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Technical content
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 One world. One KEMET Benefits
- Approvals: ENEC, UL, cUL, CQC
- Cl ass X2 (IEC 60384–14)
- Ra ted voltage: 275 VAC 50/60 Hz
- Ca pacitance range: 0.01 – 1 µF
- Le ad spacing: 10.0 – 22.5 mm
- Cap acitance tolerance: ±20%, ±10%
- Cl imatic category: 40/125/56, IEC 60068–1
- Ta pe and reel in accordance with IEC 60286–2
- Ro HS Compliant and lead-free terminations
- Operating t emperature r ange o f − 40˚C t o + 125˚C
- 10 0% screening factory test at 2,200 VDC/1,500 VAC
- Se lf-healing properties Overview The R46 Series is constructed of metallized polypropylene film encapsulated with self-extinguishing r esin in a bo x of material meeting the requir ements of UL 94 V–0.
Applications
For worldwide use in electromagnetic interference (EMI) suppression in across-the-line applications requiring X2 safety classification. Intended for use in situations wher e capacitor failur e would not result in exposure to electric shock. Not for use in “series with mains” type applications. Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC Part Number System R46 K N 3220 00 H1 M Series Rated Voltage (VAC) Lead Spacing (mm) Capacitance Code (pF) Packaging Internal Use Capacitance Tolerance X2, Metallized Polypropylene K = 275 F = 10.0 I = 15.0 N = 22.5 The last three digits represent significant fi gures. Th e fi rst d igit sp ecifies n umber o f ze ros t o b e a dded. See Ordering Options T able H = High Temperature K = ±10% M = ±20%
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC Ordering Options Table Lead Spacing Nominal (mm) Type of Leads and Packaging Lead Length (mm) Lead and Packaging Code 10, 15, 22.5 Standard Lead and Packaging Options Bulk (Bag) – Short Leads 4 +2/−0 00 Ammo Pack H0= 18.5 +/−0.5 DQ Other Lead and Packaging Options Tape & Reel (Large Reel) H0= 18.5 +/−0.5 CK Bu lk (Bag) – Short Leads 2.7 + 0.5/−0 JA Bulk (Bag) – Short Leads 3.5 +0 .5/−0 JB Bulk (Bag) – Short Leads 4.0 + 0.5/−0 JE Bulk (Bag) – Short Leads 3.2 +0 .3/−0.2 JH Bulk (Bag) – Long Leads 18 + 1/−1 JM Bulk (Bag) – Long Leads 30 + 5/−0 40 Bulk (Bag) – Long Leads 25 + 2/−1 50 Bulk (Bag) – Insulated Rigid Leads 30 +5/−0 (sp 8+2/−2) 51 Bulk ( Bag) – I nsulated F lexible L eads 150 +5/−5 (sp 8+2/−2) 52
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC Dimensions – Millimeters H p LL d L B FRONT VIEW SIDE VIEW L B H 8 ±2 35 +0/-5 d Loose Insulated Rigid Leads FRONT VIEW SIDE VIEW L B H 8 ±2 150 ±5 d Insulated Flexible Leads 0.5 mm2 FRONT VIEW SIDE VIEW p B H L d Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Note: See Ordering Options Table for lead length (LL/H0) options.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC Performance Characteristics −40 −20 0 100 Temperature (ºC) Maximum Humidity in Storage Conditions Relative Humidity (%) 40 60 80
30 Days
Dielectric Polypropylene fil m Plates Metal l ayer d eposited b y e vaporation u nder va cuum Winding Non-inductive type Leads Tinned wire Protection Plastic c ase, t hermosetting r esin fi lled. B ox m aterial i s s olvent r esistant a nd fl ame r etardant a ccording t o U L94. Related documents IEC 60384–14, EN 60384–14 Rated Voltage (V R) 275 VAC (50/60 Hz), 560 VDC Capacitance Range 0.010 µF to 1 µF Capacitance Values E6 s eries ( IEC 6 0063) m easured a t 1 k Hz a nd + 20±1°C Capacitance Tolerance ±10%, ±20% Temperature Range −40ºC t o + 125°C Climatic Category 40/125/56 IEC 60068-1 Storage Conditions Storage t ime: ≤ 2 4 m onths f rom t he d ate m arked o n t he l abel p ackage Average r elative h umidity p er y ear ≤ 7 RH ≤ 8 5% f or 3 0 d ays r andomly d istributed t hroughout t he y ear Dew i s a bsent Temperature: − 40 t o 8 0°C ( see " Maximum H umidity i n S torage C onditions" g raph b elow) Approvals ENEC, UL, cUL, CQC
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC Performance Characteristics cont'd * Typical value Impedance Graph Dissipation Factor (tanδ) ≤ 0 .1% ( 0.06%*) a t 1 k Hz, + 25°C ± 5°C ( * t ypical v alue) Test Voltage Between Terminals The 100% screening factory test is carried out at 2,200 VDC/1,500 VAC. The voltage level is selected to meet the requirements i n a pplicable e quipment s tandards. A ll e lectrical c haracteristics a re c hecked a fter t he t est. I t i s n ot pe rmitted t o r epeat t his t est a s t here i s a r isk t o d amage t he c apacitor. K EMET i s n ot l iable i n s uch c ase f or a ny f ailures. Insulation Resistance Measured a t + 25°C ± 5°C, a ccording t o I EC 6 0384–2 Minimum Values Between Terminals Voltage Charge Voltage Charge Time C ≤ 0 .33 μ F C > 0 .33 μ F
100 VDC 1 minute ≥ 1 • 105 MΩ
( ≥ 5 • 105 MΩ )* ≥ 30,000 MΩ • µF In DC Applications Recommended vo ltage ≤ 5 60 V DC
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC Environmental Test Data Test IEC Publication Procedure Endurance EN/IEC 60384–14 1.25 x VR VAC 50 Hz, once every hour increase to 1,000 VAC for 0.1 second, 1,000 hours at upper rated temperature Vibration IEC 60068–2–6 Test Fc 3 directions at 2 hours each 10 – 55 Hz at 0.75 mm or 98 m/s 2 Bump IEC 6 0068–2–29 T est E b 1,000 b umps a t 3 90 m /s2 Change of Temperature IEC 60068–2–14 Test Na Upper and lower rated temperature 5 cycles Active F lammability IEC 60384–14 VR + 20 surge pulses at 2.5 kV (pulse every 5 seconds) Pa ssive F lammability IEC 60384–14 IEC 6 0384–1, I EC 6 0695–11–5 N eedle fl ame t est Damp Heat Steady State IEC 6 0068–2–78 T est C ab +40°C a nd 9 3% R H, 5 6 d ays Approvals Mark Specification File Number EN/IEC 60384–14 CA08.00063 UL 60384–14 and CAN/CSA E60384–14 (310VAC) E97797 IEC 60384–14 CQC15001128630 CQC15001128703 CQC15001128705 Environmental Compliance All KEMET EMI capacitors are RoHS Compliant.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC Table 1 – Ratings & Part Number Reference Capacitance Value (µF) Dimensions in mm Lead Spacing (p) dV/dt (V/µs) New KEMET Part Number Legacy Part NumberB H L Capacitance Value (µF) B (mm) H (mm) L (mm) Lead Spacing (p) dV/dt (V/µs) New KEMET Part Number Legacy Part Number (1) Insert lead and packaging code. See Ordering Options Table for available options. (3) M = ±20% (only available tolerance).
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC Manual Soldering Recommendations Following is the recommendation for manual soldering with a soldering iron. The soldering iron tip temperature should be set at 350°C (+10°C maximum) with the soldering duration not t o exceed more than 3 seconds. Recommended Soldering Temperature 100 150 200 250 300 350 400 0 1 2 3 4 5 6 7 Soldering time (seconds) Soldering iron bit temperature (ºC) Soldering Process The implementation of the RoHS directive has resulted in the selection of SnAgCu (SAC) alloys or SnCu alloys as primary solder. This has incr eased the liquidus temper ature fr om that of 183ºC for SnPb eutectic allo y t o 217 – 221ºC for the new alloys. As a r esult, the heat str ess t o the components, e ven in wa ve soldering, has incr eased consider ably due t o higher pr heat and wave temperatures. Polypropylene capacitors are especially sensitive to heat (the melting point of polypropylene is 160 – 170ºC ). W ave soldering can be destructiv e, especially for mechanically small polypr opylene capacit ors (with lead spacing of 5 mm t o 15 mm), and gr eat car e has t o be tak en during soldering. The r ecommended solder pr ofiles fr om KEME T should be used. Please consult KEME T with any questions. In gener al, the wa ve soldering cur ve fr om IEC Publication 61760- 1 E dition 2 serves as a solid guideline for successful soldering. Please see Figure 1. Reflow soldering is not r ecommended for thr ough-hole film capacit ors. Exposing capacit ors t o a soldering pr ofile in ex cess of the abo ve the r ecommended limits ma y r esult t o degr adation or permanent damage t o the capacit ors. Do not place the polyprop ylene capacitor through an adhesive curing oven to cure resin for surface mount components. Insert thr ough-hole par ts after the curing of sur face mount par ts. Consult KEME T t o discuss the actual temper ature pr ofile in the ov en, if through-hole components must pass through the adhesive curing process. A maximum two soldering cycles is recommended. Please allow time for the capacit or sur face temper ature t o r eturn t o a normal temper ature befor e the second soldering cycle. W ave Soldering Recommendations 100 150 200 250 300 0 40 80 120 160 200 240 Temperature (ºC) Time (s) ca 2 °C/s ca 3.5 °C/s typical ca 5 °C/s Cooling 2+3s max 115 °C max Tpreh eat ∆T <150 °C 100 °C Preheating Typical First wave Second wave 260 °C
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC Soldering Process cont'd Wave Soldering Recommendations cont'd 1. T he t able i ndicates t he m aximum s et-up t emperature o f th e s oldering p rocess Fig ure 1 Dielectric Film Material Maximum Preheat Temperature Maximum Peak Soldering Temperature Capacitor Pitch ≤ 1 0 m m Capacitor Pitch = 15 mm Capacitor Pitch > 15 mm Capacitor Pitch ≤ 1 5 m m Capacitor Pitch > 15 mm Polyester 130°C 130°C 130°C 270°C 270°C Polypropylene 100°C 110°C 130°C 260°C 270°C Paper 130°C 130°C 140°C 270°C 270°C Polyphenylene Sulphide 150°C 150°C 160°C 270°C 270°C 2. The maximum temperature measured inside the capacitor: Set th e t emperature s o th at i nside th e e lement th e m aximum t emperature i s b elow th e l imit: Dielectric Film Material Maximum temperature measured inside the element Polyester 160°C Polypropylene 110°C Paper 160°C Polyphenylene sulphide 160°C Temperature monitored inside the capacitor. Selective Soldering Recommendations Selective dip soldering is a v ariation of r eflow soldering. In this method, the printed cir cuit boar d with thr ough-hole components t o be solder ed is pr eheated and tr ansported o ver the solder bath as in normal flow soldering without t ouching the solder . When the boar d is o ver the bath, it is st opped and pr e-designed solder pots ar e lifted fr om the bath with molten solder only at the places of the selected components, and pr essed against the lower sur face of the boar d t o solder the components. The temper ature pr ofile for selectiv e soldering is similar t o the double wa ve flow soldering outlined in this document, howev er, instead of two baths, there is only one bath with a time from 3 to 10 seconds. In selective soldering, the risk of overheating is gr eater than in double wa ve flow soldering, and gr eat car e must be tak en so that the par ts ar e not o verheated.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC Construction Detailed Cross Section Self-Extinguishing Resin Molded Plastic Case Molded Plastic Case Leads Metal Contact Layer Metal Contact Layer Margin Single-sided Metallized Polypropylene Film (Second Layer) Single-sided Metallized Polypropylene Film (First Layer) Margin Margin Single-sided Metallized Polypropylene Film FILM WINDING SCHEME OPTIONS
1 Section
Single-sided Metallized Polypropylene Film
2 Sections
3 Sections 4 Sections
Double-sided Metallized Polyester Film
3 Sections
Film DielectricDouble-sided Metallized Polyester Carrier Film Single-sided Metallized Polypropylene Film
4 Sections
Film DielectricDouble-sided Metallized Polyester Carrier Film Polypropylene Film Dielectric Sulfide Film (SMR) Metallized Impregnated Paper Metallized Impregnated Paper Single-sided Metallized Polyester Film Single-sided Metallized Polyester Film Polypropylene Film Dielec- tric AXIAL - Polypropylene Film/Foil AXIAL - Single-sided Metallized Polypropylene Film Single-sided Metallized Polyester Film AXIAL - Single-sided Metallized Polyester Film AXIAL - Double-sided Metallized Polyester Film Winding Scheme
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC Marking IEC Climatic Category Approval Marks TOPFRONT Lead Spacing 10 mm Manufacturer’s Logo Manufacturing Plant IEC Climatic Category Approval Marks TOPFRONT Series Capacitance, Capacitance Tolerance, Rated Voltage Manufacturing Plant Lead Spacing 22.5 mm (large case sizes), 27.5 mm, 37.5 mm Manufacturer’s Logo Dielectric Code Safety Class Self Healing Passive Flammability Category Date Code QA Number Capacitance Tolerance Date Code Capacitance, Rated Voltage Series, Dielectric Code, Safety Class, Self Healing IEC Climatic Category Approval Marks TOPFRONT Lead Spacing 15 mm, 22.5 mm (small case sizes) Manufacturer’s Logo Passive Flammability Category Manufacturing Plant Capacitance Tolerance Date Code Capacitance, Rated Voltage Series, Dielectric Code, Safety Class, Self Healing Passive Flammability Category: B for volume ≥ 1750 mm3 C for volume < 1750 mm3
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC Marking cont'd IEC Climatic Category Approval Marks TOPFRONT Lead Spacing 10 mm Manufacturer’s Logo Manufacturing Plant IEC Climatic Category Approval Marks TOPFRONT Series Capacitance, Capacitance Tolerance, Rated Voltage Manufacturing Plant Lead Spacing 22.5 mm (large case sizes), 27.5 mm, 37.5 mm Manufacturer’s Logo Dielectric Code Safety Class Self Healing Passive Flammability Category Date Code QA Number Capacitance Tolerance Date Code Capacitance, Rated Voltage Series, Dielectric Code, Safety Class, Self Healing IEC Climatic Category Approval Marks TOPFRONT Lead Spacing 15 mm, 22.5 mm (small case sizes) Manufacturer’s Logo Passive Flammability Category Manufacturing Plant Capacitance Tolerance Date Code Capacitance, Rated Voltage Series, Dielectric Code, Safety Class, Self Healing Passive Flammability Category: B for volume ≥ 1750 mm3 C for volume < 1750 mm3 Manufacturing Date Code (IEC 60062) Y = Year, Z = Month Year Code Month Code
2000 M January 1
2001 N February 2
2002 P March 3
2003 R April 4
2004 S May 5
2005 T June 6
2006 U July 7
2007 V August 8
2008 W September 9
2009 X October O
2010 A November N
2011 B December D
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC Packaging Quantities Lead Spacing (mm) Thickness (mm) Height (mm) Length (mm) Bulk Short Leads Bulk Long Leads Standard Reel ø 355 mm Large Reel ø 500 mm Ammo Taped 5 11 13 1300 1500 600 1250 800 6 12 13 1000 1200 500 1000 680 5 11 18 2000 1000 600 1250 800 6 12 18 1750 900 500 1000 680 6 17.5 18 1000 700 500 1000 680 7.5 13.5 18 1000 700 350 800 500 7.5 18.5 18 900 500 – 800 500 8.5 14.5 18 1000 500 300 700 440 9 12.5 18 1000 520 270 650 410 10 16 18 750 500 300 600 380 11 19 18 450 350 – 500 340 13 12 18 750 490 200 480 280 22.5 6 15 26.5 805 500 – 700 464 7 16 26.5 700 500 – 550 380 10 18.5 26.5 396 300 – 350 235 11 20 26.5 360 250 – 350 217 13 22 26.5 300 200 – 300 –
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC Lead Taping & Packaging (IEC 60286–2) cont'd Ammo Specifi cations Dimensions (mm) H W T 360 340 59 Reel Specifi cations Reel Size Dimensions (mm) D H W Standard 355 30 55 MaximumLarge 500 25 D W H H T W
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3 006_R46_X2_275_125C • 10/18/2016 Metallized Polypropylene Film EMI Suppression Capacitors R46 Series, Class X2, 275 VAC, 125ºC KEMET Electronic Corporation Sales Offi ces For a complete list of our global sales offi ces, please visit www.kemet.com/sales. Disclaimer All product specifi cations, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are not intended to constitute – and KEMET specifi cally disclaims – any warranty concerning suitability for a specifi c customer application or use. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. KEMET is a registered trademark of KEMET Electronics Corporation.