/N Size Diameter Minimum Maximum Resistance Strength P/N Dimensions,Resistance,andWeights—M22759/30 (silver-platedcopperalloyconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Breakstrengthinpounds(Kg)minimum. Allvaluesarenominalunlessotherwiseindicated. *Addcolorcoding(applicabletoinnerPTFEinsulationonly)perMIL-STD-104(seepage36). M22759 AWG Str anding Conductor InsulationDiameter Weight Maximum Break Thermax P/N Size Diameter Minimum Maximum Resistance Strength P/N

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-22759/80,/81,/82wire—ligh tweight,compositeinsulation MIL-DTL-22759/80,/81,and/82wires arelight- weight,high-performanceaerospacehookupwires withadual-layerinsulationofPTFE/polyimide/PTFE tape,coveredwithPTFEtape. Thesewiresaredesignedforaerospaceandother applicationsrequiringexcellentthermalstability, lightweight,andhighbreakstrength. Thesewiresareavailablewithourunique Seamless Wrap PTFEtapeinsulation(seepage54fordetails andpartnumbers). Performance: Voltagerating: 600V. Temperaturerating: /80:-55to150˚C /81:-55to200˚C /82:-55to260˚C ConstructionDetails Insulation: PTFE/polyimide/PTFEtape(innerlayer); PTFEtape(outerlayer). Conductor: /80:Tin-platedcopper; /81:Silver-platedhigh-strength(AWG20-24) orultra-high-strengthcopperalloy(AWG26). /82:Nickel-platedhigh-strength(AWG20-24) orultra-high-strengthcopperalloy(AWG26). Colors: ColorcodedtoMIL-STD-681. Identiﬁcation: PerMIL-DTL-22759/80,/81,and/82. M22759 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Resistance,andWeights—M22759/80 (tin-platedcopperconductor) M22759 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Weights,andResistance—M22759/81 (silver-platedhigh-strengthconductor) M22759 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Weights,andResistance—M22759/82 (nickel-platedhigh-strengthconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000f eet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-681(seepage36). †Indicatesultra-high-strengthcopperalloyconductor. Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-22759/83,/84,/85wire—nor malweight MIL-DTL-22759/83,/84,and/85wires arelargesize, high-performanceaerospacehookupwireswith afour-layerinsulationofPTFEtapeandPTFE/ polyimide/PTFEtape,withanouterlayerof polyamidebraidforsuperiorabrasionresistance. Thesewiresaredesignedforaerospaceandother applicationsrequiringexcellentthermalstabilityand abrasionresistance. Thesewiresareavailablewithourunique Seamless Wrap PTFEtapeinsulation(seepage54fordetails andpartnumbers). Performance: Voltagerating: 600V. Temperaturerating: /83:-55to200˚C /84:-55to260˚C /85:-55to150˚C ConstructionDetails Insulation: Firstlayer:PTFEtape; Secondlayer:PTFE/polyimide/PTFEtape; Thirdandfourthlayers:PTFEtape; Fifth(outer)layer:200Denierpolyamidebraid withclearlacquertopreventfraying. Conductor: /83:Silver-platedcopper; /84:Nickel-platedcopper. /85:Tin-platedcopper. Colors: Seebelow. Identiﬁcation: PerMIL-DTL-22759/83,/84,and/85. M22759 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Weight,andResistance—M22759/83 (silver-platedcopperconductor) M22759 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Weight,andResistance—M22759/84 (nickel-platedcopperconductor) M22759 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Weight,andResistance—M22759/85 (tin-platedcopperconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *Addcolorcoding—darkgreen(5D)preferred,white(9)acceptablealternate. Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-22759/86wire—silv er-platedconductor MIL-DTL-22759/86wiresarenormal-weight,high- performanceaerospacehookupwireswithinsulation composedofPTFE/polyimide/PTFEtapeandPTFE tapeinseveralconﬁgurations. Thesewiresaredesignedforaerospaceandother applicationsrequiringexcellentthermalstabilityand goodabrasionresistance. Forversionsofthesewireswithnickel-plated conductors,seeMIL-DTL-22759/87(followingpage). Forversionswithtin-platedconductors,see MIL-DTL-22759/88(page51). Thesewiresareavailablewithourunique Seamless Wrap PTFEtapeinsulation(seepage54fordetails andpartnumbers). Performance: Voltagerating: 600V. Temperaturerating: -55to200˚C ConstructionDetails Insulation: Seechartbelow. Conductor: Silver-platedcopper. Colors: ColorcodedtoMIL-STD-681. Identiﬁcation: PerMIL-DTL-22759/86. AWGSize InnerLayer SecondLayer ThirdLayer FourthLayer 4/0through4 PTFEtape PTFE/polyimide/PTFEtape PTFEtape PTFEtape 8and

6 PTFEtape PTFE/polyimide/PTFEtape PTFEtape None

ough26 PTFE/polyimide/PTFEtape PTFEtape None None Insulation—M22759/86 M22759 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Resistance,andWeights—M22759/86 (silver-platedcopperconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-681(seepage36). Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-22759/87wire—nor malweight MIL-DTL-22759/87wires arenormal-weight,high- performanceaerospacehookupwireswithinsulation composedofPTFE/polyimide/PTFEtapeandPTFE tapeinseveralconﬁgurations. Thesewiresaredesignedforaerospaceandother applicationsrequiringexcellentthermalstabilityand goodabrasionresistance. Forversionsofthesewireswithsilver-plated conductors,seeMIL-DTL-22759/86(previouspage). Forversionswithtin-platedconductors,see MIL-DTL-22759/88(followingpage). Thesewiresareavailablewithourunique Seamless Wrap PTFEtapeinsulation(seepage54fordetails). Performance: Voltagerating: 600V. Temperaturerating: -55to260˚C ConstructionDetails Insulation: Seechartbelow. Conductor: Nickel-platedcopper. Colors: ColorcodedtoMIL-STD-681. Identiﬁcation: PerMIL-DTL-22759/87. AWGSize InnerLayer SecondLayer ThirdLayer FourthLayer 4/0through4 PTFEtape PTFE/polyimide/PTFEtape PTFEtape PTFEtape 8and ough26 PTFE/polyimide/PTFEtape PTFEtape None None Insulation—M22759/87 M22759 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Resistance,andWeights—M22759/87 (nickel-platedcopperconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-681(seepage36). Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-22759/88wire—tin-pla tedconductor MIL-DTL-22759/88wiresarenormal-weight,high- performanceaerospacehookupwireswithinsulation composedofPTFE/polyimide/PTFEtapeandPTFE tapeinseveralconﬁgurations. Thesewiresaredesignedforaerospaceandother applicationsrequiringexcellentthermalstabilityand goodabrasionresistance. Forversionsofthesewireswithsilver-plated conductors,seeMIL-DTL-22759/86(page49). Forversionswithnickel-platedconductors,see MIL-DTL-22759/87(previouspage). Thesewiresareavailablewithourunique Seamless Wrap PTFEtapeinsulation(seepage54fordetails). Performance: Voltagerating: 600V. Temperaturerating: -55to150˚C ConstructionDetails Insulation: Seechartbelow. Conductor: Tin-platedcopper. Colors: ColorcodedtoMIL-STD-681. Identiﬁcation: PerMIL-DTL-22759/88. AWGSize InnerLayer SecondLayer ThirdLayer FourthLayer 4/0through4 PTFEtape PTFE/polyimide/PTFEtape PTFEtape PTFEtape 8and ough26 PTFE/polyimide/PTFEtape PTFEtape None None Insulation—M22759/88 M22759 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Resistance,andWeights—M22759/88 (tin-platedcopperconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-681(seepage36). Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-22759/89,/90wire—nor malweight MIL-DTL-22759/89and/90 wiresarelight-weight, high-performanceaerospacehookupwireswitha dual-layerinsulationofPTFE/polyimide/PTFEtape, coveredwithPTFEtape.Theyaresimilarto MIL-DTL-22759/81and/82wires,buthave thicker-wallinsulation. Thesewiresaredesignedforaerospaceandother applicationsrequiringexcellentthermalstabilityand highbreakstrength. Thesewiresareavailablewithourunique Seamless Wrap PTFEtapeinsulation(seepage54fordetails). Performance: Voltagerating: 600V. Temperaturerating: /89:-55to200˚C /90:-55to260˚C ConstructionDetails Insulation: PTFE/polyimide/PTFEtape(innerlayer); PTFEtape(outerlayer). Conductor: /89:Silver-platedhigh-strength(AWG20-24) orultra-high-strengthcopperalloy(AWG26). /90:Nickel-platedhigh-strength(AWG20-24) orultra-high-strengthcopperalloy(AWG26). Colors: ColorcodedtoMIL-STD-681. Identiﬁcation: PerMIL-DTL-22759/89and/90. M22759 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Weights,andResistance—M22759/89 (silver-platedhigh-strengthconductor) M22759 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Weights,andResistance—M22759/90 (nickel-platedhigh-strengthconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-681(seepage36). †Indicatesultra-high-strengthcopperalloyconductor. Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-681(seepage36). †Indicatesultra-high-strengthcopperalloyconductor. Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-22759/91,/92wire—ligh tweight MIL-DTL-22759/91and/92 wiresarelight-weight, high-performanceaerospacehookupwireswitha dual-layerinsulationofPTFE/polyimide/PTFEtape, coveredwithPTFEtape. Thesewiresaredesignedforaerospaceandother applicationsrequiringexcellentthermalstability andlightweight. Forversionswithhigh-strengthconductors,see MIL-DTL-22759/81and/82(page47) Thesewiresareavailablewithourunique Seamless Wrap PTFEtapeinsulation(seepage54fordetails). Performance: Voltagerating: 600V. Temperaturerating: /91:-55to200˚C /92:-55to260˚C ConstructionDetails Insulation: PTFE/polyimide/PTFEtape(innerlayer); PTFEtape(outerlayer). Conductor: /91:Silver-platedcopper. /92:Nickel-platedcopper. Colors: ColorcodedtoMIL-STD-681. Identiﬁcation: PerMIL-DTL-22759/91and/92. M22759 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Resistance,andWeights—M22759/91 (silver-platedcopperconductor) M22759 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Resistance,andWeights—M22759/92 (nickel-platedcopperconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-681(seepage36). Allvaluesarenominalunlessotherwiseindicated. Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-681(seepage36). Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-22759wire with SeamlessWrap insulation Thermax SeamlessWrap PTFE wireinsulationandcablejacket offersalltheadvantagesofatapewrapwiththesmooth appearanceandinstallationcharacteristicsofanextrusion. SeamlessWrap featuresanoutersurfacethat:

Looksandfeelslikeanextrudedjacket;
Reducesthepossibilityofdamageduringinstallation orre-routing(noseamstosnag);
YieldsamoreconsistentﬁnalO.D.forcleanerstripping, marking,andstriping;
Acceptsclear,permanentlasermarking. Becauseofitsuniformcrosssection, SeamlessWrap is superiortoconventionalwrappedtapein:
Consistentwallthickness;
Increaseddielectricstrength;
Enhancedwetanddryarcpropagationresistance. Byeliminatingthemechanical“weakpoints”ofseamsin conventionalwrappedtapes, SeamlessWrap:
Signiﬁcantlyimprovesabrasionresistance, particularlywire-to-wire;
Eliminatesdelaminatingofsinteredtapelayers;
HasenhancedcrackresistanceforuseinSWAMPand ﬁrezoneapplications. ToorderappropriateMILDTL-22759wireswith SeamlessWrap insulation,seethechartbelow. SeamlessWrapinsulation cutsclean andsmooth withnounraveling. Clear,crisplasermarkingenhanced by smoothoutersurface. 300 2000 1500 Cycles to failure 1000 500 200 Weight (grams) 150 Standard tape wrapped wire ‘A’ Standard tape wrapped wire ‘B’ Thermax Seamless Wrap MIL-DTL-22759 Wires With Seamless Wrap Insulation SML H 22 - XXXX AWG size Seamless Wrap designator Color code □ (see previous page) M22759/ Letter 80 A 81 B 82 C 83 D 84 E 85 F 86 G M22759/ Letter 87 H 88 J 89 K 90 L 91 M 92 N M22759 type RelativeAbrasionResults

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-25038/1(T hermazoneI) wire—high-temperature,abrasionresistant MIL-W-25038/1(T hermazoneI) wiresaredesigned forcriticalcircuitapplicationswherewiresmust operateinextremelyharshenvironments,under vibration,andwithdirectﬂameexposure. Thisheavy-duty,non-asbestosconstructionoffers excellentmechanicalperformanceandabrasion resistance. Performance: Voltagerating: 600V. Temperaturerating: -55to260˚C.ConstructionDetails Jacket: PTFE-coatedﬁberglassbraidandﬁnisher. Insulation: Compositeinorganicdielectric. Conductor: 27%nickel-coatedcopper. Colors: ColorcodedtoMIL-STD-104. Identiﬁcation: SurfaceprintedperMIL-W-25038. M25038 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M25038/1 (T hermazoneI) Dimensionsininches(mm). Weigh tsinpounds/1000feet(Kg/1000M)max. Resistancein Ω/1,000feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-104(seepage26). Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-25038/3(T hermazoneIIIK,IIIG) wire—high-temperature,abrasionresistant MIL-W-25038/3(T hermazoneIIIK) wiresare designedforcriticalcircuitapplicationswherewires mustoperateinextremelyharshenvironments, undervibration,andwithdirectﬂameexposure. Thisheavy-duty,non-asbestosconstructionoffers excellentmechanicalperformanceandabrasion resistance,andiscompatiblewithMIL-C-38999 connectors. Thesewiresareidealforuseinsuchaerospace applicationsasenginecompartments,ﬁre- detectioncircuits,ﬂight-criticalcircuits,and ﬂy-by-wiresystems. ThermazoneIIIG wiresalsomeetorexceedthe requirementsofMIL-W-25083/3,butprovidethis performanceatalowercostthroughtheuseofan innovativeinsulationsystem(seeconstruction detailsatright). Performance: Voltagerating: 600V. Temperaturerating: -55to260˚C. ConstructionDetails Jacket: Fusedhigh-performancePTFEtape.(Alsoavailable withourunique SeamlessWrap PTFEtape; seepage2fordetails.) Insulation: ThermazoneIIIK: Outer:PTFE/polyimidetapeﬂuidbarrier. Inner:Inorganicdielectric. ThermazoneIIIG: Outer:PTFE-coatedﬁberglassﬂuid barrier. Inner:Inorganicdielectric. Conductor: 12–18AWG:27%nickel-coatedcopper. 20–22AWG:27%nickel-coatedhigh-strength copperalloy. Colors: ColorcodedtoMIL-STD-104. Identiﬁcation: SurfaceprintedperMIL-W-25038. M25038 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M25038/3 (T hermazoneIIIK) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M)max. Resistancein Ω/1,000f eet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-104(seepage26). Allvaluesarenominalunlessotherwiseindicated. M25038 AWG Str anding Conductor InsulationDiameter Weight Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N Dimensions,Resistance,andWeights—M25038/3 (T hermazoneIIIG) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M)max. Resistancein Ω/1,000f eet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-104(seepage26). Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-81381wire MIL-DTL-81381wir eshavestrandedconductorsofcopperorhigh-strengthcopperalloy,andinsulation ofFEP/polyimidetapewithapolyimidecoating(orpolyamidebraid)forenhancedabrasionresistance. Allareratedat600volts. Conductorsareavailablewithsilverplating(40µ"minimum),nickelplating(50µ"minimum),ortinplating (perASTMB33). Althoughthesewiresweredesignedforaerospaceuse,theyareidealforcommercialapplicationswhich canbeneﬁtfromtheirhightemperatureratingandresistancetoabrasionsandsolvents. MIL-W-81381 InsulationMaterial(WallThickness) Conductor Temperature PageS peciﬁcation Material Rating M81381/7 FEP/polyimide/FEPtapewithpolyimidecoating(.0065") SPC 200 58 M81381/8 FEP/p olyimide/FEPtapewithpolyimidecoating(.0065") NPC 200 58 M81381/9 FEP/polyimide/FEPtapewithpolyimidecoating(.0065") SPCA 200 59 M81381/10 FEP/polyimide/FEPtapewithpolyimidecoating(.0065") NPCA 200 59 M81381/11 FEP/polyimide/FEPtapewithpolyimidecoating(10AWGandsmaller),or polyamidebraid(8AWGandlarger)(.0085"or.0170") SPC 200 60 M81381/12 FEP/polyimide/FEPtapewithpolyimidecoating(10AWGandsmaller),or polyamidebraid(8AWGandlarger)(.0084"or.0154") NPC 200 60 M81381/13 FEP/polyimide/FEPtapewithpolyimidecoating(.0095") SPCA 200 61 M81381/14 FEP/polyimide/FEPtapewithpolyimidecoating(.0095") NPCA 200 61 M81381/17 FEP/polyimide/FEPtapewithpolyimidecoating(.0050") SPC 200 62 M81381/18 FEP/polyimide/FEPtapewithpolyimidecoating(.0050") NPC 200 62 M81381/19 FEP/polyimide/FEPtapewithpolyimidecoating(.0050") SPCA 200 63 M81381/20 FEP/polyimide/FEPtapewithpolyimidecoating(.0050") NPCA 200 63 M81381/21 FEP/polyimide/FEPtapewithpolyimidecoating(.0065") TPC 150 64 M81381/22 FEP/polyimide/FEPtapewithpolyimidecoating(10AWGandsmaller),or polyamidebraid(8AWGandlarger)(.0085"or.0170") TPC 150 64 Constructioncharacteristics—MIL-DTL-81381wires Temperaturesaremaximumin˚C. Allvaluesarenominalunlessotherwiseindicated. Ma terialsabbreviations:NPC: Nickel-platedcopper. NPCA: Nickel-platedhigh-strengthcopperalloy. SPC: Silver-platedcopper. SPCA:Silver-platedhigh-strengthcopperalloy. TPC: Tin-platedcopper. M81381/7 – 30 – 9 AWG size Code Color MIL-DTL-81381partnumberingandexample

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-81381/7,/8wire—ligh tweight MIL-DTL-81381/7and/8wires havetwolayersof FEP/polyimide/FEPtapeinsulationwithapolyimide hardcoatforincreasedcut-throughandabrasion resistance. Originallydesignedforaerospaceuse, thesewires areidealforotherapplicationsrequiringexcellent thermalstability,tightdimensionaltolerances,and highreliability. Thesewiresareespeciallywell-suitedinapplications wheresmokeemission,overloadstability,and ﬂammabilityaremajorconcerns. Performance: Voltagerating: 600V. Temperaturerating: -55to200˚C. ConstructionDetails Insulation: TwolayersofFEP/polyimide/FEPtapewith modiﬁedaromaticpolyimidecoating. Conductor: /7:Silver-platedcopper; /8:Nickel-platedcopper. Colors: ColorcodedtoMIL-STD-104(seepage57 fordetails). Identiﬁcation: toMIL-DTL-81381. Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000f eet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage57). M81381 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Resistance,andWeights—M81381/7(silver-platedconductor) M81381 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Resistance,andWeights—M81381/8(nickel-platedconductor)

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-81381/9,/10wire—ligh tweight—highstrengthconductor MIL-DTL-81381/9and/10wireshavetwolayersof FEP/polyimide/FEPtapeinsulationwithapolyimide hardcoatforincreasedcut-throughandabrasion resistance,andahigh-strengthcopperalloy conductorforgreaterbreakstrength. Originallydesignedforaerospaceuse, thesewires areidealforotherapplicationsrequiringexcellent thermalstability,tightdimensionaltolerances,and highreliability. Thesewiresareespeciallywell-suitedinapplications wheresmokeemission,overloadstability,and ﬂammabilityaremajorconcerns. Performance: Voltagerating: 600V. Temperaturerating: -55to200˚C. ConstructionDetails Insulation: TwolayersofFEP/polyimide/FEPtapewith modiﬁedaromaticpolyimidecoating. Conductor: /9:Silver-platedhigh-strengthcopperalloy; /10:Nickel-platedhigh-strengthcopperalloy. Colors: ColorcodedtoMIL-STD-104(seepage57 fordetails. Identiﬁcation: toMIL-DTL-81381. Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000f eet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage57). M81381 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Resistance,andWeights—M81381/9(silver-platedhigh-strengthconductor) M81381 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance Dimensions,Resistance,andWeights—M81381/10(nickel-platedhigh-strengthconductor)

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-81381/11,/12wire—med iumweight MIL-DTL-81381/11and/12wireshavetwolayersof FEP/polyimidetapeinsulationwithapolyimide hardcoat(10AWGandsmaller)orpolyamidebraid (8AWGandlarger)forincreasedcut-throughand abrasionresistance. Originallydesignedforaerospaceuse, thesewires areidealforotherapplicationsrequiringexcellent thermalstability,tightdimensionaltolerances,and highreliability. Thesewiresareespeciallywell-suitedinapplications wheresmokeemission,overloadstability,and ﬂammabilityaremajorconcerns. Performance: Voltagerating: 600V. Temperaturerating: -55to200˚C. ConstructionDetails Insulation: Firstlayer:Polyimide/FEPtape; Secondlayer:FEP/polyimide/FEPtape; Third(outer)layer:modiﬁedaromatic polyimidecoating(10AWGandsmaller); Aromaticpolyamidebraidwith clearﬁnisher(8AWGandlarger). Conductor: /11:Silver-platedcopper; /12:Nickel-platedcopper. Colors: ColorcodedtoMIL-STD-104(seepage57 fordetails. Identiﬁcation: toMIL-DTL-81381. Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000f eet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage57). M81381 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance M81381/11-4-* 4 Dimensions,Resistance,andWeights—M81381/11(silver-platedconductor) M81381 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance M81381/12-4-* 4 Dimensions,Resistance,andWeights—M81381/12(nickel-platedconductor)

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-81381/13,/14wi re—mediumweight—highstrengthconductor MIL-DTL-81381/13and/14wireshavetwolayersof FEP/polyimide/FEPtapeinsulation(threelayersfor 28AWG)withapolyimidehardcoatforincreased cut-throughandabrasionresistance,andahigh- strengthcopperalloyconductorforgreaterbreak strength. Originallydesignedforaerospaceuse, thesewires areidealforotherapplicationsrequiringexcellent thermalstability,tightdimensionaltolerances,and highreliability. Thesewiresareespeciallywell-suitedinapplications wheresmokeemission,overloadstability,and ﬂammabilityaremajorconcerns. Performance: Voltagerating: 600V. Temperaturerating: -55to200˚C. ConstructionDetails Insulation: (26AWGandlarger): Firstlayer:Polyimide/FEPtape; Secondlayer:FEP/polyimide/FEPtape; Third(outer)layer:modiﬁedaromatic polyimidecoating. (28AWG): ThreelayersofFEP/polyimide/FEPtapewith modiﬁedaromaticpolyimidecoating. Conductor: /13:Silver-platedhigh-strengthcopperalloy; /14:Nickel-platedhigh-strengthcopperalloy. Colors: ColorcodedtoMIL-STD-104(seepage57 fordetails. Identiﬁcation: toMIL-DTL-81381. Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000f eet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage57). M81381 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance M81381/13-22-* 22 Dimensions,Resistance,andWeights—M81381/13(silver-platedhigh-strengthconductor) M81381 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance M81381/14-22-* 22 Dimensions,Resistance,andWeights—M81381/14(nickel-platedhigh-strengthconductor)

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-81381/17,/18wire—ligh tweight MIL-DTL-81381/17and/18wireshaveonelayerof FEP/polyimide/FEPtapeinsulationwithapolyimide hardcoatforincreasedcut-throughandabrasion resistance. Originallydesignedforaerospaceuse, thesewires areidealforotherapplicationsrequiringexcellent thermalstability,tightdimensionaltolerances,and highreliability. Thesewiresareespeciallywell-suitedinapplications wheresmokeemission,overloadstability,and ﬂammabilityaremajorconcerns. Performance: Voltagerating: 600V. Temperaturerating: -55to200˚C. ConstructionDetails Insulation: FEP/polyimide/FEPtapewithmodiﬁed aromaticpolyimidecoating. Conductor: /17:Silver-platedcopper; /18:Nickel-platedcopper. Colors: ColorcodedtoMIL-STD-104(seepage57 fordetails. Identiﬁcation: toMIL-DTL-81381. Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000f eet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage57). M81381 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance M81381/17-14-* 14 Dimensions,Resistance,andWeights—M81381/17(silver-platedconductor) M81381 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance M81381/18-14-* 14 Dimensions,Resistance,andWeights—M81381/18(nickel-platedconductor)

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-81381/19,/20wire—ligh tweight—highstrengthconductor MIL-DTL-81381/19and/20wireshaveonelayerof FEP/polyimide/FEPtapeinsulationwithapolyimide hardcoatforincreasedcut-throughandabrasion resistance,andahigh-strengthcopperalloy conductorforgreaterbreakstrength. Originallydesignedforaerospaceuse, thesewires areidealforotherapplicationsrequiringexcellent thermalstability,tightdimensionaltolerances,and highreliability. Thesewiresareespeciallywell-suitedinapplications wheresmokeemission,overloadstability,and ﬂammabilityaremajorconcerns. Performance: Voltagerating: 600V. Temperaturerating: -55to200˚C. ConstructionDetails Insulation: FEP/polyimide/FEPtapewithmodiﬁed aromaticpolyimidecoating. Conductor: /19:Silver-platedhigh-strengthcopperalloy; /20:Nickel-platedplatedhigh-strength copperalloy. Colors: ColorcodedtoMIL-STD-104(seepage57 fordetails). Identiﬁcation: toMIL-DTL-81381. M81381 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance M81381/19-22-* 22 Dimensions,Resistance,andWeights—M81381/19(silver-platedhigh-strengthconductor) M81381 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance M81381/20-22-* 22 Dimensions,Resistance,andWeights—M81381/20(nickel-platedhigh-strengthconductor) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage57).

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-81381/21,/22wire—tin-pla tedconductor M81381 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance M81381/22-01-* 0 Dimensions,Resistance,andWeights—M81381/22(tin-platedconductor) MIL-DTL-81381/21and/22wires havetwolayersof polyimide/FEPtapeinsulationwithapolyimidehard coat(orpolyamidebraidforAWG8andlargersizes ofM81381/22types)forincreasedcut-throughand abrasionresistance. Originallydesignedforaerospaceuse, thesewires areidealforotherapplicationsrequiringexcellent thermalstability,tightdimensionaltolerances,and highreliability. Thesewiresareespeciallywell-suitedinapplications wheresmokeemission,overloadstability,and ﬂammabilityaremajorconcerns. Performance: Voltagerating: 600V. Temperaturerating: -55to150˚C. ConstructionDetails Insulation: (M81381/21):TwolayersofFEP/polyimide/FEP tapewithmodiﬁedaromaticpolyimidecoating. (M81381/22):Firstlayer:Polyimide/FEPtape; Secondlayer:FEP/polyimide/FEPtape; Third(outer)layer:modiﬁedaromaticpolyimidecoating (10AWGandsmaller);Aromaticpolyamidebraidwith clearﬁnisher(8AWGandlarger). Conductor: Tin-platedcopper. Colors: ColorcodedtoMIL-STD-104(seepage57 fordetails. Identiﬁcation: toMIL-DTL-81381. Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *AddcolorcodingperMIL-STD-104(seepage57). M81381 AWG Str anding ConductorDiameter InsulationDiameter Weight Maximum P/N Size Minimum Maximum Minimum Maximum Resistance M81381/21-12-* 12 Dimensions,Resistance,andWeights—M81381/21(tin-platedconductor)

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-27500Cables —general information MIL-DTL-27500(NEMAWC27500)cables incorporatefromonetoﬁfteenM22759,MIL-W-25038,or MIL-DTL-81381wires,plusasingleordoubleshieldandasingleordoublejacket. Althoughthesecablesaredesignedprimarilyforuseinaircraftandgroundsupportequipment,theirhigh performanceandversatilitymakesthemidealinawidevarietyofgeneral-purposeelectricalandelectronic applications. TheMIL-DTL-27500partnumberingsystemprovidesformanycombinationsofcableconstruction characteristics(seechartsbeginningonnextpage).Thefollowingproductpagesprovidedetailed constructionandperformanceinformationforsomeofthemostpopularvarietiesofone-tofour- conductorcables. Manyofthesecablesareavailablewithcomponentwiresand/orjacketswithourunique SeamlessWrap PTFEtape,asnotedtheproductpages.Additionally,cableswith-24jacketstylesandM22759/80 through/92componentwirescanbeorderedwith SeamlessWrap forboththecomponentwireinsulation andtheouterjacketlayer.Seepage87formoredetails,partnumbers, andorderinginformation. Seefollowingpagesfornumberingsystem,materialcodes,andcolorcodingcharts. ComponentWire M27500type Page M22759/8. ComponentWire M27500type Page M25038/1 *Availablewith Seamless Wrap PTFEtapeinsulationandjacket.

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-27500Cables —part numbering Seenextpageforcolorcodinginformation. MIL-DTL-27500JacketMaterialCodes Temperaturelimitsareforinformationonly;othercablecomponentsmaydeterminethetemperaturelimitfortheﬁnishedcable. Jacketmaterialandcolor Temp .limit,˚C Singlejacket Doublejacket Nojacket — 00 00 ETFE ,extruded,clear 150 15 65 ETFE,extruded,white 150 14 64 FEP,extruded,clear 200 05 55 FEP,extruded,white 200 09 59 Nylon,extruded,clear 105 02 52 PFA,extruded,clear 260 21 71 PFA,extruded,white 260 20 70 Naturalpolyimide/clearFEPtape,wrappedandheatsealed,withFEPoutersurface 200 11 61 Naturalpolyimide/FEPtape,wrappedandheatsealed,withpolyimideoutersurface 200 12 62 PTFE,taped,white* 260 06 56 PTFEtape,white,wrappedoveratapelayerofnaturalpolyimide combinedwithFEPandheatsealed* 260 24 74 PTFE-coatedglassbraidimpregnatedwithPTFEﬁnisheroverPTFEtape,natural 260 07 57 PVC,extruded,white 90 01 51 M27500-8RC2S06 Shield coverage and color coding Component wire size Shield type Component wire type Jacket material Number of component wires MIL-DTL-27500PartNumbering MIL-DTL-27500ComponentWireCodes WecansupplyM27500cableswithcomponentwiresotherthanthoselisted;pleasecallwithyourrequirements. WireType Code M22759/5 VA M22759/6 W A M22759/7 SA M22759/8 TA M22759/9 LE M22759/10 LH M22759/11 RC M22759/12 RE WireType Code M22759/16 TE M22759/17 TF M22759/18 TG M22759/19 TH M22759/20 TK M22759/21 TL M22759/22 TM M22759/23 TN WireType Code M22759/28 JB M22759/29 JC M22759/30 JD M22759/31 JE M22759/80 WB M22759/81 WC M22759/82 WE M22759/84 WG WireType Code M22759/85 WH M22759/86 WJ M22759/87 WK M22759/88 WL M22759/89 WM M22759/90 WN M22759/91 WP M22759/92 WR WireType Code M25038/1 JA M25038/3 JF M81381/7 MR M81381/8 MS M81381/9 MT M81381/10 MV M81381/11 MW M81381/12 MY WireType Code M81381/13 NA M81381/14 NB M81381/17 NE M81381/18 NF M81381/19 NG M81381/20 NH M81381/21 NK M81381/22 NL MIL-DTL-27500ShieldMaterialCodes Whenbothdoubleshieldanddoublejacketarespeciﬁed,theinnerjacketisbetweenthetwolayersofshield. ShieldMaterial,Wireshape Temp eraturelimit,˚C Singleshield Doubleshield Noshield —U U Nickel-pla tedcopper,round 260 NY Silver-platedcopper,round 200 SW Tin-platedcopper,round 150 TV Heavynickel-platedcopper,round 400 CR Stainlesssteel,round 400 FZ Nickel-platedhigh-strengthcopperalloy,round 260 PL Silver-platedhigh-strengthcopperalloy,round 200 MK Nickel-platedcopper,ﬂat 260 *# Silver-platedcopper,ﬂat 200 GA Tin-platedcopper,ﬂat 150 JD Nickel-platedhigh-strengthcopperalloy,ﬂat 260 EX Silver-platedhigh-strengthcopperalloy,ﬂat 200 HB *Thesecablescanbeprovidedwith S eamlessWrap PTFEtapejackets(seepage87fordetails).

Aerospace | Military | Transportation | Industrial | Specialty MIL-DTL-27500Cables —color coding MIL-DTL-27500ColorCoding ColorcodingforMIL-DTL-27500cablesisspeciﬁedinconjunctionwithdesiredshieldcoverage: ColorCodeforShieldCoverageof: 85% 90% MIL-DTL-27500terminology Componentwireidentiﬁcationmethod “–” C Preferredmethod,Table III A W hitewireswithcoloredstripes—stripecolorperTable III A. FH Preferredmethod,Table III B Whitewireswithcoloredstripes—stripecolorperTable III B. AD Optionalmethod A,Table III A Solidcolorwires—colorsperTable III A. GJ Optionalmethod A,Table III B Solidcolorwires—colorsperTable III B. B E OptionalmethodB,Table III C Wiresareallthesamecolor(basedonAWGsize),perTable III C. Bandsofacontrastingcolorareprintedoneachwiretodenote wirenumber(circuitID)perTable III D. KM OptionalmethodC Wiresareallthesamecolor(basedonAWGsize),perTable III C. Numbersinacontrastingcolorareprintedoneachwiretodenote wirenumber(circuitID). LN OptionalmethodD Whitewireswithnumbersinacontrastingcolorprintedoneach wiretodenotewirenumber(circuitID). Table III AColorCoding

For “ preferredmethod” colorcoding,colorsarestripesonwhiteinsulation(wire#1hasnostripe). Wires11–15havedoublestripesasindicated.
For “optionalmethodA” colorcoding,colorsaresolidinsulationcolor.Wires11–15haveastripeinalightershadeofthebasecolor. WireNumber 12 3 456 7 89 10 11 12 13 14 15 White Blue Orange Green Red Black Yellow Violet Gray Brown Blue/Blue Orange/Orange Green/Green Red/Red Black/Black Table III BColorCoding
For “ preferredmethod” colorcoding,colorsarestripesonwhiteinsulation(wire#5hasnostripe),forwires1–10. Forwires11–15,colorpairsindicateinsulationoftheﬁrstcolor,withastripeofthesecondcolor.
For “optionalmethodA” colorcoding,colorsaresolidinsulationcolor,forwires1–10. Forwires11–15,colorpairsindicateinsulationoftheﬁrstcolor,withastripeofthesecondcolor.
For eithermethod thecolorofthewireinaone-conductorcableiswhite. WireNumber 1 2 34567 8 9 10 11 12 13 14 15 Red Blue Yellow Green White Black Brown Orange Violet Gray Red/White Blue/White Yellow/White Green/White Black/White Table III CColorCoding
For “ optionalmethodB” colorcoding,wireinsulationcoloris basedonAWGsize,withcolorbandsperTableIIIDtoindicate wirenumber(circuitID).
For “optionalmethodC” colorcoding,wireinsulationcolor isbasedonAWGsize,withnumbersprintedoneachwireto indicatewirenumber(circuitID). Table III DColorBandConﬁguration
For “ optionalmethodB” colorcoding,bandgroupsasshown belowareprintedonwirestoindicatewirenumber(circuitID). AWGsize Color

26 Black

22 Green

20 Red

18 White

16 Blue

14 Green

12 Yellow

10 Brown

1 White

0 Blue

00 Green

Wirenumber Bandconﬁguration

1 None

8 1wide,1narrow 9 1wide,2narrow 10 1wide,3narrow 11 1wide,4narrow 12 1wide,5narrow 13 2wide,1narrow 14 2wide,2narrow 15 2wide,3narrow

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ esSAandTA(M22759/7,/8components) M 2 7 5 0 0-8T A1N0 6 Component wire AWG Component wire type SA: MIL-W-22759/7 TA: MIL-W-22759/8 Jacket material—06: White PTFE tape 20: White extruded PFA 21: Clear extruded PFA Number of component wires Shield material—N: Nickel-plated copper S: Silver-plated copper M27500SAandTAcables are shieldedand jacketedcableswithPTFEtapeorextrudedPFA jackets,incorporatingMIL-W-22759/7or/8wires. Thesecomponentwiresareinsulatedwithlight- weightmineral-ﬁlledPTFE,andhavesilver-platedor nickel-platedcopperconductors. VersionswithPTFEtapejacketsareavailablewith ourunique SeamlessWrap PTFEtape(seepage87 fordetails). Performance: Voltagerating: 600V. Temperatureratings: Cableswith/7componentwires:-55to200˚C. Cableswith/8componentwires:-55to260˚C. Seepage38forcomponentwiredimensions. ConstructionDetails Componentwireconductor: /7componentwires:Silver-platedcopper; /8componentwires:Nickel-platedcopper. Componentwireinsulation: ExtrudedPTFEwithabrasion-resistantmineralﬁllers. Shield: Nickel-orsilver-platedcopperbraid,85%coverage. Jacket: ExtrudedPFAorPTFEtape. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. DimensionsandWeight—1ConductorCables DimensionsandWeight—3ConductorCables* Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal,forstyle06(PTFEtapejacket)cables. *UsingfactorsfromacircumscribedcircleperM27500. DimensionsandWeight—4ConductorCables Dim ensionsandWeight—2ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 10 (37/26) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 10 (37/26) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 10 (37/26) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 10 (37/26) PartNumbers:

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ esRCandRE(M22759/11,/12components) M27500 - 8 R C1S0 6 Component wire AWG Component wire type RC: MIL-W-22759/11 RE: MIL-W-22759/12 Jacket material—05: Clear extruded FEP 06: White PTFE tape 09: White extruded FEP Number of component wires Shield material—□ N: Nickel-plated copper□ S: Silver-plated copper M27500RCandREcables are shieldedandjacketed cableswithPTFEtapeorextrudedFEP jackets, incorporatingMIL-W-22759/11or/12wires. ThesecomponentwireshaveextrudedPTFEinsula- tionandsilver-ornickel-platedcopperconductors. PTFEtapejacketsareavailablewithourunique SeamlessWrap PTFEtape(seepage87fordetails). Performance: Voltagerating: 600V. Temperatureratings: Cableswith/11componentwiresandeitherjacket:-55to200˚C. Cableswith/12componentwiresandPTFEjacket:-55to260˚C. Cableswith/12componentwiresandFEPjacket:-55to200˚C. Seepage40forcomponentwiredimensions. ConstructionDetails Componentwireconductor: /11componentwires:Silver-platedcopper; /12componentwires:Nickel-platedcopper. Componentwireinsulation: ExtrudedPTFE. Shield: Nickel-orsilver-platedcopperbraid,85%coverage. Jacket: ExtrudedFEPorPTFEtape. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables DimensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500. ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 10 (37/26) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 10 (37/26) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 10 (37/26) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 10 (37/26) PartNumbers:

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ esTEandTF(M22759/16,/17components) M 2 7 5 0 0-8T E1T1 4 Component wire AWG Component wire type TE: MIL-W-22759/16 TF: MIL-W-22759/17 Jacket material—14: Extruded white ETFE 15: Extruded clear ETFE Number of component wires Shield material—T: Tin-plated copper M27500TEandTFcables are shieldedand jacketedcableswithextrudedETFE(Ethylene Tetraﬂuoroethylene)jackets, incorporating MIL-W-22759/16or/17wires. Thesecomponentwiresareinsulatedwith extrudedETFE,andhaveeithertin-platedcopperor silver-platedhigh-strengthcopperalloyconductors. Performance: Voltagerating: 600V. Temperaturerating: -55to150˚C. Seepage41forcomponentwiredimensions. ConstructionDetails Componentwireconductor: /16componentwires:Tin-platedcopper; /17componentwires:Silver-platedhigh-strength copperalloy. Componentwireinsulation: ExtrudedETFE. Shield: Tin-platedcopperbraid,85%coverage. Jacket: ExtrudedETFE. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. DimensionsandWeight—1ConductorCables DimensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables DimensionsandWeight—2ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 10 (37/26) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 10 (37/26) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 10 (37/26) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 10 (37/26) PartNumbers: Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ esTGandTH(M22759/18,/19components) Shield material—T: Tin-plated copper M27500 - 1 0 T G1T1 4 Component wire AWG Component wire type TG: MIL-W-22759/18 TH: MIL-W-22759/19 Jacket material—14: Extruded white ETFE 15: Extruded clear ETFE Number of component wires M27500TGandTHcables are shieldedand jacketedcableswithextrudedETFE(Ethylene Tetraﬂuoroethylene)jackets,incorporating MIL-W-22759/18or/19wires. Thesecomponentwiresareinsulatedwith thin-wallextrudedETFEforweightandspace savings,andhaveeithertin-platedcopperor silver-platedhigh-strengthcopperalloyconductors. Performance: Voltagerating: 600V. Temperaturerating: -55to150˚C. Seepage42forcomponentwiredimensions. ConstructionDetails Componentwireconductor: /18componentwires:Tin-platedcopper; /19componentwires:Silver-platedhigh-strength copperalloy. Componentwireinsulation: Thin-wallextrudedETFE. Shield: Tin-platedcopperbraid,85%coverage. Jacket: ExtrudedETFE. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables Dim ensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) PartNumbers: Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ eWB(M22759/80components) M27500 - 1 8W B 1T2 4 Component wire AWG Component wire type WB: MIL-DTL-22759/80 Number of component wires Shield material—T: Tin-plated copper Jacket material—24: PTFE/Polyimide tape with □ PTFE tape outer layer M27500WBcables are shieldedandjacketedcables withajacketofFEP/polyimidetapecoveredbya PTFEtapeouterlayer,incorporatingMIL-DTL- 22759/80wires. Thesecomponentwireshavealight-weight compositeinsulationofPTFE/polyimide/PTFEtape, coveredwithPTFEtape,andtin-platedcopper conductors. Thesecablescanbesuppliedwith SeamlessWrap PTFEtapecomponentwireinsulationandjacket (seepage87fordetailsandpartnumbers). Performance: Voltagerating: 600V. Temperaturerating: -55to150˚C. Seepage47forcomponentwiredimensions. ConstructionDetails Componentwireconductor: Tin-platedcopper. Componentwireinsulation: Innerlayer:PTFE/polyimide/PTFEtape; Outerlayer:PTFEtape. Shield: Tin-platedcopperbraid,85%coverage. Jacket: Innerlayer:FEP/polyimidetape; Outerlayer:PTFEtape. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables Dim ensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) PartNumbers: Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ esWCandWE(M22759/81,/82components) Jacket material—24 M27500 - 2 2 W E1N2 4 Component wire AWG Component wire type WE: MIL-DTL-22759/82 WC: MIL-DTL-22759/81 : PTFE/Polyimide tape with □ PTFE tape outer layer Number of component wires Shield material—N: Nickel-plated copper M27500WCandWEcables are shieldedand jacketedcableswithajacketofFEP/polyimidetape coveredbyaPTFEtapeouterlayer,incorporating MIL-DTL-22759/81or/82wires. Thesecomponentwireshavealight-weight compositeinsulationofPTFE/polyimide/PTFEtape, coveredwithPTFEtape,andsilver-ornickel-plated high-strengthcopperalloyconductors. Thesecablescanbesuppliedwith SeamlessWrap PTFEtapecomponentwireinsulationandjacket (seepage87fordetailsandpartnumbers). Performance: Voltagerating: 600V. Temperaturerating: -55to200˚C. Seepage47forcomponentwiredimensions. ConstructionDetails Componentwireconductor: /81componentwires:Silver-platedhigh-strength copperalloy; /82componentwires:Nickel-platedhigh-strength copperalloy. Componentwireinsulation: Innerlayer:PTFE/polyimide/PTFEtape; Outerlayer:PTFEtape. Shield: Nickel-platedcopperbraid,85%coverage. Jacket: Innerlayer:FEP/polyimidetape; Outerlayer:PTFEtape. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables Dim ensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) PartNumbers: Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ esWJ,WK,andWL(M22759/86,/87,/88components) Jacket material—24 M27500 - 1 8W K1N2 4 Component wire AWG Component wire type WK: MIL-DTL-22759/87 WL: MIL-DTL-22759/88 WJ: MIL-DTL-22759/86 : PTFE/Polyimide tape with □ PTFE tape outer layer Number of component wires Shield material—N: Nickel-plated copper□ S: Silver-plated copper M27500WJ,WK,andWLcables ar eshieldedand jacketedcableswithajacketofFEP/polyimidetape coveredbyaPTFEtapeouterlayer,incorporatingMIL- DTL-22759/86,/87,or/88wires. Thesecomponent wireshavealight-weight compositeinsulationof PTFE/polyimide/PTFEtape,coveredwithPTFEtape, andsilver,nickel,ortin-platedcopperconductors. Thesecablescanbesuppliedwith SeamlessWrap PTFEtapecomponentwireinsulationandjacket (seepage87fordetailsandpartnumbers). Performance: Voltagerating: 600V. Temperaturerating: Cableswith/86componentwires:-55to200˚C. Cableswith/87componentwires:-55to260˚C. Cableswith/88componentwires:-55to150˚C. Seepages45–47forcomponentwiredimensions. ConstructionDetails Componentwireconductor: /86componentwires:Silver-platedcopper; /87componentwires:Nickel-platedcopper; /88componentwires:Tin-platedcopper. Componentwireinsulation: Innerlayer:PTFE/polyimide/PTFEtape; Outerlayer:PTFEtape. Shield: Nickel-orsilver-platedcopperbraid,85%coverage. Jacket: Innerlayer:FEP/polyimidetape; Outerlayer:PTFEtape. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. PartNumbers: ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables Dim ensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ esWMandWN(M22759/89,/90components) Jacket material—24 M27500 - 2 2 W N1N2 4 Component wire AWG Component wire type WN: MIL-DTL-22759/90 WM: MIL-DTL-22759/89 : PTFE/Polyimide tape with □ PTFE tape outer layer Number of component wires Shield material—N: Nickel-plated copper S: Silver-plated copper M27500WMandWNcables are shieldedand jacketedcableswithajacketofFEP/polyimidetape coveredbyaPTFEtapeouterlayer,incorporating MIL-DTL-22759/89or/90wires. Thesecomponentwireshavealight-weight compositeinsulationofPTFE/polyimide/PTFEtape, coveredwithPTFEtape,andsilver-ornickel-plated high-strengthcopperalloyconductors. Thesecablescanbesuppliedwith SeamlessWrap PTFEtapecomponentwireinsulationandjacket (seepage87fordetailsandpartnumbers). Performance: Voltagerating: 600V. Temperaturerating: Cableswith/89componentwires:-55to200˚C. Cableswith/90componentwires:-55to260˚C. Seepage52forcomponentwiredimensions. ConstructionDetails Componentwireconductor: /89componentwires:Silver-platedhigh-strength copperalloy; /90componentwires:Nickel-platedhigh-strength copperalloy. Note: AWG26wireswitheitherplatinghave ultra-high-strengthcopperalloyconductors. Componentwireinsulation: Innerlayer:PTFE/polyimide/PTFEtape; Outerlayer:PTFEtape. Shield: Nickel-orsilver-platedcopperbraid,85%coverage. Jacket: Innerlayer:FEP/polyimidetape; Outerlayer:PTFEtape. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables Dim ensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) PartNumbers: Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ esWPandWR(M22759/91,/92components) Jacket material—24 M27500 - 1 8 W R1N2 4 Component wire AWG Component wire type WR: MIL-DTL-22759/92 WP: MIL-DTL-22759/91 : PTFE/Polyimide tape with PTFE tape outer layer Number of component wires Shield material— N: Nickel-plated copper□ S: Silver-plated copper M27500WPandWRcables are shieldedand jacketedcableswithajacketofFEP/polyimidetape coveredbyaPTFEtapeouterlayer,incorporating MIL-DTL-22759/91or/92wires. Thesecomponentwireshavealight-weight compositeinsulationofPTFE/polyimide/PTFEtape, coveredwithPTFEtape,andsilver-ornickel-plated copperconductors. Thesecablescanbesuppliedwith SeamlessWrap PTFEtapecomponentwireinsulationandjacket (seepage87fordetailsandpartnumbers). Performance: Voltagerating: 600V. Temperaturerating: Cableswith/91componentwires:-55to200˚C. Cableswith/92componentwires:-55to260˚C. Seepage53forcomponentwiredimensions. ConstructionDetails Componentwireconductor: /91componentwires:Silver-platedcopper; /92componentwires:Nickel-platedcopper. Componentwireinsulation: Innerlayer:PTFE/polyimide/PTFEtape; Outerlayer:PTFEtape. Shield: Nickel-orsilver-platedcopperbraid,85%coverage. Jacket: Innerlayer:FEP/polyimidetape; Outerlayer:PTFEtape. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. PartNumbers: ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables Dim ensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ eJA(M25038/1components) M 2 7 5 0 0-1 8J A1N0 6 Component wire AWG Component wire type JA: MIL-W-25038/1 Jacket material—06: White PTFE tape Number of component wires Shield material—N: Nickel-plated copper (50 µ") M27500JAcables are shieldedandjacketed cableswithPTFE(polytetraﬂuoroethylene)tape jackets,incorporatingMIL-W-25038/1wires. Thesehigh-temperaturecomponentwiresare insulatedwithaninorganicdielectric,aPTFE- coatedﬁberglassﬂuidbarrier,andhaveafused high-performancePTFEtapejacket. Thesecablesareavailablewithourunique Seamless Wrap PTFEtapejacket(seepage2fordetails). Performance: Voltagerating: 600V. Temperaturerating: -55to260˚C. Seepage55forcomponentwiredimensions. ConstructionDetails Componentwireconductor: 27%nickel-coatedcopper. Componentwireinsulation: Inner:Inorganicdielectric. Outer:PTFEtapeﬂuidbarrier.(Alsoavailablewithour unique SeamlessWrap PTFEtape;seepage2fordetails.) Shield: Nickel-platedcopperbraid,85%coverage; othermaterialsavailable. Jacket: PTFEtape. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables DimensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 14 (19/27) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 14 (19/27) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 14 (19/27) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 14 (19/27) PartNumbers: Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ eJF(M25038/3components) M27500 - 1 8 JF 1 N 0 6 Component wire AWG Component wire type JF : MIL-W-25038/3 Jacket material—06: White PTFE tape Number of component wires Shield material—N: Nickel-plated copper (50 µ") M27500JFcables are shieldedandjacketed cableswithPTFE(polytetraﬂuoroethylene)tape jackets,incorporatingMIL-W-25038/3wires. Thesehigh-temperaturecomponentwiresare insulatedwithaninorganicdielectric,aPTFE/ polyimidetapeﬂuidbarrier,andhaveafused high-performancePTFEtapejacket. Anon-polyimideversionisalsoavailable. Thesecablesareavailablewithourunique Seamless Wrap PTFEtapejacket(seepage2fordetails). Performance: Voltagerating: 600V. Temperaturerating: -55to260˚C. Seepage56forcomponentwiredimensions. ConstructionDetails Componentwireconductor: 12–18AWG:27%nickel-coatedcopper. 20–22AWG:27%nickel-coatedhigh-strengthcopperalloy. Componentwireinsulation: Inner:Inorganicdielectric. Outer:PTFE/polyimidetapeﬂuidbarrier. Componentwirejacket: Fusedhigh-performancePTFEtape. Shield: Nickel-platedcopperbraid,85%coverage; othermaterialsavailable. Jacket: PTFEtape. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables DimensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 14 (19/27) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 14 (19/27) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 14 (19/27) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 14 (19/27) PartNumbers: Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ esMRandMS(M81381/7,/8components) Jacket material—12 M27500 - 2 2M S1N1 2 Component wire AWG Component wire type MR: MIL-DTL-81381/7 MS : MIL-DTL-81381/8 : FEP/Polyimide Tape Number of component wires Shield material— N: Nickel-plated copper□ S: Silver-plated copper M27500MRandMScables are shieldedand jacketedcableswithajacketofFEP/polyimidetape, incorporatingMIL-DTL-81381/7or/8wires. Thesecomponentwireshavealight-weight insulationoftwolayersofFEP/polyimide/FEPtape withapolyimidehardcoatforincreasedcut-through andabrasionresistance,andsilver-ornickel-plated copperconductors. Performance: Voltagerating: 600V. Temperaturerating: -55to200˚C. Seepage58forcomponentwiredimensions. ConstructionDetails Componentwireconductor: /7componentwires:Silver-platedcopper; /8componentwires:Nickel-platedcopper. Componentwireinsulation: TwolayersofFEP/polyimide/FEPtapewith modiﬁedaromaticpolyimidecoating. Shield: Nickel-orsilver-platedcopperbraid,85%coverage. Jacket: Naturalpolyimide/FEPtape,wrappedand heatsealed,withpolyimideoutersurface. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. PartNumbers: ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables Dim ensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28)

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ esMTandMV(M81381/9,/10components) Jacket material—12 M27500 - 2 2M V1N1 2 Component wire AWG Component wire type MV: MIL-DTL-81381/10 MT: MIL-DTL-81381/9 : FEP/Polyimide Tape Number of component wires Shield material—N: Nickel-plated copper M27500MTandMVcables are shieldedand jacketedcableswithajacketofFEP/polyimidetape, incorporatingMIL-DTL-81381/9or/10wires. Thesecomponentwireshavealight-weight insulationoftwolayersofFEP/polyimide/FEPtape withapolyimidehardcoatforincreasedcut-through andabrasionresistance,andsilver-ornickel-plated high-strengthcopperalloyconductors. Performance: Voltagerating: 600V. Temperaturerating: -55to200˚C. Seepage59forcomponentwiredimensions. ConstructionDetails Componentwireconductor: /9componentwires:Silver-platedhigh-strength copperalloy; /10componentwires:Nickel-platedhigh-strength copperalloy. Componentwireinsulation: TwolayersofFEP/polyimide/FEPtapewith modiﬁedaromaticpolyimidecoating. Shield: Nickel-platedcopperbraid,85%coverage. Jacket: Naturalpolyimide/FEPtape,wrappedand heatsealed,withpolyimideoutersurface. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. PartNumbers: ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables Dim ensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ esMWandMY(M81381/11,/12components) Jacket material—12 M27500 - 1 8M Y1N1 2 Component wire AWG Component wire type MY: MIL-DTL-81381/12 MW: MIL-DTL-81381/11 : FEP/Polyimide Tape Number of component wires Shield material—N: Nickel-plated copper M27500MWandMYcables are shieldedand jacketedcableswithajacketofFEP/polyimidetape, incorporatingMIL-DTL-81381/11or/12wires. Thesecomponentwireshaveamedium-weight insulationofthreelayers: polyimide/FEPtape, FEP/polyimide/FEPtape,andanoutercoatingof modiﬁedaromaticpolyimide. Thecomponentwireshavesilver-ornickel-plated copperconductors. Performance: Voltagerating: 600V. Temperaturerating: -55to200˚C. Seepage60forcomponentwiredimensions. ConstructionDetails Componentwireconductor: /11componentwires:Silver-platedcopper; /12componentwires:Nickel-platedcopper. Componentwireinsulation: Polyimide/FEPtape(innerlayer); FEP/polyimide/FEPtape(secondlayer); Modiﬁedaromaticpolyimidecoating(outerlayer). Shield: Nickel-platedcopperbraid,85%coverage. Jacket: Naturalpolyimide/FEPtape,wrappedand heatsealed,withpolyimideoutersurface. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. PartNumbers: ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables Dim ensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ esNAandNB(M81381/13,/14components) Jacket material—12 M27500 - 2 2N B1N1 2 Component wire AWG Component wire type NB: MIL-DTL-81381/14 NA: MIL-DTL-81381/13 : FEP/Polyimide Tape Number of component wires Shield material— N: Nickel-plated copper□ S: Silver-plated copper M27500NAandNBcables are shieldedand jacketedcableswithajacketofFEP/polyimidetape, incorporatingMIL-DTL-81381/13or/14wires. Thesecomponentwireshaveamedium-weight insulationoftwolayersofFEP/polyimide/FEPtape withapolyimidehardcoatforincreasedcut-through andabrasionresistance. Thecomponentwireshavesilver-ornickel-plated high-strengthcopperalloyconductors. Performance: Voltagerating: 600V. Temperaturerating: -55to200˚C. Seepage61forcomponentwiredimensions. ConstructionDetails Componentwireconductor: /13componentwires:Silver-platedhigh-strength copperalloy; /14componentwires:Nickel-platedhigh-strength copperalloy. Componentwireinsulation: TwolayersofFEP/polyimide/FEPtapewith modiﬁedaromaticpolyimidecoating. Shield: Nickel-orsilver-platedcopperbraid,85%coverage. Jacket: Naturalpolyimide/FEPtape,wrappedand heatsealed,withpolyimideoutersurface. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. PartNumbers: ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables Dim ensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ esNEandNF(M81381/17,/18components) Jacket material—12 M27500 - 1 8N F1N1 2 Component wire AWG Component wire type NF: MIL-DTL-81381/18 NE: MIL-DTL-81381/17 : FEP/Polyimide Tape Number of component wires Shield material— N: Nickel-plated copper□ S: Silver-plated copper M27500NEandNFcables are shieldedand jacketedcableswithajacketofFEP/polyimidetape, incorporatingMIL-DTL-81381/17or/18wires. Thesecomponentwireshavealight-weight insulationofFEP/polyimide/FEPtapewithanouter coatingofmodiﬁedaromaticpolyimide. Thecomponentwireshavesilver-ornickel-plated copperconductors. Performance: Voltagerating: 600V. Temperaturerating: -55to200˚C. Seepage62forcomponentwiredimensions. ConstructionDetails Componentwireconductor: /17componentwires:Silver-platedcopper; /18componentwires:Nickel-platedcopper. Componentwireinsulation: FEP/polyimide/FEPtapewithmodiﬁedaromatic polyimidecoating. Shield: Nickel-orsilver-platedcopperbraid,85%coverage. Jacket: Naturalpolyimide/FEPtape,wrappedand heatsealed,withpolyimideoutersurface. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. PartNumbers: ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 14 (19/27) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 14 (19/27) DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables Dim ensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 14 (19/27) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 14 (19/27) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ esNGandNH(M81381/19,/20components) Jacket material—12 M27500 - 2 2N H1N1 2 Component wire AWG Component wire type NH: MIL-DTL-81381/20 NG: MIL-DTL-81381/19 : FEP/Polyimide Tape Number of component wires Shield material— N: Nickel-plated copper□ S: Silver-plated copper M27500NGandNHcables are shieldedand jacketedcableswithajacketofFEP/polyimidetape, incorporatingMIL-DTL-81381/19or/20wires. Thesecomponentwireshavealight-weight insulationofFEP/polyimide/FEPtapewithanouter coatingofmodiﬁedaromaticpolyimide. Thecomponentwireshavesilver-ornickel-plated high-strengthcopperalloyconductors. Performance: Voltagerating: 600V. Temperaturerating: -55to200˚C. Seepage63forcomponentwiredimensions. ConstructionDetails Componentwireconductor: /19componentwires:Silver-platedhigh-strength copperalloy; /20componentwires:Nickel-platedhigh-strength copperalloy. Componentwireinsulation: FEP/polyimide/FEPtapewithmodiﬁedaromatic polyimidecoating. Shield: Nickel-orsilver-platedcopperbraid,85%coverage. Jacket: Naturalpolyimide/FEPtape,wrappedand heatsealed,withpolyimideoutersurface. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. PartNumbers: ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables Dim ensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 22 (19/34) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ eNK(M81381/21components) Jacket material—12 M27500 - 1 8N K 1T1 2 Component wire AWG Component wire type NK: MIL-DTL-81381/21 : FEP/Polyimide Tape Number of component wires Shield material—T: Tin-plated copper M27500NKcables are shieldedandjacketedcables withajacketofFEP/polyimidetape,incorporating MIL-DTL-81381/21wires. Thesecomponentwireshaveaninsulationoftwo layersofFEP/polyimide/FEPtapewithapolyimide hardcoatforincreasedcut-throughandabrasion resistance. Thecomponentwireshavetin-platedcopper conductors. Performance: Voltagerating: 600V. Temperaturerating: -55to150˚C. Seepage64forcomponentwiredimensions. ConstructionDetails Componentwireconductor: Tin-platedcopper. Componentwireinsulation: TwolayersofFEP/polyimide/FEPtapewith modiﬁedaromaticpolyimidecoating. Shield: Tin-platedcopperbraid,85%coverage. Jacket: Naturalpolyimide/FEPtape,wrappedand heatsealed,withpolyimideoutersurface. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. PartNumbers: ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables Dim ensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —typ eNL(M81381/22components) Jacket material—12 M27500 - 1 8N L 1T1 2 Component wire AWG Component wire type NL: MIL-DTL-81381/22 : FEP/Polyimide Tape Number of component wires Shield material—T: Tin-plated copper M27500NLcables are shieldedandjacketedcables withajacketofFEP/polyimidetape,incorporating MIL-DTL-81381/22wires. Thesecomponentwireshaveaninsulationoftwo layersofFEP/polyimide/FEPtapewithapolyimide hardcoatforincreasedcut-throughandabrasion resistance. Thecomponentwireshavetin-platedcopper conductors. Performance: Voltagerating: 600V. Temperaturerating: -55to150˚C. Seepage64forcomponentwiredimensions. ConstructionDetails Componentwireconductor: Tin-platedcopper. Componentwireinsulation: TwolayersofFEP/polyimide/FEPtapewith modiﬁedaromaticpolyimidecoating. Shield: Tin-platedcopperbraid,85%coverage. Jacket: Naturalpolyimide/FEPtape,wrappedand heatsealed,withpolyimideoutersurface. Colors: ColorcodedtoM27500(seepage67). CertiﬁcationsalsoavailabletoNEMAWC27500. PartNumbers: ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) DimensionsandWeight—1ConductorCables DimensionsandWeight—2ConductorCables Dim ensionsandWeight—3ConductorCables* DimensionsandWeight—4ConductorCables ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) ComponentWire Shield Jacket Weigh tAWG(Stranding) Diameter Diameter 12 (37/28) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Allvaluesarenominal. *UsingfactorsfromacircumscribedcircleperM27500.

Aerospace | Military | Transportation | Industrial | Specialty M27500Cables —Seamless Wrap PTFEtapeoptions ManyThermaxM27500cablescanbeorderedwithcomponent wires featuring SeamlessWrap PTFEtapeinsulation,asnoted onthefollowingproductpages. Cableswithtype24(single)and74(double)jacketsand M22759/80through/92componentwirescanbeorderedwith SeamlessWrap componentwireinsulationandjacketouter layer(seechartbelowforpartnumbers). Thermax SeamlessWrap PTFEwireinsulationandcablejacket offersalltheadvantagesofatapewrapwiththesmooth appearanceandinstallationcharacteristicsofanextrusion. SeamlessWrap featuresanoutersurfacethat:

Looksandfeelslikeanextrudedjacket;
Reducesthepossibilityofdamageduringinstallation orre-routing(noseamstosnag);
YieldsamoreconsistentﬁnalO.D.forcleanerstripping, marking,andstriping;
Acceptsclear,permanentlasermarking. Becauseofitsuniformcrosssection, SeamlessWrap is superiortoconventionalwrappedtapein:
Consistentwallthickness;
Increaseddielectricstrength;
Enhancedwetanddryarcpropagationresistance. Byeliminatingthemechanical“weakpoints”ofseamsin conventionalwrappedtapes, SeamlessWrap:
Signiﬁcantlyimprovesabrasionresistance, particularlywire-to-wire;
Eliminatesdelaminatingofsinteredtapelayers;
HasenhancedcrackresistanceforuseinSWAMPand ﬁrezoneapplications. SeamlessWrapinsulation cutsclean andsmooth withnounraveling. Clear,crisplasermarkingenhanced by smoothoutersurface. M27500 Cables With Seamless Wrap Jacket and Component Wire Insulation SML H 22 – 2 G 24 Component wire □ AWG size Seamless Wrap designator Number of□ component wires M22759/ Letter 80 A 81 B 82 C 83 D 84 E 85 F 86 G M22759/ Letter 87 H 88 J 89 K 90 L 91 M 92 N Component wire type Color coding□ per M27500 Shield type□ per M27500 Jacket type□ per M27500 300 2000 1500 Cycles to failure 1000 500 200 Weight (grams) 150 Standard tape wrapped wire ‘A’ Standard tape wrapped wire ‘B’ Thermax Seamless Wrap RelativeAbrasionResults

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-81822wire MIL-W-81822 (SAEAS81822)wireshavesolidconductorsforwire-wraptermination,withextruded insulationofPTFE,PTFEwithpolyimidehardcoat,orETFE.Eachinsulationtypeisavailablewithachoice ofthreesilver-platedconductormaterials(seebelow).Allareratedat300volts. Somesizesareavailableinthin-wallversions—thesearenotedinthetablesonthefollowingpages asMIL-W-81822numberswith“V”followingtheAWGsize. MIL-W-81822 Insulation Conductor Temperature PageS peciﬁcation Material Material Rating ExtrudedPTFEwith Typ eA:AnnealedsolidETPsilver-platedcopperMIL-W-81822/4 polyimide“H”dipcoating TypeB:AnnealedsolidOFHCsilver-platedcopper 200 89 MIL-W-81822/6 ExtrudedPTFE TypeC:Solidsilver-platedhigh-strength 200 90 MIL-W-81822/13 ExtrudedETFE copperalloy(Alloy135) 150 91 Constructioncharacteristics—MIL-W-81822wires Temperaturein˚C. MIL-W-81822 part numbering and example M81822/6 –□ A 30 – 9 AWG size Letter Material A Annealed solid ETP silv er-plated copper B Annealed solid OFHC silv er-plated copper C Solid silv er-plated high-strength copper alloy (Alloy 135) Conductor material Number Color

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-81822/4wire—PTF E/polyimideinsulation MIL-W-81822/4wireshavethinwallextrudedPTFE insulationwithapolyimidetopcoatforincreased cut-throughandabrasionresistance. Allhavesolidconductorsforwire-wrapapplications suchasbackpanelwiring,withachoiceofthree conductormaterials. Performance: Voltagerating: 300V. Temperaturerating: -55to200˚C. ConstructionDetails Insulation: Thin-wallextrudedPTFEwithpolyimide topcoat. Conductor: TypeA:Silver-platedETPcopper; TypeB:Silver-platedOFHCcopper; TypeC:Silver-platedhighstrength copperalloy. Colors: ColorcodedtoMIL-STD-104. M81822 AWG Conductor InsulationDiameter Weigh t Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N M81822/4-A22-* 22 Dimensions,Resistance,andWeights—typeAconductor(silver-platedETPcopper) Dimensionsininches(mm). Weightismaximuminpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-104(seepage88). M81822 AWG Conductor InsulationDiameter Weigh t Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N M81822/4-B22-* 22 Dimensions,Resistance,andWeights—typeBconductor(silver-platedOFHCcopper) Dimensionsininches(mm). Weightismaximuminpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-104(seepage88). M81822 AWG Conductor InsulationDiameter Weigh t Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N M81822/4-B22-* 22 Dimensions,Resistance,andWeights—typeCconductor(silver-platedhigh-strengthcopperalloy) Dimensionsininches(mm). Weightismaximuminpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-104(seepage88).

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-81822/6wire—e xtrudedPTFEinsulation MIL-W-81822/6wires haveextrudedPTFEinsulation forhigh-temperatureapplications. Allhavesolidconductorsforwire-wrapapplications suchasbackpanelwiring,withachoiceofthree conductormaterials. Performance: Voltagerating: 300V. Temperaturerating: -55to200˚C. ConstructionDetails Insulation: Thin-wallextrudedPTFE. Conductor: TypeA:Silver-platedETPcopper; TypeB:Silver-platedOFHCcopper; TypeC:Silver-platedhighstrength copperalloy. Colors: ColorcodedtoMIL-STD-104. M81822 AWG Conductor InsulationDiameter Weigh t Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N M81822/6-A22-* 22 Dimensions,Resistance,andWeights—typeAconductor(silver-platedETPcopper) Dimensionsininches(mm). Weightismaximuminpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-104(seepage88). M81822 AWG Conductor InsulationDiameter Weigh t Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N M81822/6-B22-* 22 Dimensions,Resistance,andWeights—typeBconductor(silver-platedOFHCcopper) Dimensionsininches(mm). Weightismaximuminpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-104(seepage88). M81822 AWG Conductor InsulationDiameter Weigh t Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N M81822/6-C22-* 22 Dimensions,Resistance,andWeights—typeCconductor(silver-platedhigh-strengthcopperalloy) Dimensionsininches(mm). Weightismaximuminpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-104(seepage88).

Aerospace | Military | Transportation | Industrial | Specialty MIL-W-81822/13wire—e xtrudedETFEinsulation MIL-W-81822/13wireshaveextrudedETFE insulationforaerospaceandotherapplications requiringlightweight,tightjacketdiameter tolerances,andenhancedmechanicaltoughness. ETFEinsulationalsoprovidesexceptionalresistance toradiationandchemicals. Allhavesolidconductorsforwire-wrapapplications suchasbackpanelwiring,withachoiceofthree conductormaterials. Performance: Voltagerating: 300V. Temperaturerating: -55to150˚C. ConstructionDetails Insulation: ExtrudedETFE.Typesnotedas“V”inthecharts belowhaveultrathin-wallinsulation. Conductor: TypeA:Silver-platedETPcopper; TypeB:Silver-platedOFHCcopper; TypeC:Silver-platedhighstrength copperalloy. Colors: ColorcodedtoMIL-STD-104. Dimensionsininches(mm). Weightismaximuminpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *AddcolorcodingperMIL-STD-104(seepage88). M81822 AWG Conductor InsulationDiameter Weigh t Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N M81822/13-A22-* 22 Dimensions,Resistance,andWeights—typeAconductor(silver-platedETPcopper) M81822 AWG Conductor InsulationDiameter Weigh t Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N M81822/13-B22-* 22 Dimensions,Resistance,andWeights—typeBconductor(silver-platedOFHCcopper) M81822 AWG Conductor InsulationDiameter Weigh t Maximum Thermax P/N Size Diameter Minimum Maximum Resistance P/N M81822/13-C22-* 22 Dimensions,Resistance,andWeights—typeCconductor(silver-platedhigh-strengthcopperalloy)

Aerospace | Military | Transportation | Industrial | Specialty ULandCSAApprovedWireandCable Insulation Temperature Voltage InsulationWall AWG Conductor PageM aterial Rating Rating Thickness(Min.) SizeRange Types ETFE 105 150 .005 (.13) 20–32 NI,NPC,SPC,TPC 103 ETFE 105 300 .010 (.25) 16–30 NI,NPC,SPC,TPC ETFE 200 300 .007 (.13) 10–36 NI,NPC,SPC,TPC 110 ETFE 200 600 .010 (.25) 10–36 NI,NPC,SPC,TPC 109 FEP 180 150 .008 (.20) 16–32 NI,NPC,SPC,TPC FEP 180 300 .013 (.33) 10–28 NI,NPC,SPC,TPC ** FEP 180 600* .020 (.51) 10–28 NI,NPC,SPC,TPC ** Mica-Glass 450 300 .015 (.38) 12–22 NC 113withGlassbraid .007 (.13) Mica-Glass 450 300 .020 (.51) 4–10 NC 113withGlassbraid .014 (.36) Mica-Glass 450 600 .025 (.64) 12–22 NC 113withGlassbraid .007 (.13) Mica-Glass 450 600 .035 (.89) 4–10 NC 113withGlassbraid .020 (.51) PTFE 200 150 .008 (.20) 16–32 NI,NPC,SPC 99 PTFE 200 300 .013 (.33) 10–28 NI,NPC,SPC 97 PTFE 200 600* .020 (.51) 10–28 NI,NPC,SPC 98.030 (.76) 8 PTFE 250 300 .013 (.33) 10–28 NI,NPC,SPC 108 PTFE 250 600 .020 (.51) 10–28 NI,NPC,SPC 105.030 (.76) 8 PTFE(Mineral-ﬁlled) 250 600 .030 (.76) 10–28 NI,NPC,SPC 104.045 (1.14) 8 CSA-ApprovedApplianceWiringMaterial Dimensionsininches(mm). •Temperatureratingin˚C,maximum. •VoltageratinginvoltsAC,RMS. *1,000V whenprotectedbyaballast,resistor,ortransformer. •Allvaluesarenominalunlessotherwiseindicated. MaterialsAbbreviations InsulationMaterials: ETFE: EthyleneTetraﬂuoroethylene FEP:FluorinatedEthylenePolypropylene PTFE:Polytetraﬂuoroethylene ConductorMaterials: BC:Bare(unplated)copper NC:27%nickel-coatedcopper Ni:Nickel ConductorMaterials: NPC:Nickel-platedcopper SPC:S ilver-platedcopper TPC:Tin-platedcopper UL WiresbyInsulationMaterial Insulation Page ETFE . Insulation Page PTFE/GlassBraid96 ULandCSAapproved wires havebeentestedtoUnderwritersLaboratoriesand/ortheCanadian StandardsAssociationsafetystandards.Inmanycases,asingleThermaxpartnumbermaymeetseveral ULorCSAstandards,asnotedontheproductspeciﬁcationpagesbeginningonpage97. Standardcolors:Wherenotedonproductpages,ULwiresareavailablewithinsulationinanyofthese tenstandardcolors:Black,brown,red,orange,yellow,green,blue,violet,grey,andwhite. Below,andonthethefollowingfourpages,isaquickguidetoCSAandULwiresbyinsulationmaterial. Eachtableshowsconductormaterialoptionsandsizerangeavailabilityforthetype.Toﬁndwireslistedby ULnumber,seetheindexbypartnumberbeginningonpage131. ContactyourThermaxrepresentativeforstylesnotshown.

Aerospace | Military | Transportation | Industrial | Specialty ULApprovedWire —ETFEInsula tion ConductorMaterialsAbbreviations BC:Bare(unplated)copper NC:27% nickel-coatedcopper Ni:Nickel NPC:Nickel-platedcopper SPC:Silver-platedcopper TPC:Tin-platedcopper Insulation UL Temperature Voltage InsulationWall AWG Conductor PageM aterial Style Rating Rating Thickness(Min.) SizeRange Types ETFE 1508 105 30 .0055 (.14) 20–32 NPC,SPC,TPC 103 ETFE 1513 105 — .005 (.13) 20–32 NPC,SPC,TPC 103 ETFE 1516 105 — .004 (.10) 20–32 NPC,SPC,TPC 103 ETFE 1517 105 — .006 (.15) 20–32 NPC,SPC,TPC 103 ETFE 1523 105 — .005 (.13) 20–32 NPC,SPC,TPC 103 ETFE 1558 125 — .004 (.10) 20–32 NPC,SPC,TPC 103 .0055 (.14) 20–36 ETFE 1586 105 — .008 (.20) 16–19 Ni,NPC,SPC,TPC .013 (.33) 10–15 .020 (.51) 6–9 .0055 (.14) 20–36 ETFE 1609 105 125 .008 (.20) 16–19 Ni,NPC,SPC,TPC .013 (.33) 10–15 .020 (.51) 6–9 ETFE 1610 105 — .010 (.25) 10–32 BC,NPC,SPC,TPC .013 (.33) 10–32 ETFE 1643 150 300 .020 (.51) 2–8 Ni,NPC,SPC,TPC .030 (.76) 4/0–1 .020 (.51) 10–30 ETFE 1644 150 600 .030 (.76) 2–8 BC,NC,Ni,NPC,SPC,TPC .045 (1.14) 4/0–1 ETFE 1671 150 300 .010 (.25) 10–32 BC,NPC,SPC,TPC ETFE 1814 150 150 .006 (.15) 20–32 Ni,NPC,SPC,TPC ETFE 1828 150 300 .013 (.33) 10–32 BC,TPC ETFE 1829 150 600 .020 (.51) 10–32 BC,TPC .010 (.25) 14–32 .015 (.38) 10–12 ETFE 10086 150/200 600 .025 (.64) 4–8 BC,NPC,SPC,TPC 109 .035 (.89) 1–3 .006 (.15) 18–32 .008 (.20) 14–16 ETFE 10109 150/200 300 .010 (.25) 10–12 BC,NPC,SPC,TPC 110.025 (.64) 4–8 .035 (.89) 1–3 .006 (.15) 18–32 .008 (.20) 14–16 ETFE 10125 150 300 .010 (.25) 10–12 BC,NPC,SPC,TPC .025 (.64) 4–8 .035 (.89) 1–3 .010 (.25) 14–32 .015 (.38) 10–12 ETFE 10126 150 600 .025 (.64) 4–8 BC,NPC,SPC,TPC .035 (.89) 1–3 UL-ApprovedWires—ETFE(EthyleneTetraﬂuoroethylene)Insulation Dimensionsininches(mm). •Temperatureratingin˚C,maximum. •VoltageratinginvoltsAC,RMS. Con tactyourThermaxrepresentativeforavailability. •Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty ULApprovedWire —FEP, Mica/GlassInsulation Insulation UL Temperature Voltage InsulationWall AWG Conductor PageM aterial Style Rating Rating Thickness(Min.) SizeRange Types FEP 1227 105 — .008 (.20) 20–32 BC,Ni,NPC,SPC,TPC .013 (.33) 14–19 .020 (.51) 10–30 FEP 1330 200 600 .030 (.76) 2–8 Ni,NPC,SPC,TPC 100 .045 (1.14) 4/0–1 .020 (.51) 10–30 FEP 1331 150 600 .030 (.76) 2–8 Ni,NPC,SPC,TPC 100 .045 (1.14) 4/0–1 FEP 1332 200 300 .013 (.33) 10–30 Ni,NPC,SPC,TPC 101 FEP 1333 150 300 .013 (.33) 10–30 Ni,NPC,SPC,TPC 101 .0055 (.14) 20–32 FEP 1371 105 — .008 (.20) 16–19 Ni,NPC,SPC,TPC 102.013 (.33) 10–15 .020 (.51) 6–9 .0055 (.14) 20–32 FEP 1538 105 125 .008 (.20) 16–19 Ni,NPC,SPC,TPC .013 (.33) 10–15 .020 (.51) 6–9 FEP 1577 200 — .012 (.30) 16–32 Ni,NPC,SPC,TPC FEP 1591 150 300 .016 (.41) 16–32 Ni,NPC,SPC,TPC FEP 1592 200 300 .016 (.41) 16–32 Ni,NPC,SPC,TPC .0055 (.14) 20–32 FEP 1716 150 150 .008 (.20) 15–19 Ni,NPC,SPC,TPC .013 (.33) 10–14 .020 (.51) 6–9 FEP-polyimide 1355 200 — .0055 (.14) 20–32 Ni,NPC,SPC 200 10,000 .018 (.46) 10–24 FEP(modiﬁed) 3239 200 15,000 .020 (.51) 10–24 NPC,SPC,TPC 111 200 20,000 .024 (.61) 10–24 UL-ApprovedWires—FEP(FluorinatedEthylenePolypropylene)Insulation Dimensionsininches(mm). •Temperatureratingin˚C,maximum. •VoltageratinginvoltsAC,RMS. Con tactyourThermaxrepresentativeforavailability. ConductorMaterialsAbbreviations BC:Bare(unplated)copper NC:27% nickel-coatedcopper Ni:Nickel NPC:Nickel-platedcopper SPC:Silver-platedcopper TPC:Tin-platedcopper Insulation UL Temperature Voltage InsulationWall AWG Conductor PageM aterial Style Rating Rating Thickness(Min.) SizeRange Types Mic a/Glass 5107 200/450 600 .030 (.76) / .015 (.38) 4–11 BC,*NC,NPC 113 Mica/Glass 5108 250 600 .030 (.76) / .015 (.38) 4–11 Ni,NPC UL-ApprovedWires—Mica/GlassInsulation Dimensionsininches(mm). •Temperatureratingin˚C,maximum. •VoltageratinginvoltsAC,RMS. Con tactyourThermaxrepresentativeforavailability. *Temperatureratingis200˚CwithBCconductor. Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty ULApprovedWire —Mic a/PTFE/GlassBraid,PFAInsulation Insulation UL Temperature Voltage InsulationWall AWG Conductor PageM aterial Style Rating Rating Thickness(Min.) SizeRange Types .0055 (.14) 20–32 PFA 1538 105 125 .008 (.20) 15–19 Ni,NPC,SPC 102.013 (.33) 10–14 .020 (.51) 6–9 PFA 1709 200 300 .013 (.33) 10–32 BC,NC,Ni,NPC,SPC,TPC .020 (.51) 10–30 PFA 1710 200 600 .030 (.76) 2–8 BC,NC,Ni,NPC,SPC,TPC .045 (1.14) 4/0–1 .0055 (.14) 20–38 PFA 1716 150 150 .008 (.20) 15–19 Ni,NPC,SPC .013 (.33) 10–14 .020 (.51) 8 .013 (.33) 10–32 PFA 1726 250 300 .020 (.51) 6–8 NC,Ni,NPC,SPC 106.030 (.76) 2–4 .045 (1.14) 4/0–1 .020 (.51) 10–32 PFA 1727 250 600 .030 (.76) 2–8 NC,Ni,NPC,SPC 107 .045 (1.14) 4/0–1 PFA 1857 150 150 .010 (.25) 16–32 BC,NC,Ni,NPC,SPC,TPC PFA 1858 150 300 .013 (.33) 10–32 BC,NC,Ni,NPC,SPC,TPC .020 (.51) 10–32 PFA 1859 150 600 .030 (.76) 2–8 BC,NC,Ni,NPC,SPC,TPC .045 (1.14) 4/0–1 PFA 1860 200 150 .010 (.25) 16–32 BC,NC,Ni,NPC,SPC,TPC UL-ApprovedWires—PFA(Perﬂuoroalkoxy)Insulation Dimensionsininches(mm). •Temperatureratingin˚C,maximum. •VoltageratinginvoltsAC,RMS. Con tactyourThermaxrepresentativeforavailability. •Allvaluesarenominalunlessotherwiseindicated. Insulation UL Temperature Voltage InsulationWall AWG Conductor PageM aterial Style Rating Rating Thickness(Min.) SizeRange Types Mic UL-ApprovedWires—Mica/PTFE/GlassBraidInsulation Dimensionsininches(mm). •Temperatureratingin˚C,maximum. •VoltageratinginvoltsAC,RMS. All valuesarenominalunlessotherwiseindicated. ConductorMaterialsAbbreviations BC:Bare(unplated)copper NC:27% nickel-coatedcopper Ni:Nickel NPC:Nickel-platedcopper SPC:Silver-platedcopper TPC:Tin-platedcopper

Aerospace | Military | Transportation | Industrial | Specialty ULApprovedWire —PTFE ,PTFE/GlassBraidInsulation Insulation UL Temperature Voltage InsulationWall AWG Conductor PageM aterial Style Rating Rating Thickness(Min.) SizeRange Types PTFEServedGlass/GlassBraid 5127 250 600 .015 (.38) / .010 (.25) 8–24 NC,Ni 114 PTFEServedGlass/GlassBraid 5180 250 300 .008 (.20) / .010 (.25) 8–16 NC,Ni 114 UL-ApprovedWires—PTFEServedGlass/GlassBraidInsulation Insulation UL Temperature Voltage InsulationWall AWG Conductor PageM aterial Style Rating Rating Thickness(Min.) SizeRange Types PTFE/ GlassBraid 5181 250 600 .030 (.76)/ .012 (.30) 1–8 Ni,NPC UL-ApprovedWires—PTFE/GlassBraidInsulation Insulation UL Temperature Voltage InsulationWall AWG Conductor PageM aterial Style Rating Rating Thickness(Min.) SizeRange Types PTFE 1164 150 300 .013 (.33) 10–32 Ni,NPC,SPC 97 PTFE 1180 200 300 .013 (.33) 10–32 Ni,NPC,SPC 97 PTFE 1198 150 600 .020 (.51) 10–30 Ni,NPC,SPC 98.030 (.76) 8 PTFE 1199 200 600 .020 (.51) 10–30 Ni,NPC,SPC 98.030 (.76) 8 PTFE 1212 80 — .008 (.20) 16–36 Ni,NPC,SPC 99 PTFE 1213 105 — .008 (.20) 16–36 Ni,NPC,SPC 99 .006 (.15) 20–32 PTFE 1371 105 — .008 (.20) 16–19 Ni,NPC,SPC 102.013 (.33) 10–15 .020 (.51) 8 PTFE 1512 105 — .010 (.25) 14–16 NPC,SPC .0055 (.14) 20–36 PTFE 1538 105 125 .008 (.20) 15–19 Ni,NPC,SPC 102.013 (.33) 10–14 .020 (.51) 8 PTFE 1577 200 — .012 (.30) 16–32 Ni,NPC,SPC PTFE 1584 200 1,000 .022 (.56) 10–32 Ni,NPC,SPC PTFE 1659 250 600 .020 (.51) 10–26 Ni,NPC,SPC 105.030 (.76) 8 .0055 (.14) 20–36 PTFE 1716 150 150 .008 (.20) 15–19 Ni,NPC,SPC .013 (.33) 10–14 .020 (.51) 8 PTFE 1815 250 300 .013 (.33) 10–32 Ni,NPC,SPC 108 PTFE-Polyimide 1394 200 — .0055 (.14) 20–32 Ni,NPC,SPC PTFE 1570 250 600 .020 (.51) 12–24 Ni,NPC,SPC 104(mineral-ﬁlled) .030 (.76) 8–10 PTFE(expanded) 1875 105 30 .0055 (.14) 20–32 NPC,SPC UL-ApprovedWires—PTFE(Polytetraﬂuoroethylene)Insulation Dimensionsininches(mm). •Temperatureratingin˚C,maximum. •VoltageratinginvoltsAC,RMS. • Contactfactoryforavailability. All valuesarenominalunlessotherwiseindicated. ConductorMaterialsAbbreviations BC:Bare(unplated)copper NC:27% nickel-coatedcopper Ni:Nickel NPC:Nickel-platedcopper SPC:Silver-platedcopper TPC:Tin-platedcopper

Aerospace | Military | Transportation | Industrial | Specialty UL1164,1180;CSA300Vwire—e xtrudedPTFEinsulation UL1164,1180,CSA300V(200˚C)wires have extrudedPTFE(Polytetraﬂuoroethylene)insulation forweightandspacesavings. Thesewiresareidealforgeneralappliancewiring andotherapplicationswherechemicalexposure, temperatureextremes,anddielectricstressesare possible. Forheavy-wallversionsofthesewires,seeUL1198, 1199, CSA600Vwires(followingpage). Performance: Voltagerating: 300V(ULallows600Vforelectronicuseonly). Temperaturerating: UL1164:150˚C; UL1180,CSA:200˚C. ConstructionDetails Insulation: ExtrudedPTFE,.013"(.33mm)wallthickness. Conductor: Silver-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: SurfaceprintedasrequiredbyULorCSA. OrderingInformation: SpecifyThermaxpartnumber,ULorCSAstyle,andcolor. ThermaxpartnumbersshownbelowmeetspeciﬁcationsforUL1164,1180,andCSAstyles. AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 10 37/26* Dimensions,Weights,andResistance—UL1164,1180;CSA300V(200˚C)wires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *CSAallowsthesestrandingsforelectronicuseonly.

Aerospace | Military | Transportation | Industrial | Specialty UL1198,1199;CSA600Vwire—e xtrudedPTFEinsulation(heavywall) UL1198,UL1199,CSA600V(200˚C)wireshave heavy-wallextrudedPTFE(Polytetraﬂuoroethylene) insulationforhighervoltageratings. Thesewiresareidealforgeneralappliancewiring andotherapplicationswherechemicalexposure, temperatureextremes,anddielectricstressesare possible. Forthin-wallversionsofthesewires,seeUL1164, UL1180,CSA300Vwires(previouspage). Performance: Voltagerating: 600V.(ULallows2,500Vpeakfor electronicuseonly). Temperaturerating: UL1198:150˚C; UL1199,CSA:200˚C. ConstructionDetails Insulation: ExtrudedPTFE,wallthickness: 8AWG:.030"(.76mm); Conductor: Silver-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: SurfaceprintedasrequiredbyULorCSA. AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 10 37/.0167 Dimensions,Weights,andResistance—UL1198,1199;CSA600V(200˚C)wires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *CSAallowsthesestrandingsforelectronicuseonly. OrderingInformation: Sp ecifyThermaxpartnumber,ULorCSAstyle,andcolor. ThermaxpartnumbersshownbelowmeetspeciﬁcationsforUL1198,1199,andCSAstyles.

Aerospace | Military | Transportation | Industrial | Specialty UL1212,1213,CSA150Vwire—e xtrudedPTFEinsulation(lowvoltage) UL1212,1213,CSA150Vwireshavethin-wall extrudedPTFE(Polytetraﬂuoroethylene)insulation forweightandspacesavings.Theverythinwall insulationofthesewiresrestrictstheirusageto low-voltageapplications. Performance: Voltagerating: NotspeciﬁedbyUL;150VforCSA. Temperaturerating: UL1212:80˚C; UL1213:150˚C; CSA:200˚C. ConstructionDetails Insulation: ExtrudedPTFE,.008"(.20mm)wallthickness. Conductor: Silver-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: SurfaceprintedasrequiredbyULorCSA. Options: Nickel-platedcopperconductor;silverornickel- platedhigh-strengthcopperalloyconductor AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 16 19/.0117 Dimensions,Weights,andResistance—UL1212,1213wires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 ft(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. OrderingInformation: Sp ecifyThermaxpartnumber,ULstyle,andcolor. ThermaxpartnumbersshownbelowmeetspeciﬁcationsforbothUL1212and1213styles. Foroptionalnickel-platedcopperconductor,change TE inThermaxpartnumberto TEN.

Aerospace | Military | Transportation | Industrial | Specialty UL1330,1331;CSA600Vwire—e xtrudedFEPinsulation(heavywall) UL1330,1331,CSA600Vwireshaveheavy-wall extrudedFEP(FluorinatedEthylenePolypropylene) insulationforhighervoltageratings.UL1330rates thesewiresforupto200˚Ccontinuoususage. Thesewiresareidealforgeneralappliancewiring andotherapplicationswhereexposuretogasoline, gasolinevapor,oroilisexpected. Forthin-wallversionsofthesewires,seeUL1332, UL1333,CSA300Vwires(followingpage). Performance: Voltagerating: 600V. Temperaturerating: UL1330:200˚C(seenotebelow); UL1331:150˚C; CSA:180˚C(seenotebelow). *Fortin-platedconductors,the200˚CtemperatureratingofUL 1330(andCSA’s180˚rating)appliesonlytowireswithindivid- ualstranddiameters.015"(26AWG)orlarger.Forwireswith smallerstranddiameters,thetemperatureratingis150˚C. ConstructionDetails Insulation: ExtrudedFEP,wallthickness: 1AWG:.045"(1.14mm); 2–8AWG:.030"(.76mm); Conductor: Tin-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: SurfaceprintedasrequiredbyULorCSA. Options: Silver-platedcopperconductor.(Whenordered withsilver-platedcopperconductors,all strandingsareapprovedfor200˚Cunder UL1330speciﬁcations.) AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 2 665/30 Dimensions,Weights,andResistance—UL1330,1331;CSA600Vwires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *CSAallowsthesestrandingsforelectronicuseonly. OrderingInformation: Sp ecifyThermaxpartnumber,ULorCSAstyle,andcolor. ThermaxpartnumbersshownbelowmeetspeciﬁcationsforUL1330,1331,andCSAstyles. Foroptionalsilver-platedconductor,change XDXZ inThermaxpartnumberto XDX .

Aerospace | Military | Transportation | Industrial | Specialty UL1332,1333,CSA300Vwire—e xtrudedFEPinsulation(thinwall) UL1332,1333,CSA300Vwireshavethin-wall extrudedFEP(FluorinatedEthylenePolypropylene) insulationforspaceandweightsavings. UL1332 ratesthesewiresforupto200˚Ccontinuoususage. Thesewiresareidealforgeneralappliancewiring andotherapplicationswhereexposuretogasoline, gasolinevapor,oroilisexpected. Forheavy-wallversionsofthesewires,seeUL1330, UL1331,CSA600Vwires(previouspage). Performance: Voltagerating: 300V. Temperaturerating: UL1332:200˚C(seenotebelow); UL1333:150˚C; CSA:180˚C(seenotebelow). *Fortin-platedconductors,the200˚CtemperatureratingofUL 1332(andCSA’s180˚rating)appliesonlytowireswithindivid- ualstranddiameters.015"(26AWG)orlarger.Forwireswith smallerstranddiameters,thetemperatureratingis150˚C. ConstructionDetails Insulation: ExtrudedFEP,.013"(.33mm)wallthickness. Conductor: Tin-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: SurfaceprintedasrequiredbyULorCSA. Options: Silver-platedcopperconductor.(Whenordered withsilver-platedcopperconductors,all strandingsareapprovedfor200˚Cunder UL1332speciﬁcations.) OrderingInformation: SpecifyThermaxpartnumber,ULorCSAstyle,andcolor. ThermaxpartnumbersshownbelowmeetspeciﬁcationsforUL1332,1333,andCSAstyles. Foroptionalsilver-platedconductor,change XDXZ inThermaxpartnumberto XDX . AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 10 37/26* Dimensions,Weights,andResistance—UL1332,1333;CSA300Vwires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *CSAallowsthesestrandingsforelectronicuseonly.

Aerospace | Military | Transportation | Industrial | Specialty UL1371,1538wire—e xtrudedPTFEinsulation(lowvoltage) UL1371and1538 wireshavethin-wallextruded PTFE(Polytetraﬂuoroethylene)insulationforweight andspacesavings.Theverythinwallinsulationof thesewiresrestrictstheirusagetolow-voltage applications. Performance: Voltagerating: UL1371:NotspeciﬁedbyUL; UL1538:125V. Temperaturerating: 105˚C. ConstructionDetails Insulation: ExtrudedPTFE,wallthickness: 8AWG:.020"(.51mm); Conductor: Silver-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: SurfaceprintedasrequiredbyUL. Options: Nickel-platedcopperconductor; nickel-platedhigh-strengthcopper alloyconductor; silver-platedhigh-strengthcopper alloyconductor. AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 10 37/26 Dimensions,Weights,andResistance—UL1371,1538wires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. OrderingInformation: Sp ecifyThermaxpartnumber, ULstyle,andcolor.Thermaxpartnumbersshownbelow meetspeciﬁcationsforUL1371andUL1538styles. Fornickel-platedcopperconductor,change XT inThermax partnumberto XTN, TE to TEN,or MT to MTN. Foroptionalsilver-platedhigh-strengthcopperconductor, change XT inThermaxpartnumberto XTTF, TE to TETF, or MT to MTTF. Foroptionalnickel-platedhigh-strengthcopperconductor, change XT inThermaxpartnumberto XTTFN, TE to TETFN, or MT to MTTFN.

Aerospace | Military | Transportation | Industrial | Specialty UL1508,1513,1516,1517,1523,1558;CSA105˚150Vwire UL 1508,1513,1516,1517,1523,1558,and CSA105˚150Vwireshavethin-wallextrudedETFE (ethyleneTetraﬂuoroethylene)insulationforweight andspacesavings. ETFEinsulationismechanicallytough,andhas exceptionalresistancetoradiationandchemicals. Heavier-wallversionsofthesewires(UL1643and 1644)arealsoavailable. Performance: Voltagerating: CSA:150V; UL1508:30V; OtherULstyles:novoltagespeciﬁed. Temperaturerating: CSA:105˚C; UL1558:125˚C; OtherULstyles:105˚C. ConstructionDetails Insulation: ExtrudedETFE,.0065"(.165mm)wallthickness, exceedingtherequirementsof: CSA:.005"(.13mm). Conductor: Tin-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: Nonerequired(under.050"diameter). Options: Silver-ornickel-platedcopperor high-strengthcopperalloyconductor. AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 20 7/28 Dimensions,Weights,andResistance—UL1508,1513,1516,1517,1523,1558;CSA105˚150Vwires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. OrderingInformation: Sp ecifyThermaxpartnumber,ULstyle,andcolor. ThermaxpartnumbersshownbelowmeetspeciﬁcationsforalllistedULandCSAstyles. Toorderwithoptionalconductormaterials: Forsilver-platedcopperconductor,change MCFZ inThermaxpartnumberto MCF. Forsilver-platedhigh-strengthcopperconductor,change MCFZ inThermaxpartnumberto MCFTF . Fornickel-platedcopperconductor,change MCFZ inThermaxpartnumberto MCFN. Fornickel-platedhigh-strengthcopperconductor,change MCFZ inThermaxpartnumberto MCFTFN.

Aerospace | Military | Transportation | Industrial | Specialty UL1570;CSA600V wire—miner al-ﬁlledPTFEinsulation(abrasionresistant) UL1570,CSA600V wireshaveextrudedmineral- ﬁlledPTFE(Polytetraﬂuoroethylene)insulation. Thisinsulation'senhancedabrasionresistancemakes thesewiressuitableasreplacementsforwireswith asbestosorbraidedglassinsulations. Thesewiresareidealforapplicationswhere chemicalexposure,temperatureextremes,and dielectricstressesarepossible. Performance: Voltagerating: 600V.(ULallows2,500Vpeakfor electronicuseonly). Temperaturerating: 250˚C. ConstructionDetails Insulation: Extrudedmineral-ﬁlledPTFE,wallthickness: Conductor: Nickel-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: SurfaceprintedasrequiredbyULorCSA. Options: Nickel-platedhigh-strength copperalloyconductor. AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 10 37/.0167 Dimensions,Weights,andResistance—UL1570;CSA600Vwires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *CSAallowsthesestrandingsforelectronicuseonly. OrderingInformation: Sp ecifyThermaxpartnumber,ULorCSAstyle,andcolor. ThermaxpartnumbersshownbelowmeetspeciﬁcationsforUL1570andCSAstyles. Foroptionalnickel-platedhigh-strengthcopperconductor,change XTN inThermaxpart numberto XTTFN.

Aerospace | Military | Transportation | Industrial | Specialty UL1659;CSA600V wire—e xtrudedPTFEinsulation(heavywall) UL1659,CSA600V(250˚C)wireshaveheavy-wall extrudedPTFE(Polytetraﬂuoroethylene)insulation fordurabilityandhighervoltagerating. Thesewiresareidealforgeneralappliancewiring andotherapplicationswherechemicalexposure, temperatureextremes,anddielectricstressesare possible. Forthin-wallversionsofthesewires,seeUL1815, CSA300Vwires(page104). Performance: Voltagerating: 600V.(ULallows2,500Vpeakfor electronicuseonly). Temperaturerating: 250˚C. ConstructionDetails Insulation: ExtrudedPTFE,wallthickness: 8AWG:.030"(.76mm); Conductor: NIckel-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: SurfaceprintedasrequiredbyULorCSA. AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 10 37/.0167 Dimensions,Weights,andResistance—UL1659;CSA600V(250˚C)wires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *CSAallowsthesestrandingsforelectronicuseonly. OrderingInformation: Sp ecifyThermaxpartnumber,ULorCSAstyle,andcolor. ThermaxpartnumbersshownbelowmeetspeciﬁcationsforUL1659andCSAstyles.

Aerospace | Military | Transportation | Industrial | Specialty UL1726,300V wire—e xtrudedPFAinsulation(thinwall) UL1726 wireshavethin-wallextrudedPFA (Perﬂuoroalkoxy)insulationforweightand spacesavings. Thisinsulationoffersexcellentlong-termmechanical stabilityinhigh-temperatureenvironments,andhas superiorresistancetochemicalexposure. Forheavy-wallversionsofthesewires,see UL1727wires(followingpage). Performance: Voltagerating: 300V. Temperaturerating: 250˚C. ConstructionDetails Insulation: ExtrudedPFA,wallthickness: 2–4AWG:.030"(.76mm); 6–8AWG:.020"(.51mm); Conductor: Nickel-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: SurfaceprintedasrequiredbyUL. Options: Silver-platedcopperorhigh-strength copperalloyconductor. AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 4 133/25 Dimensions,Weights,andResistance—UL1726wires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. OrderingInformation: Sp ecifyThermaxpartnumber,ULstyle,andcolor. Toorderwithoptionalconductormaterials: Forsilver-platedcopperconductor,change XPAN inThermaxpartnumberto XPA. Forsilver-platedhigh-strengthcopperalloyconductor,change XPAN inThermaxpartnumberto XPATF.

Aerospace | Military | Transportation | Industrial | Specialty UL1727,600V wire—e xtrudedPFAinsulation(thickwall) UL1727 wireshavethick-wallextrudedPFA (Perﬂuoroalkoxy)insulationfordurabilityandhigher voltagerating. Thisinsulationoffersexcellentlong-termmechanical stabilityinhigh-temperatureenvironments,andhas superiorresistancetochemicalexposure. Forthin-wallversionsofthesewires,see UL1726wires(previouspage). Performance: Voltagerating: 600V. Temperaturerating: 250˚C. ConstructionDetails Insulation: ExtrudedPFA,wallthickness: 2–8AWG:.030"(.76mm); Conductor: Nickel-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: SurfaceprintedasrequiredbyUL. Options: Silver-platedcopperorhigh-strength copperalloyconductor. OrderingInformation: SpecifyThermaxpartnumber,ULstyle,andcolor. Toorderwithoptionalconductormaterials: Forsilver-platedcopperconductor,change XPAN inThermaxpartnumberto XPA. Forsilver-platedhigh-strengthcopperalloyconductor,change XPAN inThermaxpartnumberto XPATF. AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 4 133/25 Dimensions,Weights,andResistance—UL1727wires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty UL1815;CSA300Vwire—e xtrudedPTFEinsulation(thinwall) UL1815wireshavethin-wallextrudedPTFE (Polytetraﬂuoroethylene)insulationforweightand spacesavings. Thesewiresareidealforgeneralappliancewiring andotherapplicationswherechemicalexposure, temperatureextremes,anddielectricstressesare possible. Performance: Voltagerating: 300V(ULallows600Vforelectronicuseonly). Temperaturerating: 250˚C. ConstructionDetails Insulation: ExtrudedPTFE,.013"(.33mm)wallthickness. Conductor: Nickel-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: SurfaceprintedasrequiredbyULorCSA. AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 10 37/26* Dimensions,Weights,andResistance—UL1815;CSA300V(250˚C)wires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. *CSAspeciﬁesthesewiresas“forelectronicuseonly.” Allvaluesarenominalunlessotherwiseindicated. OrderingInformation: Sp ecifyThermaxpartnumber,ULorCSAstyle,andcolor. ThermaxpartnumbersshownbelowmeetspeciﬁcationsforUL1815andCSAstyles.

Aerospace | Military | Transportation | Industrial | Specialty UL10086;CSA600Vwire—200˚ C,Tefzel®750insulation UL10086,CSA600Vwiresareinsulatedwithan extrudedmodiﬁedcopolymerofETFE(Ethylene Tetraﬂuoroethylene). Thesewiresareidealreplacementsforolderwire constructionswithsiliconerubberinsulationand treatedglassbraid.Theyfeatureimprovedhandling andperformancecharacteristics,thinnersize,and lighterweightthanidentically-ratedsiliconerubber constructions. Performance: Voltagerating: 600V. Temperaturerating: 200˚C. ConstructionDetails Insulation: ExtrudedmodiﬁedcopolymerofETFE, .010"(.25mm)minimumwallthickness. Conductor: Silver-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: SurfaceprintedasrequiredbyULorCSA. Options: Barecopper,nickel-platedcopper,ortin-plated copperconductor*. *Fortin-platedconductors,the200˚Ctemperaturerating appliesonlytowireswithindividualstranddiameters .015"(26AWG)orlarger.Forwireswithsmallerstrand diameters,thetemperatureratingis150˚C. AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 10 37/.0167 Dimensions,Weights,andResistance—UL10086,CSA600Vwires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *CSAallowsthesestrandingsforelectronicuseonly. OrderingInformation: Sp ecifyThermaxpartnumber,ULstyle,andcolor. Toorderwithoptionalconductormaterials: Forbarecopperconductor,change CF inThermaxpartnumberto CFP. Fornickel-platedcopperconductor,change CF inThermaxpartnumberto CFN. Fortin-platedcopperconductor,change CF inThermaxpartnumberto CFZ.

Aerospace | Military | Transportation | Industrial | Specialty UL10109;CSA300Vwire—200˚ C,Tefzel®750insulation AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 10 37/.0167 Dimensions,Weights,andResistance—UL10109;CSA300Vwires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. *CSAallowsthesestrandingsforelectronicuseonly. UL10109,CSA300Vwires areinsulatedwithan extrudedmodiﬁedcopolymerofETFE(ethylene Tetraﬂuoroethylene). Thesewiresareidealreplacementsforolderwire constructionswithsiliconerubberinsulationand treatedglassbraid.Theyfeatureimprovedhandling andperformancecharacteristics,thinnersize,and lighterweightthanidentically-ratedsiliconerubber constructions. Performance: Voltagerating: 300V. Temperaturerating: 200˚C. ConstructionDetails Insulation: ExtrudedmodiﬁedcopolymerofETFE, .006"(.15mm)minimumwallthickness. Conductor: Silver-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: SurfaceprintedasrequiredbyULorCSA. Options: Barecopper,nickel-platedcopper,ortin-plated copperconductor *. *Fortin-platedconductors,the200˚Ctemperaturerating appliesonlytowireswithindividualstranddiameters .015"(26AWG)orlarger.Forwireswithsmallerstrand diameters,thetemperatureratingis150˚C. OrderingInformation: SpecifyThermaxpartnumber,ULstyle,andcolor. Toorderwithoptionalconductormaterials: Forbarecopperconductor,change MCF inThermaxpartnumberto MCFP. Fornickel-platedcopperconductor,change MCF inThermaxpartnumberto MCFN. Fortin-platedcopperconductor,change MCF inThermaxpartnumberto MCFZ.

Aerospace | Military | Transportation | Industrial | Specialty UL3239 high-voltage leadwire—extrudedmodiﬁedFEPinsulation UL3239 wireisahigh-voltageleadwirewith extrudedmodiﬁedFEP(FluorinatedEthylene Polypropylene)insulation.Thisinsulationprovides easy,cleanstrippingwithautomatedequipment. Thesewiresareintendedforuseintelevision receivers,transformers,andotherdemanding high-voltageapplications.Versionswithdifferent wallthicknessesareavailablefor10KV,15KV, and20KVratings. Performance: Voltagerating: 10,000;15,000;or20,000V. Dielectricwithstandingvoltage: 10KVwires:20,000V; 15KVwires:30,000V; 20KVwires:40,000V. Sparktest: 10KVwires:10,000VRMSAC,60Hz; 15KVwires:12,500VRMSAC,60Hz; 20KVwires:15,000VRMSAC,60Hz. Insulationtensilestrength: 2,500PSI. Insulationelongation: 150%minimum. Temperaturerating: 200˚C. ConstructionDetails Insulation: ExtrudedmodiﬁedFEP,wallthickness: 10KVwire:.018"(.46mm); 15KVwire:.020"(.51mm); 20KVwire:.024"(.61mm). Conductor: Silver-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: NotrequiredbyUL;availableonrequest. Options: Nickel-platedortin-platedcopperconductor*. *Fortin-platedconductors,the200˚Ctemperaturerating appliesonlytowireswithindividualstranddiameters .015"(26AWG)orlarger.Forwireswithsmallerstrand diameters,thetemperatureratingis150˚C. AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 12 19/25 Dimensions,Weights,andResistance—UL3239(10KV)wires Order ingInformation: SpecifyThermaxpartnumber,ULstyle,andcolor. Toorderwithoptionalconductormaterials: Fornickel-platedcopperconductor,change KV inThermaxpartnumberto KVN. Fortin-platedcopperconductor,change KV inThermaxpartnumberto KVZ. Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000f eet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty UL3239 high-voltage leadwire—extrudedmodiﬁedFEPinsulation AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 12 19/25 Dimensions,Weights,andResistance—UL3239(15KV)wires AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 12 19/25 Dimensions,Weights,andResistance—UL3239(20KV)wires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. OrderingInformation: Sp ecifyThermaxpartnumber,ULstyle,andcolor. Toorderwithoptionalconductormaterials: Fornickel-platedcopperconductor,change KV inThermaxpartnumberto KVN. Fortin-platedcopperconductor,change KV inThermaxpartnumberto KVZ. (Continuedfrompreviouspage.) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000f eet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated.

Aerospace | Military | Transportation | Industrial | Specialty UL5107,5128wire—ul tra-high-temperature,abrasionresistant UL5107and5128 wires haveglass-reinforcedmica tapeinsulationandabraidedﬁberglassjacketfor enhancedabrasionresistance.TheymeetallUL requirementsforapplianceleadwire,andarealso availablewithCSAcertiﬁcation. Thesewiresareidealforuseinheaters,ovens,and otherultra-high-temperatureapplications. Performance: Voltagerating: 600V(UL5107); 300V(UL5128). Temperaturerating: 450˚C; 250˚Cwithoptionalnickel-plated copperconductor. ConstructionDetails Jacket: GlassbraidwithPTFEhigh-temperature saturant(orsiliconehigh-temperaturesaturant). Insulation: Multiplelayersofmica/glasscompositetape. Conductor: 27%nickel-coatedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: TemperatureIDasrequiredbyULandCSA. Options: Nickel-coatedironconductor;solidnickel conductor;nickel-platedcopperconductor (250˚Ctemperatureratingwiththisoption). AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 10 49/27 Dimensions,Weights,andResistance—UL5128wires(300V) AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 10 49/27 Dimensions,Weights,andResistance—UL5107wires(600V) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000f eet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. OrderingInformation: Sp ecifyThermaxpartnumberandULstyle. Contactfactoryforpartnumbersofwireswithoptionalconductormaterials Forjacketwithoptionalsiliconebraidsaturant,change TMIT inThermaxpartnumberto TMIS (jacketcolorisbrownwiththisoption).

Aerospace | Military | Transportation | Industrial | Specialty UL5127,5180wire—high-t emperature,abrasionresistant UL5127and5180 wirescombinetheoutstanding performanceofaPTFE(Polytetraﬂuoroethylene) dielectricwiththemechanicaltoughnessofserved ﬁberglassinsulationandglassouterjacket. Thesewiresareanidealreplacementforasbestos- jacketedwiresinhigh-temperatureapplicationssuch ashouseholdappliances,band/cartridgeheaters,or anyotherhigh-temperaturecommercial,industrial, orconsumerapplication. Thisinsulationsystemofferseasystrippingwith automaticequipmentandhighresistanceto mechanicalstress,abrasion,moisture,andﬂuids. Performance: Voltagerating: 600V(UL5127); 300V(UL5180). Temperaturerating: 250˚C. ConstructionDetails Jacket: PTFE-impregnatedglassbraid. Insulation: Outer:twoservedlayersofﬁberglass. Inner:PTFEtape. Conductor: Nickel-platedcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: 8–18AWG:twoblackmarkerthreads undertapeorbraid; 20–22AWG:Noidentiﬁcation. Options: Otherconductorstrandings—contactfactory fordetails. AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 10 37/26 Dimensions,Weights,andResistance—UL5127wires(600V) AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 10 37/26 Dimensions,Weights,andResistance—UL5180wires(300V) Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000f eet(Ω/Km),@20˚C. Allvaluesarenominalunlessotherwiseindicated. OrderingInformation: Sp ecifyThermaxpartnumberandULstyle.

Aerospace | Military | Transportation | Industrial | Specialty Thermax750 wire—ultr a-hightemperature(750˚F),abrasionresistant Thermax750 wires haveanon-asbestos,ﬂexible insulationsystemcomposedofaninorganic dielectricandfusedPTFE(Polytetraﬂuoroethylene) tape,withajacketofbraidedPTFE-coatedglass withPTFEsaturant. Thisconstructionisdesignedtowithstand mechanicalabuse,plusmoistureandﬂuid exposure,aswellasextremehightemperatures. Thisindustrialleadwireisdesignedforusein applicationssuchasprocess-controlequipment, ovens,boiler,furnaces,andotherswherehigh- temperatureperformanceandreliabilityarecritical. Performance: Voltagerating: 600V. Temperaturerating: 399˚C(750˚F). ConstructionDetails Jacket: BraidedPTFE-coatedglasswithPTFEsaturant. Insulation: Outer:fusedPTFEtape; Inner:inorganicdielectric. Conductor: 27%nickel-coatedOFHCcopper. Colors: Availablein10standardcolors(seepage92). Identiﬁcation: None. AWG Str anding Conductor Insulation Weight Maximum Thermax Size Diameter Diameter Resistance P/N 3/0 1672/30 Dimensions,Weights,andResistance—Thermax750wires Dimensionsininches(mm). Weightsinpounds/1000feet(Kg/1000M). Resistancein Ω/1,000 feet(Ω/Km),@20˚C.

116 TollFree:800-423-5873•International:+1-661-295-3100

.thermaxcdt.comAerospace | Military | Transportation | Industrial | Specialty ConductorDesignData AWG Size Conductorarea (CircularMils) K-ValueNominal Minimum Stranding (#ofStrandsx StrandAWG) Nominal Dia.of Individual Strands DiameterofStrandedConductor Minimum Maximum SmallDiameter SPC NPC&TPC SPC NPC&TPC GeneralPurpose Max.Resistance@20˚C (Ω/1000feet) SPC NPC TPC AnnealedCopperConductors—NickelPlated(NPC),SilverPlated(SPC),andTinPlated(TPC) Allowablenumberofmissingstrands: AWG30–4:0; AWG2–1:2; AWG1/0–2/0:3; AWG3/0:4; AWG4/0:5. •Elongation,%min: AWG30–24:6; AWG22–4/0:10. Nominalvaluesareforinformationonly,andarenotrequirements.Dimensionsininches. AWG Size Conductorarea (CircularMils) K-ValueNominal Minimum Stranding (#ofStrandsx StrandAWG) Nominal Dia.of Individual Strands Minimum Break Strength (pounds) DiameterofStrandedConductor Minimum Maximum SmallDiameter SPA NPA SPA NPA GeneralPurpose Max.Resistance @20˚C (Ω/1000feet) SPA NPA High-StrengthCopperAlloyConductors—NickelPlated(NPA)andSilverPlated(SPA) Allowablenumberofmissingstrands: Allsizes:0 • Elongation,%min: Allsizes:6. Nominalvaluesareforinformationonly,andarenotrequirements.Dimensionsininches.

117 TollFree:800-423-5873•International:+1-661-295-3100

.thermaxcdt.comAerospace | Military | Transportation | Industrial | Specialty ConductorDesignData AWG Size Conductorarea (CircularMils) K-ValueNominal Minimum Stranding (#ofStrandsx StrandAWG) Nominal Dia.of Individual Strands DiameterofStrandedConductor Minimum Maximum Max.Resistance@20˚C (Ω/1000feet) NHC NHA Allowablenumberofmissingstrands: AWG22–4:0; AWG2–1:2; AWG1/0–2/0:3; AWG3/0:4; AWG4/0:5. Elongation,%min: NHA,AWG22–16:6; NHC,allsizes:10. Nominalvaluesareforinformationonly,andarenotrequirements.Dimensionsininches. 27PercentNickel-CoatedConductors—Copper(NHC)andHigh-StrengthCopperAlloy(NHA) AWG Size Conductorarea (CircularMils) Nominal Minimum Stranding (#ofStrands xStrandAWG) NominalDia. ofIndividual Strands DiameterofStrandedConductor Minimum Maximum Max.Resistance@20˚C(Ω /1000feet) Min. Min.Max. Max. KPHandKPS KNHandKNS Allowablenumberofmissingstrands: Allsizes:0. Nominalvaluesareforinformationonly,andarenotrequirements.Dimensionsininches. TypeKPH,KPS,KNH,andKNSThermocoupleConductors

Aerospace | Military | Transportation | Industrial | Specialty CoaxialCableFormulae Thefollowingformulaecanbeusedtocalculateperformancecharacteristicsofcoaxialcableswithvarious dielectr icandconductormaterials. CharacteristicImpedance: Coaxialcablesaretypically50Ω,75Ω,or95Ω impedance.Cableswith50Ω impedancearethemostcommon,becausetheyofferthebestbalancebetweenmaximumpower transmissionandminimumloss.Whereminimumattenuationisthemostimportantconsideration,such asinCATVsystems,75Ω cableismorewidelyused. Attenuation: Lossesoccurincoaxialcablesbothfromconductorlossanddielectricinefﬁciency. PTFEhas becomethemostcommonly-useddielectricinMIL-C-17andothercoaxialcablesbecauseitcombinesa lowdielectricconstantwithgoodmechanicalstabilitythroughawidetemperatureandfrequencyrange. VSWR(Voltage–StandingWaveRatio): VSWRisoneofthemostimportantcharacteristicsofacoaxial cable,becauseitisthemeasureofthecable’soverallefﬁciencyintransmittingasignalatagivenfrequency. Itisexpressedastheratioofthecable’smismatchtoaperfectmatch,i.e.1.25:1.Advanced,consistentcable manufacturingtechniquesminimizenotonlytheoverallVSWR,butcanalsominimizeoreliminateVSWR spikesatspeciﬁcfrequencies. CutoffFrequency: Thecutofffrequencyofacoaxialcableisthefrequencyatwhichitnolongertransmits itsTEM(TransverseElectromagneticMode)signal. DielectricConstants EG Polyimide/FEPﬁlm ..2.2–2.3 CoaxialCableFormulae Capacitance(C)= Pic ofaradsperfoot7.354xE Log 10 ohmsD+a dxf() Reﬂec tionCoefﬁcient=I= = Zr –Z o Zr +Zo VSWR–1 VSWR VSWR= 1+ Á~ 1–Á ~ Impedance(Z o )= = Ohms138Log 10 D+a dxf() L C√ E√ Inductance(L)= Micr ohenriesperfoot.140Log 10(D/d) VelocityofPropagation= %ofspeedoflight TimeDelay= Nanosecondsperfoot1.0167x E√ 100 CutoffFrequency= GHz7.50 E(D+ d)√ d= Outsidediameterofinnerconductor, in inches. D= Insidediameterofouterconductor, ininches. E= Dielectricconstantofinsulation (seebelow). a= Nominalshieldcorrectionfactor (1/2ofthediameterofan individualshieldwire). f= Correctionfactorforstrandedconductors: Solidconductor:1.00 7strands: .93 19strands: .97 37strands: .98 A= Reﬂectioncoefﬁcient. Log= Logarithmtobase10.

Aerospace | Military | Transportation | Industrial | Specialty Glossary AbrasionResistance: Ameasur eoftheabilityofawire,wirecovering ormaterialtoresistsurfacewearfromabrasion. AC:Designationforbranchcircuitandfeedercableswithﬂexiblemetal tapearmor. A.C.orA-C: Abbreviationforalternatingcurrent. AcceleratedLifeTest: Atestinwhichwireorcableissubjectedto elevatedelectricalorenvironmentalconditionsoveraspeciﬁcperiodof time.Measurementsofperformanceundertheseconditions,andover thistimespan,areextrapolatedtopredicttheperformanceofthewire orcableoverlongerperiodsoftimeundernormalelectricalor environmentalconditions. Accelerator: Achemicaladditivewhichhastensachemicalreaction undergivenconditions,knownalsoasapromoterorsensitizer.Usedin plasticsandrubbercompoundingtoreducecuringtime. AdjacentConductor: Anyconductortouchinganotherconductor withinamulti-conductorcable,whetherinthesamelayeroran adjacentlayer. Admittance:Themeasureofeasewithwhichanalternatingcurrent ﬂowsinacircuit.Thereciprocalofimpedance. AircraftIgnitionCable: Hightensioncableforignitionsystemsof internalcombustionaircraftengines. AircraftWire: Wirespeciﬁcallyintendedforuseinairborne equipment,withinairframes,orinaircraftenginesorengine-control systems.Designedtowithstandsevereenvironmentalconditionssuch asheat,cold,altitude,solvents,fuels,andmoisture. Air-spacedCoaxialCable :Oneinwhichairisthedielectricmaterial. Spirallywoundsyntheticﬁlaments,beads,orbraidedﬁlamentsmaybe usedtocentertheconductor. Alloy: Ametalformedbycombiningtwoormoreelementalmetals. AlternatingCurrent: Electriccurrentthatperiodicallyandregularly reversesitsdirection.Thefrequencyofthechangeinﬂowisexpressed incyclespersecond(HertzorHz). Aluminum: Aluminumconductorshavegoodelectricalandthermal conductivity,andlightweight.However,theyshouldbeusedwith cautionbecauseofthepossibilityofgalvaniccorrosionifaluminum conductorsareattachedtoterminalsorotheritemsmadeofmetals otherthanaluminum. AmbientTemperature: Thetemperatureoftheenvironment surroundinganobject. AmericanWireGage(AWG): Astandardsystemusedfordesignating wirediameter.AlsoknownasBrownandSharpe(B&S)wiregage. Ampere: Theunitexpressingtherateofﬂowofanelectricalcurrent. Oneampereisthecurrentﬂowingthroughoneohmofresistanceat onevoltpotential. Ampere’sRule: Currentinacertaindirectionisequivalenttothe motionofpositivechargesinthatdirection.Themagneticﬂux generatedbythecurrentinawireencirclesthecurrentinthecounter- clockwisedirectionwhenitisapproachingtheobserver. AngleofAdvance: Theanglebetweenalineperpendiculartotheaxis ofthecableandaxisofanyonememberorstrandofthebraid. Anneal: Toheat,thencoolametalinordertorelievemechanical stresses.Annealingmetalmakesitsofterandlessbrittle. AnnealedWire: Wirewhichhasbeensoftenedbyheating.Sometimes referredtoasasoftdrawnwire. Anti-Oxidant: Substancewhichpreventsorslowsdowndegradation duetooxidation. APICAL®: RegisteredtrademarkofAlliedChemicalCorporationforits polyimideﬁlmproduct. ArcResistance: Themeasureofaninsulator’sresistancetoan electricalcurrent’sestablishmentofanarc(conductivepath). ArmoredCable: Acableprovidedwithanouterwrappingorbandsof metal,usuallysteelwiresortapes,formechanicalprotection. ASTM: AmericanSocietyforTestingandMaterials.Manywireandcable materialsinNorthAmericaareproducedtoASTMspeciﬁcations. Attenuation: Relativepowerlossinanelectricalsystem.Appliedto coaxialcables,thepowerdroporsignallossinacircuit,expressedin decibels(dB). AWG: AbbreviationforAmericanWireGage. AWM: DesignationforApplianceWiringMaterial. BalancedLine: Acablehavingtwoconductorswhichcarryvoltages oppositeinpolaritybutequalinmagnitudewithrespecttoground. Balun: Adeviceformatchinganunbalancedcoaxialtransmissionline toabalancedtwolinesystem.Abaluncanalsoprovideimpedance transformation. Bandwidth: Thedifferencebetweenthelowestandhighest frequencycomponentsofasignalordevice,generallymeasuredwithin ±3dBofsignalattenuation. BandedCable: Twoormorecablesbandedtogetherbystainlesssteel strapping. BareConductor: Aconductornotcoveredwithinsulatingmaterial. Baud: Onebitpersecond. BeadedCoax: Coaxialcablewithadielectricconsistingofbeadsmade ofinsulatingmaterial. Beryllium: Ametalalloyedwithcoppertoincreasestrength. Binder: Spirallyservedtapeorthreadusedforholdingassembled cablecomponentsinplacewhileadditionalmanufacturingoperations areperformed. BondStrength: Amountofadhesionbetweenbondedsurfaces, usuallymeasuredinpoundsorPSI. BondableWire: Aninsulatedwirewhosesurfacehasbeentreatedto facilitateadhesiontoothermaterialssuchaspottingcompounds. Boot: Protectivecovering,generallyﬂexible,overthejunctionbetween awireorcableandaterminalorconnector.Providesenvironmental protectionandstrainrelief. Braid: Wovenwireusedasshieldingforcablesandasgroundpath.Also, awovenﬁbrousprotectiveoutercoveringoveraconductororcable.

Aerospace | Military | Transportation | Industrial | Specialty Glossary BraidAngle: Theanglebetweentheaxisofthecableandaxisofany one memberorstrandofthebraid(alsoknownasangleofadvance).It isfurtherthesmallerofthetwoanglesformedbythecarrierandthe longitudinalaxisofthebraid. BraidCarrier: Thebobbinonabraidingmachinewhichholdsone groupofstrandsorﬁlamentsconsistingofaspeciﬁcnumberofends. Thecarrierrevolvesduringthebraidingoperation BraidEnds: Thestrandsusedtomakeuponecarrier.Thestrandsare woundsidebysideonthecarrierbobbinandlayparallelintheﬁnished braid. Breakdown: Adisruptiveelectricaldischargethroughtheinsulation. BreakdownVoltage: Thevoltageatwhichtheinsulationbetween twoconductorswillbreakdown. Breakout: Thepointatwhichaconductororconductorsbreakout fromamulti-conductorcabletocompletecircuitsatvariouspoints alongthemaincable.Theremainingconductorscontinueonwithinthe jacket. B&S: Brown&SharpeGage,awirediameterstandard.SameasAWG. BuildingWire: Insulatedwiresusedinbuildingsforlightandpower. 600Vorless.Usuallynotexposedtooutdoorenvironment. BunchedStranding: Termsappliedtogroupofstrandstwisted togetherinarandommannerinthesamedirectioninoneoperation withoutregardtogeometricarrangementsofspeciﬁcstrands. Bus: Acommonpointforelectricalcircuitstoreturn. BusBar: Aheavycopper(orothermetalsuchasaluminum)stripor barusedinsideswitchboards,powerplants,andmainpanelstocarry heavycurrents. BusWire: Wireusedtoconnecttwoterminalsinsideanelectricalunit. ButtJoint: Joiningoftwoconductorsend-to-end,withnooverlapand withtheiraxesinline. "C"(cured)Stage(ofresin): Theconditionofaresinpolymerwhenit isinthesolidstate,withhighmolecularweight,beinginsolubleand infusible. Cable: Eitherastrandedconductorwithorwithoutinsulationand othercovering(single-conductorcable),oracombinationof conductorsinsulatedfromoneanother(multiple-conductorcable). CableAssembly: Acablewithconnectorsononeorbothends. CableCore: Theportionofaninsulatedcablelyingunderthe protectivecoveringorcoverings.Incoaxialcables,thecenterconductor anddielectric. CableCoreBinder: Awrappingoftapesorcordsaroundtheseveral conductorsofamultiple-conductorcableusedtoholdthemtogether. Usuallysupplementedbyanoutercoveringofbraid,jacket,orsheath. CableFiller: Thematerialusedinmultiple-conductorcablestooccupy theintersticesformedbytheassemblyoftheinsulatedconductors, thusformingacablecoreofthedesiredshape(usuallycircular). CableSheath: Theprotectivecoveringappliedtocables. Cabling: Twistingtogethertwoormoreinsulatedconductorsby machinetoformacable.Thisalsoisatermlooselyappliedtobundling ofwirestogethersuchasintheformingofwireharnesses. CableFactor: Usedinaformulaforcalculatingtheoveralldiameterof cables:D=fdwhereD=cablediameter,f=factor,andd=diameterof oneconductor. Capacitance: Thatpropertyofasystemofconductorsanddielectrics whichpermitsthestorageofelectricitywhenpotentialdifference existsbetweentheconductors.Itsvalueisexpressedastheratioofa quantityofelectricitytoapotentialdifference.Acapacitancevalueis alwayspositive. CapacitiveCoupling: Electricalinteractionbetweentwoconductors causedbythemutualcapacitancebetweenthem. Carrier: Thebasicwovenelementofabraidconsistingofoneormore ends(strands)whichcreatestheinterlacedeffect. CellularInsulation: Materialinfoamedformwiththecellseither closedoropen(interconnected). CharacteristicImpedance(Z 0):Theimpedanceofacircuitthat, whenconnectedtotheoutputterminalsofauniformtransmissionline (suchasacoaxialcable)ofarbitrarylength,causesthelinetoappear inﬁnitelylong.Auniformlineterminatedinitscharacteristic impedancewillhavenostandingwaves,noreﬂectionsfromtheend, andaconstantratioofvoltagetocurrentatagivenfrequencyatevery pointontheline. CigaretteWrap: Tapeinsulationwrappedlongitudinallyinsteadof spirallyoveraconductor. Circuit: Acompletepathoverwhichelectronscanﬂowfromthe negativeterminalsofavoltagesourcethroughpartsandwirestothe positiveterminalsofthesamevoltagesource. CircularMil: Aunitofareaequaltotheareaofacirclewhose diameteris1mil(0.001inch);equalto(squaremilx.7854).Used chieﬂyinspecifyingcross-sectionalareasofroundconductors. Cladding: Amethodofapplyingalayerofmetaloveranothermetal wherebythejunctionofthetwometalsiscontinuouslywelded.Clad wireshaveathickerlayerofthecoveringmetalthanplatedwires. ClosedCell: Foamedorcellularmaterialwithcellswhicharenot interconnected. Coating: Platingthesurfaceofaconductortopreventcorrosionand facilitatesoldering.Inwireterminology,“coated”isoftenused interchangeablywith“plated.”Termcanalsoapplytoaninsulating coating. CoaxialCable: Acableconsistingoftwocylindricalconductorswitha commonaxis,oneinsidetheother.Thetwoconductorsareseparated byadielectric.Theouterconductor,normallyatground-potential,acts asareturnpathforcurrentﬂowingthroughthecenterconductorand preventsenergyradiationfromthecable.Theouterconductor,orshield, isalsousedtopreventexternalradiationfromaffectingthecurrent ﬂowingintheinnerconductor.Theoutershieldorconductorcan consistofbraidedstrandsofroundorﬂatwire,orasolidmetaltube. CoilEffect: Theinductiveeffectcausedbyaspiral-wrappedshield; morepronouncedathigherfrequency.

Aerospace | Military | Transportation | Industrial | Specialty Glossary ColdBend: Testprocedureinwhichasampleofwireorcableiswound ar oundamandrelofaspeciﬁedsizewithinacoldchamber,ata speciﬁedtemperatureforagivennumberofturnsatagivenrateof speed.Thesampleisthenremovedandexaminedfordefectsor deteriorationinthematerialsorconstruction. ColdFlow: Permanentdeformationofmaterialsduetomechanical forceorpressure. ColdJoint: Defectivesolderjointduetoinsufﬁcientheating. ColdWork: Hardeningandembrittlementofmetalduetorepeated ﬂexingaction.Alsoknownasworkhardeningormetalfatigue. ColorCode: Acolorsystemforwireorcircuitidentiﬁcationbyuseof solid-coloredinsulationorstripes,tracers,braids,surfaceprinting,etc. CompactConductor: Strandedconductorwhichisrolledtodeform theroundwires,forcingthemtoﬁllthenormalintersticesbetween thewireswithintheconductor. Composite(Clad)Wire: Awirehavingacoreofonemetalwitha fusedoutershellofoneormoredifferentmetals. CompositeConductor: Twoormorestrandsofdifferentmetals, assembledandoperatedinparallel. Compound: Aninsulatingorjacketingmaterialmadebymixingtwo ormoreingredientsresultinginonematerial. Concentric-LayConductor: Astrandedconductorwithacentralcore surroundedbyoneormorelayersofhelicallywoundstrandsinaﬁxed roundgeometricarrangement.Mostcommonly,allwiresareofthe samesizeandthecentralcoreisasinglewire.Thedirectionoflayfor successivelayersmaybealternatelyreversedorinthesamedirection.If thedirectionoflayforsuccessivelayersisthesame,thelaylengthwill increasewitheachsuccessivelayer.Thestrandeddirectionoftheouter layerislefthand. Concentric-LayCable:Eitheraconcentric-layconductorasdeﬁned above,oramultiple-conductorcablecomposedofacentralcore surroundedbyoneormorelayersofhelically-laidwires. ConcentricStrand: Astrandthatconsistsofacentralwireorcore surroundedbyoneormorelayersofspirallylaidwires.Eachlayerafter theﬁrsthassixmorestrandsthantheprecedinglayerandisappliedin adirectionoppositetothatofthelayerunderneath. Concentricity: Inawireorcable,themeasurementofthelocationof thecenteroftheconductorwithrespecttothegeometriccenterofthe outerlayer. Conductance: Thereciprocalofresistance.Itistheratioofcurrent passingthroughamaterialtothepotentialdifferenceatitsends. Conductivity: Reciprocalofvolumeresistivity.Conductanceofaunit cubeofanymaterial. Conductor: Awireorcombinationofwiresnotinsulatedfromone another,suitableforcarryingelectriccurrent. ContinuityTest: Atestperformedonalengthofﬁnishedwireor cabletodetermineiftheelectricalcurrentﬂowscontinuously throughoutthelength. ContinuousVulcanization: Theprocessofvulcanizingwire insulationafterextrusionontoaconductorbypassingitthrougha vulcanizingchamberunderhighpressureandtemperature. Contrahelical: Thelayerspiralinginadirectionoppositethatofthe precedinglayerwithinawireorcable. ControlCable: Acableusedforremotecontroloperationof equipment. ControlledImpedanceCable:Cablewithtwoormoreinsulated conductorswhereimpedancebetweenrespectiveconductorsiskept constantthroughouttheentirelength. Copolymer: Acompoundresultingfromthechemicalreactionoftwo chemicallydifferentmonomers. Copper: Copperandcopperalloysarethemostwidely-usedmetalsin wireandcableconductorsbecauseoftheirhighelectricalandthermal conductivity,excellentcorrosionresistance,andeaseoffabricating, joiningandforming.Someofthecommontypesofelectricalcoppers andcopperalloysare:

Electrolytictoughpitchcopper(ETPC)hasaminimumcoppercontent of99.9%.Annealedconductivityaverages101%witha100% minimum.Itiswidelyusedforwireandbusbars.
Silverbearingcopperwitha99.9%coppercontentprovidesnearly thesameelectricalconductivityasETPcopperbutoffersahigher softeningpoint,greaterresistancetocreep,andhigherstrengthat elevatedtemperatures.
Oxygen-freehighconductivitycopper(OFHC)has99.95%minimum coppercontentwithanaverageannealedconductivityof101%.This copperhasnoresidualdeoxidant.Othercoppersusephosphorus, boron,orlithiumasdeoxidizerstoeliminatesusceptibilitytohydrogen embrittlementandimproveweldability. Copper-Constantan: Thermocouplewirewithonecopperandone constantanwire.Thecopperisthepositivewireandtheconstantanis thenegativewire.Constantanisanalloyofcopper,nickel,manganese, andiron. Copper-CoveredSteelWire: Awirehavingasteelcoretowhichis fusedanoutershellofcopper.Alsoknownas“copperweld.” Cord: Asmall,veryﬂexibleinsulatedcableconstructedtowithstand mechanicalabuse.(Note:Thereisnosharpdividinglineinrespectto sizebetweenacordacable,butgenerally,acordisconsideredtobe10 AWGandsmaller.) Cordsets: Portablecordsﬁttedwithanytypeofwiringdeviceatone orbothends. Core: Acomponentorassemblyofcomponentsoverwhichother materialsareapplied,suchas shield,sheath,orarmor.Incoaxialcables, thecoreconsistsofthecenterconductoranddielectric. Corona: Thephenomenonofairbreakdownwhenelectricstressatthe surfaceofaconductorexceedsacertainvalue.Athighervalues,stress resultsinluminousdischarge. CoronaExtinction: Thevoltageatwhichcorona,onceinitiated,will extinguishasvoltageisdecreased. CoronaIgnitionPoint: Thevoltageatwhichcoronawillinitiateas voltageisincreased.

Aerospace | Military | Transportation | Industrial | Specialty Glossary CoronaResistance: The amountoftimethatinsulationwill withstandaspeciﬁedlevelofcoronawithoutbreakdown. Corrosion: Chemicalactionwhichcausesdestructionofthesurfaceof metalbyoxidationorchemicalcombinationAlsocausedbyreduction oftheelectricalefﬁciencybetweenthemetalandacontiguous substanceortothedisintegratingeffectofstrongelectricalcurrentsor groundreturncurrentsinelectricalsystems.Thelatterisknownas electrolyticcorrosion. Coulomb: Thequantitytransferredbyoneampereinonesecond. Coverage: Thecalculatedpercentagewhichdeﬁnesthecompleteness withwhichametalbraidphysicallycoverstheunderlyingsurface.The higherpercentageofcoverage,thegreatertheprotectionagainst externalinterference. Coverings: Textilebraidsorjacketsofrubber,plastics,orother materialsappliedoverwireandcablestoprovidemechanical protectionandperhapsidentiﬁcation. Crazing: Minutecracksonornearthesurfaceofmaterialssuchas plastics. Creep: Thedimensionalchangewithtimeofamaterialunderload. Creepage: Electricalleakageonasoliddielectricsurface. CreepageSurface: Aninsulatingsurfacewhichprovidesphysical separationasaformofinsulationbetweentwoelectricalconductorsof potential. CS-95:PhelpsDodgeHighPerformanceConductorstradenamefor extrahighstrengthcopperalloy. Crimp: Compressing(deforming)ametalsleeveontoaconductorto makeamechanicalandelectricalconnection.Apropercrimpbreaks theoxidelayeronthesurfaceofmetals,andcold-weldstheparts. Cross-Linking: Thesettingupofchemicallinksbetweenthe molecularchainsofpolymers. Cross-SectionalAreaofaConductor: Thesumofthecross-sectional areasofitscomponentwires,thatofeachwirebeingmeasured perpendiculartoitsindividualaxis. Crosstalk: Signalinterferencebetweennearbyconductorscausedby thepickupofstrayenergyfromoneconductorbyanother. CSA:CanadianStandardsAssociation.WiresusedinCanadaare speciﬁedtoCSAstandardsmuchthesameaswiresusedintheU.S.are speciﬁedtoU.L.standards. Current: Therateoftransferofelectricity.Practicalunitistheampere, whichrepresentsthetransferofonecoulombpersecond. CurrentCarryingCapacity: Themaximumcurrentaconductorcan carrywithoutheatingbeyondasafelimit. Cut-ThroughResistance: Resistanceofsolidmaterialtopenetrating byasharpobjectunderconditionsofpressure,temperature,etc. CV:Abbreviationforcontinuousvulcanization. Cycle: Thecompletesequenceincludingreversaloftheﬂowof alternatingelectriccurrent. dB:Abbreviationfordecibel. dBLoss: Therelativelossofsignalinaconductor,expressedin decibels. D.C.:Abbreviationfordirectcurrent. Decibel(dB): Unittoexpressratiodifferencesofpowerlevel.Usedto expresspowergaininampliﬁersorpowerlossinpassivecircuitsor cables. DelayLine: Acableorcomponentmadetodelaytransmittedsignals foraspeciﬁcamountoftime. Denier: Atermthatdescribestheweightofayarn(notcottonorspun rayon)whichinturndeterminesitsphysicalsize.OneDenierindicatesa strandofmaterial9000meterslong,weighingonegram. DeratingFactor: Afactorusedtoreduceacurrentcarryingcapacityof awirewhenusedinotherenvironmentsfromthatforwhichthevalue wasestablished.Forexample,powerhandlingﬁguresstatedforsea levelarederatedforincreasedaltitude. Dielectric: Aninsulatingmaterial. DielectricAbsorption: Thatpropertyofanimperfectdielectric wherebythereisanaccumulationofelectricchargeswithinthebodyof thematerialwhenitisplacedinanelectricﬁeld. DielectricConstant: Arelativemeasureofatheeffectivenessofa substanceasanelectricalinsulator.Itisexpressedastheratioofthe substance’spermittivitytothepermittivityoffreespace. DielectricLoss: Lossesduetoelectricenergybeingtransformedinto heatinadielectricwhenitissubjectedtoachangingelectricﬁeld. DielectricStrength: Thevoltagewhichaninsulatingmaterialcan withstandbeforebreakdownoccurs,usuallyexpressedasavoltage gradient(suchasvoltspermil). DielectricTest: Testswhichconsistoftheapplicationofavoltage higherthantheratedvoltageforaspeciﬁedtime.Thepurposeisto determinetheadequacyofinsulatingmaterials. DigitalSignal: Anelectricalsignalwhichconsistsoftwodistinct states—onandoff—asopposedthetheconstant,periodicnature ofananalogsignal. DipCoating: Aninsulatingcoatingappliedtotheconductorby passingtheconductorthroughanapplicatorcontainingliquid insulatingmedium.Thisisthemethodtypicallyusedforcoating magnetwire. DirectCurrent: Anelectriccurrentwhichﬂowsinonlyonedirection. DirectionofLay: Thelateraldirectioninwhichtheelementsofa cablerunoverthetopofthecableastheyrecedefromanobserver lookingalongtheaxisofthecable.ASTMsymbolsareusedtoindicate direction;Sforleft-hand,Zforright-hand. DissipationFactor(losstangent,tanapprox.powerfactor): The tangentofthelossangleoftheinsulatingmaterial. DisturbedConductor: Aconductorthatreceivesenergygeneratedby theﬁeldofanotherconductor. DisturbingConductor: Conductorcarryingtheenergythatcreates spurioussignalsinanotherconductor.

Aerospace | Military | Transportation | Industrial | Specialty Glossary DoubleShield: Tw olayersofwirebraid,oneovertheother,indirect contact. DrainWire: Anuninsulatedwirelaidoverthecomponentor componentsofacableandusedasagroundconnection. Drawing: Pullingmetalwirethroughadieorseriesofdiesfor reductionofdiametertoaspeciﬁedsize. DualCoaxialCable: Twocoaxialcableswithinacommonouterjacket. DuplexCable: Acablecomposedoftwoinsulatedsingleconductor cablestwistedtogether.(Note:Theassembledconductorsmayormay nothaveacommoncoveringofbindingorprotectingmaterials.(See alsoParallelPair.) Durometer: Ameasuringdeviceusedtomeasurethehardnessofa substance.Also,themeasurementofhardnessontheShorescale. Eccentricity: Ameasureofthecenterofaconductor’sorcable componentlocationwithrespecttothecircularcrosssectionofthe insulation.Expressedasapercentageofcenterdisplacementofone circlewithintheother. EIA:AbbreviationforElectronicIndustriesAssociation. Elastomer: Amaterialwhichatroomtemperaturestretchesunderlow stresstoatleasttwiceitslengthandsnapsbacktoitsoriginallength uponreleaseofstress. ElectricStrength: SeeDielectricStrength. ElectromotiveForce(EMF): Pressureorvoltage.Theforcewhich causescurrenttoﬂowinacircuit ElectronicInterconnectingWire: Wiresorcablesusedtomake externalconnectionsbetweenvariousunitsofelectronicequipment. ElectromagneticCoupling: Thetransferofenergybyvaryinga magneticﬁeld.Inductivecoupling ElectrostaticCoupling: Thetransferofenergybyvaryingan electrostaticﬁeld.Capacitivecoupling Electro-Tinned: Electrolyticprocessoftinningwire. Elongation: Thefractionalincreaseinlengthofamaterialthatis stressedintension. Embossing: Markingbyraisedletteringonthesheathmaterialofa cable. EMF: Abbreviationforelectromotiveforceorvoltage. Ends: Thenumberofwiresorthreadsonabraidercarrier. End-To-EndCheck: Testconductedonacompletedwireand/orcablerun. EpoxyResins: Straight-chainresinsbasedonethyleneoxide,its derivativesorhomologs.Usedforbondingandpotting. ETFE:EthyleneTetraﬂuoroethlyene.SeeTefzel. ETP: AbbreviationforElectrolyticToughPitchcopper.Seecopper. ExternalInterference: Theeffectsofanyelectricalwavesorﬁelds whichcausesoundsotherthanthedesiredsignal.Static. Extrusion: Continuouslyforcingplastic,rubber,orelastomermaterial throughanoriﬁcetoapplyitasinsulationorjacketingtoconductoror cable. Farad: UnitofCapacitance.Thecapacitanceofacapacitorwhich,when chargedwithonecoulomb,givesadifferenceofpotentialofonevolt. FatigueResistance: Resistancetometalcrystallizationwhichleads toconductorsorwiresbreakingfromﬂexing. Feedthrough: Terminalorconnectorthatcarriescurrentorsignal throughawallorpanel. FEP:AbbreviationforFluorinatedEthylenePropylene.SeeTeﬂonFEP. FEPB:NECdesignationforFEPinsulatedwirewithglassorasbestos braid. Ferrous: Composedoforcontainingiron.Aferrousmetalexhibits magneticproperties. Fiber: Athreadorthreadlikestructuresuchasglassyarn. Fiberglas: See Glass. Filament: Averyﬁneﬁber. Filler: Materialsusedinmulti-conductorcablestooccupytheinterstices formedbytheassembledconductors.Also,asubstance,ofteninert, addedtoaplastictoimprovepropertiesand/ordecreasecost. Film: Sheetmateriallessthan.010"thick. FlameResistance: Abilityofthematerialtoextinguishﬂameonce thesourceofheatisremoved. Flammability: Measureofthematerial’sabilitytosupport combustion. Flashover: Adisruptivedischargearoundoroverthesurfaceofan insulator. FlatBraid: Wovenbraidofﬂattenedwiresorstripsofsheetmetalor metalfoil.Sometimesusedasahighcurrentconductoratlowvoltages. FlatCable: Amulticonductorcablewiththeconductorsparallelto eachotherandonthesameplane. Flat-ConductorCable: Acablewithﬂatconductors. FlexLife: Abilityofaconductor,wire,orcabletowithstandrepeated bending. FloatingCircuit: Acircuitwhichhasnoconnectiontoground. FluorinatedEthylenePolypropylene(FEP): SeeTeﬂonFEP. Flux: Therateofﬂowofenergyacrossorthroughasurface.Also,a substanceusedtopreventoxidationonsurfacestobejoinedduring soldering. FM: FrequencyModulation. FoamedPlastics: Resinsinﬂexibleorrigidspongeform,withthe cellsclosedoropen(interconnected).Foamedinsulationsprovidelow dielectricconstantsandweightsavings. FoamingAgents: Chemicalsaddedtoplasticsandrubbersthatcause themtoassumeacellularstructure. Frequency: Thenumberoftimesanalternatingcurrentrepeatsits cycleinonesecond. FusedSpiralTape: Wireinsulationorcablejacketofspiral-wrapped PTFEtapewhichispassedthroughasinteringoventofusethe overlappedareasofthetape.

Aerospace | Military | Transportation | Industrial | Specialty Glossary GageorGauge: At ermusedtodenotethephysicalsizeofawire. SeeAWG. Gigahertz(GHz): FrequencyofonebillionHertz(cyclespersecond). Glass: Glassﬁbersareusedinyarnservings,ﬁllers,andbraids,andas strengthmembers.Hightensilestrength,non-ﬂammability,ﬂexibility, andresistancetomoistureandhightemperaturesaretypical characteristicsofglassﬁbers.Dielectricpropertiesandprotection againstabrasiondependontheirusesincombinationwithother materialsortreatments. Gold: Usedforplatingothermetalsbecauseofitshighconductivity andresistancetocorrosion. GRD: Abbreviationforground. Ground: Anelectricaltermmeaningtoconnecttotheearthorother largeconductingbodywhichservesasanearthinordertomakea completeelectricalcircuit.Alsoapointwithinawiringcircuit connectedtoground. Ground-PowerCable: Acableassemblyﬁttedwithappropriate terminationstosupplypowertoanaircraftfromgroundpowerunit. Ground-supportcable: Cableconstruction,usuallyruggedand heavy,foruseingroundsupportcontrolorpowersystems. GroundWire: Aconductorleadingfromequipmenttoground. Grounded: Connectedtoearthortoaconductingbodythatservesin placeoftheearth. Halar®: RegisteredtrademarkofAusimontU.S.A.,Inc.Ethylene chlorotriﬂuoroethylene(ECTFE).AcopolymersimilartoETFEbutwith oneofthefourﬂuorineatomsreplacedbychlorine. Halon®: RegisteredtrademarkofAusimontU.S.A.,Inc.,Ethylene chlorotetraﬂuoroethylene(ECTFE).Acopolymerofethyleneand tetraﬂuoroethylene. HardDrawnCopperWire: Copperwirethathasnotbeenannealed afterdrawing. Harness: Agroupofwiresorcableslaidparallelortwistedbyhand, usuallywithmanybreakouts,lacedorbundledtogether. HeatEndurance: Thetimeofheatagingthatamaterialcan withstandbeforefailingaspeciﬁcphysicaltest. HeatSeal: Incabling,amethodofsealingatapewrapjacketby meansofthermalfusion. HeatShock: Testtodeterminestabilityofamaterialbysudden exposuretoahightemperatureforashortperiodoftime. Helical: Spiral. Helix: Spiralwinding. Henry: Unitofinductancewhentheinducedelectromotiveforceof onevoltisproducedbytheinducingcurrentchangingattherateof oneamperepersecond. Hertz(Hz): Onecyclepersecond. HighStrengthCopperAlloyConductor: Aconductorwhichshowsa maximum20%increaseinresistanceandaminimumofa70% increaseinbreakingstrengthovertheequivalentconstructioninpure copperwhileexhibitingaminimumelongationof5%in10inches. HighVoltage: Generallyconsideredtobeawireorcablewithan operatingvoltageofover600volts. HighVoltageTimeTest: Anacceleratedlifetestonacablesamplein whichvoltageisthefactorincreased. Hi-Pot: Atestdesignedtodeterminethehighestpotentialthatcanbe appliedtoaconductorwithoutbreakingthroughtheinsulation. Hook-UpWire: Insulatedwireusedforlowcurrent,lowvoltage (under1000V)applicationsinternallywithinenclosedelectronic equipment. Hot: Awirecarryingcurrent. HotTinDip: Aprocessofpassingbarewirethroughabathofmolten tintoprovideacoating. HybridCable: Multi-conductorcablecontainingtwoormoretypesof components. IgnitionCable: Cabledesignedprimarilyforautomotiveignition systems. ImpactStrength: Measurementofawireorcable’sabilitytoresist damagefromimpactfromaspeciﬁcweight,droppedaspeciﬁc distanceorataspeciﬁcacceleration,underspeciﬁcconditions. Impedance: Thetotaloppositionthatacircuitofferstotheﬂowof alternatingcurrentoranyothervaryingcurrentataparticular frequency.Itisacombinationofresistanceandreactance,measuredin ohmsanddesignatedbyZ. Impregnate: Toﬁllthevoidsandintersticesofamaterialwitha compound.Doesnotimplycompleteﬁllorcompletecoatingofthe surfacebyahole-freeﬁlm. Impulse: Asurgeofunidirectionalpolarity. ImpulseStrength: Thevoltagebreakdownofinsulationunder voltagesurgesontheorderofmicrosecondsinduration. ImpulseTest: Aninsulationtestinwhichthevoltageappliedisan impulsevoltageofspeciﬁedwaveshape. Inductance: Thepropertyofacircuitorcircuitelementthatopposesa changeincurrentﬂow.Inductancethuscausescurrentchangestolag behindvoltagechanges.Inductanceismeasuredinhenrys. Inhibitor: Acorrosioninhibitorisamaterialwhichpreventsordelays oxidationandgalvanicactiononaconnectorsurface,ortheinterfaceof differentconductors.Also,achemicalcompoundaddedtoamixtureto restrainitschemicalreactionuntiladesiredconditionexists. Inorganic: Designating—orcomposedof—matterotherthan animalorvegetable,suchasearthyormineralmatter. InsulatedWire: Aconductorofelectricitycoveredwithanon- conductingmaterial. Insulation: Materialhavingahighresistancetotheﬂowofelectric currenttopreventleakageofcurrentfromaconductor. InsulationResistance: Theratiooftheappliedvoltagetothetotal currentbetweentwoelectrodesincontactwithaspeciﬁedinsulator. Insulator: Amaterialoflowelectricalconductivity.

Aerospace | Military | Transportation | Industrial | Specialty Glossary InterconnectingWire: The physicalwiringbetweencomponents (outsideamodule),betweenmodulesbetweenunitsorbetweenlarger portionsofasystemorsystems. Interstice: Aminutespacebetweenonethingandanother,especially betweenthingscloselysetorbetweenthepartsofabody,suchasthe spacesbetweenstrandsinastrandedconductor. IonizationVoltage(CoronaLevel): Theminimumvalueoffalling RMSvoltagewhichsustainselectricaldischargewithinthevacuousor gas-ﬁlledspacesinthecableconstructionorinsulation. IPCEA: AbbreviationforInsulatedPowerandCableEngineers Association. Iron-Constantan: Thermocouplewirewithoneironandone constantanwire.Theironisthepositivewireandtheconstantanisthe negativewire.Constantanisanalloyofcopper,nickel,manganese,and iron. Irradiation: Theuseofionizingradiationtoalterthemolecular structureofplasticmaterials. Jack: Aplug-intypeterminalwidelyusedinelectronicapparatusfor temporaryconnections.Also,thehalfofamatingpairofconnectors whichdoesnotincorporatetheactivematingmechanism. Jacket: Theoutercoveringofacable. Jumper: Ashortlengthofconductorusedtomakeaconnection betweenterminalsoraroundabreakinacircuit.Usuallyatemporary connection. Junction: Apointinacircuitweretwoormorewiresareconnected. Jute: Anaturalﬁberusedincablesforﬁllingintersticestogivearound cross-section. Kapton®: RegisteredtrademarkofDuPontforitspolyimideﬁlm. KilovoltAmpere: 1000voltsXamperes. Kirchoff’sLaws: 1)Thealgebraicsumofthecurrentswhichmeetat anypointiszero.2)Inanyclosedcircuitthealgebraicsumofthe productsofthecurrentandtheresistanceineachconductorinthe circuitisequaltotheelectromotiveforceinthecircuit. KYNAR®: RegisteredtrademarkofPennwaltCorporation. Polyvinylideneﬂuoride(PVDF)isratedat135˚C. LacingCordorTwine: Naturalorsyntheticﬁberusedforlacingand tyingcableforms,hookupwires,cableends,cablebundles,andwire harnessassemblies. LacingTape: Flexibleﬂatfabrictapefortyingharnessesandwire bundles,securingofsleevesandotheritems,andgenerallacingand tyingapplications. LacquerFinish: Acoatingoflacquerappliedoverbraidedwireor cableforappearanceandprotectionagainstfraying,wicking,moisture absorption,andabrasion. Laminates: Twoormorelayers,usuallyofdifferentmaterials,bonded orlaminatedtogether. LampCord: Flexiblestrandedconductorcord,withrubberorplastic insulation,usually14to18AWG.Usedforspeakercord,fans,lamps,etc. LapWrap: Tapewrappedaroundanobjectinanoverlapping condition. Lay: Thelayofanyhelicalelementofacableistheaxiallengthofa turnofthehelixofthatelements.(Thehelicalelementsofacablemay betheindividualstrandsinaconcentric-laycable,oreachinsulated conductorinamultiple-conductorcable.)Alsoreferredtoaspitch. Leadwire: Aconnectingwire,suchasatestlead,batterylead,or conductorbroughtoutfromacoilorwinding. LF:AbbreviationforLowFrequency(30–300KHz). Limpness: Theabilityofacabletolayﬂatorconformtoabend. LineCord: Atwo-wirecordterminatinginatwo-prongplugatone endusedtoconnectequipmentorappliancestoapoweroutlet. LineVoltage(MainsVoltage): Publicpower-supplyvoltage.Inthe U.S.,115to120voltsAC. LitzWire: Wiremadefromanumberofﬁne,separately-insulated strandsspeciallybraidedorwoventogetherforreducedskineffectand lowerresistancetohighfrequencycurrentsforlowerRFlosses.Thefull nameisLitzendrahtWire. LongitudinalWrap: Tapeappliedlongitudinallywiththeaxisofthe corebeingcoveredasopposedtoahelicalorspiraltapewrappedcore. LossFactor: Theproductofthepowerfactorandthedielectric constant. LossyLine: Acoaxialcablewithhighattenuation. LowLoss: Comparativetermappliedtoadielectricmaterialorcable thathasasmallamountofpowerlossoverlonglengthsmakingit suitablefortransmissionofradiofrequencyenergy. LowNoiseCable: Cableconﬁgurationspeciallyconstructedto eliminatespuriouselectricaldisturbancescausedbycapacitance changesorself-generatednoise. LowTension: Lowvoltage,asappliedtoignitioncable. Lug: Termination,usuallycrimpedorsolderedtotheconductor. MagnetWire: Insulatedwiretypicallyforuseinwindingsonmotor, transformer,andothercoilsforelectromagneticdevices. MarkerTape: Aprintedtapelaidparalleltotheconductorsunderthe jacketofacableforidentiﬁcation. MarkerThread: Acoloredthreadlaidparallelandadjacenttothe strandsofaninsulatedconductorforidentiﬁcation. MCM: Abbreviationforonethousandcircularmils. MeltIndex: Extrusionrateofathermoplasticmaterialthroughan oriﬁceofspeciﬁeddiameterandlengthunderspeciﬁedconditionsof time,temperature,andpressure. MeltRange: Thedifferenceindegreesbetweenthemeltpointof materialanditsﬂowpoint. MFd: Abbreviationformicrofarad,onemillionthofafarad.The standardunitofcapacitance. Microwave: Ashortelectricalwavewithawavelengthusuallyless than30cm.

Aerospace | Military | Transportation | Industrial | Specialty Glossary MicrowaveFrequency: Fr equencyusuallyabove100megahertz. MigrationofPlasticizer: Lossofplasticizerfromanelastomeric plasticcompoundwithsubsequentabsorptionbyanadjacentmaterial withlowerplasticizerconcentration. MIL: Whenall-uppercase,anabbreviationforU.S.military speciﬁcations. Mil: .001"(1/1000inch). Mismatch: Aterminationorconnectorhavingadifferentimpedance fromthatforwhichacircuitorcableisdesigned. ModulusofElasticity: Theratioofstresstostraininamaterialthatis elasticallydeformed. MoistureAbsorption: Theamountofmoistureinpercentagethatan insulationwillabsorbunderspeciﬁedconditions. MoistureResistance: Theabilityofamaterialtoresistabsorbing moisturefromtheairorwhenimmersedinwater. MolecularWeight: Themolecularweightofacompoundisthesumofthe atomicweightsoftheatomsinthemoleculesthatformthecompounds. Monomer: Alowmolecularweightsubstanceconsistingofmolecules capableofreactingwithlikeorunlikemoleculestoformapolymer. Multiple-ConductorCable: Acombinationoftwoormore conductorscabledtogetherandinsulatedfromoneanotherandfrom sheathorarmorwhereused.(Note:specialcablesarereferredtoas3- conductorcable,7-conductorcable,50-conductorcable,etc.) Multiple-ConductorConcentricCable: Acablecomposedofan insulatedcentralconductorwithoneormoretubularstranded conductorslaidoveritconcentricallyandinsulatedfromoneanother. Multiplex: Thetransmissionoftwoormoresignalsofdiffering frequenciesthroughasingletransmissionline. MutualCapacitance: Capacitancebetweentoconductorswhenall otherconductorsincludinggroundareconnectedtogetherandthen regardedasanignoredground. NEC: AbbreviationforNationalElectricalCode,whichcoverstheuseof wireandcableinmanyapplications. NEMA: AbbreviationforNationalElectricalManufacturersAssociation. Neoﬂon®: TrademarkofDaikinIndustries,LTD. Neoﬂon®ETFE: RegisteredtrademarkforDaikinIndustries,LTD. Polylenetetraﬂuoroethyleneisa150˚Cratedﬂuoropolymerusedfor wireinsulationandcablejacket. Neoﬂon®FEP: RegisteredtrademarkofDaikinIndustries,LTD. Fluorinatedethylenepolypropylene(FEP)isa200˚Crated ﬂuoropolymerusedforwireinsulationandcablejacket. Neoﬂon®PFA: RegisteredtrademarkofDaikinIndustries,LTD. Perﬂuoroalkoxy(PFA).A250˚Cratedﬂuoropolymerusedforwire insulationandcablejacket. Nickel: Thismetaloffersacombinationofcorrosionresistance, formability,andtoughphysicalproperties.Forthesereasons,nickelis usedforalloyingpurposesandinnickel-cladcopperwire.Nickel-plated conductorsaremoretarnish-resistantthansilver-platedconductors, butrequireactivatedﬂuxforsoldering. Noise: Inacable,anyextraneoussignalswhichinterferewiththe signalbeingtransmitted. Nylon: Thegenericnameforsyntheticﬁber-formingpolyamides.Used inwiresandcablesasayarnforwireservingandbraid,forextruded jackets;andasacoating. OD: Abbreviationforoutsidediameter. Ohm: Unitofelectricalresistance.Resistanceofacircuitinwhicha potentialdifferenceofonevoltproducesacurrentofoneampere. Ohm’sLaw: CurrentintermsofelectromotiveforceEandresistanceR: givenbytheequation:I=E/R. OpenCell: Foamedorcellularmaterialwithcellswhichare interconnected. Organic: Designatingorcomposedofmatteroriginatinginplantor animallifeorcomposedofchemicalsofhydrocarbonorigin,either naturalorsynthetic. Overcoat: Astrandedconductorfusedtogetherwithanoveralltin coating. Overpotential: Avoltageabovethenormaloperatingvoltageofa deviceorcircuit. Overvoltage: Seeoverpotential. Ozone: Formofoxygenproducedbydischargeofelectricityintoair. ParallelPair: Aduplexconstructionwherethetwoinsulated conductorsarelaidparallelandthencoveredoverallwithabraidor jacket.Itisoftenreferredtoas"duplexcable". PercentConductivity: Conductivityofmaterialexpressedasa percentageofthatofcopper(copperconductivity=100%). PercentPlating: Quantityofplatingonaconductorexpressedas percentageofweight;thus,forthesamepercentage,astheconductor diameterincreases,sodoesthethicknessoftheplating. Permittivity: Theratiooftheelectricdisplacementinamediumto theintensityoftheelectricﬁeldproducingit.Thepropertyofa dielectricmaterialthatdetermineshowmuchelectrostaticenergycan bestoredperunitvolumewhenunitvoltageisapplied.SeeDielectric Constant. Phase: Aspeciﬁcpointofadvancementinanelectricalcycle,measuredfrom anarbitrarystartingpoint;expressedindegrees(360˚=onecycle). Phaseshift: Changeinphaseofavoltageorcurrentafterpassing throughacircuitorcable. PicksPerInch: Thenumberoftimesthecarriersinabraidcrossover eachotherinthesamedirectionalongthelongitudinalaxisforeach inchofcablelength. PitchDiameter: Diameterofacirclepassingthroughthecenterofthe conductorsinanylayerofmulti-conductorcable. PlainConductor: Aconductorconsistingofonemetalonly. PlanetaryTwister: Atwistingmachinewhosepayoffspoolsare mountedinrotatingcradlesthatholdtheaxisofthespoolinaﬁxed directionasthespoolsarerevolvedaboutoneanothersothewirewill

Aerospace | Military | Transportation | Industrial | Specialty Glossary notkinkasitistwisted. Plastic: Na turalandsyntheticpolymers,(excludingrubbers),which canbeshapedbyheatandpressureintoashapewhichisretained uponcooling. PlasticDeformation: Changeindimensionsofanobjectunderload whichisnotrecoveredwhentheloadisremoved. Plasticizer: Chemicalagentaddedtoplasticstomakethemsofterand moreﬂexible. Plating: Generallyimplieselectroplating.Immersionofametalobject intoaliquidbath(electrolyte)inwhichanothermetalisdissolved. Whenacurrentisapplied,thedissolvedmetalmigratesfromthe electrolyteandcoatsthesurfaceoftheimmersedmetal. Polarity: 1)Anelectricalconditiondeterminingthedirectioninwhich currenttendstoﬂow.2)Thequalityofhavingtwooppositecharges. Polyamide: Acompoundcharacterizedbymorethanoneamide group.Seenylon. Polyethylene: Athermoplasticmaterialcomposedofpolymersof ethylene.Avarietyoftypesofpolyethyleneareusedinwiresandcables. Polyﬂon®TFE: RegisteredtrademarkofDaikonIndustriesLTD. Tetraﬂuoroethylene(TE).A260˚Cratedﬂuoropolymerthatcanbeused forinsulationandjacketapplications. Polyimide: Anorganicpolymerresinusedforwireinsulationinboth ﬁlmformandasacoatingoveraninsulationorjacket.SeeKapton. Polymer: Asubstanceformedbyachemicalreactioninwhichtwoor moresmallorganicmoleculesjointoformlargemoleculescomposed ofrepeatingsmallmolecules.Thistermisoftenusedinterchangeably with"plastic." Polymerization: Theprocessorchemicalreactionbywhichlow- molecular-weightmonomersareconvertedtohigh-molecular-weight polymers. Polypropylene: Aplasticmadebythepolymerizationofhigh-purity propylenegasinthepresenceofanorgano-metalliccatalystat relativelylowpressuresandtemperatures.Itissimilartopolyethylene butstiffer. Polytetraﬂuoroethylene(PTFE): Themostthermallystableand chemicallyresistantofallcarbonaceousinsulatingcompounds.Itis unaffectedbysunlight,moisture,andmostchemicals.Temperature rangeis–90˚to+250˚Candelectricalpropertiesareveryconstant overthetemperaturerangeandawiderangeoffrequencies.Insulation maybeappliedbyextrusion,taping,dip-coating,andincaseswhere anothermaterialisused,bydispersioncoating. Polyurethane: Cablejacketingmaterialwhichoffersgoodabrasion resistanceandhighﬂexibility. PolyvinylChloride(PVC): Aninexpensivethermoplasticmaterial composedofpolymersofvinylchloride.PVCiswidelyusedforprimary wireinsulationorjacketinginlow-temperatureapplications. PolyvinylideneFluoride(PVDF): Aﬂuorocarbonwithgood mechanical,electrical,andchemicalproperties.Itisusedforprimary insulationandinjacketsformulti-conductorcables. PotentialVoltage: Theworkperunitchargerequiredtobringany chargetothepointatwhichthepotentialexists. Potting: Sealingofacableterminationorotherpartwithaliquid compositionwhichhardensintoanelastomerorsolid. Power: Thetimerateatwhichworkisdone;equaltoW/twhereWis amountofworkdoneintimet.PowerwillbeobtainedinwattsifWis expressedinjoulesandtinseconds. PowerCables: Cablesdesignedtodistributeprimarypowertovarious typesofequipment. PowerFactor: 1)Inanalternatingcurrentcircuit,thenumberofwatts indicatedbywattmeter,dividedbytheapparentwatts,thelatterbeing thewattsasmeasuredbyavoltmeterandameter.2)Themultiplier usedwiththeapparentwattstodeterminehowmuchofthesupplied powerisavailableforuse.3)Thatquantitybywhichtheapparentwatts mustbemultipliedinordertodeterminethetruepower.4) Mathematically,thecosineoftheangleofphasedifferencebetween currentandvoltageapplied. PrimaryInsulation: Theinsulationdirectlysurroundingaconductor. PropagationDelay: Timedelaybetweeninputandoutputofsignal, measuredinnanosecondsperfootofcable. PTFE: Polytetraﬂuoroethylene. PVC: Polyvinylchloride. Quad: Afourconductorcable. Reactance: Oppositionofferedtotheﬂowofalternatingcurrentby inductanceorcapacitanceofacomponentorcircuit. Receptacle: Aconnectormountedonequipment,apanel,orawall. RedPlague: Apowderyredcuprousoxidegrowthsometimesfound onsilvercoatedcopperconductorsandshieldbraids.Itisfungus-likein appearanceandappearsinrandomspotsalongthelengthofa conductororshield.Itmostoftenoccursatthepointofcrossoverina shieldorintheintersticesofastandardconductor.Properdesign, manufactureandinstallationhaslargelyeliminatedthisproblem. Smallamountsofwaterarerequiredtoinitiatethisreaction. Resin: Anorganicsubstanceofnaturalorsyntheticorigin characterizedbybeingpolymericinstructureandpredominantly amorphous. Resistance: Propertyofaconductorthatdeterminesthecurrent producedbyagivendifferenceofpotential.Theohmisthepractical unitofresistance. ResistiveConductor: Aconductorusedprimarilybecauseitpossesses thepropertyofhighelectricalresistance. Resistivity: Theabilityofamaterialtoresistpassageofelectrical currenteitherthroughitsbulkoronasurface.Theunitofvolume resistivityistheohm-cm;ofsurfaceresistivity,theohm. Respool: Totransfermaterialfromonepackagespooltoanotherfor variouspurposes,suchastoverifylengths. RETMA: FormerRadio-Electronics-TelevisionManufacturers Association;namechangedtoElectronicIndustriesAssociation(EIA).

Aerospace | Military | Transportation | Industrial | Specialty Glossary RF:Abbreviationforradiofrequency. RF Connector: Connectorusedwithcoaxialcable. RibbonCable: Flatcablewithconductorsthathavebeenindividually insulatedandtheinsulatorsjoinedonthesameplane. RG/U: OldU.S.militarydesignationforcoaxialcablescoveredby speciﬁcationMIL-C-17. RMS: Abbreviationforroot-mean-square.Whenthetermisappliedto alternatingvoltageandcurrentitmeanstheeffectivevalue;thatis,it producesthesameheatingeffectasadirectcurrentorvoltageofthe samemagnitude.Itisalsoameanofexpressinga-cvoltageintermsof d-c.Inpracticalterms,approximately80%ofthea-cpeakvoltage. RockwellHardness: Atestforhardnessinwhichahardenedsteel ballordiamondpointispressedthematerialundertest;alsothescale bywhichthehardnessdeterminedbythistestisexpressed. Roentgen: Theamountofradiationthatwillproduceoneelectrostatic unitofionspercubiccentimetervolume. RopeConcentric: Agroupofstrandedconductorsassembledina concentricmanner.Thedirectionoflayoftheouterropemembersis usuallylefthand. Rope-LayConductororCable: Acablecomposedofacentralcore surroundedbyoneormorelayersofhelicallylaidgroupsofwire.(Note: Thiskindofcablediffersfromaconcentric-layconductorinthatthe mainstrandsarethemselvesstranded.Inthemostcommontypeof rope-layconductororcable,allwiresareofthesamesizeandthe centralcoreisaconcentric-layconductor.) RopeUnilay: Agroupofstrandedconductorsassembledinaunilay manner.Thedirectionoflayoftheunilayropeislefthand. RoundConductorFlatCable: Acablemadewithparallelround conductorinthesameplane. SAE: AbbreviationforSocietyofAutomotiveEngineers. SecondaryInsulation: Anon-conductivematerialwhosefunctions aretoprotecttheprimaryinsulatoragainstabrasionandprovidea secondelectricalbarrier.Placedovertheprimaryinsulation. Self-Extinguishing: Thecharacteristicofamaterialthatextinguishes itsownﬂameaftertheignitingﬂameisremoved. Semi-ConductingJacket: Ajackethavingasufﬁcientlylow resistancesothatitsoutersurfacecanbesubstantiallykeptatground potentialbyagroundedconductorincontactwithitatfrequent intervals. Serving: Awrappingappliedoverthecoreofacableoroverawire. Servingsmaybeintheformofﬁlaments,ﬁbers,yarn,tape,etc. Shield: Ametalliclayerplacedaroundaninsulatedconductororgroup ofconductorstopreventelectrostaticorelectromagneticinterference betweentheenclosedwiresandexternalﬁelds.Thisshieldcanbe braidedorservedwires,oilwrap,foilbackedtape,ametallictube,or conductivevinylorrubber. ShieldCoverage: Thepercentageoftheunderlyinglayeroptically coveredbyabraidedshield. ShieldEffectiveness: Theabilityofashieldtoscreenout interference,relativetoasolidtube(100%). ShrinkableTubing: Polyoleﬁntubingwhichshrinkstoa predetermineddiameterwhenheated;usedformechanicalprotection ofsplicesandjointsandasmarkers. ShuntWire: Aconductorjoiningtwopartsofanelectriccircuitto divertpartofthecurrent. Signal: Acurrentusedtoconveyinformation(asopposedtopower). Silicone: Polymericmaterialsinwhichtherecurringchemicalgroup containssiliconandoxygenatomsaslinksinthemainchain. Silver: Silveriscommonlyusedtoplatewireconductorsbecauseofits highconductivity,corrosionresistance,andsolderability,providing manyofthebeneﬁtsofgoldplatingbutatfarlowercost. Sintering: Formingarticlesbycompressing,thenheatingpowdered materials(suchasPTFE)toatemperaturebelowtheirmeltingpoint. SkinEffect:Thephenomenonwhereinthedepthofpenetrationof electriccurrentsintoaconductordecreasesasthefrequencyofthe currentincreases. SkivedTape: Tapemadebyshavingathinlayerfromacylinderof material,amethodfrequentlyusedtoproducePTFEtape. Sleeving: Abraided,knitted,orwoventube. SolidConductor: Aconductorconsistingofasinglewire. SPC: Silver-platedcopper. SPCW: Silver-platedcopperweld(copper-coveredsteel). SparkTest: Atestperformedonwireandcabletodeterminethe amountofpinholesorotherdefectsintheinsulation. Sparkover: Adisruptivedischargebetweenelectrodesofameasuring gap,suchasspheregaporoiltestinggap. SpeciﬁcGravity: Thedensity(massperunitvolume)ofanymaterial dividedbythatofwateratastandardtemperature. SpeciﬁcInductiveCapacity: Seedielectricconstant. SplitConductorCable: Acableinwhicheachconductoriscomposed oftwoormoreinsulatedconductorsnormallyconnectedinparallel. SpuriousSignals: Undesiredvoltagesinconductorscausedby electrostaticmagneticorelectrostaticcouplingfromotherconductors orfromexternalsources. StandingWaveRatio: See V oltage-Standing Wave Ratio. Strand: Oneofthewires,orgroupsofwires,ofanystranded conductor. StrandedConductor: Aconductorcomposedofagroupofwires,orof anycombinationofgroupsofwires.Thewiresinastrandedconductor areusuallytwistedorbraidedtogether. Strip: Toremoveinsulationfromawire. SubmarineCable: Cableusedunderwaterforpoweror communication,coveredwithaleadsheathand/orarubberjacket. Superconductors: Materialsinwhichtheresistanceapproacheszero, generallyatverylow(cryogenic)temperatures.Superconductivitycan

Aerospace | Military | Transportation | Industrial | Specialty Glossary beexhibitedbymanymetallicelements,alloys,andintermetallic compo unds. SurfaceLeakage: Thepassageofcurrentovertheboundarysurfaces ofaninsulatorasdistinguishedfrompassagethroughitsvolume. SurfaceResistivity: Theresistanceofmaterialbetweentwoopposite sidesofunitsquareofitssurface.Surfaceresistivitymayvarywidely withtheconditionsofmeasurement. Surge: Atransientupwardvariationinthecurrentand/orpotentialat apointinthecircuit. SweepTest:Checkingthefrequencyresponseofacoaxialcableby generatinganRFvoltage,withthefrequencyvariedthroughagiven frequencyrangeatarapidconstantratewhilemonitoringtheresulton anoscilloscope. Tanktest: Avoltagedielectrictestinwhichthespecimentobetested issubmergedinaliquid(usuallywater)andavoltagepotentialapplied betweentheconductorandtheliquidasground. TapeInsulation :Insulationofhelically-woundtapesappliedovera conductororoveranassembledgroupofinsulatedconductors. TearStrength: Forcerequiredtoinitiateorcontinueatearina materialunderspeciﬁedconditions. Teﬂon®FEP: RegisteredtrademarkoftheDuPontCompany. Fluorinatedethylenepolypropylene.A200˚Cratedﬂuoropolymerused forinsulationandjacketapplications. Teﬂon®PFA: RegisteredtrademarkoftheDuPontCompany. Perﬂuoroalkoxy.A250˚Cratedﬂuoropolymerusedforinsulationand jacketapplications. Teﬂon®TFE: RegisteredtrademarkoftheDuPontCompany. Tetraﬂuoroethylene.A260˚Cratedﬂuoropolymerusedforinsulation andjacketapplications. Tefzel®: RegisteredtrademarkoftheDuPontCompany.Ethylene tetraﬂuoroethylene(ETFE),isa150˚Cratedﬂuoropolymerusedfor insulationandjacketapplications. TemperatureRating: Themaximumtemperatureatwhichthe insulatingmaterialmaybeusedincontinuousoperationwithoutloss ofitsbasicproperties. TensileFlex: TrademarkforPhelpsDodgeAlloy135highstrength copperalloy. TensileStrength: Thepullingstressrequiredtobreakagivenspecimen. TensionSet: Theconditionwhenaplasticmaterialshowsa permanentdeformationcausedbyastress,afterthestressisremoved. TestLead: Aﬂexible,insulatedleadwirewithatestprobeononeend, usedformakingtemporaryelectricalconnections. TFE:Polytetraﬂuoroethylene. ThermalConductivity: Abilityofamaterialtoconductheat. ThermalEndurance: Thetimeataselectedtemperatureoverwhicha materialdeterioratestoapredeterminedlevelofelectrical,mechanical, orchemicalperformanceunderprescribedconditionsoftest. ThermalExpansion(Coefﬁcientof): Thechangeinlengthofa materialforaunitchangeintemperature. ThermalResistanceofaCable: Theresistanceofferedbythe insulationandothercoveringstotheﬂowofheatfromtheconductor orconductorstotheoutersurface. ThermalShock: Rapidapplicationofheatorcoolingtodetect distortionormemory. Thermocouple: Adeviceformeasuringtemperaturewhentwo electricalconductorsofdissimilarmetalsarejoinedatthepointofheat tobemeasured.Aresultingvoltagedifference,directlyproportionalto thetemperature,isdevelopedacrossthefreeendsoftheconductors andismeasuredpotentiometrically. ThermocoupleLeadWire: Aninsulatedpairofwiresconnectinga thermocoupletoajunctionboxorrecordinginstrument. Thermoplastic: Aclassiﬁcationofresinthatcanbesoftenedand resoftenedbyrepeatedheating. Thermosetting: Aresinwhichcureswhencooledafterbeingmelted onceandcannotberesoftenedbyheating. TinnedWire: Wirethathasbeencoatedwithalayeroftinorsolderto facilitatesoldering. TinselWire: Alowvoltage,highlyﬂexiblestrandedwire.Eachstrand isverythinconductorribbonspirallywrappedaroundatextileyarn. Insulationisgenerallyatextilebraid. Topcoat: Termusedtodescribeanunplatedstrandedconductorfused togetherwithanoveralltincoating. Tracer: Ameansofidentifyingpolarity.Twocommontypesareridges alongtheaxisoftheinsulationperceptibletothetouchandbandsof contrastingcolorinbraidorwind. TracerStripe: Whenmorethanonecolorcodingstripeisrequired,the ﬁrst,orwidest,stripeisthebasestripe;theother,usuallynarrower stripes,aretermedtracerstripes. TransferImpedance:Ameasureofcoaxialcableshielding performancedeterminedbytheratioofthevoltageontheconductors enclosedbyashieldtothesurfacecurrentsontheoutsideoftheshield. Cableswithlowtransferimpedancehavehighershieldingeffectiveness. TransmissionLoss: Thedecreasepowerduringthetransmissionof energyfromonepointtoanother,expressedindecibels. Triaxial: Similartoacoaxialcable,butwithanadditionallayerof dielectricandasecondbraidedshieldbetweentheinnershieldandthe jacket.Thecenterconductorandinnershieldareusedforsignal,and theoutershieldusedforgrounding. TriboelectricNoise: Noisegeneratedinashieldedcabledueto variationsincapacitancebetweentheshieldandconductorasthe cableisﬂexed. TriplexCable: Acablecomposedofthreeinsulatedsingleconductors andoftenonebareconductor,alltwistedtogether.(Note:The assembledconductorsmayormaynothaveacommoncoveringof bindingorprotectingmaterial.) Tubing: Extrudednon-supportedplasticorelastomermaterialina tubularform.Heat-shrinkabletubingofcross-linkedpolymersis

Aerospace | Military | Transportation | Industrial | Specialty Glossary commonlyusedforinsulationand/orstrainreliefoverwiresplicesor cable-c onnectorattachments. TwinCable: Apairofinsulatedconductorstwistedand/orsheathedor heldtogethermechanicallyandnotidentiﬁablefromeachotherina commoncovering. TwinaxialCable: Cablewithtwoinsulatedconductorssharinga commonshieldandjacket,usuallywithatightly-controlled characteristicimpedance. TwistedPair: Acablecomposedoftwoinsulatedconductors,twisted togetherwithoutacommoncovering. UHF:AbbreviationforUltraHighFrequency(300MHz–3GHz). UL: AbbreviationforUnderwritersLaboratories,Inc. UltravioletDegradation: Deteriorationcausedbylongexposureofa materialtosunlightorotherradiationcontainingultraviolet(10–400 nanometer)rays. UnidirectionalConcentricStranding: Astrandingwhereeach successivelayerhasadifferentlaylength,therebyretainingacircular formwithmigrationofstrandsfromonelayertoanother. UnidirectionalStranding: Atermdenotingthatinastranded conductoralllayershavethesamedirectionoflay. UnilayStrand: Aconductorconstructedwithacentralcore surroundedbymorethanonelayerofhelically-laidwires,withall layershavingacommonlengthanddirectionoflay. VelocityofPropagation: Theratioofthetransmissionspeedofan electricalsignaldownalengthofcablecomparedtothespeedinfree space.Itisapproximatelyequalto100dividedbythesquarerootofthe relativedielectricconstant. VinylResin: Asyntheticresinformedbythepolymerizationof compoundscontainingthegroupCH2=CH.Seepolyvinyl. Viscosity: Ameasureoftheresistanceofaﬂuidtoﬂow(usually throughaspeciﬁcoriﬁce). Volt: Unitofelectromotiveforce.Itisthedifferenceofpotential requiredtomakeacurrentofoneampereﬂowthrougharesistanceon oneohm. Voltage: Electricpressurethatexistsbetweentwopointsandis capableofproducingaﬂowofcurrentwhenacircuitbetweenthetwo pointsisclosed.Usedinplaceof electromotive force, potential ,or potential difference. VoltageDrop: Theamountofvoltagelossfromoriginalinputina conductorofgivensizeandlength. VoltageRating: Thehighestvoltagethatmaysafelybecontinuously appliedtoawireorcordinconformancewithstandardsor speciﬁcations. Voltage-StandingWaveRatio(VSWR): Themeasureofimpedance mismatchbetweena transmissionlineanditsloadatagiven frequency.ThehighertheVSWR,thegreaterthemismatch.Expressed asaratiooftheactualmismatchtoaperfectmatch,i.e.1.25:1. VoltageStress: Thatstressfoundwithinamaterialwhensubjectedto anelectricalcharge. VolumeResistivity(SpeciﬁcInsulationResistance): Theelectrical resistancebetweenoppositefacesofa1-cmcubeofinsulating material,commonlyexpressedinohm-centimeters. VSWR: Voltage-standingwaveratio. WallThickness: Thecross-sectionalthicknessofawireinsulationor cablejacket. WaterAbsorption: Ratiooftheweightofwaterabsorbedbya materialtotheweightofthedrymaterial. WaterblockedCable: Acableconstructedwithnointernalvoidsin ordertoallownolongitudinalwaterpassageunderagivenpressure. Watt: Unitofpowerorworkdoneatarateofonejoulepersecondor rateofworkrepresentedbycurrentofoneampereunderapressureof onevolt(volt-ampere). Wavelength: Thedistance,measuredinthedirectionofpropagation, ofarepetitiveelectricalpulseorwaveformbetweentwosuccessive pointsthatarecharacterizedbythesamephaseofvibration. Wicking: Thelongitudinalﬂowofliquidinawireorcableconstruction duetocapillaryaction. Wire: Aconductorofround,squareorrectangularsection.Eitherbare orinsulated. WireGage: Asystemofnumericaldesignationsofwiresizes.See AmericanWireGage(AWG). Wrapping: Themethodofinsulatingwirebyservinginsulatingtapes aroundaconductor. X:Designationforreactance. YieldStrength: Theloweststressatwhichamaterialundergoes plasticdeformation.Belowthisstress,thematerialiselastic;aboveit, viscous. Z:Designationforimpedance. ZO :Designationforcharacteristicimpedance.

Aerospace | Military | Transportation | Industrial | Specialty IndexbyPartNumber M16878/4B Indexbymilitarypartnumber—seepage135forindexbyThermaxandcommercialpartnumbers.

Aerospace | Military | Transportation | Industrial | Specialty IndexbyPartNumber M22759/11-16. Indexbymilitarypartnumber—seepage135forindexbyThermaxandcommercialpartnumbers.

Aerospace | Military | Transportation | Industrial | Specialty IndexbyPartNumber M22759/87-02. Indexbymilitarypartnumber—seepage135forindexbyThermaxandcommercialpartnumbers.

Aerospace | Military | Transportation | Industrial | Specialty IndexbyPartNumber Indexbymilitarypartnumber—seepage135forindexbyThermaxandcommercialpartnumbers. M81381/19-20.

Aerospace | Military | Transportation | Industrial | Specialty IndexbyPartNumber IndexbyThermaxandcommercialpartnumber—seepage131forindexbymilitarypartnumbers. 1/0-HIWK-1045/30

Aerospace | Military | Transportation | Industrial | Specialty IndexbyPartNumber 14-AF3X IndexbyThermaxandcommercialpartnumber—seepage131forindexbymilitarypartnumbers.

Aerospace | Military | Transportation | Industrial | Specialty IndexbyPartNumber 20-10KV-728 . IndexbyThermaxandcommercialpartnumber—seepage131forindexbymilitarypartnumbers.

Aerospace | Military | Transportation | Industrial | Specialty IndexbyPartNumber 22-MCF200-122-UL/CSA IndexbyThermaxandcommercialpartnumber—seepage131forindexbymilitarypartnumbers.

Aerospace | Military | Transportation | Industrial | Specialty IndexbyPartNumber 26-3XTN- IndexbyThermaxandcommercialpartnumber—seepage131forindexbymilitarypartnumbers.

IndexbyThermaxandcommercialpartnumber—seepage131forindexbymilitarypartnumbers. Aerospace | Military | Transportation | Industrial | Specialty 140

Product Information

SS72012 specifications and overview.

Summary

The Wire & Cable Book

Description

The Wire & Cable Book

Source title SS72012 Datasheet(PDF) - Amphenol CIT.

Related Parts

More parts from the same family.

Browse manufacturer

SS72012

Read SS72012 online.

MX100Q-22 ACIT | Alldatasheet

Document overview

Technical content

Contents

0 Black

1 Brown

2 Red

3 Orange

4 Yellow

5 Green

6 Blue

7 Violet

8 Gray

9 White

6 PTFEtape PTFE/polyimide/PTFEtape PTFEtape None

26 Black

22 Green

20 Red

18 White

16 Blue

14 Green

12 Yellow

10 Brown

1 White

0 Blue

00 Green

1 None

116 TollFree:800-423-5873•International:+1-661-295-3100

117 TollFree:800-423-5873•International:+1-661-295-3100

SS72012 specifications and overview.

More parts from the same family.