R4N ZETTLER | Alldatasheet

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Technical content

www.relpol.com.pl 14.07.2014 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: export@relpol.com.pl R4N miniature industrial relays 4 CO AgNi, AgNi/Au 0,2 µm, AgNi/Au 5 µm

250 V / 250 V

10 V AgNi, 10 V AgNi/Au 0,2 µm, 5 V AgNi/Au 5 µm

7 A / 230 V AC (VDE) 6 A / 250 V AC

1,5 A / 120 V 0,75 A / 240 V (C300)

125 W (single-phase motor)

6 A / 24 V DC (see Fig. 3) 0,22 A / 120 V 0,1 A / 250 V (R300) 5 mA 12 A 7 A 1 500 VA 0,3 W AgNi, 0,3 W AgNi/Au 0,2 µm, 0,1 W AgNi/Au 5 µm  100 m 1 200 cycles/hour 18 000 cycles/hour 6 ... 240 V 5 ... 220 V AC:  0,2 Un DC:  0,1 Un see Tables 1, 2 1,6 VA 0,9 W

250 V AC

1,2 / 50 µs II 2 500 V AC type of insulation: basic 1 500 V AC type of clearance: micro-disconnection 2 000 V AC type of insulation: basic  1,6 mm  3,2 mm AC: 10 ms / 8 ms DC: 13 ms / 3 ms > 5 x 104 7 A, 230 V AC (VDE) > 105 6 A, 250 V AC see Fig. 2 > 2 x 10 27,5 x 21,2 x 35,6 mm 35 g -40...+85 oC IP 40 PN-EN 60529 RTI PN-EN 116000-3 10 g / 5 g 5 g 10...150 Hz Contact data Number and type of contacts Contact material Rated / max. switching voltage AC Min. switching voltage Rated load (capacity) AC1 AC15 AC3 DC1 DC13 Min. switching current Max. inrush current Rated current Max. breaking capacity AC1 Min. breaking capacity Contact resistance Max. operating frequency

  • at rated load AC1
  • no load Coil data Rated voltage 50/60 Hz AC DC Must release voltage Operating range of supply voltage Rated power consumption AC DC Insulation according to PN-EN 60664-1 Insulation rated voltage Rated surge voltage Overvoltage category Insulation pollution degree Dielectric strength
  • between coil and contacts
  • contact clearance
  • pole - pole Contact - coil distance
  • clearance
  • creepage General data Operating / release time (typical values) Electrical life
  • resistive AC1
  • cos Mechanical life (cycles) Dimensions (L x W x H) Weight Ambient temperature • storage
  • operating Cover protection category Environmental protection Shock resistance (NO/NC) Vibration resistance The data in bold type pertain to the standard versions of the relays.
  • Relays of general application • For plug-in sockets: 35 mm rail mount acc. to PN-EN 60715; on panel mounting; PCB mounting • Miniature dimensions • Cadmium - free contacts • AC and DC coils
  • WT (mechanical indicator + lockable front test button) - standard features of relays. Relays may be provided with the test buttons (no latching) and plugs - page 12
  • Recognitions, certifi cations, directives: RoHS,

7 A / 230 V AC

www.relpol.com.pl 14.07.2014 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: export@relpol.com.pl R4N miniature industrial relays 4,8 9,6 19,2 33,6 38,4 48,0 64,0 88,0 92,0 96,0 101,6 176,0 184,0 192,0 6,6 13,2 26,4 46,2 52,8 66,0 88,0 121,0 127,0 132,0 139,0 242,0 253,0 264,0 ± 10% ± 10% ± 10% ± 10% ± 10% ± 10% ± 10% ± 10% ± 10% ± 10% ± 10% ± 10% ± 10% ± 10% 4,0 4,8 9,6 19,2 38,4 48,0 64,0 88,0 100,0 176,0 5,5 6,6 13,2 26,4 52,8 66,0 88,0 121,0 137,5 242,0 ± 10% ± 10% ± 10% ± 10% ± 10% ± 10% ± 10% ± 10% ± 10% ± 10% 5006 5012 5024 5042 5048 5060 5080 5110 5115 5120 5127 5220 5230 5240 110 115 120 127 220 230 240 9,8 39,5 158 470 640 930 1 720 3 450 3 610 3 770 4 000 15 400 16 100 16 800 1005 1006 1012 1024 1048 1060 1080 1110 1125 1220 110 125 220 160 640 2 600 4 000 7 100 13 600 16 000 54 000 The data in bold type pertain to the standard versions of the relays. The data in bold type pertain to the standard versions of the relays. Coil data - DC voltage version Table 1 Coil operating range V DC min. (at 20 °C) max. (at 55 °C) Acceptable resistance Rated voltage V DC Coil resistance at 20 °C Coil code Coil data - AC 50/60 Hz voltage version Table 2 Coil operating range V AC min. (at 20 °C) max. (at 55 °C) Acceptable resistance Rated voltage V AC Coil resistance at 20 °C Coil code NEW TECHNOLOGY The new R2N, R3N, R4N relays are modernized versions of the R2, R3, R4 relays. The modernization covered the design of the relays and the manufacturing process.

www.relpol.com.pl 14.07.2014 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: export@relpol.com.pl R4N miniature industrial relays Design Improvement of the functio nality of the mechanical indicator (W): it is mounted on an insulation base of the unit of the movable contacts; the changes provide the appropriate position in the window in the upper side of the housing irrespectively of the number of operations performed by the relay. Improvement of the effi ciency of the electromagnet: an innovational technology of connecting elements has been introduced, which guarantees more reliable opera- tion of the relay. Strengthening of the insulation in the area of the contact plate: polyamide PA66 has been applied; it has very good mechanical and electrical parameters and best thermal properties. Application of electronics made in the SMD techno- logy: additional features L (LED diode) and D (diode) are located on the printed circuit board; the change of the position of the LED diode and optimization of the quality and intensity of its light provide certainty that the relay is in operation status when the LED is on. Test buttons R4P-0001 and plugs R4W-0003 need to ordered saparately. They substitute buttons type T. To exchange by Customer themselves. Information on test buttons (no latching) and plugs - page 12. Dimensions - plug-in version (WT), with lockable front test button type T Dimensions - plug-in version, with test button (no latching) or with plug (no manual operation) Connection diagram (pin side view) 4 CO Note: the indicated polarity of the supply refers to the relays with extra equipment D - surge suppression element (diode) - for DC coils only.

www.relpol.com.pl 14.07.2014 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: export@relpol.com.pl R4N miniature industrial relays

  • AgNi - for resistive or inductive loads,
  • AgNi/Au 0,2 µm - Au protects the contact surface during storage,
  • AgNi/Au 5 µm - for small resistive loads in control circuits. Contact material selection for different load types Electrical life at AC resistive load. Fig. 1 Switching frequency: 1 200 cycles/hour Electrical life reduction factor Fig. 2 at AC inductive load Max. DC breaking capacity A - resistive load DC1 Fig. 3 B - inductive load L/R = 40 ms Breaking capacity [kVA] Number of cycles N DC current [A] DC voltage [V] Reduction factor Power factor N - electrical life at AC1 Mounting Relays R4N are offered in versions for plug-in sockets, with WT features as standard ( W - mechanical indi- cator + T - lockable front test button). In these relays is possibility self-exchange of button type T for test button R4P-0001 (no latching) or on plug R4W-0003 (no manual operation). The buttons R4P-0001 and the plugs R4W-0003 need to ordered saparately. Relays R4N are designed for: • screw terminals plug-in sockets GZT4 ❶ and GZM4 ❶ with clip GZT4-0040 or G4 1052, 35 mm rail mount acc. to PN-EN 60715 or on panel mounting with two M3 screws • spring terminals plug-in sockets GZMB4 ❷ with clip GZMB4-0040 or G4 1052, 35 mm rail mount acc. to PN-EN 60715. Sig- nalling / protecting modules type M... are available with sockets (see page 9) • screw terminals plug-in sockets GZ4 with clip G4 1052 or plug-in sockets GS4 with clip GS4-0036, 35 mm rail mount acc. to PN-EN 60715 or on panel mounting with two M3 screws • plug-in sockets for PCB mounting SU4D with clip G4 1053 • solder termi- nals sockets SU4L with clip G4 1053 and spring clamp G4 1040 • solder terminals sockets G4 with clip G4 1053. ❶ Plug-in sockets GZT4, GZM4 may be linked with inter con nection strip type ZGGZ4 (see page 10). ❷ For sockets GZMB4 - see page 7 (wire connection).

www.relpol.com.pl 14.07.2014 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: export@relpol.com.pl R4N miniature industrial relays — — —4 N — see Tables 1, 2 page 2 Ordering codes Type Contact material Number and type of contacts Cover protection category Connection mode Coil code Number and type of contacts 14 - 4 CO Note: For relays with additional features D - surge suppression element (diode) (versions WTD and WTLD) - fi xed supply polarity compulsory for the DC load of coils: +A1(13) / -A2(14). The polarity is indicated on the relay cover. For other versions of the relays with DC coils any polarity is possible. Example of ordering code: R4N-2014-23-5230-WTL relay R4N, for plug-in sockets, four changeover contacts, contact material AgNi, coil voltage 230 V AC 50/60 Hz, with mechanical indicator and lockable front test button and light indicator (LED diode), in cover IP 40 Connection mode 3 - for plug-in sockets Cover protection category 2 - in cover, IP 40 version Additional

features

without marks - without additional features WT - mechanical indicator + lockable front test button ❸ WTL - mechanical indicator + lockable front test button + light indicator (LED diode) WTD - mechanical indicator + lockable front test button + surge suppression element (diode) ❹ WTLD - mechanical indicator + lockable front test button + light indicator (LED diode) + surge suppression element (diode) ❹ ❸ WT - standard features of relays ❹ WTD, WTLD - available only in relays with DC coils Test buttons (no latching) and plugs need to ordered saparately. They substitute buttons type T. To exchange by Customer themselves. Information on test buttons (no latching) and plugs - page 12.

  • Button R4P-0001-A - orange colour (AC coils)
  • Button R4P-0001-D - green colour (DC coils)
  • Plug R4W-0003-A - orange colour (AC coils)
  • Plug R4W-0003-D - green colour (DC coils) Contact material 20 - AgNi 21 - AgNi/Au 0,2 µm 23 - AgNi/Au 5 µm R GZMB4 Plug-in socket with spring terminals for R4N - see page 7

www.relpol.com.pl 14.07.2014 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: export@relpol.com.pl Plug-in sockets and accessories GZT4 ❸ For R4N, T-R4 Screw terminals Max. tightening moment for the terminal: 0,7 Nm 35 mm rail mount acc. to PN-EN 60715 or on panel mounting 76,3 x 27 x 42,5(80) mm Four poles

6 A, 300 V AC

DimensionsConnection diagram Accessories ❶ ❹ NC COM NO COIL G4 1052 TR4-2000 GZT4-0035 GZT4-0040 ZGGZ4 Module type M... GZM4 For R4N, T-R4 Screw terminals Max. tightening moment for the terminal: 0,7 Nm 35 mm rail mount acc. to PN-EN 60715 or on panel mounting 75 x 27 x 61(82) mm Four poles Accessories ❶ ❹ Dimensions NC COM NO COIL TR4-2000 GZT4-0035 GZT4-0040 ZGGZ4 Module type M... G4 1052 GZ4 For R4N Screw terminals Max. tightening moment for the terminal: 0,7 Nm 35 mm rail mount acc. to PN-EN 60715 or on panel mounting 66,4 x 29,5 x 29 mm Four poles

10 A, 300 V AC

DimensionsConnection diagram Accessories NC COM NO COIL G4 1052 of socket with retainer / retractor clip is shown. ❸ Have obtained LR Type Approval Certificate (Lloyd’s Register). ❹ For R4N relays: G4 1052, GZT4-0040, GZMB-0040, GZT4-0035, TR, module type M...; for T-R4 relays: TR4-2000, GZT4-0035, TR ❺ In the bracket the height of socket with spring wire clip is shown. GS4 For R4N Screw terminals Max. tightening moment for the terminal: 0,7 Nm 35 mm rail mount acc. to PN-EN 60715 or on panel mounting 67 x 30,8 x 30(~63,7) mm Four poles DimensionsConnection diagram Accessories NC COM NO COIL GS4-0036 GS4-0035

www.relpol.com.pl 14.07.2014 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: export@relpol.com.pl Plug-in sockets and accessories NC COM NO COIL GZMB4 For R4N, T-R4 Spring terminals Max. cross section of the cables: 1 x 0,2...1,5 mm (1 x 24...16 AWG) Length of the cable deinsulation: 9...11 mm 35 mm rail mount acc. to PN-EN 60715 95 x 31 x 42,5(80) mm Four poles DimensionsConnection diagram Accessories ❶ ❹ Module type M... Wire connection TR The drawings present the sequence of operations in course of inserting wires to the spring terminal, and the recommended screwdriver to be used for opening of case springs, comply with the DIN 5264 FORM „A”. G4 1052 TR4-2000 Wire connection holes Release holesGZMB4-0040 of socket with retainer / retractor clip is shown. ❹ For R4N relays: G4 1052, GZT4-0040, GZMB-0040, GZT4-0035, TR, module type M...; for T-R4 relays: TR4- 2000, GZT4-0035, TR Screw terminals plug-in socket Retainer / retractor clip Signalling / protecting module type M... Electromagnetic relay Description plate Removing the relay from the socket with a retrainer / retractor clip Mounting and sub-assemblies of the relay and accessories in the socket

www.relpol.com.pl 14.07.2014 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: export@relpol.com.pl Plug-in sockets and accessories PRECAUTIONS: 1. Ensure that the parameters of the product described in its specification provide a safety margin for the appropriate operation of the device or system and never use the product in circumstances which exceed the parameters of the product. 2. Never touch any live parts of the device. 3. Ensure that the product has been connected correctly. An incorrect connection may cause malfunction, excessive heating or risk of fire. 4. In case of any risk of any serious material loss or death or injuries of humans or animals, the devices or systems shall be designed so to equip them with double safety system to guarantee their reliable operation. SU4L For R4N Solder terminals 29,6 x 21,5 x 18,1 mm Four poles

6 A, 250 V AC

DimensionsDimensions of opening on panel mounting Accessories For R4N Solder terminals 40,5 x 21,5 x 18,1 mm Four poles DimensionsPinout of openings on panel mounting Accessories SU4D For R4N For PCB 29,6 x 21,5 x 11 mm Four poles

www.relpol.com.pl 14.07.2014 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: export@relpol.com.pl Signalling / protecting modules type M... ❷ When ordering modules indicate their color: gray or black. M21P M31R, M31G M32R, M32G M33R, M33G M51 M52 M53 M21N 6/230 V DC 6/24 V DC 24/60 V DC 110/230 V DC 6/24 V AC 24/60 V AC 110/240 V AC 6/230 V DC Module D (polarization P) It limits overvoltage on DC coils. Module LD (polarization P) It limits overvoltage on DC coils. Coil energizing indication. Module LD (polarization N) It limits overvoltage on DC coils. Coil energizing indication. Module RC It protects against EMC disturbance. It limits overvoltage. Module D (polarization N) It limits overvoltage on DC coils. M41R, M41G M42R, M42G M43R, M43G 6/24 V DC 24/60 V DC 110/230 V DC Module L Coil energizing indication. Module V It limits overvoltage on AC and DC coils. No indication. M61R, M61G M62R, M62G M63R, M63G 6/24 V AC/DC 24/60 V AC/DC 110/230 V AC/DC Module LV It limits overvoltage on AC and DC coils. Coil energizing indication. M91R, M91G M92R, M92G M93R, M93G 6/24 V AC/DC 24/60 V AC/DC 110/230 V AC/DC M71 M72 M73

24 V AC

130 V AC

230 V AC

It limits overvoltage on AC coils. M103 110/230 V AC VoltageModules type M... Layout Type of module ❶ ❷ MODULE type M... LED red – M...R LED green – M...G For sockets type: GZT80, GZM80, GZS80, GZMB80, GZT92, GZM92, GZS92, ES 32, GZT2, GZM2, GZMB2, GZT3, GZM3, GZT4, GZM4, GZMB4 Modules type M... are parallely connected with relay coil. Polarity P: -A1/+A2. Polarity N: +A1/-A2.

www.relpol.com.pl 14.07.2014 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: export@relpol.com.pl Interconnection strips ZGGZ4 ❸ Interface relay PIR2 (PIR3, PIR4) is offered as a set: plug-in socket GZM2 (GZM3, GZM4) + miniature industrial relay R2N (R3N, R4N) + signalling / protecting module type M... + retainer / retractor clip GZT4-0040 + description plate GZT4-0035. Relays for plug-in sockets R2N R3N R4N Plug-in sockets GZT2 GZM2 GZT3 GZM3 GZT4 GZM4 Interface relays ❸ PIR2-...-00L. (R2N + GZM2) PIR3-...-00L. (R3N + GZM3) PIR4-...-00L. (R4N + GZM4) Interconnection strip ZGGZ4

  • designed for the co-operation with plug-in sockets of miniature industrial relays and with interface relays PIR2, PIR3 and PIR4, which are equipped with screw terminals; sockets and relays are mounted on 35 mm rail mount acc. to PN-EN 60715,
  • bridges common input signals (coil terminals A1 or A2) or output signals - see photo at the top,
  • maximum permissible current is 10 A / 250 V AC,
  • possibility of connection of 6 sockets or relays,
  • colours of strips: ZGGZ4-1 grey, ZGGZ4-2 black. ZGGZ4 for: PIR2-...-00L. (R2N + GZM2) ZGGZ4

www.relpol.com.pl 14.07.2014 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: export@relpol.com.pl Additional features for industrial relays Test buttons type T green – DC coils orange – AC coils R2N, R3N, R4N For industrial relaysType ❹ R2N, R3N, R4N, (R15 - 2 CO, 3 CO ❺) R2N, R3N, R4N, (R15 - 2 CO, 3 CO ❺) R2N, R3N, R4N, RY2, (R15 - 2 CO, 3 CO, 4 CO ❺) RUC, RUC-M R2N, R3N, R4N, RY2, (R15 - 2 CO, 3 CO, 4 CO ❺) (R15 - 2 CO, 3 CO ❺) (R15 - 4 CO ❺), RUC mechanical indicator lockable front test button, orange colour - AC coils, green colour - DC coils light indicator (LED diode), located inside the relay surge suppression element (diode) - only for DC coils surge suppression element (varistor) - only for AC coils test button without block function W T L D V K

Description

❹ Available combinations: WT, WTL, WTD, WTLD - in relays R2N, R3N, R4N for plug-in sockets L, D, LD - in relays RY2 for plug-in sockets WT, WTL, WTD, WTLD, WTV, WTLV - in relays R15 - 2 CO, 3 CO for plug-in sockets K, L, D, KL, KD, LD, KLD - in relays R15 - 4 CO for plug-in sockets K, L, KL - in relays RUC L - in relays RUC-M ❺ Voltage versions, in covers Industrial relays for plug-in sockets: R2N, R3N, R4N, R15 - 2 CO ❺, R15 - 3 CO ❺ with WT features as stan- dard (W - mechanical indicator + T - lockable front test button). Detailed information on additional features of individual relays can be found in the data sheets on the side of ”Ordering codes”.

www.relpol.com.pl 14.07.2014 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: export@relpol.com.pl Test buttons (no latching) and plugs relays - for appli cations that do not allow permanent contact latching. By manual operation (pressing the button) relay contacts can get switched for as long time as long the button is pressed. Contacts return to initial position as soon as pressure is released from the button. Those operations can be done while the coil is deenergized. Button R4P-0001 or R15-M404 can be easily inserted by the Customer after removal of button type T (see Fig. 2). Button type T can be removed with screwdriver as shown on Fig. 1. Plugs R4W-0003 or R15-M203 can substitute button type T if manual operation (latching and testing) is not allowed. Changing button type T for plug can be done by Customer themselves in the same way as changing button type T for button (no latching). Fig. 1 Fig. 2 Dimensions - test button R4P-0001 Dimensions - test button R15-M404 Dimensions - plug R4W-0003 Dimensions - plug R15-M203 Types of buttons: R4P-0001-A - orange colour (AC coils) R4P-0001-D - green colour (DC coils) Types of buttons: R15-M404-A - orange colour (AC coils) R15-M404-D - green colour (DC coils) Types of plugs: R4W-0003-A - orange colour (AC coils) R4W-0003-D - green colour (DC coils) Types of plugs: R15-M203-A - orange colour (AC coils) R15-M203-D - green colour (DC coils)