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©SiFirst Technology - 1 - Confidential SiFirst_DS_1565_V1.2 SF1565
FEATURES
◆ Built-in Soft Start Function ◆ Very Low Startup Current ◆ Frequency Reduction and Burst Mode Control for Energy Saving ◆ Built-in Frequency Shuffling ◆ Programmable Switching Frequency ◆ Built-in Synchronous Slope Compensation ◆ Cycle-by-Cycle Current Limiting ◆ Pins Floating Protection ◆ High Voltage CMOS Process with Excellent ESD Protection ◆ Current Mode Control ◆ Built-in Leading Edge Blanking (LEB) ◆ Constant Power Limiting ◆ Audio Noise Free Operation ◆ VDD OVP & Clamp ◆ VDD Under Voltage Lockout (UVLO)
APPLICATIONS
Offline AC/DC Flyback Converter for ◆ AC/DC Power Adaptors ◆ Open-frame SMPS ◆ Print Power, Scanners, and Motor Drivers GENERAL DESCRIPTION SF1565 is a high performance, highly integrated current mode PWM controller for medium to large offline flyback converter applications. In SF1565, the PWM switching is internally trimmed to tight range. To improve EMI performance, the IC integrates frequency shuffling function to reduce conduction EMI emission of a power supply. The IC also integrates Constant Power Limiting block to achieve constant output power limit from 90VAC to 264VAC. Under light load conditions , a green mode function can continuously decrease the switching frequency. Under zero-load conditions, the power supply enters into burst mode and provi des excellent efficiency without audio noise generated. This green mode function enables power supplies to meet international power conservation requirements. SF1565 integrates functions and protections of Under Voltage Lockout (UV LO), V DD Over Voltage Protection (OVP), Soft Start, External Programmable Over Temperature Protection (OTP), Cycle-by-cycle Current Limiting (OCP), Over Load Protection (OLP), Pins Floating Protection, RI Pin Short-to-GND Protection, GATE Clamping, VDD Clamping, Leading Edge Blanking (LEB). In SF1565, the all protection functions are auto - recovery mode protection. SF1565 is available in SOP-8 and DIP-8 packages. TYPICAL APPLICATION EMI FilterAC IN VDD GATEGND CS SF1565 DC Out 2 FB VIN3 RI4 5RT NTC TL431 Highly Integrated Current Mode PWM Controller
©SiFirst Technology - 2 - Confidential SiFirst_DS_1565_V1.2 SF1565 Pin Configuration GND FB 3VIN GATE VDD CS DIP8/ SOP8 5RI RT
Ordering Information
Part Number Top Mark Package Tape & Reel SF1565SG SF1565SG SOP8 Green SF1565SGT SF1565SG SOP8 Green Yes SF1565DP SF1565DP DIP8 RoHS Marking Information S F 1 5 6 5 S G Y WW YWW: Year&Week code S F 1 5 6 5 D P Y WW YWW: Year&Week code
©SiFirst Technology - 3 - Confidential SiFirst_DS_1565_V1.2 SF1565 Block Diagram RT CS FB Slope compensation OSC Q Q SET CLR S R OCP & Compensation PWM Logic Soft start CS Floating Protection RI short/floating protection Green Mode operation VIN UVLO POR 5.9V RI 4 Trimmed Voltage & Current Reference GATESoft Gate Driver 8 VDD 82ms Delay 4.4V 70uA 1.065V Frequency Shuffling LEB Burst Mode Control 33V 25V OVP OTP OLP GND Pin Description Pin Num Pin Name I/O Description 1 GND P IC ground pin. 2 FB I Voltage feedback pin. The loop regulation is achieved by connecting a photo-coupler to this pin. PWM duty cycle is generated by this pin voltage and the current sense signal at Pin 6. 3 VIN I This pin is connected to the rectified line input via a large value resistor. The function of the pin is for startup and line voltage sensing.
4 RI I Set the switching frequency by connecting a resistor between RI and
GND. This pin has floating/short-to-GND protection.
5 RT I This pin is for over temperature protection by connecting an external NTC
resistor to ground. Once the pin voltage drops below a fixed limit of 1.065V, PWM output will be disabled. 6 CS I Current sense input pin. 7 VDD P IC power supply pin. 8 GATE O Totem-pole gate driver output to drive the external MOSFET. Absolute Maximum Ratings (Note 1) Parameter Value Unit VDD/VIN DC Supply Voltage 33 V VDD DC Clamp Current 10 mA
©SiFirst Technology - 4 - Confidential SiFirst_DS_1565_V1.2 SF1565 GATE pin 20 V FB, RI, RT, CS voltage range -0.3 to 7 V Package Thermal Resistance (DIP-8) 90 oC/W Package Thermal Resistance (SOP-8) 150 oC/W Maximum Junction Temperature 150 oC Operating Temperature Range -40 to 85 oC Storage Temperature Range -65 to 150 oC Lead Temperature (Soldering, 10sec.) 260 oC ESD Capability, HBM (Human Body Model) 3 kV ESD Capability, MM (Machine Model) 250 V Recommended Operation Conditions (Note 2) Parameter Value Unit Supply Voltage, VDD 11 to 23 V Operating Frequency 50 to 130 kHz Operating Ambient Temperature -40 to 85 oC
ELECTRICAL CHARACTERISTICS
(TA = 25OC, RI=24K ohm, VDD=18V, if not otherwise noted) Symbol Parameter Test Conditions Min Typ Max Unit Supply Voltage Section (VDD Pin) I_Startup VDD Start up Current VDD =15V, Measure current into VDD 5 20 uA I_VDD_Op Operation Current VFB=3V,GATE=1nF 2.5 3.5 mA UVLO(ON) VDD Under Voltage Lockout Exit (Startup) 15.5 16.5 17.5 V UVLO(OFF) VDD Under Voltage Lockout Enter 9.5 10.5 11.5 V VDD_OVP_ON VDD Over Voltage Protection trigger 23.5 25 26.5 V VDD_OVP_Hys VDD OVP Hysteresis 2 V VDD_Clamp VDD Zener Clamp Voltage I(VDD ) = 5mA 33 V T_Softstart System Soft Start Time 3 mSec Feedback Input Section(FB Pin) AVCS PWM Input Gain ΔVFB /ΔVcs 2.8 V/V VFB_Open FB Open Voltage 5.9 V IFB_Short FB short circuit current Short FB pin to GND, measure current 1.2 mA VFB_min_duty FB under voltage gate clock is off. 1.0 V VTH_PL Power Limiting FB Threshold Voltage 4.4 V TD_PL Power limiting Debounce Time Note 3 82 mSec ZFB_IN Input Impedance 5 Kohm Current Sense Input Section (CS Pin) T_blanking SENSE Input Leading Edge Blanking Time 250 nSec Vth_OC_max Internal current limiting threshold I(VIN)=0 0.85 0.9 0.95 V TD_OC Over Current Detection and Control Delay GATE=1nF 120 nSec Oscillator Section (RI Pin) FOSC Normal Oscillation 60 65 70 KHZ
©SiFirst Technology - 5 - Confidential SiFirst_DS_1565_V1.2 SF1565 Frequency ∆F(shuffle)/Fosc Frequency shuffling range Note 4 -4 4 % ∆f_Temp Frequency Temperature Stability -40oC to 125oC (Note 4) 5 % ∆f_VDD Frequency Voltage Stability VDD = 12-23V (Note 4) 5 % Duty_max Maximum Duty cycle 75 80 85 % RI_range Operating RI Range 12 24 60 Kohm V_RI_open RI open voltage 2.0 V F_BM Burst Mode Base Frequency
22 KHz
Over Temperature Protection (RT Pin) I_RT Output Current of RT Pin 70 uA VTH_OTP OTP Threshold Voltage 1.015 1.065 1.115 V VTH_OTP_OFF OTP Release Voltage 1.165 V VTH_OTP_Hys OTP Hysteresis 0.1 V V_RT_Open RT Pin Open Voltage 4.6 V Gate Drive Output (GATE Pin) VOL Output Low Level Io = 20 mA (sink) 0.3 V VOH Output High Level Io = 20 mA (source) 11 V Gate_Clamp Output Clamp Voltage Level VDD=24V 16 V T_r Output Rising Time GATE = 1nF 120 nSec T_f Output Falling Time GATE = 1nF 50 nSec Note 1. Stresses beyond those listed under “Absolute Maximum Ratings ” may cause permanent damage to the device. These are stress ratings on ly, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Note 2. The device is not guaranteed to function outside its operating conditions. Note 3. The OLP debounce time is proportional to the period of switching cycle. Note 4. Guaranteed by design.
©SiFirst Technology - 6 - Confidential SiFirst_DS_1565_V1.2 SF1565 CHARACTERIZATION PLOTS
©SiFirst Technology - 7 - Confidential SiFirst_DS_1565_V1.2 SF1565
©SiFirst Technology - 8 - Confidential SiFirst_DS_1565_V1.2 SF1565 OPERATION DESCRIPTION SF1565 is a high perf ormance, highly integrated current mode PWM controller for medium to large offline flyback converter applications. The built -in advanced energy saving with high level protection features improves the SMPS reliability and performance without increasing the system cost. ◆ Low Startup Current & Operating Current The typical startup current of SF1565 is only about 5uA so that a high resistance startup resistor can be used to minimize power loss. For an AC/DC adapter with universal input range, a 2M Ohm, 1/8W startup resistor can be used to provide a fast startup and yet low power dissipation design solution. The oper ating current in SF1565 is as small as 2.3mA (typical). The small oper ating current results in higher efficiency and reduces the VDD hold -up capacitance requirement. ◆ Soft Start SF1565 features an internal 3ms (typical) soft start that slowly increases the threshold of cycle -by- cycle current limiting comparator during start up sequence. It helps to prevent transformer saturation and reduce the stress on the secondary diode during startup. Every restart attempt is followed by a soft start activation. ◆ Oscillator with Frequency Shuffling Connecting a resistor from RI pin to GND according to the equation below to program the normal switching frequency: )RI(K 1560KHzFOSC It can typically operate between 50kHz to 130kHz. To improve system EMI performance, SF1565 operates the system with 4% frequency shuffling around setting frequency. ◆ Leading Edge Blanking (LEB) Each time the power MOSFET is switched on, a turn-on spike occurs across the sensing resistor. The spike is caused by primary side capacitance and secondary side rectifier reverse recovery. To avoid premature termin ation of the switching pulse, an internal leading edge blanking circuit is built in. During this blanking period ( 250ns, typical), the PWM comparator is disabled and cannot switch off the gate driver. Thus, external RC filter with a small time constant is enough for current sensing. ◆ Frequency Reduction for Green Mode Operation When the loading is light, the IC will automatically reduce the PWM switching frequency to achieve high efficiency. In the whole frequency reduction process, there is no audio noise generated. VFB PWM Frequency (RI=24kΩ) 65kHz Burst mode 22kHz Frequency Reduction mode Normal mode Fig.1 ◆ Burst Mode Control When the loading is very small, the system enters into burst mode. When VFB drops below Vskip, SF1565 will stop switching and output voltage starts to drop, which causes the VFB to rise. Once VFB rises above Vskip, switching resumes. Burst mode control alternately enables and disables switching, thereby reducing switching loss in standby mode. Vout VFB GATE GATE ON GATE OFF Fig.2 ◆ Synchronous Slope Compensation In the conventional applica tion, the problem of the stability is a critical issue for current mode controlling, when it operates in higher than 50% of the duty-cycle. In SF1565, the slope compensation circuit is integrated by adding voltage ramp onto the current sense input voltage for PWM generation. This greatly improves the close loop stability at CCM and prevents the sub -harmonic oscillation and thus reduces the output ripple voltage.
©SiFirst Technology - 9 - Confidential SiFirst_DS_1565_V1.2 SF1565 ◆ Constant Power Limiting In flyback converter applications, the GATE drive delay can cause syst em OPP (Over Power Point) to change according to the AC line input voltage. In SF1565, an OPP compensation block is integrated to achieve constant max. output power capability over universal AC input range . Since the pin VIN is connected to the rectified i nput line voltage through the startup resistor, the current flowed into the VIN pin indicates the line voltage. Using the information of VIN pin current, the IC adjusts the cycle -by-cycle OCP threshold according to the following equation: In this way, the system OPP variation can be compensated automatically. ◆ Over Temperature Protection By connecting a NTC resistor in series with a regular resistor between RT and GND, the over temperature protection (OTP) can be realized. NTC resistor value becomes lower when the ambient temperature rises. With the fixed internal current I RT flowing through the resistors, the voltage at RT pin becomes lower at high temperature. The internal OTP comparator is triggered and shut down the PWM signal when the sensed input voltage is lower than the comparator threshold voltage. OTP is a n auto recovery mode protection (as mentioned below). ◆ Auto Recovery Mode Protection As shown in Fig.3 , once a fault condition is detected, switching will stop. This will cause VDD to fall because no power is delivered form the auxiliary winding. When V DD falls to UVLO(off) (typical 10.5 V), the protection is reset and the operating current reduces to the startup current, which cause s VDD to rise, as shown in Fig.3 . However, if the fault still exists, the system will experience the above mentioned process. If the fault has gone, the system resumes normal operation. In this manner, the auto restart can alternatively enable and disable the switching until the fault condition is disappeared. GATE VDD 10.5V 16.5V Protection Tiggers Fault Removed Fig.3 ◆ Over Load Protection (OLP) / Over Current Protection (OCP) / Over Power Protection (OPP) / Open Loop Protection (OLP) When OLP/OCP/OPP/Open Loop occurs, a fault is detected. If this fault is present for more than 82ms (typical), the protection will be triggered, the IC will experience an auto -recovery mode protection as mentioned above , as shown in Fig.4 . The 82ms delay time is to prevent the false trigger from the power-on and turn-off transient. FB 5.9V 82ms Delay 4.4V OLP/OCP/ OPP PWM SF1565 VFB 5.9V VTH_PL=4.4V OLP/OCP/OPP Shutdown delay time Fig.4 ◆ VDD OVP(Over Voltage Protection) VDD OVP (Over Voltage Protection) is implemented in SF1565 and it is a protection of auto recovery mode (as mentioned below). ◆ Pins Floating Protection and RI Pin Short-to-GND Protection In SF1565, if pin floating situation or RI pin short-to- GND occurs, the protection is triggered immediately and the system will experience the process of auto - recovery mode protection. ◆ Soft Gate Drive SF1565 has a fast totem -pole gate driver with 800mA capab ility. Cross conduction has been avoided to minimize heat dissipation, increase efficiency, and enhance reliability. An internal 1 6V clamp is added for MOSFET gate protection at higher than expected VDD input. A soft driving waveform is implemented to minimize EMI.
©SiFirst Technology - 10 - Confidential SiFirst_DS_1565_V1.2 SF1565 PACKAGE MECHANICAL DATA Symbol Dimensions In Millimeters Dimensions In Inches Min Max Min Max A 1.350 1.750 0.053 0.069 A1 0.050 0.250 0.002 0.010 A2 1.250 1.650 0.049 0.065 b 0.310 0.510 0.012 0.020 c 0.170 0.250 0.006 0.010 D 4.700 5.150 0.185 0.203 E 3.800 4.000 0.150 0.157 E1 5.800 6.200 0.228 0.244 e 1.270 (BSC) 0.05 (BSC) L 0.400 1.270 0.016 0.050 θ 0º 8º 0º 8º
©SiFirst Technology - 11 - Confidential SiFirst_DS_1565_V1.2 SF1565 Symbol Dimensions In Millimeters Dimensions In Inches Min Max Min Max A 3.710 4.310 0.146 0.170 A1 0.510 0.020 A2 3.200 3.600 0.126 0.142 B 0.380 0.570 0.015 0.022 B1 1.524 (BSC) 0.06 (BSC) C 0.204 0.360 0.008 0.014 D 9.000 9.400 0.354 0.370 E 6.200 6.600 0.244 0.260 E1 7.320 7.920 0.288 0.312 e 2.540 (BSC) 0.100 (BSC) L 3.000 3.600 0.118 0.142 E2 8.400 9.000 0.331 0.354
©SiFirst Technology - 12 - Confidential SiFirst_DS_1565_V1.2 SF1565 IMPORTANT NOTICE SiFirst Technology Nanhai, Ltd (SiFirst) reserves the right to make corrections, modificati ons, enhancements, improvements and other changes to its products and services at any time and to discontinue any product or service without notice. Customers should obtain the latest relevant information before placing orders and should verify that such information is current and complete. SiFirst warrants performance of its hardware products to the specifications applicable at the tim e of sale in accordance with SiFirst’s standard warranty. Testing and other quality control tech niques are used to the extent SiFirst deems necessary to support this warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. SiFirst assumes no liability for application assistance or customer product design. Customers are responsible for their products and applications using SiFirst’s components. To minimize the risks associated with customer products and applications, customers should provide adequate design and operating safeguards. Reproduction of SiFirst’s information in SiFirst’s data books or data sheets is permissible only if reproduct ion is without alteration and is accompanied by all associated warranties, conditions, limitations, and notices. Reproduction of this information with alteration is an unfair and deceptive business practice. SiFirst is not responsible or liable for such al tered documentation. Information of third parties may be subject to additional restrictions. Resale of SiFirst’s products or services with statements different from or be yond the parameters stated by SiFirst for that product or service voids all express a nd any implied warranties for the associated SiFirst’s product or service and is an unfair and deceptive business practice. SiFirst is not responsible or liable for any such statements. SiFirst’s products are neither designed nor intended for use in military applications. SiFirst will not be held liable for any damages or claims resulting from the use of its products in military applications. SiFirst’s products are not designed to be used as components in devices intended to support or sustai n human life. SiFirst will not be held liable for any damages or claims resulting from the use of its products in medical applications.