R58E BANNER | Alldatasheet
Document overview
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Technical content
Features
- Ultra-fast 10 kHZ switching frequency Sensor automatically selects red, green, or blue LED during TEACH to optimize application contrast Outstanding color contrast sensitivity; detects 16 levels of gray scale Smart gain-control algorithm to maximize performance in low-contrast or high-gloss applications
- Easy to set, automatic Expert-style TEACH options include Static and Dynamic programming plus manual adjustment for fine tuning Easy-to-read 8-segment light bar indicator for TEACH and signal strength readout, plus indicators for continuous readout of output status and setup Fixed-convergent sensing at 10 mm ±3 mm (0.39 in ±0.12 in); rectangular sensing image measure
- Models available with either parallel or perpendicular sensing image
- Rugged zinc alloy die-cast housing with high-quality acrylic lens suitable for food processing applications; rated IEC IP67, NEMA 6 Easy selection of Light/Dark Operate (LO/DO), 30 ms pulse stretcher (OFF-delay), and 30 ms ON- delay, using the push buttons or a remote input wire WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Models Models Cable1 Focus Supply Voltage Output Type Sensing Image Orientation R58ECRGB1 5-wire 2 m (6.5 ft) 10 mm (0.39 in) 10 V dc to 30 V dc Bipolar NPN/PNP Parallel to sensor length R58ECRGB1Q8 5-pin Euro-style integral QD R58ECRGB1Q 5-pin Euro-style 150 mm QD R58ECRGB2 5-wire 2 m (6.5 ft) Perpendicular to sensor length R58ECRGB2Q8 5-pin Euro-style integral QD R58ECRGB2Q 5-pin Euro-style 150 mm QD 1 Integral 2 m (6.5 ft) unterminated cable models are listed.
- To order the 9 m (30 ft) PVC cable model, add the suffix "W/30" to the cabled model number. For example, R58ECRGB1 W/30. Models with a quick disconnect require a mating cordset. R58E Series Expert™ Registration Mark Sensors Original Document 122928 Rev. D
12 April 2017
inconspicuous registration marks. the Output ON condition to that event (therefore, LO/DO selection is automatic). If necessary, the LO/DO setting can be reversed in Setup mode. plastic optics, IP67 and NEMA 6 leakproof design for harsh sensing environments. Figure 1. Sensor Features
Quick disconnect (QD) wiring diagrams are functionally identical. the R58E using one of two available TEACH modes: Static TEACH or Dynamic TEACH. mode to set the ON- and OFF-delay, and to disable the push buttons to prevent unauthorized adjustment of the configuration settings. To access this feature, connect the gray wire of the sensor to 0 V dc, with a remote switch between the sensor and 0 V dc. (corresponding to a push button “click”), and the period between multiple pulses, are defined as: “T”: 0.04 seconds ≤ “T” ≤ 0.8 seconds. Note: Push buttons can be disabled/enabled from the remote line only. switchpoint midway between the two conditions. conditions (that is, exit without saving). Figure 5. Static TEACH (Light Operate Shown)
Push Button 2 Press and hold Static (-) for > 2 seconds.
- Teach the first sensing condition.
a. Present the first sensing condition. a. Present the first sensing condition. b. Single-pulse the remote input.
- Teach the second sensing condition.
a. Present the second sensing condition.
- The sensor enters Run mode. Teach Not Accepted Pairs of bargraph display segments flash for three seconds to indicate low contrast. The sensor returns to TEACH the first sensing condition. Remote Input a. Present the second sensing condition. b. Single-pulse the remote input. T Dynamic TEACH Dynamic TEACH is used to configure sensitivity during actual sensing conditions, when looking for a mark against its background condition. The R58E takes multiple samples of the registration mark against its background material and automatically positions the threshold at the optimum level. The registration mark must be presented at least two times during Dynamic TEACH. When Dynamic TEACH is used, the Output ON state is the shorter duration (smaller) event sensed, and LO/DO is set accordingly. To change the output state, change to either LO or DO in Setup mode, or pulse the remote line three times. Sensor positions threshold midway between taught conditions Output OFF Output ON Darkest Taught Condition Lightest Taught Condition Position adjusted by Manual Adjust
Figure 6. Dynamic TEACH (Light or Dark Operate, depending on the
Maximum Feed Rate in mm/sec. = (registration mark width in mm – 1.2) / 0.002 Example with a 5 mm registration mark: Maximum Feed Rate = (5 mm – 1.2) / 0.002 = 1900 mm/sec. Note: Registration marks narrower than the 1.2 mm sensing image width can be detected at feed rates less than 600 mm/sec, but the contrast is reduced due to averaging of the background and the registration mark. Dynamic TEACH and Manual Adjust Sensitivity may be adjusted at any time when the sensor is in Run mode by clicking the “+” and “-” buttons. Each click translates to 1/2 segment on the bargraph display. For best sensing reliability, the light and dark conditions should register equally distant from the switchpoint on the bargraph display. Table 1: Contrast Bargraph Display Segment (following TEACH) Relative Contrast/Recommendation 6 to 8 Excellent: Very stable operation. 4 to 5 Good: Minor sensing variables will not affect sensing reliability. 2 to 3 Low: Minor sensing variables may affect sensing reliability. 1 Poor: Consider an alternate sensing scheme. Note: High contrast relates directly to sensing reliability; high-contrast sensing applications are most tolerant of sensing variables (for example, web flutter or variations in registration mark color and print density). 1. Access TEACH mode. Method Action Result Push Button 4 Press and hold Dynamic (+) for > 2 seconds. LO and DO: Alternately flash green Output: Off Bargraph display: Turns off Remote Input5 Hold the remote line low for >2 seconds. 2. Teach the sensing conditions. Method Action Result Push Button a. Continue to press Dynamic (+). b. Present the sensing conditions. Present registration marks at least twice. LO and DO: Alternately flash green Output: Off Bargraph display: Remains off Remote Input a. Continue to hold the remote line low. b. Present the sensing conditions. Present registration marks at least twice. 3. Return to Run mode. Method Action Result Push Button Release Dynamic (+). Teach Accepted The bargraph display flashes one segment for three seconds to indicate relative contrast (see Table 1 on page 6).
- The sensor enters Run mode. Teach Not Accepted Pairs of bargraph display segments flash in unison for three seconds to warn of unacceptably low contrast. The sensor returns to Run mode without changing settings. Remote Input Release the remote input/switch. Setup Mode Use Setup mode to configure the discrete sensor output response for: 4 0.04 seconds ≤ “click” ≤ 0.8 seconds 5 0.04 seconds ≤ “T” ≤ 0.8 seconds R58E Series Expert™ Registration Mark Sensors 6 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 122928 Rev. D
- Select the LO/DO and Delay settings. Method Action Result Push Button a. Release the buttons. b. Click Static (-) or Dynamic (+) to toggle between choices:
- Dynamic (+)—increment
- Static (-)—decrement a. The sensor is ready to select a new setting combination. b. Sensor steps between LO/DO and Delay setting combinations, as shown Figure 7 on page 7.Remote Input a. Wait > 8 seconds. b. Enter sequential pulses to toggle between choices: Single-pulse—increment
- Double-pulse—decrement T or T T T Note: There is a LO/DO settings shortcut using the remote input. From Run mode, triple-pulse the remote line. The sensor toggles between LO/DO settings on-the-fly, and continues in Run mode. 3. Enter the sensing beam color select mode from Setup mode. Method Action Result Push Button From Setup mode, press and hold Dynamic (+) > 2 seconds. The sensor displays the currently selected sensing beam color combinations, as shown Figure 8 on page The visible sensing beam also provides indication of enabled sensing beam color(s). Remote Input From Setup mode, four pulse the remote input. T T T T T T T 4. Enable/Disable sensing beam colors. Method Action Result Push Button Click Static (-) or Dynamic (+) to toggle between choices:
- Dynamic (+)—increment
- Static (-)—decrement The sensor steps between the possible sensing beam color combinations, as shown in Figure 8 on page 7.8 The visible sensing beam also provides indication of enabled sensing beam color(s).Remote Input Enter sequential pulses to toggle between choices: Single-pulse—increment
- Double-pulse—decrement T or T T T 5. Return to Run mode. Method Action Result Push Button a. Press and hold Static (-) for > 2 seconds to return to Setup mode. b. Press and hold both push buttons > 2 seconds to return to Run mode OR wait > 60 seconds. The sensor returns to Run mode with new settings. These steps return to Run mode from both Setup modes.Remote Input a. Four-pulse the remote line to return to Setup mode. b. Hold the remote line low > 2 seconds to return to Run mode OR wait >60 seconds. T T T T T T T 8 If the new color setting has only one sensing beam color enabled, the sensor will switch to that color for sensing. If the new color setting has multiple sensing beam colors enabled, the sensor will use the color that was active prior to configuration; following the next TEACH procedure, it will select the enabled sensing beam color that has the greatest contrast. R58E Series Expert™ Registration Mark Sensors 8 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 122928 Rev. D
Supply Voltage and Current
10 V dc to 30 V dc (10% maximum ripple)
Supply current (exclusive of load current): 75 mA max at 10 V dc 35 mA at 30 V dc Supply Protection Circuitry Protected against reverse polarity and transient voltages Output Configuration Outputs are bipolar: one current sourcing (PNP) and one current sinking (NPN) open-collector transistor Output Rating 100 mA maximum, each output OFF-state leakage current: NPN < 200 microamps; PNP < 10 microamps (see Application Note 1) NPN Saturation: < 1.6 V at 100 mA PNP Saturation: < 3.0 V at 100 mA Output Protection Circuitry Protected against output short-circuit, continuous overload, and false pulse on power-up Output Response Time 50 microseconds Note: 1 second delay on power-up; output does not conduct during this time Repeatability 15 microseconds Tri-Color LED Sensing Image face of the lens; image oriented either parallel or perpendicular to sensor length, depending on model Red: 636 nm; Green: 525 nm; Blue: 472 nm Adjustments Using push buttons ("+" Dynamic and "-" Static): Manually adjust discrete output switchpoint using "+" or "-" buttons Dynamic TEACH (teach on-the-fly) sensitivity adjustment Static TEACH sensitivity adjustment Light operate/Dark operate OFF-delay/ON-delay Sensing beam color enable/disable Using Remote TEACH input (gray wire): Dynamic TEACH (teach on-the-fly) sensitivity adjustment Static TEACH sensitivity adjustment Light operate/Dark operate OFF-delay/ON-delay Sensing beam color enable/disable Disable push buttons for security Indicators 8-segment Barograph display: Red signal strength indicator relative to taught signal level; higher segment number for higher sensing contrast Light Operate: Green Dark Operate: Green OFF-Delay: Green ON-Delay: Green Output Conducting: Amber Power/Run Mode: Green Construction: Housing: Zinc alloy die-cast and steel housing with black painted finish and o- ring sealed lens and lens port cap Lens: Acrylic Lens port cap and lens holder: ABS Push-buttons: Thermoplastic elastomer Labels: Polycarbonate Environmental Rating IEC IP67, NEMA 6 Connections PVC-jacketed 5-conductor 2 m (6.5 ft) or 9 m (30 ft) cable with internal strain relief; integral 5-pin Euro-style QD fitting; or 150 mm (6 in) pigtail with 5-pin Euro-style QD fitting Operating Conditions Temperature: − 10 °C to +55 °C (+14 °F to +131 °F) Storage Temperature − 20 °C to +80 °C (− 4 °F to +176 °F) 90% at +50 °C maximum relative humidity (non-condensing) Vibration and Mechanical Shock All models meet IEC 68-2-6 and IEC 68-2-27 testing criteria Application Notes NPN OFF-state leakage current is < 200 µA for load impedances > 3kΩ or optically isolated loads. For load current of 100 mA, leakage is < 1% of load current. Do not mount the sensor directly perpendicular to shiny surfaces; position it at approximately a 15° angle in relation to the sensing target (see Mounting Considerations on page 3). Minimize web or product "flutter" whenever possible to maximize sensing reliability. Required Overcurrent Protection WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com. Supply Wiring (AWG) Required Overcurrent Protection (Amps) 20 5.0 22 3.0 24 2.0 26 1.0 28 0.8 30 0.5 Certifications Industrial Control Equipment 3TJJ R58E Series Expert™ Registration Mark Sensors P/N 122928 Rev. D www.bannerengineering.com - Tel: +1-763-544-3164 9
2 X 39.0 mm (1.54") 2 X 28.0 mm (1.10") 4 X M5 X 0.8 ISO-H 9.5 mm deep, max. torque 45 in./lbs. 2 X 40.0 mm (1.57") 4 X 0.4 mm (0.02") 30.0 mm (1.18") 4 X .4 mm (0.02") 15.0 mm (0.59") 15.0 mm (0.59") 15.0 mm (0.59") 15.0 mm (0.59") 15.0 mm (0.59") 43.0 mm (1.69") 28.0 mm (1.10") 4.5 mm (0.18")20 mm (0.79") 21.0 mm (0.83") 4 X M5 X 0.8 ISO-H 7 mm deep M12 X 1 Ø 21.0 mm (Ø 0.83") 30.0 mm (1.18") 5.0 mm (0.20") 80.1 mm (3.15") 58.9 mm (2.32") 10.7 mm (0.42") 2 X 8.5 mm (0.33") cable or pigtail QD 2 X 3.2 mm (0.12") All measurements are listed in millimeters [inches], unless noted otherwise. Accessories Quick-Disconnect (QD) Cordsets 5-Pin Threaded M12/Euro-Style Cordsets—with Shield Model Length Style Dimensions Pinout (Female) MQDEC2-506 1.83 m (6 ft) Straight 44 Typ. ø 14.5 M12 x 1 2 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray MQDEC2-515 4.57 m (15 ft) MQDEC2-530 9.14 m (30 ft) MQDEC2-550 15.2 m (50 ft) MQDEC2-506RA 1.83 m (6 ft) Right-Angle 32 Typ. [1.26"] 30 Typ. [1.18"] ø 14.5 [0.57"] M12 x 1 MQDEC2-515RA 4.57 m (15 ft) MQDEC2-530RA 9.14 m (30 ft) MQDEC2-550RA 15.2 m (50 ft) R58E Series Expert™ Registration Mark Sensors 10 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 122928 Rev. D
15° offset bracket 12-gauge stainless steel SMB55F Flat-mount bracket
- 12-gauge stainless steel SMB55RA Right-angle bracket
- 12-gauge stainless steel SMB55S 15° offset bracket 12-gauge stainless steel Replacement Lens UC-R55 Replacement lens for R58A, R58B, and R58E Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. R58E Series Expert™ Registration Mark Sensors © Banner Engineering Corp. All rights reserved