QB-TILE PANDUIT | Alldatasheet
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Technical content
A Revolutionary Modular Solution for Harness Manufacturers The modular, reusable solution consists of 1’ X 1’ (305mm x 305mm) grid tiles and specially designed, repositionable accessories that improve the productivity of wire harness assembly builds by up to 18%. The Quick-Build ™ Accessories are more effective than nail, magnetic, or snap-in routing fixture methods. Accessories easily twist and lock in place until you’re ready to make a change for faster routing of wires and design flexibility. Low-Volume-High-Mix (LVHM) manufacturers achieve the greatest savings due to reduced material costs -- up to 65% of layout and board builds. By reducing the number of bulky plywood boards, the Quick-Build ™ Harness Board System delivers more than 50% in storage space savings. Whether you need to build a variety of wire and cable assemblies to meet different customer specifications or for prototyping new harness designs, the more you build, the greater your profitability. Quick-Build Harness Board System Product Bulletin Key Features Benefits Modular Board Design 1’ x 1’ (305mm x 305mm) Tiles Improve Productivity
- Reusable boards make it easy to move from one harness configuration to another
- Scalable – Expand capacity as needed to accommodate various harness configurations Improve Profitability
- Improve storage efficiency and reduce costly square footage from storing plywood harness boards not in use
- Reduce labor needed to retrieve and store plywood harness boards Patent-pending Hole Design Improve Productivity
- Locking mechanism is more effective than nails, magnetic or snap-in routing fixtures; accessories stay in place until you’re ready to make a change
- Easily move accessories from one hole to another to optimize harness layout Improve Profitability
- Faster setup time as compared to the hammer and nail method
- Reduce repetitive work and improve safety from use of hammer and nails Reusable Accessories Complementary Offering To Traditional Harness Board Accessories Improve Productivity
- Reusable and repositionable accessories are designed to be rotated easily to accommodate cable routing pathway
- Mounting platforms and mounting pegs improve setup by allowing accessories to be easily changed to ensure consistent harness board designs and configurations
- Help to elevate harness routing above the board to allow efficient use of the Panduit Automatic Cable Tie Installation Tool as well as manually installing cable ties, labels, abrasion protection products, tape, etc. Improve Profitability
- Use with existing Panduit Harness Board Accessories to create a modular system
- Reduce expense of storing costly harness board accessories and test fixtures For more information, visit www.panduit.com/QB
Quick-Build™ Mounting Platform Quick-Build Harness Board System 2 3 Part Number Description Std. Pkg. Qty QB-TILE 1’ X 1’ (305mm x 305mm) square base component that allows Quick-Build mounting pegs and platforms to create a modular harness system. One package includes 8 tiles. Black. 1 PK Part Number Description Std. Pkg. Qty QB-MOUNT-L Peg can be positioned and relocated. Accepts single nail holders, five nail holders, and Quick-Build™ mounting platforms. Allows accessories to rotate as needed even after mounting peg is installed into grid tile. Black. Part Number Description Std. Pkg. Qty Allows elastic retainers, wire end holders, corner posts, bundle retainers and other harness board accessories to create a complete Quick-Build™ harness system. Compatible with: #4, #6, #8, and 1/4” screws. Black. fixtures corner posts, wire end holders, and other harness board accessories to be installed to provide a complete Quick-Build™ harness system. Compatible with #8 screw size. Screw length will vary based on test fixtures and accessories used. Note: Consider multiple QB-BASE120-Q components for large test fixtures. Black. Replacement Washers Part Number Qty QB-WASHER-Q 25
- Install on top of plywood backing to provide mounting surface
- Secure to plywood with user supplied screws
- Repositionable to allow user to build different harness configurations as needed
- Pointed end inserts through drawing secured to grid tiles, providing the ability to create a harness on top of a drawing Note: Required for use with Quick-Build mounting platform and Quick-Build nail holders to provide a modular harness board system
- Requires the use of the Quick-Build mounting pegs to provide a modular solution
- Repositionable, allowing user to build different harness configurations as needed
- Provides the ability to rotate to allow breakouts and cable pathways to accommodate various harness design requirements
- Use Quick-Build mounting screws (sold separately, see page 4) to secure harness board accessories to the Quick-Build mounting platform 3,4 Savings Add Up! Quick-Build™ Harness Board savings can add up based on your unique variable information such as:
- Labor Cost/Hour
- Number of Board Variations / Harness Configurations
- Average Number of Changeovers for each Harness Annually
Compatible Harness Board Single Nail Part Number (see page 5) Std. Pkg. Qty QB-SN1-Q Single nail holder to accommodate one 1” nail. White HBN1-T 25 QB-SN2-Q Single nail holder to accommodate one 2” nail. Black HBN2-T 25 QB-SN3-Q Single nail holder to accommodate one 3” nail. Gray HBN3-T 25 Part Number Description Compatible Harness Board Single Nail Part Number (see page 5) Std. Pkg. Qty QB-FN1-Q Five nail holder to accommodate up to five 1” nails. White HBN1-T 25 QB-FN2-Q Five nail holder to accommodate up to five 2” nails. Black HBN2-T 25 QB-FN3-Q Five nail holder to accommodate up to five 3” nails. Gray HBN3-T 25 Part Number Description Std. Pkg. Qty QB-CONN Grid tile connector to ensure accurate alignment of Grid System. One package includes five pieces. Black 1 PK Traditional Harness Board Accessories Elastic Retainers – Replaceable Version Part Number Description Compatible QB Components (see pg 4) Std. Pkg. Qty HBN1-T Harness Board Nail - 1” long (1.65” overall). QB-SN1-Q and QB-FN1-Q 200 HBN2-T Harness Board Nail - 2” long (2.66” overall). QB-SN2-Q and QB-FN2-Q 200 HBN3-T Harness Board Nail - 3” long (3.67” overall). QB-SN3-Q and QB-FN3-Q 200 Part Number Description Compatible QB Components (see pages 4, 5) Std. Pkg. Qty RER.5-S6-X Elastic retainer with replaceable elastic band. Suitable for 0.5" maximum bundle capacity. QB-BASE175-Q and QB-S6-500-C RER.75-S6-X Elastic retainer with replaceable elastic band. Suitable for 0.75" maximum bundle capacity. RER1.25-S6-X Elastic retainer with replaceable elastic band. Suitable for 1.25" maximum bundle capacity. RER2.0-S6-X Elastic retainer with replaceable elastic band. Suitable for 2.0" maximum bundle capacity. Replacement Elastic Part Number Qty RER.5E-X 10 RER.75E-X 10 RER1.25E-X 10 RER2.0E-X 10 Elastic Retainers Part Number Description Compatible QB Components (see pages 4, 5) Std. Pkg. Qty ER.5-E4-X Elastic Retainer. Suitable for 0.5" maximum bundle capacity. QB-BASE175-Q and QB-S6-500-C 10 ER1.25-E4-X Elastic Retainer. Suitable for 1.25" maximum bundle capacity. QB-BASE175-Q and QB-S6-500-C 10 Quick-Build Harness Board System Quick-Build Harness Board System Part Number Description Std. Pkg. Qty QB-S6-500-C #6 screw; 1/2” long 100 QB-S8-500-C #8 screw; 1/2” long 100 QB-S8-750-C #8 screw; 3/4” long 100 QB-S25-500-C 1/4” screw; 1/2” long 100 QB-S25-1000-L 1/4” screw; 1” long 50
- Requires the use of Quick-Build mounting pegs to provide a modular solution
- Repositionable, allowing user to build different harness configurations as needed
- Allows the use of up to five harness board nails (sold separately, see page 6)
- Use with nails to create pathways and breakout channels with harness board nails Panduit harness board accessories have been around for a long time and continue to provide easy routing and forming of wires in harness fabrication.
- Manufactured from Nickel Plated Steel
- Smooth finish on nails prevents abrasion to wire jackets
- Cable bundles are formed as individual wires are inserted
- Completed bundles can be easily removed
- The elastic band is replaceable
- Cable bundles are formed as individual wires are inserted
- Completed bundles can be easily removed Not Shown
- Requires the use of the Quick-Build mounting pegs to provide a modular solution
- Repositionable, allowing user to build different harness configurations as needed
- Allows the use of harness board nails (sold separately, see page 6)
- Use with single nails to create pathways and breakout channels
- Optional accessory for use with grid tiles to prevent the need for plywood backing and ensure accurate alignment of grid system
- Recommended for adjacent tiles where corners of two or four tiles come together Harness Board Nails Not Shown
- Used to secure traditional harness board accessories and test fixtures to Quick-Build ™ mounting platform
- Phillips/slot combination screw style
(see pages 4, 5) Std. Pkg. Qty BR.5-E6-C Bundle Retainer. Suitable for 0.5" maximum bundle capacity. 1.07" standoff height. Black QB-BASE175-Q and QB-S6-500-L 100 BR.75-E6-C Bundle Retainer. Suitable for 0.75" maximum bundle capacity. 0.95" standoff height. Black QB-BASE175-Q and QB-S6-500-L 100 BR2-1.3-X Bundle Retainer. Suitable for 2.0" maximum bundle capacity. 1.32" standoff height. Black QB-BASE175-Q and QB-S25-500-L 10 BR2-1.5-X Bundle Retainer. Suitable for 2.0" maximum bundle capacity. 1.59" standoff height. Black QB-BASE175-Q and QB-S25-1000-L 10 BR2-4-X Bundle Retainer. Suitable for 2.0" maximum bundle capacity. 4.06" standoff height. Black QB-BASE175-Q and QB-S25-1000-L 10 BR2-6-X Bundle Retainer. Suitable for 2.0" maximum bundle capacity. 6.02" standoff height. Black QB-BASE175-Q and QB-S25-1000-L 10 Part Number Description Compatible QB Components (see pages 4, 5) Std. Pkg. Qty CPH.75-S8-X Corner post to assist in tight corners of harness systems. 0.75" maximum bundle diameter. Center of bundle is 1.35" from surface. QB-BASE120-Q or QB-BASE175-Q and QB-S8-500-C CPL.75-S8-X Corner post to assist in tight corners of harness systems. 0.75" maximum bundle diameter. Center of bundle is 0.56" from surface. QB-BASE120-Q or QB-BASE175-Q and QB-S8-500-C Part Number Description Compatible QB Components (see pages 4, 5) Std. Pkg. Qty WEH-E8-C Use to retain end of wire in secure position. Helps when making terminations or dressing harness. QB-BASE120-Q or QB-BASE175-Q and QB-S8-500-C 100 Fanning Strip System Part Number Description Compatible QB Components (see pages 4, 5) Std. Pkg. Qty FSH40-X Fanning strip holder to elevate FS156 Fanning Strip 0.62" above surface. 6.00” long. Black QB-BASE120-Q or QB-BASE175-Q and QB-S8-500-C FSHH-X Fanning strip holder to elevate FS156 Fanning Strip 1.42” above surface. 3.2” long. Black QB-BASE120-Q or QB-BASE175-Q and QB-S8-500-C FS156-C Fanning strip with 76 spaces for wires up to 18 AWG. 12.1” long and 0.31” tall. N/A 100 Spring Wire Breakout System Part Number Description Compatible QB Components (see pages 4, 5) Std. Pkg. Qty SHH1-S8-X Spring Wire Holder that elevates spring 1.3” above surface. Compatible with PBSC1-X spring. Black QB-BASE120-Q or QB-BASE175-Q and QB-S8-500-C 100 SHH3-S8-X Spring Wire Holder that elevates spring 1.3” above surface. Compatible with PBSC3-X spring. Black QB-BASE120-Q or QB-BASE175-Q and QB-S8-500-C 100 PBSC1-X Spring compatible with SHH1-S8-X Spring Wire Holder. NA 10 PBSC3-X Spring compatible with SHH3-S8-X Spring Wire Holder. NA 10 PBSC6-X Spring used independent of Spring Wire Holder. Requires 6” spacing for mounting. Can be secured directly to Quick-Build Mounting Platform. QB-BASE175-Q and QB-S25-500-L 10 PBSC12-X Spring used independent of Spring Wire Holder. Requires 12” spacing for mounting. Can be secured directly to Quick-Build Mounting Platform. QB-BASE175-Q and QB-S25-500-L 10 Quick-Build Harness Board System Quick-Build Harness Board System
- Funnel entry allows fast cable insertion
- Completed bundles can be easily removed
- Designed to pre-form tight bundles at harness corners and breakouts
- Top arm rotates upward for easy removal of completed harness
- Secures wire ends while harness is being fabricated
- Use with #28 thru #16 AWG wires
- Holds wires in a specific orientation
- No sharp edges to damage wire insulation
- Accepts wires up to 18 AWG
- Fanning strip can remain as part of completed harness
- Harness board spring and spring holder secures wire ends while harness is being fabricated
- Wires simply pull out from spring when harness is removed
- Each SHH Spring Holder is supplied with one rigid wire piece to hold the spring laterally and two #8 (M4), 2” (50.8mm) hex head wood screws; purchase spring separately. Not Shown Not Shown Not Shown Not Shown
Quick-Build™ Harness Board System Complete your harness assembly with: ©2016 Panduit Corp. ALL RIGHTS RESERVED. WACB28--SA-ENG WORLDWIDE SUBSIDIARIES AND SALES OFFICES For a copy of Panduit product warranties, log on to www.panduit.com/warranty PANDUIT CANADA Markham, Ontario cs-cdn@panduit.com Phone: 800.777.3300 PANDUIT EUROPE LTD. London, UK cs-emea@panduit.com Phone: 44.20.8601.7200 PANDUIT JAPAN Tokyo, Japan cs-japan@panduit.com Phone: 81.3.6863.6000 PANDUIT SINGAPORE PTE. LTD. Republic of Singapore cs-ap@panduit.com Phone: 65.6305.7575 PANDUIT AUSTRALIA PTY. LTD. Victoria, Australia cs-aus@panduit.com Phone: 61.3.9794.9020 PANDUIT LATIN AMERICA Guadalajara, Mexico cs-la@panduit.com Phone: 52.33.3777.6000 Contact Customer Service by email: cs@panduit.com or by phone: 800.777.3300 Visit us at www.panduit.com For more information Automatic Cable Tie Installation Systems and Reel-Fed Cable Ties
- Engineered for high-volume efficiency and operator ease to minimize installed costs and boost profits
- Reduce reel-change downtime with Panduit continuous, reel-fed cable ties Automated Termination System
- Speeds the process of indexing and crimping connectors resulting in consistent quality terminations to minimize installed cost and boost profits
- Choose from a wide selection of molded disconnects, splices, rings, forks, pins, and ferrules on reels Identification
- Proper wire harness identification improves quality assurance and ensures compliance with industry standards
- Desktop printers and labeling software provide fast, high-quality label production
- Available in a wide variety of materials for wire and cable identification, including heat shrink labels, self-laminating labels, turn-tell labels, and marker plates Abrasion Protection
- Insulate, protect, and color code wires to help ensure high-quality performance even in demanding environments
- Choose from Pan-Wrap™, spiral wrap, corrugated loom tubing and braided sleeving, and heat shrink Measure your productivity gains: Fast and easy die changeovers save time crimp cycle time 30% FASTER UP TO than conventional cable tie installation systems FASTER Wrap, tension and cut cable ties in less than 1 second SECOND LESS THAN Protect from vibration and environmental factors Bundle and route wires and cables efficiently Reduce time for labeling by up to 75%