POZ3AN MURATA | Alldatasheet
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R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. POZ3 Series 1. Features of Murata Chip Trimmer Potentiometers RVG3S08 (for reflow soldering) Driver plate Wiper Resistive element (carbon) Resin substrate Terminal (3) Terminal (1) Terminal (2) POZ3AN (Top adjustment type for reflow soldering) POZ3KN (Rear adjustment type for reflow soldering) Driver plate Wiper Terminal (2) Resistive element (carbon) Resin substrate Terminal (3) Terminal (1) Driver plate Wiper Stopper Terminal (2) Resistive element (cermet) Ceramic substrate Terminal (3) Terminal (1) Stopper RVG3 Series
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. RVG4M Series RVG4M (for flow and reflow soldering) Driver plate Wiper Terminal (2) Resistive element (cermet) Ceramic substrate Terminal (3) Terminal (1) RVG3A08 (for flow and reflow soldering) Driver plate Wiper Rubber Terminal (2) Ceramic substrate Resistive element (cermet)Terminal (3) Terminal (1) Gear Case Adjustment screw Terminal (2) Terminals(1) and (3) Resistive element(cermet)Ceramic substrate Wiper POG5 (for reflow soldering)POG5 Series
82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. 2. Specifications Cermet Carbon Triangular 3 (divider type) Automatic Manual Reflow soldering Flow soldering Gold plating(nickel undercoating) Solder plating (nickel undercoating) Solder plating (copper undercoating) 3 mm square 4 mm square 5 mm square 1.50mm 1.85mm 2.00mm 2.10mm 3.70mm 5.00mm 0.040g(40mg) 0.080g(80mg) 0.180g(180mg) Necessary Not necessary Possible Not possible 250 pcs./reel 500 pcs./reel 1500 pcs./reel 2000 pcs./reel 2500 pcs./reel POZ3 SeriesRVG3 SeriesRVG4M SeriesPOG5 Series POZ3AN RVG3S08 RVG3A08 RVG4M08 RVG4M58 POG5AN POG5HN Item Series Resistive element material Terminal layout No. of terminals Adjustment method Soldering Electrode surface treatment Size Product thickness Product weight Cleaning Lock painting Taping packaging (reel with a diameter of 180 mm) 1 They can be used as the rheostat type by connecting lands (2) and (3). (2 terminals (rheostat type) ) 2 Cleaning is needed only when there is an adhesion of foreign matter such as flux on the resistive element. 3 Only terminal (2) is gold-plated with a nickel undercoat. (1) (3) (2) POZ3KN (1) (2)
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. 1. Precautions in Storage Storage Environment Storage Method Storage Period Electrode Surface Treatment SeriesElectrode surface treatment POZ3 Gold plating (nickel undercoating) RVG3 Terminals (1) & (3): Solder plating (nickel undercoating) RVG4M Terminal (2) : Gold plating (nickel undercoating) POG5 Solder plating (copper undercoating)
82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. 1. Considerations in Design Land Pattern Area Both Side Chip Mounting Other Considerations 2. Standard Land Patterns (1)(3) (2) 3.1 1.0 0.751.00.75 2.4 0.1 3.2 3.6 0.5 0.1 1.15 2.2 3.0 1.85 0.1 0.25 0.1 0.1max. 1.9 1.00.71.0 1.1 (2) (1)(3) 3.8 POZ3AN 10 mm or more 10 mm or more 10 mm or more Through hole PCB Layout Standard tolerance: 0.1( in mm) Standard tolerance: 0.3( in mm)
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. 0.5 0.1 (2) (1)(3) 5.4 4.4 1.1 1.15 2.2 3.0 Part to be soldered 0.85 0.9 0.85 2.4 0.1 3.2 3.1 2.1 1.85 0.1 0.25 0.1 0.5 0.1 3.9 1.0 (2) 3.0 2.3 0.1 1.2 3.0 4.1 0.850.3 0.1 1.5 1.25 1.1 (3)(1) 1.11.75 0.8 1.5Part to be soldered (0.3) 1.10.7 0.7
1 Driver plate rotation area
(1) (2) (3) 3.0 2.4 0.1 0.5 0.1 3.5 1.2 0.7 1.1 0.7 3.0 2.2 1.85 0.1 0.3 0.1 0.7 0.65 1.5 1.11.75 (0.3) 0.6 0.7 4.6 2.2 1.5 0.81.11.1 1.6 (2) (1)(3) 0.9 4.6 2.2 1.5 0.81.11.1 1.6 (2) (1)(3) 0.9 POZ3KN 0.51.25 3.0 6.0 1.0 1.0 1.25 1.5 (2) (1)(3) 3.0 RVG3A08 Standard tolerance: 0.3( in mm) Standard tolerance: 0.1( in mm) Standard tolerance: 0.1( in mm) Standard tolerance: 0.1( in mm ) Standard tolerance: 0.3( in mm ) Standard tolerance: 0.3( in mm)
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. (1) (2) (3) 4.0 2.7 0.1 (2.4) 4.7 2.0 0.2 0.7 0.75 0.55 0.1 0.35
0.1 Depth
0.6 1.52.4 (0.3) 0.85 1.8 0.85 1.7 3.8 1.5 M 1.7 (2) (1)(3) 1.8 1.61.11.1 1.2 3.2 6.4 2.6 1.2 2.4 : 1.5 : 0.6 : 0.5 Diameter Slot width Slot depth 5.0 3-0.8 3-0.7 3-0.9 0.5 Electric adjustment section 0.2 3.9 2.5 3.5 4.8 (1)(3) (2) 1.2 2.4 3-0.7 0.5 2.6 4.9 3.7 3-0.8 3-0.9 2.3 4.8 (1) (3) (2) 1.5 0.6 0.5 Diameter : Slot width : Slot depth : Electric adjustment section POG5ANtype POG5HNtype RVG4M08/58 2.5 2.9 3-1.3 3-1.6 (1) (3) (2) 3-1.3 3-1.6 4.0 2.3 (1) (3) (2) Standard tolerance: 0.3( in mm) Standard tolerance: 0.3( in mm) Standard tolerance: 0.3( in mm) Standard tolerance: 0.1( in mm) Standard tolerance: 0.1( in mm) Standard tolerance: 0.1( in mm)
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. 1. One Side Chip Mounting 2. Both Side Chip Mounting 3. Mixed Mounting of Chip Components and Leaded Components Reflow Soldering System Flow Soldering System One Side Reflow/ One Side Flow System Both Side Reflow System PCB Check PCB Reversing Insertion of Leaded Components Adhesive Application Chip Placing PCB Reversing Flow SolderingAdhesive Setting Flux Application InspectionCleaning Solder Paste Stenciling Chip Placing Reflow SolderingCheck PCB Solder Paste Stenciling Chip Placing Check Reflow Soldering Cleaning PCB Adhesive Application Chip Placing Check Flux ApplicationAdhesive Setting PCB Reversing Flow Soldering Cleaning Inspection Inspection Cleaning Inspection PCB Reversing Check PCB Solder Paste Stenciling Chip Placing Check Reflow Soldering Adhesive Application PCB Reversing Adhesive Setting Flow SolderingFlux ApplicationChip Placing Cleaning Inspection PCB Solder Paste Stenciling Adhesive Application Chip Placing Check PCB Reversing Reflow Soldering Solder Paste Stenciling Chip Placing Check Reflow Soldering
SeriesStandard applying thickness POZ3AN, RVG3A, RVG4M, POG5 150 200 m POZ3KN 100 150 m R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. 1. Solder Paste Stenciling The Amount of Solder Paste 2. Mounting the Product Dimensions of the Positioning Claws Solder Electrode 2.5—2.8mm 2.0mm Recommended for the POZ3 and RVG3 Series 4.0mm 2.0mm Recommended for the RVG4M and POG5 Series Claw Claw Product T= 2.0 mm or more A nozzle whose suction surface is flat and free of notches or V grooves is recommended. Product W= 4.0 mm or more Correct W Claw Incorrect Terminal (1) Terminal (3) Width of the Positioning Claws Recommended Thickness of the Positioning Claws Dimensions of the Pick-up Nozzle Pressure
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. Position Detection Methods Employed by Various Commercial Chip Placers 3. Compatibility with Chip Placers When Using Commercial Chip Placers SeriesTape widthPitch RVG4M 12mm8mm POZ3AN RVG3 08mm4mm POZ3KN 12mm4mm POG5AN 16mm12mm POG5HN 12mm8mm ManufacturerTypical modelDetection method Pulsar 100 series 120C, 140C, 135C Panasert MIC, MID, MA, MF ECM series OCM-8000 series AM100 series CKD PANASONIC MAMIYA ELECTRONICS OKANO ELECTRIC MATSUSHITA ELECTRIC WORKS -92P KYUSHU MATSUSHITA ELECTRIC Vacuum sensor system Vacuum sensor photocell system TCM-40, -41, -60 SANYO Panasert MK , MK , MKH, MQ, MQ1, MQ2 PANASONIC Photocell (line sensor) system Image processing (CCD camera) system Bulser 200 seriesCKD Panasert MSH, MSH- MV , MV -F, MPA-V PANASONIC TCM-1000, -1200, -3000SANYO CP-6, CP -3 FUJI MACHINERY CM86C, 85C, 82C KYUSHU MATSUSHITA ELECTRIC Adjustment of the Pick-up Nozzle Bottom Dead Point Precautions in Mounting the Product Taping Versions
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. Adjusting Procedure 4. Sensor Level Adjustment VACUUM Vacuum gauge Pick-up nozzle Double-line circuit Vacuum sensor for rectangular chips Vacuum sensor for special shape chips Changeover valve VACUUM Vacuum sensor Vacuum gauge Pick-up nozzle Single-line circuit Vacuum pump Product Positioning claws Chip Placer Positioning Claws Claws not providedClaws provided 5. Reflow Soldering Soldering Conditions Standard Soldering Conditions 60—120 sec. 30 sec. or less 100 200 230 Preheating (in the air) Soldering Gradual cooling (in the air) Temperature (Solder melting zone) (˚C)
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. The Amount of Adhesive to Be Applied Viscosity of Adhesive Points of Application Control of Adhesive Curing 6. Adhesive Application and Curing Adhesive PCB Land 2-point application 0.3 mm or more0.3 mm or more Standard Amounts of Adhesive Applied Typical adhesives Standard amounts of application MR-8153RA 0.6 0.9mg NF-3000 0.8 1.1mg (1)Types of Adhesive (2)Required Characteristics of Adhesive (3)Adhesive Application Methods Application method
Features
A sequential application method which allows control of the amount of adhesive according to the type and shape of components. A system in which adhesive is applied at a stroke through a screen. This method can save time required for application, though it requires set-up change when PCBs are changed. In this method, no coating is allowed after components are mounted. Transfer Pin The application of adhesive is completed at once with transfer pins. The amount of adhesive cannot be controlled in this method. Types and Characteristics of Adhesive Screen Printing
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. Name MR-8153RA NF-1000-6R NF-3000 JU-8V JU-8VD JT-5S ULTRADYNE #5111 ULTRADYNE #5111-W5 Ingredients Acrylic resin Polyester resin Epoxy acrylate resin Epoxy resin Epoxy resin Viscosity 5500ps 1800ps 2200ps(H) 1800ps(M) 1300ps(L) 400ps 200ps 500ps 1300ps Single liquid type Curing temp. and time 15" 140 15" 140 Pot life 2 mos.(30 ˚C) 3 mos.(20 ˚C) 1 mos.(20 ˚C) 3 mos.(20 ˚C) 1.5 mos.(20˚C) Application method Dispenser Screen printing 7. Flux Coating Coating Thickness Ingredients Commercial Chip Mounting Adhesives (1) Functions of Flux (2) Types of Flux (3) Cautions in Use (4) Typical Commercial Flux Flux nameChlorine content CF-210V0.08wt% CF-220V0.09wt% GX-15T0.09wt% AGF-150X0.10wt% Gammalux D-3500.08wt% Types and Characteristics of Flux
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. 60—120 sec. 5 sec. or less 100 200 250 Preheating (in the air) Soldering Gradual cooling (in the air) Temperature (˚C) Soldering Conditions 8. Flow Soldering Standard Soldering Conditions Terminations Direction of move This part tends to remain unwet. PCB Product Solder flow 9. Soldering and Resoldering with a Soldering Iron Soldering Conditions Soldering iron Product Land PCBCorrectIncorrect Cautions in Soldering
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. Cautions in Cleaning POG5 Series RVG4M Series 10. Cleaning Recommended Cleaning Time Range for the RVG4M Series POZ3 and RVG3 Series Room Hot dipping UltrasonicSteam temperature (below 20W/ )cleaning dipping Conditions Method 1 5 min. or less Method 2 2 min. or less Method 3 1 min. or less Method 4 1 min. or less Method 5 1 min. or less30 sec. or less30 sec. or less 1 min. or less (30 sec. or less recommended )
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. 1. Adjustments Adjuster and Load Inspection of the Adjuster Range of Rotation of the Adjuster Types of Adjuster Recommended Adjusters for Manual Adjustments Recommended adjusters Series ManufacturerTrade name MURATA's trade name Head shape VESSEL MFG. NO.9000 1.7 30KMPOT12VCross POZ3 TORAY TORAY TORAYCERAM ADJUSTER SA-2225KMPOT13T Flat blade INDUSTRIES, INC. (semicircular end) VESSEL MFG. NO.9000 1.7 30KMPOT12VCross RVG3S08/3A08 TORAY TORAY TORAYCERAM ADJUSTER SA-2225KMPOT13T Flat blade INDUSTRIES, INC. (semicircular end) RVG4M VESSEL MFG. NO.9000 2.6 30KMPOT15VFlat blade POG5 VESSEL MFG. NO.9000 1.3 30KMPOT16VFlat blade FUTABA TOOL MFG.DA54 Flat blade
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. 2. Automatic Adjustments Guiding Mechanism for Position Error Correction 1.0 5 20 1.0 0.71.5 2.2 R1.20 0.05 0.40 0.05 0.03 (in mm) TORAY TORAYCERAM ADJUSTER JB-2225 Dimensions For further information on dimensions, contact TORAY INDUSTRIES, INC. Bit for automatic adjustment (JB-2225) Product PCB PCB Actual position Design position (Offset from the bit center) 0.7mm Errors up to 0.7 mm correctable Recommended Adjuster Bit for Automatic Adjustment Recommended Bit for Automatic Adjustments Series Recommended adjuster bit Manufacturer Trade name MURATA's trade name Head shape POZ3 RVG3S08 TORAY TORAY TORAYCERAM ADJUSTER JB-2225 KMPOT31T Flat blade RVG3A08 (semicircular end)
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. 3. Lock Painting Paint Ingredients
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. Phenomenon Prevention Ex.1. Poor Contact Caused by Flux Adhesion 10 mm or more 10 mm or more 10 mm or more Through hole PCB Layout
R82E2.pdf 97.09.29 This is the PDF file of catalog No.R82E-2. Phenomenon Prevention Ex.2. Cracking of the Substrate Phenomenon Prevention Ex.3. Poor Contact Caused by a Deformed Driver Plate Perforation Slit V slot
Note: 1.Export Control For customers outside Japan Murata products should not be used or sold for use in the development, production, stockpiling or utilization of any conventional weapons or mass-destructive weapons (nuclear weapons, chemical or biological weapons, or missiles), or any other weapons. For customers in Japan For products which are controlled items subject to “the Foreign Exchange and Foreign Trade Control Law” of Japan, the export license specified by the law is required for export. 2.Please contact our sales representatives or engineers before using our products listed in this catalog for the applications requiring especially high reliability what defects might directly cause damage to other party's life, body or property (listed below) or for other applications not specified in this catalog. Aircraft equipment Aerospace equipment Undersea equipment Medical equipment Transportation equipment (automobiles, trains, ships,etc.) Traffic signal equipment Disaster prevention / crime prevention equipment Data-processing equipment Applications of similar complexity or with reliability requirements comparable to the applications listed in the above 3.Product specifications in this catalog are as of September 1997, and are subject to change or stop the supply without notice. Please confirm the specifications before ordering any product. If there are any questions, please contact our sales representatives or engineers. 4.The categories and specifications listed in this catalog are for information only. Please confirm detailed specifications by checking the product specification document or requesting for the approval sheet for product specification, before ordering. 5.Please note that unless otherwise specified, we shall assume no responsibility whatsoever for any conflict or dispute that may occur in connection with the effect of our and/or third party's intellectual property rights and other related rights in consideration of your using our products and/or information described or contained in our catalogs. In this connection, no representation shall be made to the effect that any third parties are authorized to use the rights mentioned above under licenses without our consent. 6.None of ozone depleting substances (ODS) under the Montreal Protocol is used in manufacturing process of us. 2-26-10, Tenjin Nagaokakyo-shi, Kyoto 617-8555, Japan Phone:81-75-951-9111
1874 Sumiyoshi-cho Kizuki, Nakahara-ku Kawasaki, 211-0021, Japan
Phone:81-44-422-5153 Fax:81-44-433-0798 http://www.murata.co.jp/