SPAFCBK-11G BEL | Alldatasheet
Document overview
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Technical content
belfuse.com/power-solutions Bel Power Solutions 6600 W stand-alone V2 Power Shelf with a main
12.6 VDC output and a 54 VDC auxiliary output is powered from three-
phase AC line and hosting three 3300 W (N + 1) hot-swappable single phase V2 Power Modules and three battery back-up units (BBU). At System level, this device will work in conjunction with BBU modules (installed in the same shelf) for power back-up functions. This product is used for IT Systems, for both reliable online & back-up power functions, offering high performance and very high efficiency and power quality.
- High efficiency > 95.9 % @ 277 VAC, 50% load
- High power quality (Power Factor and THD)
- Redundant (2+1) output 6600 W / 12.6 VDC with active current sharing
- Redundant (2+1) auxiliary output 600 W / 54 VDC
- Houses 3 x 3300 W power modules
- Houses 3 x 3600 W Lithium-Ion Battery Backup Modules supporting a 90 s back-up capability in case of AC outage
- Open compute (OCP) compliant
- 3 Phase 200 VAC – 277 VAC input to shelf
- Hot-plug capable
- Digital control for improved performance
- RS485 communication interface for control, programming and monitoring based on MODBUS V1.02
- Status LED with fault signaling
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tech.support@psbel.com PRODUCT ORDERING CODE
3300 W Power Module SPAFCBK-11G
6600 W Power Shelf SPSFCBK-18
Power Module Blank Panel SPSFCBK-12BP01 Battery Module Panel SPSFCBK-12BP02 The SPAFCBK -11G AC/DC power module is a MCU/DSP controlled, highly efficient front -end power supply. It incorporates resonant-soft-switching technology to reduce component stresses, providing increased system reliability and very high power conversion efficiency. The PFC stage is digitally controlled u sing a state -of-the-art digital signal processing algorithm to guarantee best efficiency and unity power factor over a wide operating range. The main DC/DC stage (12.6 V / 3300 W) uses soft switching resonant techniques in conjunction with synchronous rectification. An active OR-ing device on the output ensures no reverse load current and renders the supply ideally suited for operation in redundant power systems. The auxiliary DC/DC stage (54 VDC / 300 W) uses a soft switching resonant topology and is also protected with an active OR -ing device for maximum reliability. The DC/DC converter from the battery input (3600 W) provides power to the internal high voltage bus and allows the outputs to continue up to 90 s during AC outage. The battery charger stage (52.5 V / 270 W) re-charges the battery backup unit (BBU). Status information is provided with a front-panel LED. The RS485 bus allows full monitoring of the supply, including input and output voltage, current, power, and internal temperatures. The same RS48 5 bus supports the bootloader to allow field update of the firmware in the MCU and the DSPs. The supply is cooled by a regulated fan and the air direction matches regular data center rack configurations. The fan speed is adjusted automatically depending on the supply temperature.
Figure 1. SPAFCBK-11G Block Diagram availability in demanding server, network, and other high availability applications. The auxiliary 54 VDC output offer 600 W power in 2+1 redundant operation on a single output connector on the rear side of the shelf.
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Figure 2. SPSFCBK-18 Block Diagram
(BBU) can be assembled to cover the slots and avoid reverse airflow. Figure 3. Shelf with Blanking Panels
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tech.support@psbel.com PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Vi maxc Maximum Input Voltage Continuous 305 VAC PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT AC Input Viac nom Nominal Input Voltage 200 277 VAC Viac Input Voltage Range Normal operating 180 305 VAC Iiac max Input Current @ steady state, 100% Load, Vin = 180 VAC 22.8 A Iiac inrush Inrush Current Limitation @ cold start, Vin = 290 VAC, TA = 35°C 30 AP fi Input Frequency 40 50/60 63 Hz PF Power Factor >15% of max load, 277 VAC 0.95 0.966 W/VA 20% Load, 277 VAC, 60 Hz 0.981 W/VA 50% Load, 277 VAC, 60 Hz 0.996 W/VA 100% Load, 277 VAC, 60 Hz 0.999 W/VA THD Total Harmonic Distortion >15% of max load, 277 VAC, 60 Hz 7.4 10 % Viac on Turn-on Input Voltage1 Ramping up 171 180 VAC Viac off Turn-off Input Voltage1 Ramping down 165.5 172.5 VAC Η Efficiency2 VIN = 277 VAC, 10% load 93.81 % VIN = 277 VAC, 20% load 95.28 % VIN = 277 VAC, 50% load 95.96 % VIN = 277 VAC, 100% load 94.70 % TV1 holdup Hold-up Time V1 VIN = 277 VAC, load 3300 W / 12.6 V, 300 W / 54 V 20 ms VIN = 277 VAC, 100% load 24 ms TVSB holdup Hold-up Time VAUX VIN = 277 VAC, 100% load 20 ms BULK Capacitors Rating @ 105 °C 500 VDC Von bias Internal Bias Supply Startup Correspondent to 140 VDC on the bulk capacitors 94 100 VAC Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long -term reliability, and cause permanent damage to the supply. General Condition: TA = 0… 45 °C unless otherwise noted. Load condition definition: 100% load corresponds to the following, and any fraction of it is scaling down all outputs simultaneously. (i) Main 12.6 V: 3300 W + Auxiliary 54 V: 300 W + Battery Charger 52.5 V: 270 W in AC operation (ii) Main 12.6 V: 3300 W + Auxiliary 54 V: 300 W in DC operation
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components at an optimal operating temperature regardless of the ambient temperature and load conditions. Setup: Single unit in Shelf Slot1, VAC and V1 measurement at PCB level at the connector. Fan externally supplied. Figure 7. Efficiency vs. Load current in AC Operation; Vin = 277 VAC the current feed converter from the BBU have a voltage rating of 500 VDC. Von bias. This is the minimum voltage required to be able to communicate to the unit.
V2 Power Module & V2 Power Shelf 9 Asia-Pacific +86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2018 Bel Power Solutions BCD.00343_010 General Condition: TA = 0…45 °C unless otherwise noted. PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Main Output V1 (12.6 V) V1 nom Nominal Output Voltage @ 10% loading
12.6 VDC
V1 set Output Setpoint Accuracy -1 +1 %V1 nom dV1 tot Total Static Regulation Vi min to Vi max, 0 to 100% I1 nom (excl. load regulation) -1 +1 %V1 P1 nom Output Power 3300 W I1 nom Output Current 265 ADC dV1 load Load Regulation Vi nom, 0 to 100% I1 nom, incl. output connector drop 215 mV dV1 line ac AC Line Regulation Viac min to Viac max -30 0 30 mV dV1 line dc DC Line Regulation Vidc min to Vidc max -30 0 30 mV dV1 lt Load Transient Response I1 = 50 -> 100% I1 nom, Cext = 0 mF, dI1/dt = 1A/µs, recovery within 1% of V1 nom 0.5 0.6 VDC Trec Recovery Time 1 5 ms tV1 rise Output Voltage Rise Time V1 = 10…90% V1 nom, Cext = 0 2 20 ms tV1 on Output turn-on time under any conditions with Vin > 200 VAC 2 s CV1 load Capacitive Loading 0 66 mF Auxiliary Output VAUX (54 V) VAUX nom Output Voltage @ 10% loading 54 VDC dVAUX tot Total Static Regulation Vi min to Vi max, 0 to 100% IAUX nom (excl. Load regulation) -1 +1 %VBC PAUX nom Output Power 300 W IAUX nom Output Current 0 5.7 A dVAUX load Load Regulation Vi nom, 0 to 100% IAUX nom, incl. output connector drop 1.9 V dVAUX line ac AC Line Regulation Viac min to Viac max -50 0 50 mV dVAUX line dc DC Line Regulation Vidc min to Vidc max -50 0 50 mV dVAUX lt Load Transient Response IAUX = 50 -> 100% IAUX nom, Cext = 0 mF, dIAUX/dt = 1A/µs, recovery within 1% of VAUX nom
1.35 VDC
tVAUX rise Output Voltage Rise Time V1 = 10…90% V1 nom, Cext = 0 mF 70 100 ms Output turn-on under any conditions with Vin > 200 VAC from V1 in regulation to VAUX in regulation 260 ms CVAUX load Capacitive Loading 0 3.3 mF Battery Charger Output VBC (52.5 V) VBC nom Output Voltage @ 10% loading 52.5 VCD dVBC tot Total Static Regulation Vi min to Vi max, 0 to 100% IBC nom -0.5 +0.5 %VBC PBC nom Output Power 270 W Output Current 0 5 A dVBC load Load Regulation Vi nom, 0 to 100% IBC nom, incl. output connector drop 170 220 282 mV dVBC line AC Line Regulation Viac min to Viac max -40 0 40 mV tVBC rise Output Voltage Rise Time V1 = 10…90% VBC nom 80 150 ms
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Figure 8. Turn-On AC Line 277VAC, full load (500ms/div) Figure 9. Rise time V1 at 277VAC, full load (500µs/div) Figure 10. Rise time VAUX at 277VAC, full load (20ms/div) Figure 11. Rise time VBC at 277AC, 2A load (50ms/div) Figure 12. Load transient V1, 133A to 265A, 1A/µs (5ms/div) Figure 13. Load transient VAUX, 2.8A to 5.7A (100ms/div)
to prevent any damage to the supply. support maximum 90 s of full load back-up time in case of an outage. The battery is being re-charged by the 270 W (5 A /52.5 V) battery charger circuit in the PSU. The BBU has 8 digital lines to the PSU with which it flags errors and requests operations (see also section 3.7). access some of the battery registers via the RS485 interface. changing to DC operation and taking the power from the BBU. overshoot as the bulk voltage is ramped back to a nominal level. No deviation occurs on the main output voltage. Figure 14. Backup Transition CH1: V1 (2V/div) CH2: Ibatt (20A/div) Ch3: VBULK (20V/div) Ch4: VAC(200V/div) only is restarting with a valid AC voltage restored.
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tech.support@psbel.com If a valid AC voltage is re -applied after less than 90 s, the shelf is transitioning back to AC operation without any deviation at the output. The time between AC voltage present and the transition from DC to AC operation is random from one shelf to the other to reduce the stress on the AC supply. BATTERY CHARGER BEHAVIOR The BBU decides on its own if it needs to be re -charged. Charging is requested by setting the BAT_CRG_EN flag. The PSU reacts on this flag by starting the 52.5 V battery charger with a controlled current ramp up. If the battery charger is running for more than 5 consecutive hours it is shut down and a failure is flagged. BBU STATE OF HEALTH CHECK The BBU will determine internally with a random logic if it needs to be tested, and requests with the BAT_SOH_CHK signal a test discharge. The power modules in the shelf decide based on their own and the other modules state, if they can do such a discharge. A state of health test discharge is only done if: - All 3 PSUs and BBUs are installed and communication is available - No other BBUs self-check is ongoing - No PSUs or BBUs failed - No BBU being charged at the moment - All PSUs in AC operation - PSU load is >500 W for at least 1 consecutive minute The BBU will determine if the test was valid and decide if it has reac hed the end of life and set the BAT_EOL signal if required.
V2 Power Module & V2 Power Shelf 13 Asia-Pacific +86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2018 Bel Power Solutions BCD.00343_010 RS485 FLAG PROTECTION PARAMETER / DESCRIPTION MIN NOM MAX UNIT AC Input F PFC.AC_FUSE_FAIL Input fuse (L) Not user accessible, fast 25 A Viac off PFC.UVP_ERROR AC Input Under Voltage Protection AC UV Threshold See 3.2 Viac on AC UV Reset Threshold See 3.2 tVac UV SW 5 ms DC Input Vidc OV SW CF.BATT_OVP_ERROR Over Voltage VBAT Protection 56 VDC Vidc UV SW CF.BATT_UVP_ERROR Under Voltage VBAT Protection Software UV Threshold 31.85 VDC Vidc UV HW Hardware UV Threshold 28 VDC BBU BBU.BATTERY_PROTECTION See BBU datasheet BBU.BATTERY_SLEEP See BBU datasheet BBU.BATTERY_STOP_DCRG See BBU datasheet BBU.BATTERY_END_OF_LIFE See BBU datasheet BBU.BATTERY_FAILURE See BBU datasheet Main Output V1 (12.6 V) V1 OV HW LLC.OVP_HW_ERROR Fast Over Voltage V1 Protection, Latch-Off Type Fast OV Threshold V1 14.2 14.6 15.3 VDC tV1 OV HW Time from OV applied to Latch-Off 1 ms IV1 CL REG No Flag Regulation Current Limitation, Constant- Current Type Maximum regulated current 286 ADC IV1 OC SW MISC.12V_OCP_ERROR Over Current Limitation, Latch-Off Type Slow OC Limit V1 274 280 294 ADC tV1 OC SW latch Time from OC detected to Latch- Off 2 s IV1 OC HW No Flag Fast Over Current Limitation, Shut-down Type Fast OC Limit 350 ADC tV1 OC HW restart Time from OC detected to Restart 4 ms V1 UV MISC.12V_UVP_ERROR Under Voltage V1 Protection, Latch-Off Type UV Threshold V1 10 V tV1 UV trip Time from UV applied to Latch-Off 2 s LLC.ARCING_ERROR Arcing protection Repeated short overload on the main output LLC:HOLD_UP_ERROR Hold-up error If V1 <8V and frequency below min. level 10 ms LLC.DCDC_ERROR General V1 converter error Auxiliary Output VAUX (54 V) VAUX OV SW AUX.SW_OVP_ERROR Slow Over Voltage VAUX Protection, Latch-Off Type Slow OV Threshold VAUX 56 VDC tVAUX OV SW Time from OV applied to Latch-Off 5 ms VAUX OV HW AUX.HW_OVP_ERROR Fast Over Voltage VAUX Protection, Latch-Off Type Fast OV Threshold VAUX 58.5 59 59.5 VDC tVAUX OV HW Time from OV applied to Latch-Off 1 ms IVAUX CL REG No Flag Current regulation max VAUX Regulation Current Limitation, Constant-Current Type 6.4 ADC VAUX UV AUX_SW_UVP_ERROR Under Voltage VAUX Protection, Latch-Off Type UV Threshold VAUX 40 V tVAUX UV trip Time from Under Voltage applied to Shut-down 10 ms tVAUX UV restart Time from Under Voltage applied to Restart 3 s tVAUX UV latch Time from Restart to Latch-Off 2 s There are various protection features implemented in the unit, which will help to protect the unit, BBU and system and flag the failure. The bit position of the flagged error through the RS485 communication can be found in the communication manual BCA.00072 and is referenced here as “StatusBitName”.”FlagName”.
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tech.support@psbel.com Battery Charger Output VBC (52.5 V) VBC OV SW BC.SW_OVP_ERROR Slow Over Voltage VBC Protection, Latch- Off Type Slow OV Threshold VBC 54 VDC tVBC OV SW Time from OV applied to Latch-Off 5 ms VBC OV HW BC.HW_OVP_ERROR Fast Over Voltage VBC Protection, Latch-Off Type Fast OV Threshold VBC 56.5 57 57.5 VDC tVBC OV HW Time from OV applied to Latch-Off 1 ms IVBC CL REG No Flag Current regulation max VBC Regulation Current Limitation, Constant-Current Type 5 ADC VBC UV BC.SW_UVP_ERROR Under Voltage VBC Protection, Shut- down Type UV Threshold VBC 13 V tVBC UV trip Time from UV applied to Shut- down 10 ms tVBC UV restart Time from UV applied to Restart 4.2 s VBC out of reg BC.V_OUT_ERROR Out of regulation VBC If IBC <300mA and outside these limits, Latch-Off Type Regulation Limits 51.45 53.55 V tVBC out of reg Time from out of regulation detected to Latch-Off 2 s tVBC timeout BC.TIMEOUT_ERROR Timeout error, Latch- Off Type Time from Battery Charger started to Latch-Off 5 h Other Protections TEMP.***_ERROR OTP, Latch-Off Type Over Temperature protection: See also section 3.8.2 FAN.RPM_ERROR Fan Error, Latch-Off Type Fan speed error: see also section 3.8.2 COM.F*_FW_ERROR FW Error Wrong / mismatching Firmware programmed on PSU COM.F*_COM_ERROR Communication error F1-F3 fatal internal communication error COM.CAN_COM_ERROR Communication error CAN communication problem in the shelf LATCH-OFF AND CLEARING If an error on the main 12.6 V output occurs which is latching off this converter, it will also shut down and latch the auxiliary and battery charger converter. If the auxiliary or the battery charger converter fail with a latching error, they will not shut down any of the other converters. The latching faults can be cleared/unlocked by disconnecting the supply from the AC mains for >2 s with a shutdown of the main output (not going into backup mode), or by toggling the PS_KILL input. INPUT FUSE Fast-acting 25 A input fuse (6.3 x 32 mm) in series with the L -line inside the power supply protects against severe defects. The fuse is not accessible from the outside and is therefore not a serviceable part. AC INPUT UNDER-VOLTAGE If the sinusoidal input voltage stays below the input undervoltage lockout threshold Vi on or falls below Vi off during operation, the supply will be inhibited. Once the input voltage returns within the normal operating range, the supply will return to normal operation again. If a good battery back-up unit is present, the unit can keep on operating for up to 90 s in case of AC outage. More details see in Section 3.4. DC INPUT UNDER-VOLTAGE There are several protection levels for the DC input under voltage. The BBU module will begin to protect itself at 33.8 V. Below this level, the PSU will protect at the Software under voltage threshold of 31.85 V, and this undervoltage is ignored during the first 15 seconds of backup to account for temporary dips during current ramp up. Finally, below this level is the hardware under voltage at 28 V.
comparator for the main, the auxiliary and the battery charger output. Once an OV condition has been triggered, the supply will shut down the converter. All three outputs have a software under voltage protection implemented. If the main output voltage falls below the under voltage level V1 UV for a time > tV1 UV trip it will latch-off. to restart the converter, if voltage is not restored before tVAUX UV latch the output will latch-off. restart the converter, and remain on indefinitely. control circuit will shut down the battery charger output and latch off. the output current is higher than IV1 OC SW for more than tV1 OC SW latch the output will latch off. to the output voltage. The supply will re-start after tV1 OC HW restart with a soft start. Figure 15. Current Limitation on V1
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Figure 16. Current Limitation on Vaux
1 The voltage measurement is before the Or-ing and does therefore not include the passive droop on the Or-ing and the PCB. Therefore, the readback is valid for the external voltage only valid for low current. Figure 17. Current Limitation on Vbc
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tech.support@psbel.com PARAMETER DESCRIPTION / CONDITION CRITERION Input Signals from Shelf PS_KILL To flag the PSU if it is inserted in the shelf Recessed pin (last make / first break) Pulled to the ground inside the Shelf ADD1...2 Address pins for RS485 PSU address for the location of the PSU in the shelf; Hard wired in the shelf. See also section SIGNALLING AND CONTROL5.4 and 3.8.1 and Communication Manual BCA.00072 ADD3…5 Address pins for RS485 PSU address for the location of the shelf inside the rack; Referred to RS485 isolated ground Set by the user via a shelf input connector. See also section 5.4 and communication manual BCA.00072 Input Signals from BBU BAT_FAIL Signal flagging a BBU failure BAT_STOP_DCRG Signal commanding to stop discharging the Battery BAT_SLEEP Signal flagging missing 12 V in the BBU BAT_EOL Battery End of Life signal BAT_PROT Battery protection signal to HW shut down current feed circuit BAT_SOH_CHK Battery requesting state of health check BAT_CRG_EN Battery charger enable signal BAT_KILL To flag the PSU if a BBU is present in the shelf Recessed pin (last make / first break) Pulled to the ground inside the BBU BAT_VSENSE / BAT_VSENSE_R Battery voltage sense signals Output Signals to Shelf PWR_FAIL Signal to flag potential loss of power due to backup timeout; Active low, normally high open collector signal This signal is pulled low if the PSU is 45 s in backup and AC is not yet returned See also section 3.4 RED_LOST Signal to flag loss of redundancy; Active low, normally high open collector signal This signal is pulled low if at least one PSU or BBU in the shelf has failed, is not operational or is not present. The signal is not pulled low in case of a BAT_PROT or BAT_STOP_DCRG event. See also section 5.4. Bidirectional Signals to Shelf SYNC1-3 Reserved to synchronize PSU turn-on, turn-off and transition See also section 5.4. ISHARE Current share line See also section 5.4. RS485_D / RS485_DN RS485 communication lines for monitoring of all PSUs; Isolated from other outputs See also 3.8.1. CAN_H / CAN_L CAN communication lines for inter- PSU communication in the shelf Output Signals to BBU BAT_NSRT To flag the BBU if a PSU is present in the shelf Recessed pin (last make / first break) Pulled to the signal ground inside the PSU Bidirectional Signals to Shelf BAT_I2C_SDA/ BAT_I2C_SCL I2C communication to the BBU
Table 1. Signal Electrical Characteristics to the ground on the lower side and to the internal 3.3 V on the higher side. The PWR_FAIL and RED_LOST output signals have inside the PSU 15 V Zener diodes added versus ground. in both positive and negative path.
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Slaves and increase their output current to a value close to the Master by slightly incr easing their output voltage. The voltage increase is limited to +250 mV. The Auxiliary output uses a passive current share method (droop output voltage characteristic). power supply is being pulled out. This pin is connected to ground in the power shelf. Figure 18. PS_KILL connection power supply is being pulled out. This pin is connected to ground in the power shelf. Figure 19. BAT_KILL connection Figure 20. BAT_NSRT connection
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Off Unit is off or 12.6 VDC output is out of regulation. Amber/Off blinking During backup phase (90 second timeout).
- The output 12V before the OR-ing MOS goes out of regulation
- Fan failure or fan low speeds (5 sec delay on persistency)
- Over current protection (2 sec delay on persistency)
- Over temperature protection (2 sec delay on persistency)
- Over voltage protection
- AC fuse failure (5 to 30 sec delay)
Table 2. LED Status Indication green and amber, and indicates AC and DC power presence. The red FAIL LED indicates warning or fault conditions. Table 2 lists the different LED status.
Table 3. Temperature sensor location and thresholds Figure 23. Airflow direction PSU For more information about the communication, see Communication Manual BCA.00072. the connector side. The SPAFCBK-11G supply has been designed for horizontal operation. dependency on the delivered power. signaled accordingly by a LED (see LED signaling in Table 2).
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tech.support@psbel.com PARAMETER DESCRIPTION / CONDITION CRITERION ESD Contact Discharge IEC / EN 61000-4-2, ±8 kV A ESD Air Discharge IEC / EN 61000-4-2, ±15 kV A EFT / Burst IEC / EN 61000-4-4, Level 4 A Surge IEC / EN 61000-4-5 Differential Mode 2 kV (Line to Neutral) Common Mode 4 kV (Line/Neutral to Earth) A PARAMETER DESCRIPTION / CONDITION CRITERION Conducted Emission FCC Part 15 / EN 55022/ CISPR 22 Class B Radiated Emission FCC Part 15 / EN 55022/ CISPR 22 Class B Harmonic Current Emissions IEC 61000-3-2 Vi = 277 VAC / 60 Hz & 230 VAC / 50Hz, 100% load Class A PARAMETER DESCRIPTION / CONDITION NOTE Agency Approvals UL 60950-1 2nd Edition CAN/CSA-C22.2 No. 60950-1-07 2nd Edition IEC 60950-1: 2005 EN 60950-1: 2006 cCSAus CE Mark CB Report & Certificate EU Low Voltage Directive EMC Directive UL94V-0 Approved by independent body (see CE declaration) Insulation Strength AC Primary to any Secondary (3000 VAC) Reinforced AC Primary to Chassis GND (1500 VAC / 2121 VDC) Basic Secondary to Chassis GND (100 VDC) Functional RS485 Communication to AC Primary, Secondary and Chassis GND (500 VDC) Functional Creepage / Clearance Primary (L/N) to chassis (PE) According to safety standards AC Primary to secondary Production Electrical Strength Test AC Primary Chassis GND, Secondary and RS485 2121 VDC Secondary and RS485 AC Primary and Chassis GND 100 VDC RS485 AC Primary, Chassis GND and Secondary 500 VDC Ground Continuity Test 35 A Maximum electric strength testing is performed in the factory according to IEC/EN 60950 and UL 60950. Input-to-output electric strength tests should not be repeated in the field. Bel Power Solutions will not honor any warranty claims resulting from electric strength field tests.
Figure 24. Mechanical Drawing
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tech.support@psbel.com APPLICATION DESCRIPTION MANIFACTURER P/N BEL POWER SOLUTION P/N V1 Output busbar Main output busbars 3 x 25 x 34 mm - - Mating Part Tyco 1643903-3 ZES.01258 AC input, DC input, Auxiliary and Battery Charger output, Signals
8 Power + 44 Signals +
3Power AC pins, PwrBlade Connector, Male 90° PCB mount FCI 51939-792LF ZES.00478 Mating Part FCI 10066440-361LF (panel mount) FCI 51915-417LF (PCB mount) NOTE: Pins P2-P5, P10, P11, D6, C6, B6, A6 are lagging (short pins)
V2 Power Module & V2 Power Shelf 27 Asia-Pacific +86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2018 Bel Power Solutions BCD.00343_010 CONNECTOR PIN NAME DESCRIPTION Power Output J381 V1 +12 VDC main output J382 GR1 Power ground / 12 VDC return J1 P1 AUX_54V_R 54 VDC auxiliary output return J1 P2 AUX_54V +54 VDC auxiliary output J1 D4, C4, B4, D5, C5 S_BC_52.5V 52.5 VDC battery charger J1 D2, C2 FAN_SUPPLY_R 12 VDC supply for BBU fan return J1 D3, C3 FAN_SUPPLY +12 VDC supply for BBU fan Power Input J1 P3, P4, P5 BAT DC input from BBU J1 P6, P7, P8 BAT_R DC input from BBU return
52.5 VDC battery charger return
J1 P9 AC_PE AC input protective earth J1 P10 AC_N AC input neutral J1 P11 AC_L AC input line Signals and Control J1 D1 BAT_VSENSE Battery voltage positive sense J1 C1 BAT_VSENSE_R Battery voltage negative sense J1 B1 BAT_FAIL Battery fail signal J1 A1 BAT_STOP_DCRG Battery stop discharge signal J1 B2 BAT_SLEEP Battery sleep signal J1 A2 BAT_EOL Battery end of life signal J1 B3 BAT_PROT Battery protection signal J1 A3 BAT_SOH_CHK Battery state of health check signal J1 A4 BAT_CRG_EN Battery charge enable signal J1 B5, B7 GR5 Signal ground J1 A5 BAT_KILL Battery insertion signal J1 D6 PS_KILL PSU insertion signal J1 C6 ISHARE Current share signal J1 B6 Reserved J1 A6 BAT_NSRT/ GR5 Battery insertion signal / Signal ground J1 D7 BAT_SCL Battery clock line for I2C communication J1 C7 BAT_SDA Battery data line for I2C communication J1 A7 GR1 Power ground J1 D8 RED_LOST Backup redundancy status signal J1 C8 PWR_FAIL Power fail status signal J1 B8 CAN_L CAN low communication line J1 A8 CAN_H CAN high communication line J1 D9 12V_SHELF Low power 12 V for shelf control supply J1 C9 SYNC3 Synchronization signal J1 B9 SYNC2 Synchronization signal J1 A9 SYNC1 Synchronization signal J1 D10 ADD1 Address pin1 J1 C10 485_D RS485 Data line J1 B10 485_DN RS485 Data N line J1 A10 485_RTN RS485 ground J1 D11 ADD2 Address pin2 J1 C11 ADD3 Address pin3 J1 B11 ADD4 Address pin4 J1 A11 ADD5 Address pin5
28 V2 Power Module & V2 Power Shelf
tech.support@psbel.com PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Vi maxc Maximum Input Voltage Continuous 305 VAC PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT AC Input Viac nom Nominal Input Voltage 3 Phase 200 277 VAC Viac Input Voltage Range Normal operating 180 305 VAC Iiac max Input Current @ steady state, Vin = 180 VAC, per phase 22.8 A Iiac inrush Inrush Current Limitation @ cold start, Vin = 290 VAC, TA = 35°C, per phase 30 AP fi Input Frequency 47 50/60 63 Hz DC Input (from BBU) Vidc nom Nominal Input Voltage 33.8 52.5 VAC Vidc DC Input Voltage Range 32 53 VAC Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long -term reliability, and cause permanent damage to the supply. General Condition: TA = 0… 45 °C unless otherwise noted. Load condition definition: 100% load corresponds to: (i) Main 12.6 V: 6600 W + Auxiliary 54 V: 600 W + Battery Charger 52.5 V: 270 W x 3 in AC operation (ii) Main 12.6 V: 6600 W + Auxiliary 54 V: 600 W in DC operation and any fraction of it is scaling down all outputs simultaneous.
V2 Power Module & V2 Power Shelf 29 Asia-Pacific +86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2018 Bel Power Solutions BCD.00343_010 PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Main Output V1 (12.6 V) P1 shelf nom Output Power 6600 W I1 shelf nom Output Current 530 ADC CV1 load Capacitive Loading 0 200 mF Auxiliary Output VAUX (54 V) PAUX shelf nom Output Power 600 W IAUX shelf nom Output Current 0 11.4 A Battery Charger Output VBC (52.5 V) Each BBU is connected separately to a PSU. Ratings see Power Module section PARAMETER DESCRIPTION / CONDITION CRITERION Input Signals ADD3…5 Address pins for RS485 PSU address for the location of the shelf inside the rack; Referred to RS485 isolated ground Set by the user via a shelf input connector. See also communication manual BCA.00072 Output Signals PWR_FAIL Signal to flag potential loss of power due to backup timeout; Active low, normally high open collector signal This signal is pulled low if the PSU is 45s in backup and AC is not yet returned RED_LOST Signal to flag loss of redundancy; Active low, normally high open collector signal This signal is pulled low if at least one PSU or BBU in the shelf has failed, is not operational or is not present. The signal is not pulled low in case of a BAT_PROT or BAT_STOP_DCRG event. Bidirectional Signals to PSU RS485_D / RS485_DN RS485 communication lines for monitoring of all PSUs; Isolated from other outputs Bidirectional Signals BAT_I2C_SDA/ BAT_I2C_SCL I2C communication to the BBU PARAMETER DESCRIPTION / CONDITION CRITERION 12V LED Green solid If main 12 V >10V Off Otherwise General Condition: TA = 0…45 °C unless otherwise noted. The power shelf has a LED on the back side, showing the status of the main 12 V.
30 V2 Power Module & V2 Power Shelf
tech.support@psbel.com PARAMETER DESCRIPTION / CONDITION CRITERION ESD Contact Discharge IEC / EN 61000-4-2, ±8 kV A ESD Air Discharge IEC / EN 61000-4-2, ±15 kV A EFT / Burst IEC / EN 61000-4-4, Level 4 A Surge IEC / EN 61000-4-5 Differential Mode 2 kV (Line to Neutral) Common Mode 4 kV (Line/Neutral to Earth) A PARAMETER DESCRIPTION / CONDITION CRITERION Conducted Emission FCC Part 15 / EN 55022/ CISPR 22 Class A Radiated Emission FCC Part 15 / EN 55022/ CISPR 22 Class A Harmonic Current Emissions IEC 61000-3-2 Vi = 277 VAC / 60 Hz & 230 VAC / 50 Hz, 100% load Class A PARAMETER DESCRIPTION / CONDITION NOTE Agency Approvals UL 60950-1 2nd Edition CAN/CSA-C22.2 No. 60950-1-07 2nd Edition IEC 60950-1: 2005 EN 60950-1: 2006 cCSAus CE Mark CB Report & Certificate EU Low Voltage Directive EMC Directive UL94V-0 Approved by independent body (see CE declaration) Insulation Strength AC Primary to any Secondary (3000 VAC) Reinforced AC Primary to Chassis GND (1500 VAC / 2121 VDC) Basic Secondary to Chassis GND (100 VDC) Functional RS485 Communication to AC Primary, Secondary and Chassis GND (500 VDC) Functional Creepage / Clearance Primary (L/N) to chassis (PE) According to safety standards AC Primary to secondary Production Electrical Strength Test AC Primary Chassis GND, Secondary and RS485 2121 VDC Secondary and RS485 AC Primary and Chassis GND 100 VDC RS485 AC Primary, Chassis GND and Secondary 500 VDC Ground Continuity Test 35 A Maximum electric strength testing is performed in the factory according to IEC/EN 60950, and UL 60950. Input-to-output electric strength tests should not be repeated in the field. Bel Power Solutions will not honor any warranty claims resulting from electric strength field tests.
V2 Power Module & V2 Power Shelf 31 Asia-Pacific +86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2018 Bel Power Solutions BCD.00343_010 PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT TA Ambient Operating Temperature Power Shelf is able to start at -15°C -5 +45 °C TS Storage Temperature Non-operational -40 +70 °C Transport. Temperature Short term storage -55 +85 °C Relative Humidity Operation and storage, non-condensing 10 90 % Altitude Operational (no derating) - 3000 10000 m ft Shock Operational half-sine 11 ms, 5 shocks, 3 axes 6 g Shock Non-Operational half-sine 11 ms, 10 shocks, 3 axes 12 g Vibration Operational 1.5 mm amplitude, 5 to 500 Hz, 10 sweeps at 1 octave / minute per each of the three axes 0.5 g Vibration Non-Operational 3 mm amplitude, 5 to 500 Hz, 10 sweeps at 1 octave / minute per each of the three axes 1.0 g PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Dimension Width 534.5 mm Height 139 mm Depth 780.6 mm Weight 15.5 kg
32 V2 Power Module & V2 Power Shelf
tech.support@psbel.com
V2 Power Module & V2 Power Shelf 33 Asia-Pacific +86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2018 Bel Power Solutions BCD.00343_010 CONNECTOR PARAMETER DESCRIPTION / CONDITION MANUFACTURER P/N BEL POWER SOLUTION P/N V1 Output busbar Main output busbars 3 x 50 x 206.1 mm - - Mating part - - AC input connector 5pin Scorpion Power Connector, 90° PCB mount Positronic SP5YYE48M0LN9A1/ AA-PA1067 Mating part Positronic SP5YYE1F0091/AA (housing) FC1210P2S/AA (pin) PWR_FAIL and RED_LOST 9V connector 2x3 pin Mini-Fit Jr. Power Connector, 90° PCB mount Molex 39-30-1062 Mating part Molex 39-01-2065 (housing) 39-00-0208 (pin) RS485 communication, addresses and PWR_FAIL / RED_LOST signals RJ45 connector, 90° PCB mount FCI 87180-088LF Mating part Various RJ45 connector Auxiliary output 3 pin Sabre Power Connector, 90° PCB mount Molex 43160-3103 Mating part Molex 44441-2003 (housing) 43375-0001 (pin)
34 V2 Power Module & V2 Power Shelf
tech.support@psbel.com CONNECTOR PIN NAME DESCRIPTION Power Output BB1 V1 Power ground / 12 VDC return BB2 GR1 +12 VDC main output J2 1 AUX_54V +54 VDC auxiliary output J2 2 AUX_54V_R 54 VDC auxiliary output return J2 3 PE protective earth Power Input J1 1 AC_L1 AC input line J1 2 AC_N AC input neutral J1 3 AC_L2 AC input line J1 4 AC_PE AC input protective earth (long pin) J1 5 AC_L3 AC input line Signals and Control J4 1 485_RTN RS485 ground J4 2 PWR_FAIL Power fail status signal J4 3 RED_LOST Redundancy status signal J4 4 485_D RS485 Data line J4 5 485_DN RS485 Data N line J4 6 ADD3 Address pin3 J4 7 ADD4 Address pin4 J4 8 ADD5 Address pin5 J3 1, 4 PWR_FAIL_9V 9 V / 1 A output turned on with power fail status signal J3 2, 5 GR1 Power ground J3 3, 6 RED_LOST_9V 9 V / 1 A output turned on with redundancy status signal
V2 Power Module & V2 Power Shelf 35 Asia-Pacific +86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2018 Bel Power Solutions BCD.00343_010 PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Dimension Width 160 mm Height 62 mm Depth 433.7 mm Weight 5.6 kg PARAMETER DESCRIPTION / CONDITION MANUFACTURER P/N BEL POWER SOLUTIONS P/N TBD Please see BBU Manufacturer datasheet for detailed information.
36 V2 Power Module & V2 Power Shelf
tech.support@psbel.com ITEM DESCRIPTION ORDERING PART NUMBER SOURCE Blank Panel PSU Mechanical blank panel to cover empty PSU slot SPSFCBK-12BP01 belfuse.com/power-solutions Blank Panel BBU Mechanical blank panel to cover empty BBU slot SPSFCBK-12BP02 belfuse.com/power-solutions DOCUMENT NUMBER DESCRIPTION AUX Auxiliary -> used as shortcut for the 300W auxiliary converter BC Battery Charger -> used as shortcut for the 270W battery charger converter BBU Battery Backup Unit BKP Backup CF Current Feed -> used as shortcut for the 3600W DC input to HV Bulk converter CRG Charge DCRG Discharge EN Enable EOL End of Life FW Firmware HW Hardware OT /OTP Over Temperature (Protection) OV / OVP Over Voltage (Protection) OR Oring PF Power Factor PFC Power Factor Correction SOH State of Health SR Synchronous Rectification SW Software THD Total Harmonic Distortion UV / UVP Under Voltage (Protection)
V2 Power Module & V2 Power Shelf 37 Asia-Pacific +86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2018 Bel Power Solutions BCD.00343_010 DOCUMENT NUMBER DESCRIPTION BCA.00072 SPAFCBK-11G RS485 Communication Manual BCM 00366 0 SPAFCBK-11G Installation Instruction BCM 00367 0 SPSFCBK-18 Installation Instruction SPSFCBK-18.FD SPSFCBK-18 Mechanical outline drawing For more information on these products consult: tech.support@psbel.com NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice.