RPB-1600 MEANWELL | Alldatasheet
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/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c32/c47/c32/c83/c104/c111/c114/c116/c32/c99/c105/c114/c99/c117/c105/c116/c32/c47/c32/c79/c118/c101/c114/c32/c118/c111/c108/c116/c97/c103/c101/c32/c47/c32/c79/c118/c101/c114/c32/c116/c101/c109/c112/c101/c114/c97/c116/c117/c114/c101 /UNI2027/c79/c112/c116/c105/c111/c110/c97/c108/c32/c99/c111/c110/c102/c111/c114/c109/c97/c108/c32/c99/c111/c97/c116/c105/c110/c103 /UNI2027/c53/c32/c121/c101/c97/c114/c115/c32/c119/c97/c114/c114/c97/c110/c116/c121 ■ /c70/c101/c97/c116/c117/c114/c101/c115 1600W Intelligent Single Output Battery Charger RPB-1600 series File Name:RPB-1600-SPEC 2017-09-12 Bauar Sicherheit egel gema t gepruft od be www. ID 2000000000 tuv.com wac g os /c51/c46/c51/c53 /c68/c105/c109/c101/c110/c115/c105/c111/c110 /c76 /c51/c48/c48 /c49/c49/c46/c56 /c87 /c56/c53 /c72 /c52/c49 /c40/c49/c85/c41 /c40/c49/c85/c41 /c109/c109 /c105/c110/c99/c104/c49/c46/c54/c49 /c42 /c42 /c42 /c42 /c42 /c42 /UNI2027/c83/c97/c102/c101/c116/c121/c58/c32/c85/c76/c47/c69/c78/c47/c73/c69/c67/c32/c54/c48/c57/c53/c48/c45/c49 /UNI2027/c69/c77/c67/c58/c32/c69/c78/c32/c53/c53/c48/c51/c50/c32/c47/c32/c53/c53/c48/c50/c52 ■ /c67/c101/c114/c116/c105/c102/c105/c99/c97/c116/c101/c115 ■ /c65/c112/c112/c108/c105/c99/c97/c116/c105/c111/c110/c115/c32 /UNI2027/c76/c97/c114/c103/c101/c32/c115/c99/c97/c108/c101/c32/c68/c67/c32/c85/c80/c83/c32/c111/c114/c32/c101/c109/c101/c114/c103/c101/c110/c99/c121/c32 /c32/c32/c32/c32/c32/c98/c97/c99/c107/c117/c112/c32/c115/c121/c115/c116/c101/c109 /UNI2027/c77/c97/c114/c105/c110/c101/c32/c98/c97/c116/c116/c101/c114/c121/c32/c99/c104/c97/c114/c103/c101/c114/c32/c109/c111/c100/c117/c108/c101 /UNI2027/c69/c108/c101/c99/c116/c114/c105/c99/c32/c115/c99/c111/c111/c116/c101/c114/c32/c111/c114/c32/c118/c101/c104/c105/c99/c108/c101/c32/c99/c104/c97/c114/c103/c101/c114/c32/c115/c116/c97/c116/c105/c111/c110 /UNI2027/c87/c97/c115/c116/c101/c119/c97/c116/c101/c114 /c116/c114/c101/c97/c116/c109/c101/c110/c116 /c115/c121/c115/c116/c101/c109 /UNI2027/c69/c108/c101/c99/c116/c114/c111/c108/c121/c115/c105/c115/c32/c115/c121/c115/c116/c101/c109 /c79/c117/c116/c112/c117/c116/c32/c119/c97/c116/c116/c97/c103/c101 /c78/c111/c109/c105/c110/c97/c108/c32/c118/c111/c108/c116/c97/c103/c101 /c67/c111/c109/c109/c117/c110/c105/c99/c97/c116/c105/c111/c110/c32/c112/c114/c111/c116/c111/c99/c111/c108/c32/c111/c112/c116/c105/c111/c110 /c49/c50/c82/c80/c66 /c45 /c45/c49/c54/c48/c48 /c83/c101/c114/c105/c101/c115/c32/c110/c97/c109/c101 /c84/c121/c112/c101/c67/c111/c109/c109/c117/c110/c105/c99/c97/c116/c105/c111/c110/c32/c80/c114/c111/c116/c111/c99/c111/c108 /c67/c65/c78 /c66/c108/c97/c110/c107 /c80/c77/c66/c117/c115/c32/c112/c114/c111/c116/c111/c99/c111/c108 /c67/c65/c78/c66/c117/c115/c32/c112/c114/c111/c116/c111/c99/c111/c108 /c78/c111/c116/c101 /c66/c121/c32/c114/c101/c113/c117/c101/c115/c116 /c73/c110/c32/c83/c116/c111/c99/c107
1600W Intelligent Single Output Battery Charger RPB-1600 series RPB-1600-12 RPB-1600-24MODEL OUTPUT VOLTAGE RANGE Note.4 FREQUENCY RANGE POWER FACTOR (Typ.) EFFICIENCY (Typ.) INPUT INRUSH CURRENT (Typ.) LEAKAGE CURRENT AC CURRENT (Typ.) Note.4 90 ~ 264VAC 127 ~ 370VDC 47 ~ 63Hz 0.97/230VAC at full load 91% 14A/115VAC 8A/230VAC COLD START 35A/230VAC <2mA / 240VAC RPB-1600-48 92.5% 15A/115VAC 8.5A/230VAC 93.5% OVER TEMPERATURE OVER VOLTAGE 15.75 ~ 18.75V Protection type : Shut down o/p voltage, re-power on to recover Shut down o/p voltage, recovers automatically after temperature goes down 31.5 ~ 37.5V 63 ~ 75V PROTECTION REMOTE ON-OFF CONTROL OUTPUT VOLTAGE PROGRAMMABLE(PV) Note 5 OUTPUT CURRENT PROGRAMMABLE(PC) Note 5 By electrical signal or dry contact Power ON:short Power OFF:open. Please refer to Function Manual FUNCTION WORKING TEMP. WORKING HUMIDITY STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION -30 ~ +70 (Refer to "Derating Curve")℃ 20 ~ 90% RH non-condensing -40 ~ +85 , 10 ~ 95% RH non-condensing℃ ENVIRONMENT 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes SAFETY STANDARDS WITHSTAND VOLTAGE UL60950-1, TUV EN60950-1 approved I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC ISOLATION RESISTANCE MTBF DIMENSION PACKING OTHERS 154K hrs min. Telcordia SR-332 (Bellcore) ; 100.3K hrs min. MIL-HDBK-217F (25 ) ℃ 300*85*41mm (L*W*H) SAFETY & EMC (Note 6) I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH℃ 1.8Kg;6pcs/11.8Kg/1.3CUFT NOTE /c49/c46/c32/c77/c111/c100/c105/c102/c105/c99/c97/c116/c105/c111/c110/c32/c102/c111/c114/c32/c99/c104/c97/c114/c103/c101/c114/c32/c115/c112/c101/c99/c105/c102/c105/c99/c97/c116/c105/c111/c110/c32/c109/c97/c121/c32/c98/c101/c32/c114/c101/c113/c117/c105/c114/c101/c100/c32/c102/c111/c114/c32/c100/c105/c102/c102/c101/c114/c101/c110/c116/c32/c98/c97/c116/c116/c101/c114/c121/c32/c115/c112/c101/c99/c105/c102/c105/c99/c97/c116/c105/c111/c110/c46/c32/c80/c108/c101/c97/c115/c101/c32/c99/c111/c110/c116/c97/c99/c116/c32/c98/c97/c116/c116/c101/c114/c121/c32/c118/c101/c110/c100/c111/c114/c32/c97/c110/c100/c32/c77/c69/c65/c78/c32/c87/c69/c76/c76/c32/c102/c111/c114/c32/c100/c101/c116/c97/c105/c108/c115/c46/c32 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/c51/c46/c32/c84/c104/c105/c115/c32/c105/c115/c32/c77/c69/c65/c78/c32/c87/c69/c76/c76/c39/c115/c32/c115/c117/c103/c103/c101/c115/c116/c101/c100/c32/c114/c97/c110/c103/c101/c46/c32/c80/c108/c101/c97/c115/c101/c32/c99/c111/c110/c115/c117/c108/c116/c32/c121/c111/c117/c114/c32/c98/c97/c116/c116/c101/c114/c121/c32/c109/c97/c110/c117/c102/c97/c99/c116/c117/c114/c101/c114/c32/c102/c111/c114/c32/c116/c104/c101/c105/c114/c32/c115/c117/c103/c103/c101/c115/c116/c105/c111/c110/c115/c32/c97/c98/c111/c117/c116/c32/c109/c97/c120/c105/c109/c117/c109/c32/c99/c104/c97/c114/c103/c105/c110/c103/c32/c99/c117/c114/c114/c101/c110/c116/c32/c108/c105/c109/c105/c116/c97/c116/c105/c111/c110/c46 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/c47/c49/c48/c48/c48/c109/c32/c119/c105/c116/c104/c32/c102/c97/c110/c32/c109/c111/c100/c101/c108/c115/c32/c102/c111/c114/c32/c111/c112/c101/c114/c97/c116/c105/c110/c103/c32/c97/c108/c116/c105/c116/c117/c100/c101/c32/c104/c105/c103/c104/c101/c114/c32/c116/c104/c97/c110/c32/c50/c48/c48/c48/c109/c40/c54/c53/c48/c48/c102/c116/c41/c46℃℃ BOOST CHARGE VOLTAGE(Vboost)(default) FLOAT CHARGE VOLTAGE(Vfloat)(default) LEAKAGE CURRENT FROM BATTERY (Typ.) RECOMMENDED BATTERY CAPACITY(AMP HOURS) (Note 3) 14.4V 28.8V 57.6V 13.8V <1mA 33 100 ~ 00Ah 27.6V 55.2V 23.5 ~ 30V 47.5 ~ 58.8V 1 0 ~ 50Ah85 92 7 0 0 ~ Ah VOLTAGE ADJ RANGE. Note 5 11.5 ~ 15V TEMPERATURE COMPENSATION -3mV / / cell / (12V = 6 cells ; 24V = 12 cells ; 48V = 24 cells)℃ Adjustment of output voltage is allowable to 75 ~ 125% of nominal output voltage Please refer to the Function Manual. Please refer to the Function Manual. Adjustment of output current is allowable to 20 ~ 100% of rated current By built-in potentiometer, SVR AUXILIARY POWER 5V @ 0.3A, 12V @ 0.8A Compliance to EN61000-4-2,3,4,5,6,8,11, EN61000-6-2 (EN50082-2), Heavy industry level, criteria A Compliance to EN55032 (CISPR32) Conduction Class B, Radiation Class A ; EN61000-3-2,-3 EMC IMMUNITY EMC EMISSION File Name:RPB-1600-SPEC 2017-09-12 ALARM SIGNAL Isolated signal output for T-alarm and DC OK CONSTANT CURRENT(CC)(default) 100A 55A 27.5A
1600W Intelligent Single Output Battery Charger RPB-1600 series File Name:RPB-1600-SPEC 2017-09-12 Block Diagram Derating Curve Static Characteristics AMBIENT TEMPERATURE ( )℃ LOAD (%) 230VAC Input only -30 -25 0 -10 15 30 50 60 70 100 (HORIZONTAL) LOAD (%) INPUT VOLTAGE (VAC) 60Hz 90 100 115 180 264 100 PFC fosc : 90KHz PWM fosc : 70KHz LIMITING ACTIVE CURRENT INRUSH CONTROL I/P RECTIFIERS FILTERSWITCHING POWERRECTIFIERS FILTER EMI PWM CIRCUIT DETECTION POWER AUX PFC FILTER 12V/0.8A AUX POWER PFC CONTROL 5V/0.3A MCUDETECTION CIRCUIT O.V.P. MCU O.T.P. DA/DB PV/PC DC-OK SDA/SCL T-Alarm Remote ON-OFFFAN RECTIFIERS ORING FET ORING FET CONTROL TRANSCEIVERS DATA ISOLATION (CANH/CANL)
※In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL VOLTAGE. 4. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim) EXTERNAL VOLTAGE (DC)CN1 PIN14 -V-signalPIN12 PV +V-V ◎Suitable for lead-acid batteries (flooded, Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese). 1600W Intelligent Single Output Battery Charger RPB-1600 series 91836 OUTPUT VOLTAGE(V) EXTERNAL VOLTAGE (DC) 122448 153060 RPB-1600-48 RPB-1600-24 RPB-1600-12 0.4000 1 4.7 5 V Non-Linear 1.PMBus Communication Interface 2.Charging Curve ※RPB-1600 supports PMBus Rev. 1.1 with maximum 100KHz bus speed, allowing information reading, status monitoring, output trimmin g, etc. For details, ※By factory default, this charger performs the default curve which can be programmed via PMBus and CANBus. PIN10 and PIN14 on CN 1 are thus shorted by default. ※To charging curve, change to a 2 stage curve, a different curve frequently used for certain types of batteries in the industry, switch to PMBus, CANBus, PV/PC or SVR control instead and so on, please refer to the Installation Manual. ◎Default 3 stage charging curve please refer to the Installation Manual. Charge Current Constant Current stage 1 stage 2 stage 3 Constant Voltage Float Start
3 Stage
100% CC 10% CC boost float V V Orange Charger fail if charging time exceed charging timeout GreenColor of LED Status Indicator 3. Front Panel LED Indicators & Corresponding Signal at Function Pins LED Green Orange Red Float (stage 3) Charging (stage 1 or stage 2)
Description
Abnormal status (OTP, OLP, Fan Fail, Charging timeout.) ◎Embedded 3 stage charging curve MODEL CC (default) 12V 100A 24V 55A 48V 27.5A V boost 14.4 28.8 57.6 14.2 28.4 56.8 14.5 V float 13.8 27.6 55.2 13.6 27.2 54.4 13.4 26.8 53.6 13.5 Default, programmable Default, programmable Default, programmable Pre-defined, gel battery Pre-defined, gel battery Pre-defined, gel battery Pre-defined, flooded battery Pre-defined, flooded battery Pre-defined, flooded battery Pre-defined, AGM battery Pre-defined, AGM battery Pre-defined, AGM battery File Name:RPB-1600-SPEC 2017-09-12 ※To accommodate the parameters of the charging curve, SBP-001, the smart battery charging programmer designed by MEAN WELL, and a personal computer are needed. Please contact MEAN WELL for details.
EXTERNAL VOLTAGE (DC)CN1 PIN14 -V-signalPIN11 PC +V-V 5. Output Current Programming (or, PC / remote current programming / dynamic current trim) Iout V 0.4 1 4.7 5 100 EXTERNAL VOLTAGE (VDC) OUTPUT CURRENT (%) Non-Linear ※The output current can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE. 6. Remote ON-OFF Control The power supply can be turned ON/OFF individually or along with other units in parallel by using the "Remote ON-OFF" function. Between Remote ON-OFF and +5V-AUX Switch Short Switch Open Power Supply Status ON OFF switch PIN4 Remote ON-OFF PIN16 RTH- PIN3 +5V-AUX PIN15 RTH+ CN1 CN1 1600W Intelligent Single Output Battery Charger RPB-1600 series File Name:RPB-1600-SPEC 2017-09-12 ◎To exploit the temperature compensation function, please attach the temperature sensor, NTC, which is enclosed with the charger, to the battery or the battery's vicinity. The charger is able to work normally without the NTC.◎ 7.Temperature Compensation Unit 1 Unit 2 Unit 3 NTC When multiple chargers are connected in parallel, please configure with the NTC as exhibited in the diagram . If the temperature compensation is not required, RTH+ (PIN15) and RTH- (PIN16) from each unit still need to be connected. NTC 8. Alarm Signal Output ※There are 2 alarm signals, DC OK and T-ALARM, in TTL signal form, on CN1. These signals are isolated from output. The maximum sink c urrent is 10mA. PIN6 T-ALARM PIN2 GND-AUX Application Circuit PIN5 DC OK CN1 +V-V
9.Current Sharing with Remote Sensing RPB-1600 has the built-in active current sharing function and can be connected in parallel, up to 3 units, to provide higher ou tput power as exhibited below : Parallel CN500 CN500 CN500SW1 SW1 SW1 PSU1 PSU2 PSU3 1 unit X OFF ON ∣ ∣ ON ONV VV O N V ONV 2 unit 3 unit RPB-1600 RPB-1600 RPB-1600 If the lines of CN500 are too long, they should be twisted in pairs to avoid the noise. LOAD PSU2 CN500 PSU3 CN500 PSU1 CN500 Fig 5.1 TB1 +V TB1 +V TB1 PSU1 PSU2 PSU3 1600W Intelligent Single Output Battery Charger RPB-1600 series File Name:RPB-1600-SPEC 2017-09-12 ※The power supplies should be paralleled using short and large diameter wiring and then connected to the load. ※Difference of output voltages among parallel units should be less than 0.2V. ※The total output current must not exceed the value determined by the following equation: the current shared among units may not be balanced. ※ ×When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit) (Number of unit) ※CN500/SW1 Function pin connection Maximum output current at parallel operation=(Rated current per unit) (Number of unit) 0.9×× ◎ -V(signal)DA,DB and are connected mutually in parallel. DADADA DBDBDB DBDBDB 333 2224 446 66 DADADA -V(signal)-V(signal)-V(signal) -V(signal)-V(signal)-V(signal) 111 555 (V : CN500 connected ; X : CN500 not connected.)
1600W Intelligent Single Output Battery Charger RPB-1600 series Mechanical Specification Case No.250 Unit:mm ※ Mounting Instruction Hole No. Recommended Screw Size MAX. Penetration Depth L Recommended mounting torque M3 6mm M4 7mm
4 Remote
7,8,9 GND-AUX Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V). Pin No. Function DC-OK T-ALARM +5V-AUX +12V-AUX Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin2). Auxiliary voltage output, 10.6~13.2V, referenced to GND-AUX (pin2). The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by “Remote ON-OFF The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by “Remote ON-OFF”. PV PC Connection for output voltage . (Note.1)programming
15 RTH+
High (4.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when Fan fails. Low ( ~ 0.5V) : When the internal temperature is normal, and when Fan normally works.-0.1 The maximum sourcing current is 10mA and only for output(Note.2) Connection for output current programming. (Note.1) ※Control Pin No. Assignment( ) : HRS DF11-16DP-2DS or equivalentCN1 Mating Housing Terminal HRS DF11-16DS or equivalent HRS DF11-**SC or equivalent 6~8Kgf-cm 7~1 Kgf-cm0
16 RTH-
Note1: Non-isolated signal, referenced to the [-V(signal)]. Note2: Isolated signal, referenced to GND-AUX. LED SW1 10 2 I/P CN1CN500 12 max. 2- 6.5ψ (Bottom View) 3-M3 L=4 16.1 7.5 264.7 5.8 252 (TOP View) 22.8 22.8 42.5 300 5.8 252 1 1 2 2 1 1 2-M4 L=5 2-M4 L=5 Air flow 85direction 21.629.6 SVR Temperature sensor(NTC, 5KOhm) comes along with the charger can be connected to the unit to allow temperature compensation of the charging voltage. DC OK is associated with battery low protection. High (4.5 ~ 5.5V) : When the Vout 8V/16V/32V .≦ ±1V PMBus / CANBus interface address lines. (Note.1) Charging mechanism control. This pin determines, for charging operation, whether charging curve is used, or control over PMBus, PV/PC or SVR is used. Please refer to the installation Manual. (Note.1) A0,A1,A2 The unit can turn the output ON/OFF by electrical signal or dry contact between and . (Note.2)Remote ON/OFF +5V-AUX +V (Signal) -V (Signal) Positive output voltage signal. Negative output voltage signal. It cannot be connected directly to the load. It is for certain function reference; it cannot be connected directly to the load. Mounting Screw Mounting Surface Chassis of RPB-1600 File Name:RPB-1600-SPEC 2017- 09-12
1600W Intelligent Single Output Battery Charger RPB-1600 series File Name:RPB-1600-SPEC 2017-09-12 ※AC Input Terminal Pin No. Assignment Pin No. Assignment Diagram Maximum m ounting torque 8Kgf-cmAC/N AC/L FG Pin No. Pin No. 1,2 1,2 5,6 3,4 Function Function DA Terminal resistance SDA CANH SCL CANL DB Differential digital signal for parallel control. (Note.1) SW1 is the selector of terminal resistor that is designed for DA/DB signals and parallel control function. Differential digital signal for parallel control. (Note.1) For PMBus model: Serial Data used in the PMBus interface. (Note.2) For CANBus model: Data line used in CANBus interface. (Note.2) For PMBus model: Serial Clock used in the PMBus interface. (Note.2) For CANBus model: Data line used in CANBus interface. (Note.2) ※Control Pin No. Assignment(SW1) ※Control Pin No. Assignment( ) : HRS DF11-8DP-2DS or equivalentCN500 Mating Housing Terminal HRS DF11-8DS or equivalent HRS DF11-**SC or equivalent -V (Signal) Negative output voltage signal. It is for certain function reference; it cannot be connected directly to the load. Note1: Non-isolated signal, referenced to [-V(signal)]. Note2: Isolated signal, referenced to GND-AUX.