S1125-KIT-5

S1125-KIT-5 MACOM | Alldatasheet

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Catalog1654025 Dimensions areinmillimeters Dimensions areshown for USA: 1-800-522-6752 South America:55-11-3611-1514 R evised 12-04 and inchesunlessotherwise referencepurposes only. Canada:1-905-470-4425 Japan:81-44- 900-5102 specified. Values inbrackets Specificationssubject Mexico:01-800-733-8926 Singapore:65- 4866-151 5Adhesives Tyco Electronics manufac - turersR aych em adhesives and sealantstoaccom mo - date a w ide rang e ofapp li - cations, ma terials,and environme ntalconditions. Raych em ad hesives include both therm osetsand ther - mo plastics. Th ermose ts are curable two-partep oxiesor crosslinked elastom ers. Th ermop lastics are hot-melt adhe sives thatflow whe n heated and setwhe n cooled . They reflow when reheated to simp lify comp onentrepair. Tyco Electronics also ma nufactures R aychem produc tsthatinclude a therm op lasticadhesive or a ma stic-type sealant for wa ter holdout ap plications. The sealantsad here tonon- oilysubstrates and can be remo ved w here reentryis necessary. To determine the ad hesive or sealantmo stcomp atible witha R aych em pa rt,you must know the part’s product type. Use the A dhesive/Sealant Selection Table on pag e 5-4 tode terminea R ayche m part’s producttype and the adhes ive/sealantcomp atible withthattype. Use the A dhesive/Sealant Product Cha racteristics Table (page s 5-2and 5-3) tobe sure the ad hesive or sealant has the product characteristics your ap pli - cation requires. To use the SelectionTable, followthese foursteps: 1. Under “Substrate Category,” findthe prod - uct materialand product name/part number forthe Ra ychem part. 2. A cross the top ofthe table,findthe pa rt’s product type and dash numb er. 3. A tthe intersectionofthe substrate category (prod - uct material/name/part numb er)and the produc t type (by designated dash numb er)you will findthe partnumber for the most compa tible adhesive forthe Ra ychem part. 4. See the A dhesive/ SealantProduct Char acteristicsTableto verifythe characteristics ofthe adhesive/sealant you selected. Selection Guide Note: U sersshouldindependently evaluate the suitabilityofthe productfortheirapplication. Before ordering, check w ith Tyco E lectronicsform ost currentdata.

Adhes ive/SealantProductCharacteristics Tables 5- 2 Catalog1654025 Dimensions areinmillimeters Dimensions areshown for USA: 1-800-522-6752 South America:55-11-3611-1514 R evised 12-04 and inchesunlessotherwise referencepurposes only. Canada:1-905-470- 4425 Japan:81-44- 900-5102 specified. Values inbrackets Specificationssubject Mexico:01-800-733-8926 Singapore:65- 4866-151 O perating Product Precoat Tem perature Product Available Form/ Type Designation Type R ange D esignation Packaging Therm osets S- 1006 — E poxy/ -55°Cto13 5°C S-1 009Kit8 50-ml dualsyringe polyam ide [-67 °Fto 275°F] S-1 006 KitA Ten 3 -gram packs tw o-partpaste S-1009 — E poxy/ -55°Cto13 5°C S-1 009KitA Ten 3 -gram packs polym ercaptan [-67 °Fto 275°F] S-1 009Kit8 50-ml dualsyringe tw o-partpaste S- 1255-04 — On e-partepoxy -55°Cto 200°C S- 1255-04 Tape [3 /4 in.x .020 x 100 ft.] tapeadhesive [-67 °Fto 392°F] S- 1125 — Epo xy/polyamide -55°Cto150°C S-1 125 Kit1 Five 10-gram packs two-partpaste [-67 °Fto 3 02°F] S-1125 Kit2 Two 10-gram packs S-1125 Kit3 O ne 100-gram pack S-1 125 Kit4 Five 10-gram packs S-1 125 Kit5 O ne 10-gram pack S-1125 Kit8 50-ml dualsyringe /225 Precoated -75°C to150°C Precoatonly on — latent-curing [-103 °Fto302°F] -25 molded epoxy/polyamide parts Therm oplastics S- 1017 /42 Hot-melt/ -20°C to 60 °C*** S-1017 Tape [1in.x .010 in.x 50 ft.] polyam ide [-4°Fto140°F] S-1030 /18 0 Hot-melt/ -80° C to 80 °C S-103 0 Tape [3/4in.x .010 in.x 33 ft.] polyolefin [-112°Fto176°F] S- 1048 /86 Hot-melt, -55°Cto 120°C S-1048 Tape [1 in.x .026 in.x 100 ft.] high perform ance [-67 °Fto 248°F] S- 1124 /16 4 Hot-melt/ -55°Cto 105°C S-1124 elastome ric [-67 °Fto 221°F] Tape [3 /4 in.x .018 in.x10 ft.] polym er S- 1297 /97 Hot-melt/ -20°C to 90°C] S-1297 Tape [1in.x .010 in.x 10 ft.] polyam ide [-4°Fto194°F] adhesive Sealants S- 1278 — Hot-m eltgrey -40°C to 90°C S- 1278- 01 Tape [1in.x .062 in.x 25 ft.] butylsealant [-40°Fto 194°F] S-1278- 02 Tape [3 3/4 in.x .125 in.x 10 ft.] S- 1305 — Hot-m eltgrey -40°C to 90°C S- 13 05-01 Tape [1in.x.06 2 in.x25 ft.] butylsealant [-40°Fto 194°F] *Shelflifefromdate ofm anufacture. Forspecificadhesion properties, see productspecification sheets. *Passes cold bend at-40°C [-40°F]perRT -4204. ****OnlyS-100 6 KitA conforms toMIL-A -46 86 4.

Catalog1654025 Dimensions areinmillimeters Dimensions areshown for USA: 1-800-522-6752 South America:55-11-3611-1514 R evised 12-04 and inchesunlessotherwise referencepurposes only. Canada:1-905-470-4425 Japan:81-44- 900-5102 specified. Values inbrackets Specificationssubject Mexico:01-800-733-8926 Singapore:65- 4866-151 Adhes ive/SealantProductCharacteristics Tables (C ontinued) Shelflife*at PotLife Curing or below at23°C [73.4°F] Conditions 25°C [77°F] Specifications Com m ents 1 h 96 h at20°C[68° F]min.or 2 years R T -1006 G eneralpurpose harnessing adhesive. 1 hrat120°C [248°F] 1 yearKit8 RK- 6612 No tused on Viton ® fluoroelastome rs , silicone M IL-A- 46 8 6 4** orKynar ® ;20-minute potlife 20 m in. 24 h at20°C[68° F]min.or 2 years R T -1009 G eneralpurpose harnessing adhesive 1 hrat95°C[203 °F] 1 yearKit8 N otused on Viton ® fluoroelastome rsorsilicone; 20-minute potlife 45 min at120°C[248 °F] O ne-partepoxy tape used w ithViton ® fluoroelastome r 2 h at155°C[3 11°F]m in.or 1 year RT -1014 harness systems. Heatcure required 15 min at240°C[464°F] (2hours at155°C [3 11°F]) 90 m in. 24 h at20°Cm in.or 18 m onths R T -1011 1 hrat85 °C[185 °F] RK- 6 619 G ood fluid-resistantepoxy used w ith 1 yearKit8 VG-9 53 43 System 25 Cureduring installation 3 6 mo nths VG- 953 43 Precoated epoxy system forSystem 25 ofm olded parts RK- 6630 — 120°C[248°F] Un limited R T -1050/1 G eneralpurpose harnessing adhesive Standardprecoated adhesive for-3 and -4 mo lded parts — 120°C[248°F] Un limited R T -1050/6 G ood low-temp erature flexibility RK- 6 017 Available as a preinstalled tape for mo lded parts — 160 °C[320°F] Un limited R T -1050/3 R equires high tem peratureto achieve RK- 6 6 26 bonding. Highestservice tem perature forhotme lt — 135 °C[275°F] Un limited R T -1050/13 R equires reflowing inan oven at150°C [302°F] for90 m inutes. De signed to bond to -51 mo lded parts. — 120°C[248°F] Un limited R W -2019 G eneralpurpose harnessing adhesive Standardprecoated adhesive in Sigma form mo lded parts,CE S and CSGA cableentryseals,and SST -FR heat-shrinkable tubing — 110°C[23 0°F] Un limited R W -2020 G eneralpurpose sealantand cable breakoutareafiller — 110°C[23 0°F] Un limited R W -2021 Halogen-free, flame- retardantsealant and cable breakoutareafiller *Shelflifefromdate ofm anufacture. Forspecificadhesion properties, see productspecification sheets. *Passes cold bend at-40°C [-40°F]perRT -4204. ****OnlyS-100 6 KitA conforms toMIL-A -46 86 4. VITON isa tradem ark ofDuP ont Perform ance Elastom ers

Catalog1654025 Dimensions areinmillimeters Dimensions areshown for USA: 1-800-522-6752 South America:55-11-3611-1514 R evised 12-04 and inchesunlessotherwise referencepurposes only. Canada:1-905-470- 4425 Japan:81-44- 900-5102 specified. Values inbrackets Specificationssubject Mexico:01-800-733-8926 Singapore:65- 4866-151 Adhes ive/SealantSelection Table Substrate Product Category Name Molded PartM aterialDas h Num ber Exam ples -3 -4 -6 -8 -12 -25 -50 -51 -55 -71 -100 -125 -130 Versafit S-1009 S-1 009 ——————— S-1009 —— S-1009 Polyolefin CR N S-1017 S-1 017 ——————— S-1017 —— S-1017 S-1 009 S-1 009 — S-1009 — S-112 5 —— — S-100 9 — S-1009 — polymer RT55 5 —— — — S-1255 ——— S-1255 —— S- 1255 — *G E R TV 108 used w ithSFR SRFR and -6 (silicone)mo lded parts. VITON is a tradem arkofDuPont Perform ance Elastome rs

Catalog1654025 Dimensions areinmillimeters Dimensions areshown for USA: 1-800-522-6752 South America:55-11-3611-1514 R evised 12-04 and inchesunlessotherwise referencepurposes only. Canada:1-905-470-4425 Japan:81-44- 900-5102 specified. Values inbrackets Specificationssubject Mexico:01-800-733-8926 Singapore:65- 4866-151 Installation Guide Substrate Preparation Procedures Preparation ofthe substrate depe nds on the parttobe bond ed. Followingare two preparation procedu res. The firstapp lies toplated metals and adapters;the second app liestopo lymer m olded parts,cab lejack - ets,and tubing ma terials. PlatedMetals and Adapters Thoroughly degrease the surface witha clean cloth or pa per wipe da mpene d witha solvent.The clothor pape rshou ldnot be saturated withthe solvent. Allow the pa rttostand for a minute or two toallow comp leteevaporation of the solvent. Molded Parts, Cable Jackets, and Tubing M aterials Ca refully and evenlyabrade the surface with#320 emery cloth.W ipe contaminants and abraded particlesawa y witha clean clothor pap er wipe da mpen ed witha sol - vent.The cloth or paper should not be saturated withthe solvent.Allow the parttostand fora minu te or two to allowcomplete evapo rationofthe solvent. Note: I Avoid contamination ofthe pre - pared surface.Ifusing prime r, apply itaccording tothe ma nufac - turer’s instructions and allow itto dry. I Epo xy adhesives m ay cause skin and eye irritation.B e sureto observe the handling instructions. I Wh en using hot-meltadhesives on substrates w ithhigh heat-sink capacity(such as connectorback - shells),preheatthesubstrateuntil itis hottotouch, then apply the adhesive tape and shrink the molded partin place. Caution: The use of cleaning solvent isdesc ribed inthe prepara - tionofvarious compo nents foradhesive bon ding. Please observe the solvent man ufacturer’s safetyrec - omm endations.Seve ral R ayche m epoxy adhesive s and solventbase primers are also desc ribed insome case s.For specificha ndling precautions,please consult the appropriate R ayc hem mate rialsafetyda ta she et forthe adhesive being used. Installation Procedures The threesetsofinstallation instructionsthatfolloware base d on the type and/or form ofadhesive or sealant tobe used. Selectthe setofinstructions thatappliestoyour app lication. Tape Adhes ives and Sealants Connec torBoot 1. Degr ease the area of the adapter towhich the boot willbe bonde d, using appropriate solventon a paper tissueorclean cloth.Do not abrade the ad apter. 2. Lightlyabrade the bon ding area ofthe cab lejacketwith#320 eme rycloth,then wipe offloose particleswith a tissueor clean cloth dam pe ned witha solvent. 3. Lightlyabrade and wipe 25.4 [1.0] ba ck inside eac h end ofthe bo ot. 4. W hen using primer, app lya thin,uniform coa tingtothe bond ing surface and letitairdry (15–20 minutes). 5. Doub le-wrapthe adh esivetape around the cleaned area ofthe ada pter,placingslight tension on the tape as you wrap. Tack the ends inplace witha soldering ironor hottool. 6. Doub le-wrapadhesive tape around the cab le jacketwhere the end of the boot istobe located. 7. Position the boot on the ada pterand the cab le. A pply heat,startingat the connector end . 8. R ecove rthe connector end ofthe boot onto the ada pterand continue hea tinguntilthe area is fullyrecovered and the adh esivetape isprop - erlym elted. 9. Comp letethe recovery ofthe boot, continuing toward the cable end. Heat the cable end of the boot where the adh esiveisplaced, untilthe partisfully recovered and the tape has properlymelted or flowed. The tape should app ear we t,form a bead or filletbetween the cab leand boot, and show no definition betwe en the layers oftape. 10. W here oven curingis req uiredtocomp lete adh esivebond ing, heat the assembled harness ina preheated oven acc ordingtothe following sched ule: S-1255-02: 2 hoursat155°C [311°F] S-1124: 90 m inutes at150°C [302°F] Transition 1. Lightlyabrade the bon ding area ofthe cab lejacketwith#320 eme rycloth,then wipe offloose particleswith a tissueor clean cloth dam pe ned witha solvent. 2. A brade and wipe the insideofeach transition ope ning. 3. W hen using primer, app lya thin,uniform coa tingtothe bond ing surface and letitairdry (15–20 minutes).

Catalog1654025 Dimensions areinmillimeters Dimensions areshown for USA: 1-800-522-6752 South America:55-11-3611-1514 R evised 12-04 and inchesunlessotherwise referencepurposes only. Canada:1-905-470- 4425 Japan:81-44- 900-5102 specified. Values inbrackets Specificationssubject Mexico:01-800-733-8926 Singapore:65- 4866-151 Installation Guide (C ontinued) 4. Do uble-w rap the tape around the abraded areas ofthe cable, placing slighttension on the tape as you wrap. Tack the ends inplace witha solderingiron or hot tool. 5. Ce nterthe mo lded pa rt over the transitionarea. Whe n properlyposi - tioned , the partshould not fittightlyinthe “branch ed” area ofthe breakout.A tightfitma y cause the parttocrease or w rinkle as itrecovers. The tape should extend slightly be yond the end ofthe transition. 6. Ap ply hea ttothe center ofthe transition. Recov er one leg ofthe transition, moving heatfrom the centerofthe transition tothe adhe siveopen ing ofthe leg. R ep eat the procedure on each leg ofthe transition. 7. Co ntinue heating each end ofthe transitionuntil the partis fullyrecov - ered and the ad hesive tape has properly melted or flowed. The tape should now app ear we t,form a bead or fillet between the cable and transition, and show no definition between the layers oftape. 8. Whe re oven curing is requ ired tocomp lete adhe sivebon ding, heat the assembled harness ina prehea ted oven according tothe follow ing schedule: S-1255-02: 2 hoursat155°C [311°F] S-1124: 90 m inutes at150°C [302°F] Therm osets Connec torBoot 1. Thoroughly mix the two partsacc ordingtothe instructions provided withthe kit. 2. Degrease the area of the adap tertowhich the boot willbe bonded, using app ropriate solventon a paper tissueor clean cloth.Do not abrade the adapte r. 3. Lightlyabrade the bonding area ofthe cable jacketwith#320 emery cloth,then wipe offloose pa rticleswitha tissueor clean cloth. 4. Lightlyabrade back 25.4 mm [1.0] insideeach end ofthe boot. 5. Using a spatula,apply the mixed adhesive to the adap terand shrink the boot tothe end ofthe ada pter. 6. A pply adhesive tothe cable jacketand comp letethe shrinking process. 7. W itha clean cloth, remove excess adhesive from allareas immediate ly. 8. Followthe curing conditions outlinedin thisguide. Transition 1. Thoroughly mix the two partsacc ordingtothe instructions provided withthe kit. 2. Lightlyabrade the bonding area ofthe cable jacketwith#320 emery cloth,then wipe offloose pa rticleswitha tissueor clean cloth. 3. A brade and wipe inside each op ening ofthe transition. 4. Using a spatula,apply the mixed adhesive to the cable jacket. 5. A pply heat tothe center ofthe transition.Recover one leg ofthe transition, moving heatfrom the centerofthe transition tothe adh esiveopening ofthe leg.R ep eat the procedure on each leg. 6. R emove exce ss adhesive from allareas immediate lywitha clean cloth. 7. Followthe curing conditions specified for“thermosets” inthe “A dhesive/Sealant Produc t Characteristics Table”on pa ges 5-2and 5-3.

Catalog1654025 Dimensions areinmillimeters Dimensions areshown for USA: 1-800-522-6752 South America:55-11-3611-1514 R evised 12-04 and inchesunlessotherwise referencepurposes only. Canada:1-905-470-4425 Japan:81-44- 900-5102 specified. Values inbrackets Specificationssubject Mexico:01-800-733-8926 Singapore:65- 4866-151 5Adhesives Installation Guide (C ontinued) M olded Parts Pre-coated w ithTherm oplastic Adhesive Connec torBoot 1 . D egrease the area of the adap ter towh ich the boot willbe bonded, using appropriate solvent on a paper tissue or clean cloth.Do not abrad e the adapte r or inside surface ofthe boot. 2. Lightlyabrade the bond ing area ofthe cable jacket with#320 emer y cloth, then wipe offloose particleswitha tissue or clean cloth dam pened withsolvent. 3. Position the boot on the adap terand cable. Ap ply heatstarting at the connec torend. 4. R ecover the connec tor end ofthe boot onto the adap terand continue heating untilthe area is fully recovered and the adhe sive isproperly melted. 5. C omplete the recove ry ofthe boot,con tinuing toward the cable end of the boot untilthe partis fully recovered and the adhe sive isproperly melted. The adh esive should form a bea d or filletbetwe en the cable and boot wh en fully melted. 6. Witha clean cloth, remo ve exce ss adhe sive from all areas immed iately. 7. Follow the curing cond itions outlinedin this gu ide. Transition 1. Lightlyabrade the bonding area ofthe cable jacketwith#320 emery cloth, then wipe offloose particleswitha tissueor clean cloth dampene d withsolvent. 2. Center the m olded part over the transitionarea. 3 . A pply heat tothe center ofthe transition. R ecover one leg ofthe transition, moving heatfrom the centerofthe transition tothe adhe siveopening ofthe leg.R epe atthe procedu re on each leg ofthe transition. 4. Continue heatingeach end untilthe partis fullyrecovered and the adhesive has properly melted. The ad hesive should form a be ad or filletbe tween the cable and transition when fullymelted. 5. Followthe curing conditionsspecified for“thermose ts”inthe “A dhesive/Sealant Product Ch aracteristics Table”on pag es 5-2and 5-3.

Catalog1654025 Dimensions areinmillimeters Dimensions areshown for USA: 1-800-522-6752 South America:55-11-3611-1514 R evised 12-04 and inchesunlessotherwise referencepurposes only. Canada:1-905-470- 4425 Japan:81-44- 900-5102 specified. Values inbrackets Specificationssubject Mexico:01-800-733-8926 Singapore:65- 4866-151 Adhesives Engineering Notes