CV-5200 METCAL | Alldatasheet

Document overview

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Technical content

CV-5200 Connection Validation™ Soldering Station Metcal is raising the bar with a technology that will change hand soldering forever. Metcal soldering stations have led the way with SmartHeat® technology for 35 years. SmartHeat senses the thermal load and instantly delivers Power-on-Demand directly to the joint. The embedded, self-regulating heater delivers the right amount of power based on the requirements of the solder joint. This provides a fast, safe and repeatable process with no calibration required. Currently, the industry standard relies on a visual inspection of the solder joint. Metcal has developed a better w ay… Introducing ConnectionValidation™ Innovation has a brand new color.

The intermetallic compound thickness is critical in the formation of a solder joint. Connection Validation (CV) evaluates the quality of the solder joint by calculating the intermetallic compound formation and provides closed loop feedback to the operator. CV provides feedback to the operator via the LED light ring integrated in the hand-piece. It takes the risk associated with the variables involved in the soldering activity and removes the success and failure determination of a good solder joint out of the hands of the operator. CV complements the skill of the operator to judge the quality of a solder joint by introducing an objective method of evaluating solder joint quality. This systemic and objective approach provides repeatability and a measureable standard to the soldering process. CV-5200 Series Connection Validation™ Soldering Station Features and Benefits

  • SmartHeat® Power- on-Demand Technology
  • Patented ConnectionValidation IMC Formation Technology
  • 2.8” color touchscreen with bold graphics
  • Communications Port for process traceability data and firmware graphics
  • Integrated Net Power Meter and power graph ° W ith optional precise tip temperature display
  • Patented Chip-in-Cartridge technology ° Closed-loop bi-directional communication S tores and records cartridge attributes Pr ovides traceability information Pr otects power supply from non-conforming cartridges Back wards compatible with MX series power supplies Password protection Tip temperature displayed on large color screen. LED equipped hand piece signals to operator when a good solder joint is formed. CV-5200 Connection Validation Power Supply Ambient Operating Temp. 10 to 40 °C Max. Enclosure Temp. 55°C Input Line Voltage 100 240 VAC, grounded circuit Input Line Frequency 50/60 Hz Rated Power Consumption 125W Output Power 80W max. Output Frequency 13.56 MHz Heating Method Induction Display 2.8” Color TFT LCD Display Resolution 320*240 RGB Size 2.8” Diagonal Active Area 43.20 x 57.60 mm Connections Single Port Communications USB Power Supply Dim. w x d x h (mm) 121 x 130 x 235 Power Supply Weight (kg) 3.35 Certification / Marking CE TUV Tip-to- Ground Potential <2mV Tip-to-Ground Resistance <2ohms Idle Temperature Stability 1.1°C in still air Tip Temperature Accuracy Meets or exceeds IPC J-STD-001 S tandard Hand-piece cable length L=183cm (72”), burn proof, ESD saf e Hand-piece connectors RF Connector F type power connector LED Power Connector 6 pin DIN Operation 2 single port or dynamic dual simultaneous Firm ware upgrade Via USB port and appropriate software with compatible computer and cables. System Configuration Technical Specifications The CV-5210 soldering station includes:
  • CV Power supply
  • CV-H1-AV: Advanced hand-piece switch with int egrated LED light*
  • MX-W1AV: TipSaver Workstand* Additional system configurations will be available soon. *Can be or dered separately.

Download the free software to get started. www. Metcal.com Introducing the All-New CV Monitoring Software New Connection Validation Monitoring Software Now that you have a baseline, you can quickly analyze your soldering performance, identify changes in your solder conditions, and make changes to your process. Download the free CV-5000 Monitor software and start monitoring your process. *Metcal Exclusive Improve your solder process traceability and create a performance baseline using CV’s intelligent cartridges plus CV-5000 Monitor software. Using our Connection Validation patented technology, CV Monitor software allows you to capture solder process information over time for each joint when attached to the communication port. You’ll get: Power demand Tip temperature Solder time Intermetallic Compound Formation (IMC Formation)*

Connection Validation™ Soldering Station Cartridge & Heater Series Legend Cartridge Series

  • CVC Connection Validation Cartridges, C onnection Validation enabled
  • SMC Surface Mount Cartridges New cartridge series to be added soon Heater Series represented by the x in the part number.
  • 5-500 series heaters
  • 6-600 series heaters
  • 7-700 series heaters
  • 8-800 series heaters 9-900 series heaters BL Blade KN Knife BV Bevel MH Mini-Hoof CH Chisel QD Quad CN Conical SC Slotted Cylindrical CP Hollow Cup SH Shield TN Tunnel SL Slot HF Hoof WV Wave HK Hook FB Flat Blade HP Hot Plate VC V-Groove Chisel HS Heat Stake PC Pin Connector LG Long Groove SK Socket Dimensions Four digit numerical value, which represents the key dimension of the geometry Special Designator Provides an additional level of identification to the cartridge to better identify any unique attributes A Access additional length in one axis, >10mm D Deep Taper H High Mass Similar in design to another tip geometry with increased thermal mass J Reach with Taper additional length >10mm with a change in axis, Taper L Long Life increased tip plating N Non-Wetting 1 or more surfaces that are non-wetting P Power reduced length in one-axis, <6.5mm Q Square Square end feature for Flat Blade geometry R R each additional length >10mm with a change in axis S S tandard T Taper Taper with Step U Round Round end feature for Flat Blade geometry V C oncave W Enlarged Wetting Area X Power & Long Life reduced length in one-axis, <6.5mm, increased tip plating Geometry New Cartridge Smart Numbering Scheme With the introduction of Connection Validation, Metcal is migrating to a new smart numbering convention that is designed to assist the operator or the process engineer in the selection of the correct cartridge for the application. Note: STTC/SMTC cartridges will not work on CV-5200 series systems.

Current Part Number New Part Number Description STTC-x46 CVC-xBV6005A CARTRIDGE, BEVEL, 0.5MM X 14MM LG, 60DEG STTC-x47P CVC-xBV6018P CARTRIDGE, BEVEL, 1.8MM X 6MM LG, 60DEG STTC-x47 CVC-xBV6018R CARTRIDGE, BEVEL, 1.8MM X 14MM LG, 70DEG STTC-x25P CVC-xCH0010P CARTRIDGE, CHISEL, 1MM X 6MM LG, 35DEG STTC-x25 CVC-xCH0010S CARTRIDGE, CHISEL, 1MM, 30DEG STTC-x38P CVC-xCH0014P CARTRIDGE, CHISEL, 1.4MM X 6MM LG, 35DEG STTC-x99 CVC-xCH0015R CARTRIDGE, CHISEL, REACH, 1.4MM X 12MM LG, 30DEG STTC-x38 CVC-xCH0014S CARTRIDGE, CHISEL, 1.4MM X 10MM LG, 30DEG STTC-x42 CVC-xCH0018A CARTRIDGE, CHISEL, ACCESS, 1.8MM X 15MM LG, 60DEG STTC-x37LL CVC-xCH0018L CARTRIDGE, CHISEL, 1.8MM X 10MM LG, 30DEG, LL STTC-x37P CVC-xCH0018P CARTRIDGE, CHISEL, 1.8MM X 6MM LG, 35DEG STTC-x98 CVC-xCH0018R CARTRIDGE, CHISEL, REACH, 1.8MM X 10MM LG, 30DEG STTC-x37 CVC-xCH0018S CARTRIDGE, CHISEL, 1.8MM X 10MM LG, 30DEG STTC-x36P CVC-xCH0025P CARTRIDGE, CHISEL, 2.5MM X 6MM LG, 30DEG STTC-x36 CVC-xCH0025S CARTRIDGE, CHISEL, 2.5MM X 10MM LG, 30DEG STTC-x13 CVC-xCH0030S CARTRIDGE, CHISEL, 3MM X 5MM LG, 90DEG STTC-x03 CVC-xCH0034S CARTRIDGE, CHISEL 3MM X 9MM LG STTC-x65 CVC-xCH0050A CARTRIDGE, CHISEL, 5MM X 12MM LG, 22DEG STTC-x17 CVC-xCH0050S CARTRIDGE, CHISEL, LARGE, 5MM X 8MM LG, 30DEG STTC-x20 CVC-xCH2238A CARTRIDGE, CHISEL, 3.8MM X 22MM LG, 12DEG STTC-x90 CVC-xCN0003A CARTRIDGE, CONICAL, 0.25MM X 13.5MM LG STTC-x45P CVC-xCN0004P CARTRIDGE, CONICAL, 0.4MM X 9MM LG STTC-x26 CVC-xCN0004R CARTRIDGE, CONICAL, REACH, 0.6MM X 8MM LG, 35DEG STTC-x22 CVC-xCN1404S CARTRIDGE, CONICAL, 0.4MM X 9MM LG STTC-x43 CVC-xCN0005A CARTRIDGE, CONICAL, 0.5MM X 15MM LG STTC-x44 CVC-xCN0005R CARTRIDGE, CONICAL, REACH, 0.5MM X 15MM LG, 30DEG STTC-x11 CVC-xCN0005S CARTRIDGE, CONICAL, 0.5MM X 5MM LG STTC-x01 CVC-xCN0010A CARTRIDGE, CONICAL, 1MM X 13MM LG STTC-x01P CVC-xCN0010P CARTRIDGE, CONICAL, 1MM X 6.5MM LG STTC-x41 CVC-xCN0013R CARTRIDGE, CONICAL, REACH, 1.3MM X 22MM LG,30DEG STTC-x06 CVC-xCN1304A CARTRIDGE, CONICAL, 1.78MM (0.07 IN) STTC-x45 CVC-xCN1504A CARTRIDGE, CONICAL, 0.4MM X 15MM LG STTC-x40 CVC-xCN1604R CARTRIDGE, CONICAL, REACH, 0.8MM X 16MM LG, 30DEG STTC-x07 CVC-xCN1710A CARTRIDGE, CONICAL, ACCESS, 1MM X 17MM LG SMTC-x167 SMC-xHF6015S CARTRIDGE, HOOF, 1.5MM X 16.5MM LG, DEG SMTC-x147 SMC-xHF6033S CARTRIDGE, HOOF, 3.3MM X 17MM LG, DEG SMTC-x172 SMC-xHK0005S CARTRIDGE, HOOK, LONG, 0.5MM Cartridge Part Number Cross Reference Table Note: STTC/SMTC cartridges will not work on CV-5200 series systems. Specifications CV-5200 Series Connection Validation™ Soldering Station

Cartridge Part Number Cross Reference Table Specifications CV-5200 Series Connection Validation™ Soldering Station © Metcal 170630-1200-JS

Description

CARTRIDGE, BEVEL, 1.78MM, 30DEG CARTRIDGE, BEVEL, 1.27MM, 30DEG CARTRIDGE, BEVEL, 1MM, 30DEG CARTRIDGE, BEVEL, 1.78MM, 30DEG CARTRIDGE, BEVEL, 2MM, 45DEG CARTRIDGE, CONICAL, 1MM CARTRIDGE, CONICAL, 1.78MM CARTRIDGE, CONICAL, 1.78MM CARTRIDGE, CONICAL, 2MM CARTRIDGE, CONICAL, 0.5MM CARTRIDGE, CONICAL, 2MM CARTRIDGE, BLADE, 10MM CARTRIDGE, HIGH MASS, BLADE 15MM CARTRIDGE, BLADE, 15.75MM CARTRIDGE, BLADE, 22MM CARTRIDGE, HIGH MASS, BLADE 25MM CARTRIDGE, HIGH MASS, BLADE 35MM CARTRIDGE, CONCAVE HOOF, 1.5MM CARTRIDGE, CONCAVE HOOF, 2MM CARTRIDGE, CONCAVE HOOF, 3MM CARTRIDGE, HOOF, CONCAVE, 2.5MM, BENT, 30 DEG CARTRIDGE, HOOF, 0.89MM, 60 DEG CARTRIDGE, HOOF, LONG, 1.1MM, 60 DEG CARTRIDGE, HOOF, LONG, 2MM, 60 DEG CARTRIDGE, HOOF, LONG, 3MM, 60 DEG CARTRIDGE, CONICAL, BENT, 0.76MM CARTRIDGE, KNIFE, 2.5MM CARTRIDGE, KNIFE, THIN TIN LENGTH, 4.8MM CARTRIDGE, KNIFE, WIDE TIN LENGTH, 4.8MM CARTRIDGE, KNIFE, POWER, 5MM CARTRIDGE, KNIFE, 5MM Old Part Number New Part Number STTC-x05 CVC-xBV3018S STTC-x15 CVC-xBV3018P STTC-x24 CVC-xBV4001S STTC-x35 CVC-xBV6018S STTC-x14 CVC-xCH0020S STTC-x31 CVC-xCN0010S STTC-x32 CVC-xCN1002S STTC-x02 CVC-xCN1208S STTC-x12 CVC-xCN4302S STTC-x16 CVC-xCN4805S STTC-x83 CVC-xLG1802A SMTC-x60 SMC-xBL0010S SMTC-xBL150 SMC-xBL0015H SMTC-x61 SMC-xBL0016S SMTC-x62 SMC-xBL0022S SMTC-xBL250 SMC-xBL0025H SMTC-xBL350 SMC-xBL0035H SMTC-x184 SMC-xHF0015V SMTC-x185 SMC-xHF0020V SMTC-x186 SMC-xHF0030V SMTC-x183 SMC-xHF3025S SMTC-x175 SMC-xHF6009S SMTC-x174 SMC-xHF6011S SMTC-x169 SMC-xHF6020S SMTC-x170 SMC-xHF6030S SMTC-x171 SMC-xHK0008S SMTC-x165 SMC-xKN0025S SMTC-x161 SMC-xKN0048S SMTC-x173 SMC-xKN0048W SMTC-x173P SMC-xKN0050P SMTC-x173PLL SMC-xKN0050X Note: STTC/SMTC cartridges will not work on CV-5200 series systems.