R58B BANNER | Alldatasheet

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Technical content

Registration Mark Sensors with Three-Color Light Source and Fast Teach

  • Ultra-fast 10 kHZ switching frequency
  • Sensor automatically selects red, green, or blue LED during TEACH to optimize application contrast
  • Outstanding color contrast sensitivity; detects 16 levels of gray scale
  • Smart gain-control algorithm to maximize performance in low-contrast or high-gloss

applications

  • Fast TEACH via single-clicks on the TEACH push-button or remote input
  • Sensor configuration options are easily changed via push-buttons or PLC compatible remote input
  • Fixed-convergent sensing at 10 mm ±3 mm (0.39" ±0.12"); rectangular sensing image
  • Models available with either parallel or perpendicular sensing image (see Models)
  • Rugged zinc alloy die-cast housing with high-quality acrylic lens suitable for food processing applications; rated IP67
  • Models available with integral quick disconnect or Euro-style quick-disconnect pigtail WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Models Models 1 Focus Distance Supply Voltage Output Sensing Image Orientation R58BPCRGB1 10 mm (0.39 in) 10 V dc to 30 V dc PNP Parallel to sensor length R58BNCRGB1 NPN R58BPCRGB2 PNP Perpendicular to sensor length R58BNCRGB2 NPN Overview R58B Registration Mark Sensor offer maintenance-free, solid-state reliability for typical color contrasts found in product and material registration applications. Fast 50-microsecond sensing response produces excellent registration repeatability, even in ultra-high-speed applications. This fast R58B sensors feature TEACH mode sensitivity adjustment by presenting two sensing conditions to the sensor. TEACH mode has two options: Static TEACH and Dynamic TEACH. Static TEACH is used to position the two sensing conditions individually. Dynamic TEACH provides a means for teaching a series of conditions on-the-fly; the R58B samples the sensing events and automatically sets the switchpoint between the lightest and darkest conditions. The sensor then determines which sensing condition is present for the shortest time and assigns the Output ON condition to that event (therefore, LO/DO selection is automatic). If necessary, the LO/DO setting can be reversed in Setup mode. The sensor uses a tri-color LED during either teach process and automatically selects a red, green, or blue sensing beam, based on the contrast between the registration mark and its background. For applications where the user wishes to select the sensing beam color, individual colors may be enabled/ disabled in Setup mode. 1 Only Standard 2 m (6.5 ft) cable models are listed.
  • To order the 9 m (30 ft) cable model, add suffix "W/30" to the model number (e.g., R58BPCRGB1 W/30).
  • To order the 150 mm (6 in) pigtail with a 5-pin M12/Euro-style connector, add suffix "Q" to the model number (e.g., R58BPCRGB1Q).
  • To order the integral 5-pin M12/Euro-style QD, add suffix "Q8" to the model number (e.g., R58BPCRGB1Q8). R58B Registration Mark Sensor Original Document 156477 Rev. B

7 June 2017

include a 30 millisecond OFF-delay if required. buttons may be disabled using the remote input. Figure 1. Sensor Features

  • All Modes: The sensor detects registration marks based on the last taught conditions. Via the remote line the user may configure the operational mode and the output settings, enable/disable emitter color(s), lock/unlock push-buttons, and restore factory defaults.
  • Run Mode: There is no TEACH button functionality in RUN Mode. Press and hold both push-buttons > 2 seconds to enter Set-up mode to configure the output settings or enable/disable emitter color(s).
  • Static Mode: Using the TEACH push-button, the sensor can be quickly taught new sense conditions using a simple Static TEACH Procedure.
  • Dynamic Mode: Using the TEACH push-button, the sensor can be taught on-the-fly using a simple Dynamic Teach Procedure. LED Indicates Power ON: Normal sensor operation OFF: Set-up Mode Flashing: Push-button lock-out status Output ON: Output is conducting OFF: Output is not conducting Slow Flash: TEACH Static OFF condition or Dynamic TEACH active Fast Flash: Re-TEACH Static ON condition (prior static TEACH failed) Light Operate ON: Light Operate (LO) operation Dark Operate OFF: Dark Operate (DO) operation Off Delay ON: 30 ms pulse stretcher (OFF-delay) is active OFF: No OFF-delay Red, Green, Blue Normal Operation ON: Active emitter LED color Set-up Mode ON: Enabled emitter LED colors Flashing: Allow Enabling/ Disabling of emitter LED colors Run ON: Run Mode is active Static ON: Static Mode is active Dynamic ON: Dynamic Mode is active Sensor Set-up The R58B will power up in normal operation and begin sensing using the settings from the most recently taught registration mark. The sensitivity of the R58B may be quickly optimized to the application by using one of two available TEACH modes: Static TEACH or Dynamic TEACH.
  • Static TEACH: Both the Output ON and Output OFF conditions are presented to the sensor, and the sensitivity and emitter color are automatically selected to maximize sensing contrast.
  • Dynamic TEACH: The registration mark and background are presented during actual sensing conditions (i.e. web moving) and the sensitivity and emitter color are automatically selected to maximize sensing contrast. The sensor's operating parameters may be configured either via its push-buttons or via the remote input (gray wire). While in RUN mode, press and hold both buttons > 2 seconds to enter Set-Up mode. Pressing the Mode Push-button will cycle through the 4 possible output settings. Pressing the TEACH Push-button will cycle through the 7 combinations of emitter LED color. The indicators update to show the currently selected configuration. Press both buttons for > 2 s or wait 60 s to exit Set-up mode. To use the remote input, connect the gray wire to a PLC or a NO (normally open) switch to 0 V dc. Set-up using the remote line is accomplished by following a sequence of input pulses (see following procedures). The duration of each pulse, and the period between multiple pulses, is defined as T: 0.04 seconds ≤ T ≤ 0.8 seconds R58B Registration Mark Sensor 2 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 156477 Rev. B
  1. Enter Static TEACH mode. Method Action Result Push Button Press the Mode select button. The sensor enters Static TEACH mode. Remote Input Select Static Mode; see Remote Configuration Flowchart 2. Align the light spot to the output ON condition. "Mark Operate" is shown. 3. TEACH the output ON condition. Method Action Result Push Button Press the TEACH button. The Output and Emitter LEDs flash at 2 Hz to indicate that a TEACH is in progress.Remote Input Single-pulse the remote input. 4. Align the light spot to the output OFF condition. 5. TEACH the output OFF condition. Method Action Result Push Button Press the TEACH push-button. Sensor evaluates contrast and returns to normal operation. If inadequate contrast, the Output and Emitter LED flash rate will increase to 4Hz to indicate that the TEACH failed. Repeat TEACH starting at Step Remote Input Single-pulse the remote input. Dynamic TEACH Procedure 1. Enter Dynamic TEACH mode. Method Action Result Push Button Pressing Mode select push-button. The sensors enters Dynamic TEACH mode. Remote Input Select Dynamic Mode; see Remote Configuration Flowchart 2. Align sensor to either mark or background. 3. Start the dynamic sampling. Method Action Result Push Button Press the TEACH push-button. The Output LED flashes at 2 Hz to indicate a Dynamic TEACH is in progress. Remote Input Single-pulse the remote line. R58B Registration Mark Sensor P/N 156477 Rev. B www.bannerengineering.com - Tel: +1-763-544-3164 3

Wiring Key: 1 = Brown 2 = White (No connection) 3 = Blue 4 = Black Specifications Supply Voltage and Current

10 V dc to 30 V dc (10% maximum ripple within specified limits)

Supply current (exclusive of load current): 75 mA max at 10 V dc; 35 mA at 30 V dc Supply Protection Circuitry Protected against reverse polarity and transient over voltages Repeatability 15 microseconds Output Configuration Single output: one current sourcing (PNP) or one current sinking (NPN) open-collector transistor by model Adjustments MODE Push-button—Selects Operating Mode TEACH Push-button—Initiate Teach from STATIC or DYNAMIC Mode Both Push-buttons >2 s—Enter Sensor Set-up (only accessible from RUN Mode) Remote Input (gray wire)—Input for remote Set-up of the sensor (PLC compatible) Connections PVC-jacketed 5 conductor 2 m (6.5 ft) or 9 m (30 ft) cable with internal strain relief Integral 5-pin M12/Euro-style QD fitting 150 mm (6 in) cable with a 5-pin M12/Euro-style QD fitting Output Rating ON-state load current: 100 mA max OFF-state leakage current: NPN < 200 microamps; PNP < 10 microamps (see Application Note 1) NPN Saturation: < 1.6V at 100 mA PNP Saturation: < 3.0V at 100 mA Output Protection Circuitry Protected against false pulse on power up and continue overload or short-circuit of output Output Response Time 50 microseconds Note: 1 second delay on power-up; output does not conduct during this time Construction: Housing: Zinc alloy die-cast and steel housing with black painted finish and o-ring sealed lens and lens port cap Lens: Acrylic Lens port cap and lens holder: ABS Push-buttons: Thermoplastic elastomer Labels: Polycarbonate Indicators ) Light Operate: Red ) Off-delay: Red ) Dark Operate: Red ) Output: Yellow ) Power: Green Mode: Green (R) Red: Red (G) Green: Green (B) Blue: Blue Tri-Color LED Sensing Image image oriented either parallel or perpendicular to sensor length Red: 636 nm; Green: 525 nm; Blue: 472 nm Application Notes 1. NPN OFF-state leakage current is < 200 µA for load impedances > 3kΩ or optically isolated loads. For load current of 100 mA, leakage is < 1% of load current. 2. Do not mount the sensor directly perpendicular to shiny surfaces; position it at approximately a 15° angle in relation to the sensing target (see Installation Notes). 3. Minimize web or product "flutter" whenever possible to maximize sensing reliability. Operating Conditions Operating Temperature: − 10 °C to +55 °C (+14 °F to +131 °F) Storage Temperature: − 20 °C to +80 °C (− 4 °F to +176 °F) 90% at +50 °C maximum relative humidity (non-condensing) Environmental Rating IEC IP67 Vibration and Mechanical Shock All models meet IEC 68-2-6 and IEC 68-2-27 testing criteria R58B Registration Mark Sensor P/N 156477 Rev. B www.bannerengineering.com - Tel: +1-763-544-3164 5

4 X 0.4 mm (0.02") 30.0 mm (1.18") 4 X .4 mm (0.02") 15.0 mm (0.59") 15.0 mm (0.59") 15.0 mm (0.59") 21.0 mm (0.83") 4 X M5 X 0.8 ISO-H7 mm deep M12 X 1 30.0 mm (1.18") 5.0 mm (0.20") 80.1 mm (3.15") 58.9 mm (2.32") 10.7 mm (0.42") 2 X 8.5 mm (0.33") cable or pigtail QD 2 X 3.2 mm (0.12") All measurements are listed in millimeters [inches], unless noted otherwise. Accessories Quick-Disconnect (QD) Cordsets 5-Pin Threaded M12/Euro-Style Cordsets—with Shield Model Length Style Dimensions Pinout (Female) MQDEC2-506 1.83 m (6 ft) Straight 44 Typ. ø 14.5 M12 x 1 2 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray MQDEC2-515 4.57 m (15 ft) MQDEC2-530 9.14 m (30 ft) MQDEC2-550 15.2 m (50 ft) MQDEC2-506RA 1.83 m (6 ft) Right-Angle 32 Typ.[1.26"] 30 Typ.[1.18"] ø 14.5 [0.57"] M12 x 1 MQDEC2-515RA 4.57 m (15 ft) MQDEC2-530RA 9.14 m (30 ft) MQDEC2-550RA 15.2 m (50 ft) R58B Registration Mark Sensor 6 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 156477 Rev. B

  • 15° offset bracket
  • 12-gauge stainless steel SMB55F
  • Flat-mount bracket
  • 12-gauge stainless steel SMB55RA
  • Right-angle bracket
  • 12-gauge stainless steel SMB55S
  • 15° offset bracket
  • 12-gauge stainless steel Replacement Lens UC-R55
  • Replacement lens for R58A, R58B, and R58E Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. R58B Registration Mark Sensor P/N 156477 Rev. B www.bannerengineering.com - Tel: +1-763-544-3164 7

Remote Configuration Flowchart Normal Operation Select Setup Type Power LED –> OFF Output LED -> OFF Output -> OFF 2 s Hold or 60 s Timeout Configure Color(s) Color Configuration LED(s) –> Flashing All other LEDs -> OFF 2 s Hold or 60 s Timeout 1x Red 2x Green 3x Blue 4x Red Green 5x Red Blue Green Blue6x Red Green Blue7x Configure Button Lock Power LED –> Flashing All other LEDs -> OFF 2 s Hold or 60 s Timeout 1x Buttons Enabled 2x Buttons Disabled 4x Toggle Button Lock Flash Power LED: 1x for Enabled, Repeat 2x 2x for Disabled, Repeat 2x 8x Restore Factory Defaults All LEDs OFF for 1 second Configure Mode Mode Configuration LED –> Flashing All other LEDs -> OFF 2 s Hold or 60 s Timeout 1x Run Mode 2x Static Mode 3x Dynamic Mode Configure Output Output Configuration LED(s) –> Flashing All other LEDs -> OFF 2 s Hold or 60 s Timeout 1x LO / No Delay 2x DO / No Delay 3x LO / Off- Delay 4x DO / Off- Delay A click ( ) is defined as 40 ms < T < 800 ms. R58B Registration Mark Sensor © Banner Engineering Corp. All rights reserved