SMI30 BANNER | Alldatasheet

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Technical content

No revision without agency approval. To view or download the latest technical information about this product, including specifications, dimensions, accessories, and wiring, see www.bannerengineering.com.

  • Designed for use with approved amplifiers and intrinsically safe barriers in explosive environments
  • Very high excess gain; 350 foot range (standard 10 ms models)
  • Fast 1 ms response models (152 foot range) available by special order
  • Totally sealed, self-contained, threaded-barrel opposed mode sensor pairs in rugged 30 mm PBT housings
  • Highly immune to noise: the best noise immunity of any self-contained emitter/receiver pair
  • Internal alignment indicator LED may be viewed either from the side or from the front of the receiver through the lens
  • Integral mini-type 3-pin "QD" (quick-disconnect) connector Models Response Time Models Frequency "A" (standard) Frequency "B" (special order) Frequency "C" (special order) Models with 10 ms response time Repeatability: 1 ms Repeatability: 1.6 ms Repeatability: 2.3 ms Emitters SMI306EQ SMI306EBQ SMI306ECQ Receivers (light operate) SMI30AN6RQ SMI30AN6RBQ SMI30AN6RCQ Receivers (dark operate) SMI30RN6RQ SMI30RN6RBQ SMI30RN6RCQ Models with 1 ms response time Repeatability: 360 µs Repeatability: 210 µs Emitters SMI306EYQ SMI306EYCQ Receivers (light operate) SMI30AN6RYQ SMI30AN6RYCQ Receivers (dark operate) SMI30RN6RYQ SMI30RN6RYCQ WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Overview Banner SMI30 Series intrinsically safe barrel sensors are extremely rugged and powerful opposed mode infrared sensor pairs designed for the most demanding industrial applications. Their high excess gain (350 foot range) provides enough sensing power to penetrate the heaviest contamination (see Excess Gain Curve). Electronics are fully epoxy-encapsulated for maximum resistance to mechanical shock and vibration. Positive sealing at both ends, with no exposed epoxy interfaces, eliminates all leak paths (including capillary leakage). Construction exceeds NEMA 6P (IEC IP 67) standards. Sensors are approximately 1.2 inches in diameter by 4 inches long. SMI30 series dc receivers operate from 10 to 30 V dc. SMI30 Series sensors are certified as being intrinsically safe when used with approved intrinsic safety barriers. SMI30 Series sensors are suitable for intrinsically safe use in hazardous locations as listed in the Approvals table (see SMI30 Specifications on page 4). SMI30 Series sensors are also certified as non-incendive devices when used in Class I, Division 2, Groups A, B, C, and D locations without intrinsic safety barriers. SMI30 Series sensors may be wired for either two- or three-wire current-sinking operation. In the three-wire hookup, which requires two intrinsic-safety barriers (or one dual barrier), the sink current is 15 mA. The two-wire hookup, which requires one barrier, sinks ≤ 10 mA (OFF state) and ≥ 20 mA (ON state). Intrinsic safety barriers and current trip point amplifier model CI3RC2 are also available (see Accessories on page 6). SMI30 Series Sensor Original Document 35331 Rev. H

17 March 2017

SMI30 Series receivers have a red LED alignment indicator that lights whenever the receiver "sees" its modulated light source. Emitters have a red LED to indicate "power on". All LED indicators are mounted internally to preserve the waterproof integrity of the sensor housing, and are visible from both the side and front of the sensor through the sensor's quad-ring sealed acrylic lens. The innovative circuitry used in SMI30 Series emitters and receivers provides the best noise immunity of any self-contained opposed mode sensor pair. For applications where optical crosstalk between sensors might be a problem, SMI30 Series emitters and receivers are available with a choice of three modulation frequencies (frequency "A", frequency "B", or frequency "C"). This makes it possible to use high-powered sensor pairs of different frequencies in close proximity to each other without crosstalk. (NOTE: frequency "A" is standard; frequencies "B" and "C" are available by special order. An emitter and its receiver must be of the same modulation frequency.) See the models table for a summary of models. Each unit is supplied with two hexagonal jam nuts. A 30 mm clearance hole is required for mounting, and mounting bracket models SMB30MM, SMB30S, and SMB30C are available. All models have a built-in standard quick-disconnect ("QD") connector. "QD" models mate with 12-foot long model SMICC-312 or 30-foot long model SMICC-330 mini-type QD cable (sold separately from sensor). Installation Instructions Ex/HazLoc Applications WARNING:

  • Explosive Atmospheres/Hazardous Locations
  • The user has the responsibility to ensure that all local, state, and national laws, rules, codes, or regulations relating to the installation and use of this Banner device in any particular application are satisfied. This Banner device must be installed by Qualified Persons, in accordance with this document and applicable regulations.
  • A Qualified Person is a person who, by possession of a recognized degree or certificate of professional training, or who, by extensive knowledge, training and experience, has successfully demonstrated the ability to solve problems relating to the subject matter and work. WARNING:
  • Explosion Hazard
  • Do not disconnect equipment unless the power has been switched off or the area is known to be non- hazardous. CAUTION: Electrostatic Discharge (ESD) Special Conditions for Safe Use. Parts of the enclosure are non-conducting and may generate an ignition-capable level of ESD. Cleaning of the equipment shall be done only with a damp cloth. General Notes and Conditions for Safe Use:
  • See Specifications and Wiring Diagrams for important information concerning entity parameters, permissible locations, electrical connections and certifications.
  • In addition to the warning above concerning user responsibility, the installation must comply with the following: ◦ All installations must comply with all manufacturer's instructions. ◦ U.S. Installations: The relevant requirements of the National Electrical Code® (ANSI/NFPA-70 (NEC®) and when appropriate ANSI/ISA-RP12.06.01 Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations. ◦ Canadian Installations: The relevant requirements of the Canadian Electrical Code (CSA C22.1). ◦ ATEX and IECEx Installations: The relevant requirements of EN 60079-14 and applicable National regulations.
  • Do not attempt any repairs to this Banner device; it contains no field-replaceable parts or components. Tampering and/or replacement with non-factory components may adversely affect the safe use of the system.
  • Barrier entity parameters must meet the following requirements: ◦ V oc or Vt ≤ Vmax ◦ C a ≥ Ci + Ccable ◦ I sc or It ≤ Imax ◦ La ≥ Li + Lcable
  • If barriers with Volt/Ohm parameters are used, the following parameters shall apply: ◦ One Single-Channel Barrier Systems—one 28 V (max), 300 Ω (min) ◦ Two Single-Channel Barrier or One Dual-Channel Systems ▪ two 28 V (max), 600 Ω (min) ▪ one 28 V (max), 300 Ω (min) and one 10 V (max), 50 Ω (min) ▪ one 28 V (max), 300 Ω (min) and one 28 V diode return
  • Sensor Entity Parameters ◦ V max (Ui) ≤ 30 V dc ◦ I max (li) ≤ 350 mA ◦ P i ≤ 750 mW ◦ C i = 0 μ F ◦ L i = 0 mH
  • The ambient operating temperature range of the sensors is − 40 °C to +70 °C ( − 40 °F to +158 °F). SMI30 Series Sensor 2 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 35331 Rev. H
  • The sensors are suitable for installation without barriers in Class I Div. 2 Groups A, B, C, D; Class II Div. 2 Group G; and Class III Div. 2, when installed in (or through the wall of) a suitable enclosure with provision for connection of rigid metal conduit per the National Electrical Code, as acceptable to the local inspection authority having jurisdiction. In Div. 2 installations (without barriers), observe Explosion Hazard warning at the beginning of this section.
  • The sensors are suitable for installation without barriers in Class I Div. 2 Groups A, B, C, D when installed in (or through the wall of) a suitable enclosure with provision for connection of rigid metal conduit per the Canadian Electrical Code, as acceptable to the local inspection authority having jurisdiction. In Div. 2 installations (without barriers), observe Explosion Hazard warning at the beginning of this section.
  • Maximum non-hazardous area voltage that the Intrinsically safe barrier is connected to must not exceed 250 V.
  • Control (Installation) Drawing p/n 35392 has been replaced by this document. Wiring Connections The SMI30 Series sensor is intrinsically safe ONLY when used with certified energy-limiting intrinsically safe barriers. Banner does not manufacture such barriers; however, our applications engineers can refer you to suppliers of certified barriers that will interface with Banner sensors. SMI30 Series sensors may be wired using Banner Current Amplifier Control Module CI3RC2. Note from the wiring diagrams that the installation may be made with either a single barrier (2-wire hookup) or with a double barrier (3-wire hookup). Emitter-only units (SMI30EQD, ESRQD, and EFQD) use the 2-wire hookup; all other models use either 2- or 3-wire hookup. In the 2-wire configuration, the sensor will act as a current sink, drawing less than 10 mA in the OFF state and more than 20 mA in the ON state. The user must provide a current sensing device (“current sensor” in the diagram) to convert the current to a logic level. In the 3-wire configuration, the output may be used directly to control loads of less than 15 mA. In selecting the barrier, it is important to consider the barrier's resistance. The sensor must have at least 10 volts across the brown and blue power leads for proper operation, and the barrier will cause a voltage drop due to its resistance. The formula that determines how much resistance is allowed is: R = 40 (supply voltage – 10 volts). If the supply voltage is 24 V dc, then the maximum resistance is 560 ohms. If the supply voltage is 18 V dc, then the maximum resistance is 320 ohms. This includes the resistance of any current sensing device used (in the 2-wire configuration), so the barrier resistance must be further reduced by the current sensor resistance. Note that, in the 3-wire hookup, the positive load barrier is in series with the load. This will result in an apparent saturation voltage of the output that is higher than the sensor output by the amount of I × R (current times resistance) drop through the barrier. A “positive input” barrier is required for both supply and for load. The sensor’s blue (negative supply) lead is normally connected to the ground terminal of the barrier. The user is responsible for proper installation and maintenance of this equipment, and must conform with the certification requirements relating to barriers and to maximum allowable capacitance and inductance of the field wiring. If in doubt about these requirements, our applications engineers can refer you to the appropriate authority. OUT IN OUT BROWN BLACK INPUT I.S. Operating Voltage 18–30 V dc 25 mA dc Barriers not required for Div. 2 30 V dc max. (See General Notes and Conditions for Safe Use) Safe area Hazardous area 15 mA max. L O A D IN V SMI30 Series Sensor bottom view (colors shown are for mating cordset MBCC-312) Blue Busbar G Earth ground (less than 1 ohm) Note: Emitters have no output connection (no connection to black wire) Black Brown IN

Figure 1. Wiring for 3-Wire Connections

Figure 2. Wiring for 2-Wire Connections minimum system supply voltage of 10 V. See Wiring Connections on page 3. 880 nanometers, infrared; effective beam size 0.75 inch diameter. Internal red LED lights whenever the receiver sees its modulated light source. the lens or from side of the sensor. Banner tested to NEMA 6P, IEC IP67. Cable electrical properties: 40 pf/ft.; 0.20 μ H/ft. Order cable separately from sensor. be done only with a damp cloth. independent of signal strength.

SMI30(a) a = 6EQ, 6EBQ, 6ECQ, 6EYCQ, AN6RQ, AN6RBQ, AN6RCQ, RN6RQ, RN6RBQ, RN6RCQ, 6EYQ, AN6RYQ, AN6RYCQ, RN6RYQ, RN6RYCQ. ATEX (European) II 2 G Ex ib IIC T5 Ta = –40°C to 70°C - 35331; Entity Entity Parameters: Ui = 30 V, Ii = 350 mA, Pi = 750 mW, Ci = 0, Li = 0. Canadian I / 1 / Ex ib / IIC / T5 Ta = –40°C to 70°C - 35331; Entity (Non-incendive) NI / I,II,III / 2 / ABCDG / T5 Entity Parameters: VMax = 30 V, IMax = 350 mA, Pi = 750 mW, Ci = 0, Li = 0. United States I / 1 / AEx ib / IIC / T5 Ta = –40°C to 70°C - 35331; Entity (Non-incendive) NI / I,II,III / 2 / ABCDG / T5 Ta = -40°C to 70°C Entity Parameters: VMax = 30 V, IMax = 350 mA, Pi = 750 mW, Ci = 0, Li = 0. IECEx Ex ib IIC T5 Ta= –40 °C to +70 °C - 35331; Entity Entity Parameters: VMax = 30 V, IMax = 350 mA, Ci = 0, Li = 0 XXXXXXXXXXXXXXXXXXXXXXXX 10 to 30V dc, 25mA INSTALL PER DRAWING NO. 35331 Ex ib IIC T5 Gb Ta = -40°C to +70°C IECEx FMG 14.0029X Ex ib IIC T5 FM12ATEX0094X II 2 G EXIA 1725 Performance Curves Beam Pattern (10 ms Response Time) Beam Pattern (1 ms Response Time) Excess Gain Curve 0500 mm1000 mm1500 mm 500 mm1000 mm1500 mm 020"40"60" 20"40"60" DISTANCE SMI30 SeriesOpposed Mode10 ms Response 0500 mm1000 mm1500 mm 500 mm1000 mm1500 mm 020.0"40.0"60.0" 20.0"40.0"60.0" DISTANCE SMI30 SeriesOpposed Mode 1 ms Response 100 1000 10000 100000 EXCESSGAIN DISTANCE SMI30 SeriesOpposed Mode 1 ms Response models 10 ms Response models Dimensions All measurements are listed in millimeters [inches], unless noted otherwise. Connector not shown. Jam Nuts (2 Provided) Alignment Indicator (Receivers) M30 x 1.5 Thread 157.48 mm (6.2") SMI30 Series Sensor P/N 35331 Rev. H www.bannerengineering.com - Tel: +1-763-544-3164 5

  • 30 mm split clamp, black PBT bracket
  • Stainless steel mounting hardware included
  • Mounting hole for 30 mm sensor A B Hole center spacing: A=ø 45 Hole size: B=ø 27.2 SMB30MM
  • 12-ga. stainless steel bracket with curved mounting slots for versatile orientation
  • Clearance for M6 (¼ in) hardware
  • Mounting hole for 30 mm sensor A BC Hole center spacing: A = 51, A to B = 25.4 Hole size: A = 42.6 x 7, B = ø 6.4, C = ø 30.1 SMB30S
  • Swivel bracket with 30 mm mounting hole for sensor
  • Adjustable captive swivel ball
  • Black reinforced thermoplastic polyester
  • Stainless steel mounting and swivel locking hardware included 63.5 mm[2.5”] 50.8 mm[2”] M5 x 0.8 x 30 mmScrew (2) Not Shown:(2) M5 x 0.8 x 60 mmscrews are supplied forclamping bracket together 43.2 mm[1.7”] 25.4 mm[1”] 82.5 mm[3.25”] 12.2 mm[0.48”] Special Conditions for Safe Use. Parts of the enclosure are non- conducting and may generate an ignition-capable level of ESD. Clean the equipment with a damp cloth only. APG30S Aperture Kit These new water-tight apertures for SM30 Series sensors may be used to size and shape the effective beam or to limit excess gain for avoiding "burn-through" effects. Apertures are sold as a kit, which includes a thread-on stainless steel housing, a flat glass lens, two quad-ring seals, and 3 round and 3 slotted aperture disks. The stainless steel aperture housing functions equally well with VALOX® and stainless steel sensor models. The glass lens is useful for protecting the SM30's acrylic lens against substances that are hostile to acrylics, such as concentrated acids and alkalis and industrial solvents. Aperture sizes include the following:
  • Round: .06", .12", and .70" diameter
  • Slotted: .04", .10", and .20" wide APG30S 0.20 in. Used with SM30 and SMI30 models. Cordsets 3-Pin Mini-Style Cordsets for Intrinsically Safe Sensors Model Length Style Dimensions (mm) Pinout (Female) SMICC-306 1.83 m (6 ft) Threaded, straight 7/8-16UN-2B ø 25.5 52 Typ. 1 = Black 2 = Brown 3 = Blue SMICC-312 3.66 m (12 ft) SMICC-330 9.14 m (30 ft) SMI30 Series Sensor 6 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 35331 Rev. H

SMI30 Series sensor to a trip point switch.

5 Amp Contacts

1 SMI Series

Figure 3. Hookup Using Two Single-Channel Barriers Figure 4. Hookup Using One Dual-Channel Barrier relays that are easily wired to most loads and/or additional control circuitry. Model CI3RC2 is powered by either 105 to 130 or 210 to 250 V ac. The CI3RC2 supplies power to operate both the emitter and receiver. Inputs are protected against short circuits. Built-in circuit diagnostics indicate an overload of either input by pulsing an LED status light. switch which may be used for logic-level interfaces. For more information, refer to the datasheet packed with the CI3RC2.

General Output Configuration Supply Voltage 105 to 130 or 210 to 250 V ac, 50/60 Hz (8 VA) Indicator LEDs Status indicator for OUTPUT "ON" and INPUT overload/short. Operating Temperature Inputs Trip point for output "OFF": ≤ 10 milliamps Trip point for output "ON": ≥ 20 milliamps Trip point range for input overload indication: 30 mA ≤ I ≤ 80 mA Construction Rugged NORYL® polyphenylene oxide (PPO™ ) housing, 1.6" × 2.3" × 4". Standard round-pin 11-pole base. Use RS-11 socket or equivalent. SPDT Electromechanical Relay Contact rating: 250 V ac max., 24 V dc max., 5 amps max. (resistive load), 1/10 HP at 240 V ac. Install transient suppressor (MOV) across contacts that switch inductive loads. Closure time: 10 milliseconds max. Release time: 10 milliseconds max. Maximum switching speed: 20 operations/second Mechanical life: 20,000,000 operations Solid-State DC Relay SPST optically-coupled transistor 30 V dc max., 20 mA max Repairs and Translations Obtain assistance with product repairs by contacting your local Banner Engineering Corp distributor or by calling Banner directly at (763) 544-3164. Access literature translated into your native language on the Banner website at www.bannerengineering.com or contact Banner directly at (763) 544-3164. Para reparaciones de productos, por favor contacte a su distribuidor local de Banner Engineering o llame a Banner directamente al (763) 544-3164. Vea la literatura traducida en su idioma en el sitio web Banner en www.bannerengineering.com o comuníquese con Banner directamente al (763) 544-3164. Pour vous aider lors de la réparation de produits, contactez votre distributeur Banner local our appelez directement Banner au (763) 544-3164. La documentation traduite dans votre langue est disponible sur le site internet de Banner www.bannerengineering.com ou contactez directement Banner au (763) 544-3164. Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. SMI30 Series Sensor © Banner Engineering Corp. All rights reserved